CN106584567A - 一种新型切丁机 - Google Patents

一种新型切丁机 Download PDF

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Publication number
CN106584567A
CN106584567A CN201610988407.9A CN201610988407A CN106584567A CN 106584567 A CN106584567 A CN 106584567A CN 201610988407 A CN201610988407 A CN 201610988407A CN 106584567 A CN106584567 A CN 106584567A
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hopper
dicing
knife
fruit
push rod
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邱模荣
刘江合
陈建
张东明
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Cangxi Sichuan Pear Research Institute
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Cangxi Sichuan Pear Research Institute
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/20—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

本发明公开了一种新型切丁机,涉及一种水果切丁技术设备领域，包括两个立柱和安装在立柱上的固定架，所述固定架上固定安装有料斗，且料斗内安装有栅格状的切丁刀；所述切丁刀的下方还设置有可滑动的横切刀，横切刀的尾部穿出料斗，且横切刀的尾部上设置有齿轮齿；所述立柱上安装有安装架，且安装架上安装有驱动电机；所述驱动电机的输出轴上安装有与齿轮齿啮合的齿轮；所述两个立柱的上端还固定安装有安装板，且安装板上安装有推动气缸；所述推动气缸的活塞杆穿过安装板向下；所述推动气缸的活塞杆上安装有固定板，且固定板上还设置有若干互不相连的推杆。本发明切丁均匀，且不需要人工手动进行，使用方便，降低了劳动力。

