CN106426319A - 一种切丁机 - Google Patents

一种切丁机 Download PDF

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Publication number
CN106426319A
CN106426319A CN201610988335.8A CN201610988335A CN106426319A CN 106426319 A CN106426319 A CN 106426319A CN 201610988335 A CN201610988335 A CN 201610988335A CN 106426319 A CN106426319 A CN 106426319A
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Prior art keywords
hopper
dicing
knife
rod
screw rod
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Inventor
邱模荣
刘江合
陈建
张东明
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Cangxi Sichuan Pear Research Institute
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Cangxi Sichuan Pear Research Institute
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Priority to CN201610988335.8A priority Critical patent/CN106426319A/zh
Publication of CN106426319A publication Critical patent/CN106426319A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetal Cutting Devices (AREA)

Abstract

本发明公开了一种切丁机,涉及一种水果切丁技术设备领域，包括两个立柱和安装在立柱上的固定架，所述固定架上固定安装有料斗，且料斗内安装有栅格状的切丁刀；所述切丁刀的下方还设置有可滑动的横切刀，横切刀的尾部穿出料斗；所述立柱上安装有安装架，且安装架上安装有驱动电机；所述驱动电机的输出轴上通过联轴器固定连接有螺杆，且螺杆上设置有与螺杆匹配的螺帽；所述螺帽上铰接设置有连杆，且连杆的另一端与横切刀的尾部铰接；所述两个立柱的上端还固定安装有安装板，且安装板上安装有推动气缸；所述推动气缸的活塞杆穿过安装板向下；所述推动气缸的活塞杆上安装有固定板，且固定板上还设置有若干互不相连的推杆。本发明切丁均匀，且不需要人工手动进行，使用方便，降低了劳动力。