Description

一种新型切丁机
技术领域
本发明涉及一种水果切丁技术设备领域，具体而言，涉及一种新型切丁机。
背景技术
随着食品加工的快速发展，特别是果脯、罐头加工领域需要将果料加工切制成片状或者丁块状；切丁机是适用于蔬菜、水果、冷冻果蔬加工厂等软质食材及食品酱菜行业加工各种根、茎类蔬菜成正方体、片体或长方 体形状的机器。
而现有技术中，通用的切丁机无法满足对切丁规整度、切丁速度的要求；产品丁块的外观、大小与规整度需要满足罐装水果的标准。作业效率低下，需要大量人工作业才能满足生产加工需求；工作量大、速度慢，用工成本高，很难达到丁块的规整度和尺寸要求；而使用通用切丁机对水果切丁处理，操作繁琐；丁块规整度与尺寸不佳，切丁效率低。
发明内容
本发明的目的在于提供一种新型切丁机，以解决上述问题。
为实现本发明目的，采用的技术方案为：一种新型切丁机，包括两个立柱和安装在立柱上的固定架，所述固定架上固定安装有料斗，且料斗内安装有栅格状的切丁刀；所述切丁刀的下方还设置有可滑动的横切刀，横切刀的尾部穿出料斗，且横切刀的尾部上设置有齿轮齿；所述立柱上安装有安装架，且安装架上安装有驱动电机；所述驱动电机的输出轴上安装有与齿轮齿啮合的齿轮；所述横切刀的下方还安装有倾斜的筛网，且筛网的低端设置有成品出口；所述两个立柱的上端还固定安装有安装板，且安装板上安装有推动气缸；所述推动气缸的活塞杆穿过安装板向下；所述推动气缸的活塞杆上安装有固定板，且固定板上还设置有若干互不相连的推杆，推杆规律间隔排列成网状；所述推杆与切丁刀匹配设置。
进一步的，所述料斗的下方为倒置的棱锥状，且料斗的底部开设有出料口。
进一步的，所述固定板的四周设置有防护罩，且防护罩与料斗的开口匹配。
进一步的，所述切丁刀的水平面低于料斗的开口。
进一步的，所述推杆的长度大于切丁刀的高度。
本发明的有益效果是,通过推动气缸的推动，能使固定板向下移动，随着固定板向下移动，使推杆随固定板一起向下移动，通过推杆向下移动，放置在料斗内的水果通过推杆的推动使切丁刀对水果进行切块，且切完后的水果丁通过料斗下方的出料口直接排除，本发明切丁均匀，且不需要人工手动进行，使用方便，降低了劳动力。
通过在切丁刀的下方安装横切刀，当水果的厚度较大时，使切丁到切出的水果为水果条，此时可以通过驱动电机驱动横切刀进行运动，使切出的水果丁大小均匀，同时切出的水果丁可以通过筛网对切水果过程中产生的果汁进行筛分，同时能对水果丁进行筛分，使均匀的水果丁通过筛网自动从成品出口排出，而产生的果汁和细小的水果丁通过排料口排出，能进行均匀的分类，使用更加方便。
附图说明
图1是本发明提供的新型切丁机的结构图；
附图中标记及相应的零部件名称：
1、立柱，2、固定架， 3、料斗，4、切丁刀，5、安装板，6、推动气缸， 7、固定板，8、推杆，9、防护罩，10、出料口，11、横切刀，12、齿轮齿，13、安装架，14、驱动电机，15、齿轮齿，16、筛网，17、成品出口。
具体实施方式
下面通过具体的实施例子并结合附图对本发明做进一步的详细描述。
图1所示出了本发明提供的一种新型切丁机，包括两个立柱1和安装在立柱1上的固定架2，所述固定架2上固定安装有料斗3，且料斗3内安装有栅格状的切丁刀4；所述切丁刀4的下方还设置有可滑动的横切刀11，横切刀11水平设置在料斗3内，横切刀11的头部为横切刀11的刃口端，横切刀11的尾部穿出料斗3，且横切刀11的尾部上设置有齿轮齿12，齿轮齿12位于横切刀11的下表面上；所述立柱1上安装有安装架13，且安装架13上安装有驱动电机14；所述驱动电机14的输出轴上安装有与齿轮齿12啮合的齿轮15，通过驱动电机14的驱动，使横切刀11进行左右移动；所述横切刀11的下方还安装有倾斜的筛网16，且筛网16的低端设置有成品出口17，通过筛网16的筛分，使筛分后的水果丁通过成品出口17排出；所述两个立柱1的上端还固定安装有安装板5，且安装板5上安装有推动气缸6；所述推动气缸6的活塞杆穿过安装板5向下；所述推动气缸6的活塞杆上安装有固定板7，固定板7与料斗3的开口适配，具体为固定板7的四周与料斗3的内壁匹配，且固定板7上还设置有若干互不相连的推杆8，推杆8规律间隔排列成网状；所述推杆8与切丁刀4匹配设置，具体为推杆8的大小、位置与矩形孔的大小、位置适配，方便推杆8不仅能推动，同时能方便将卡设在切丁刀4上的推动至料斗3的下方。
所述料斗3的下方为倒置的棱锥状，且料斗3的底部开设有出料口10，掉落在料斗3下方的水果丁能直接通过出料口10全部排出，防止水果丁堆积在料斗3内。所述固定板7的四周设置有防护罩9，且防护罩9与料斗3的开口匹配，具体为防护罩9的内表面与料斗3的外表面匹配，防止在切丁过程中，水果飞溅、洒落。所述切丁刀4的水平面低于料3斗的开口，不仅方便将未切丁的水果防止在料斗3内，同时防止未切丁的水果从料斗3的开口处掉落。所述推杆8的长度大于切丁刀4的高，方便将卡设在切丁刀4上的水果丁全部推动掉落至料斗3的下方。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种新型切丁机，其特征在于：包括两个立柱和安装在立柱上的固定架，所述固定架上固定安装有料斗，且料斗内安装有栅格状的切丁刀；所述切丁刀的下方还设置有可滑动的横切刀，横切刀的尾部穿出料斗，且横切刀的尾部上设置有齿轮齿；所述立柱上安装有安装架，且安装架上安装有驱动电机；所述驱动电机的输出轴上安装有与齿轮齿啮合的齿轮；所述横切刀的下方还安装有倾斜的筛网，且筛网的低端设置有成品出口；所述两个立柱的上端还固定安装有安装板，且安装板上安装有推动气缸；所述推动气缸的活塞杆穿过安装板向下；所述推动气缸的活塞杆上安装有固定板，且固定板上还设置有若干互不相连的推杆，推杆规律间隔排列成网状；所述推杆与切丁刀匹配设置。
2.根据权利要求1所述的新型切丁机，其特征在于，所述料斗的下方为倒置的棱锥状，且料斗的底部开设有出料口。
3.根据权利要求1所述的新型切丁机，其特征在于，所述固定板的四周设置有防护罩，且防护罩与料斗的开口匹配。
4.根据权利要求1所述的新型切丁机，其特征在于，所述切丁刀的水平面低于料斗的开口。
5.根据权利要求1所述的新型切丁机，其特征在于，所述推杆的长度大于切丁刀的高度。
CN201610988407.9A 2016-11-10 2016-11-10 一种新型切丁机 Pending CN106584567A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106994701A (zh) * 2017-06-13 2017-08-01 斯幼云 一种西瓜切割器
CN107866843A (zh) * 2017-10-30 2018-04-03 宁波景珍堂生物科技有限公司 一种蔬菜切粒装置
CN109849081A (zh) * 2018-12-11 2019-06-07 北海归园农业技术有限公司 一种胡萝卜切粒装置

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GB2268874A (en) * 1992-07-25 1994-01-26 Dalgety Spillers Foods Method and apparatus for cutting/breaking blocks of frozen meat
FR2745219A1 (fr) * 1996-02-27 1997-08-29 Verdun Pierre Appareil de decoupage en troncons pour legumes, fruits, fromages, viandes cuites, persillades
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CN205184843U (zh) * 2015-11-23 2016-04-27 陈晓明 切丝切丁机
CN205310326U (zh) * 2015-12-15 2016-06-15 潍坊誉洲食品有限公司 一种豆腐切块机
CN105922335A (zh) * 2016-06-13 2016-09-07 江苏楷益智能科技有限公司 一种小型芋头切丁机

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2268874A (en) * 1992-07-25 1994-01-26 Dalgety Spillers Foods Method and apparatus for cutting/breaking blocks of frozen meat
FR2745219A1 (fr) * 1996-02-27 1997-08-29 Verdun Pierre Appareil de decoupage en troncons pour legumes, fruits, fromages, viandes cuites, persillades
CN201895340U (zh) * 2010-01-14 2011-07-13 许庆原 一种切丁机
CN201907132U (zh) * 2010-12-08 2011-07-27 蓬莱京鲁渔业有限公司 一种软质食品自动切块装置
CN203496018U (zh) * 2013-08-20 2014-03-26 安徽食亿鲜食品有限公司 一种鲜肉自动切丁装置
CN103704313A (zh) * 2013-11-29 2014-04-09 郑保君 禽类带骨一次切块机
CN204658525U (zh) * 2015-02-07 2015-09-23 江西瑞京红食品有限公司 一种鱼豆腐自动切块装置
CN205184843U (zh) * 2015-11-23 2016-04-27 陈晓明 切丝切丁机
CN205310326U (zh) * 2015-12-15 2016-06-15 潍坊誉洲食品有限公司 一种豆腐切块机
CN105922335A (zh) * 2016-06-13 2016-09-07 江苏楷益智能科技有限公司 一种小型芋头切丁机

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106994701A (zh) * 2017-06-13 2017-08-01 斯幼云 一种西瓜切割器
CN107866843A (zh) * 2017-10-30 2018-04-03 宁波景珍堂生物科技有限公司 一种蔬菜切粒装置
CN109849081A (zh) * 2018-12-11 2019-06-07 北海归园农业技术有限公司 一种胡萝卜切粒装置

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Application publication date: 20170426