Description

一种切丁机
技术领域
本发明涉及一种水果切丁技术设备领域，具体而言，涉及一种切丁机。
背景技术
随着食品加工的快速发展，特别是果脯、罐头加工领域需要将果料加工切制成片状或者丁块状；切丁机是适用于蔬菜、水果、冷冻果蔬加工厂等软质食材及食品酱菜行业加工各种根、茎类蔬菜成正方体、片体或长方 体形状的机器。
而现有技术中，通用的切丁机无法满足对切丁规整度、切丁速度的要求；产品丁块的外观、大小与规整度需要满足罐装水果的标准。作业效率低下，需要大量人工作业才能满足生产加工需求；工作量大、速度慢，用工成本高，很难达到丁块的规整度和尺寸要求；而使用通用切丁机对水果切丁处理，操作繁琐；丁块规整度与尺寸不佳，切丁效率低。
发明内容
本发明的目的在于提供一种切丁机，以解决上述问题。
为实现本发明目的，采用的技术方案为：一种切丁机，包括两个立柱和安装在立柱上的固定架，所述固定架上固定安装有料斗，且料斗内安装有栅格状的切丁刀；所述切丁刀的下方还设置有可滑动的横切刀，横切刀的尾部穿出料斗；所述立柱上安装有安装架，且安装架上安装有驱动电机；所述驱动电机的输出轴上通过联轴器固定连接有螺杆，且螺杆上设置有与螺杆匹配的螺帽；所述螺帽上铰接设置有连杆，且连杆的另一端与横切刀的尾部铰接；所述横切刀上还设置有限位块，且料斗的内壁上安装有传感器，传感器连接设置有控制器，驱动电机与控制器电连接；所述两个立柱的上端还固定安装有安装板，且安装板上安装有推动气缸；所述推动气缸的活塞杆穿过安装板向下；所述推动气缸的活塞杆上安装有固定板，且固定板上还设置有若干互不相连的推杆，推杆规律间隔排列成网状；所述推杆与切丁刀匹配设置。
进一步的，所述料斗的下方为倒置的棱锥状，且料斗的底部开设有出料口。
进一步的，所述固定板的四周设置有防护罩，且防护罩与料斗的开口匹配。
进一步的，所述切丁刀的水平面低于料斗的开口。
进一步的，所述推杆的长度大于切丁刀的高度。
本发明的有益效果是,通过推动气缸的推动，能使固定板向下移动，随着固定板向下移动，使推杆随固定板一起向下移动，通过推杆向下移动，放置在料斗内的水果通过推杆的推动使切丁刀对水果进行切块，且切完后的水果丁通过料斗下方的出料口直接排除，本发明切丁均匀，且不需要人工手动进行，使用方便，降低了劳动力。
通过在切丁刀的下方安装横切刀，当水果的厚度较大时，使切丁到切出的水果为水果条，此时可以通过驱动电机驱动，使螺杆上的螺帽随螺杆的转动上下移动，通过螺帽的移动，使连杆拉动横切刀进行左右移动，从而使横切刀进行运动，使螺帽带动连杆移动，从而使切出的水果丁大小均匀,使用更加方便。而驱动电机通过传感器将信号传输给控制器，通过控制器与驱动电机电连接，从而实现驱动电机的转动。
附图说明
图1是本发明提供的切丁机的结构图；
附图中标记及相应的零部件名称：
1、立柱，2、固定架， 3、料斗，4、切丁刀，5、安装板，6、推动气缸， 7、固定板，8、推杆，9、防护罩，10、出料口，11、横切刀，12、安装架，13、驱动电机，14、螺杆，15、螺帽，16、连杆，17、限位块，18、传感器，19、控制器。
具体实施方式
下面通过具体的实施例子并结合附图对本发明做进一步的详细描述。
图1所示出了本发明提供的一种切丁机，包括两个立柱1和安装在立柱1上的固定架2，所述固定架2上固定安装有料斗3，且料斗3内安装有栅格状的切丁刀4；所述切丁刀4的下方还设置有可滑动的横切刀11，横切刀11水平设置在料斗3内，横切刀11的头部为横切刀11的刃口端，横切刀11的尾部穿出料斗3；所述立柱1上安装有安装架12，且安装架12上安装有驱动电机13；所述驱动电机13的输出轴上通过联轴器固定连接有螺杆14，螺杆14垂直向上设置，且螺杆14上设置有与螺杆14匹配的螺帽15；所述螺帽15上铰接设置有连杆16，且连杆16的另一端与横切刀11的尾部铰接；所述横切刀11上还设置有限位块17，限位块17位于横切刀11的头部，且料斗3的内壁上安装有传感器18，传感器18连接设置有控制器19，驱动电机13与控制器19电连接，通过传感器18将信号传输给控制器19，控制器19再驱动驱动电机13转动，能有效防止因驱动电机13转动过多而使横切刀11移动至料斗3外；所述两个立柱1的上端还固定安装有安装板5，且安装板5上安装有推动气缸6；所述推动气缸6的活塞杆穿过安装板5向下；所述推动气缸6的活塞杆上安装有固定板7，固定板7与料斗3的开口适配，具体为固定板7的四周与料斗3的内壁匹配，且固定板7上还设置有若干互不相连的推杆8，推杆8规律间隔排列成网状；所述推杆8与切丁刀4匹配设置，具体为推杆8的大小、位置与矩形孔的大小、位置适配，方便推杆8不仅能推动，同时能方便将卡设在切丁刀4上的推动至料斗3的下方。
所述料斗3的下方为倒置的棱锥状，且料斗3的底部开设有出料口10，掉落在料斗3下方的水果丁能直接通过出料口10全部排出，防止水果丁堆积在料斗3内。所述固定板7的四周设置有防护罩9，且防护罩9与料斗3的开口匹配，具体为防护罩9的内表面与料斗3的外表面匹配，防止在切丁过程中，水果飞溅、洒落。所述切丁刀4的水平面低于料3斗的开口，不仅方便将未切丁的水果防止在料斗3内，同时防止未切丁的水果从料斗3的开口处掉落。所述推杆8的长度大于切丁刀4的高，方便将卡设在切丁刀4上的水果丁全部推动掉落至料斗3的下方。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种切丁机，其特征在于：包括两个立柱和安装在立柱上的固定架，所述固定架上固定安装有料斗，且料斗内安装有栅格状的切丁刀；所述切丁刀的下方还设置有可滑动的横切刀，横切刀的尾部穿出料斗；所述立柱上安装有安装架，且安装架上安装有驱动电机；所述驱动电机的输出轴上通过联轴器固定连接有螺杆，且螺杆上设置有与螺杆匹配的螺帽；所述螺帽上铰接设置有连杆，且连杆的另一端与横切刀的尾部铰接；所述横切刀上还设置有限位块，且料斗的内壁上安装有传感器，传感器连接设置有控制器，驱动电机与控制器电连接；所述两个立柱的上端还固定安装有安装板，且安装板上安装有推动气缸；所述推动气缸的活塞杆穿过安装板向下；所述推动气缸的活塞杆上安装有固定板，且固定板上还设置有若干互不相连的推杆，推杆规律间隔排列成网状；所述推杆与切丁刀匹配设置。
2.根据权利要求1所述的切丁机，其特征在于，所述料斗的下方为倒置的棱锥状，且料斗的底部开设有出料口。
3.根据权利要求1所述的切丁机，其特征在于，所述固定板的四周设置有防护罩，且防护罩与料斗的开口匹配。
4.根据权利要求1所述的切丁机，其特征在于，所述切丁刀的水平面低于料斗的开口。
5.根据权利要求1所述的切丁机，其特征在于，所述推杆的长度大于切丁刀的高度。
CN201610988335.8A 2016-11-10 2016-11-10 一种切丁机 Pending CN106426319A (zh)

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CN105922335A (zh) * 2016-06-13 2016-09-07 江苏楷益智能科技有限公司 一种小型芋头切丁机
CN206287180U (zh) * 2016-11-10 2017-06-30 四川苍溪梨研究所 一种切丁切片机

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US6418823B1 (en) * 1999-05-26 2002-07-16 Tairob Industrial Technology Ltd. Processing center for three dimensional cutting of food products
CN201895340U (zh) * 2010-01-14 2011-07-13 许庆原 一种切丁机
CN201907132U (zh) * 2010-12-08 2011-07-27 蓬莱京鲁渔业有限公司 一种软质食品自动切块装置
US20130340580A1 (en) * 2012-06-15 2013-12-26 John Bean Technologies Corporation Two-axis dicing of a work product with a fluid jet portioner
CN204054154U (zh) * 2014-08-12 2014-12-31 丹阳市陵口镇郑店土地股份专业合作社 一种蔬菜切丁机
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CN205310326U (zh) * 2015-12-15 2016-06-15 潍坊誉洲食品有限公司 一种豆腐切块机
CN105922335A (zh) * 2016-06-13 2016-09-07 江苏楷益智能科技有限公司 一种小型芋头切丁机
CN206287180U (zh) * 2016-11-10 2017-06-30 四川苍溪梨研究所 一种切丁切片机

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107932589A (zh) * 2017-10-13 2018-04-20 百奥森（江苏）食品安全科技有限公司 一种用于果蔬检测的刨削式粉碎装置

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