CN105564996A - Stacker with wide application range and high stacking efficiency - Google Patents
Stacker with wide application range and high stacking efficiency Download PDFInfo
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- CN105564996A CN105564996A CN201610081504.XA CN201610081504A CN105564996A CN 105564996 A CN105564996 A CN 105564996A CN 201610081504 A CN201610081504 A CN 201610081504A CN 105564996 A CN105564996 A CN 105564996A
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- way
- roller
- consolidation
- stacker
- lifting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/007—Means for moving conveyor frames and control arrangements therefor
- B65G41/008—Means for moving conveyor frames and control arrangements therefor frames mounted on wheels or caterpillar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
Abstract
The invention discloses a stacker with the wide application range and high stacking efficiency. The stacker comprises a base, a multi-level retractable transferring mechanism, a traveling mechanism, a frame-shaped support, an orderly arranging mechanism, a multi-level lifting transferring mechanism, a distribution mechanism, a push mechanism, a positioning device and a control device. According to the stacker with the wide application range and high stacking efficiency, the multi-level retractable transferring mechanism can pass over ground obstacles to perform stacking, the problem that a common traveling stacker cannot pass over the ground obstacles is solved, and the stacker adapts to complex logistics environments; the orderly arranging mechanism guarantees that materials are orderly and stably conveyed so as to be stacked and meanwhile the materials are divided into two columns to be conveyed, so that the conveying efficiency is improved; the lifting space of the materials can be greatly improved by the aid of the multi-level lifting transferring mechanism, so that the height of material stacking is effectively increased and the application range of the stacker is widened; and the distribution mechanism, the multi-level lifting transferring mechanism and the push mechanism mutually cooperate so that the two columns of materials can be stacked simultaneously and accordingly the stacking efficiency of the stacker can be greatly improved.
Description
Technical field
The invention belongs to logistics equipment technical field, be specifically related to a kind of applied widely, stacker that piling efficiency is high.
Background technology
Logistic industry mechanical automation speed of development is very fast, stacker a kind ofly the various materials such as pocket, blob of viscose, material can be stacked neat a kind of equipment automatically, by machineries such as fork trucks, material is being transported after stacker is good by material code, its appearance substantially increases material operating speed, solves the problem of traditional manpower piling inefficiency.At present, stacker is mainly divided into robot stacker, mechanical stacker, and wherein mechanical stacker is divided into planer-type stacker, column stacker, mechanical arm type stacker, self-propelled stacker.But planer-type stacker, column stacker need more spacious region to fixedly mount, require higher to logistics environment and can only fixedly mount in appointed place, there is the problem of restricted application; Mechanical arm type stacker once can only pick and place a material, piling inefficiency; And although walking stacker can be walked, but actual logistics environment usually more complicated, as in freight container, ground have an obstacle time, walking stacker just cannot enter its inside, and the platform that installation clears the jumps is wasted time and energy, but also there is unstable problem, the narrow range causing it to be suitable for, can only carry out piling in limited range.It is not high also to there is piling height in some stackers, material can only be piled up several meters, when material is taller and bigger, material can only pile up the less number of plies, piling number of times can only be increased to meet logistics needs, some stackers can only process the single-row material transporting and come, and material processing capacity is lower, piling inefficiency.And, the material requirement of stacker to conveying is neat, can not be crooked, and in actual logistics progress, material is usually placed crooked because of carelessness by workman, and artificial placement material is inaccurate, when crooked mass transport is to stacker place, cause the inaccurate bank that makes of stacker piling to collapse, the serious whole conveyor line that also can make quits work.
For this reason, researching and developing a kind of stacker applied widely, that piling efficiency is high is the key solved the problem.
Summary of the invention
The object of the present invention is to provide a kind of applied widely, stacker that piling efficiency is high.
The object of the present invention is achieved like this, comprises base, multi-stage expansion transfer mechanism, traveling gear, frame support, consolidation mechanism, multistage lifting transfer mechanism, diversion mechanism, delivery device, registration device, control setup, described traveling gear is arranged at the both sides of base, described frame support is arranged on base, described multi-stage expansion transfer mechanism is arranged on the base in frame support, described consolidation organization establishes is on multi-stage expansion transfer mechanism, described multistage lifting transfer mechanism is arranged at the side that multi-stage expansion transfer mechanism can stretch out, described diversion mechanism is arranged on the base in the front of consolidation mechanism, described delivery device is arranged at the lower end of multistage lifting transfer mechanism, and multistage lifting transfer mechanism can drive delivery device to be elevated, described registration device is arranged at the bottom of diversion mechanism, described control setup is arranged on base, and respectively with multi-stage expansion transfer mechanism, traveling gear, consolidation mechanism, multistage lifting transfer mechanism, diversion mechanism, delivery device, registration device is electrically connected.
Compared with prior art, the present invention has following technique effect:
1, the levelling bench of multi-stage expansion transfer mechanism of the present invention and vertical motion stage can stretch, thus surmount negotiate obstacles thing, and solving the stacker that can walk cannot the problem of surmount negotiate obstacles thing, adapts to complicated logistics environment;
2, the present invention is provided with traveling crawler, and stacker is moved easily, strengthens the ability that stacker adapts to complicated logistics environment further;
3, consolidation mechanism of the present invention makes material carry out piling by consolidation roller transport again to appointed place, wherein the crooked material of process can be pushed into proper by the first shift fork of reforming, the material of process is pushed into opposite side by the second shift fork of reforming, thus material is divided into two row transports, not only solve workman and move up the problem that material do not rectify, also effectively improve material transportation efficiency, and blocked by baffle plate when material arrives splicing roller-way, make there is no interval between two row materials, ensure that two row material proper alignment, to guarantee the follow-up stable piling of material;
4, multistage lifting transfer mechanism of the present invention can make the liftable space of material greatly promote, and effectively improves the height of material piling, is also applicable to the higher material of lifting simultaneously;
5, diversion mechanism of the present invention can by two row material diversions to different directions, the corresponding multistage lifting transfer mechanism of each row material carries out being elevated for piling, realize two row materials piling simultaneously, substantially increase material piling efficiency, solve the problem of general code stack machine piling inefficiency;
6, the compact of delivery device of the present invention, space availability ratio are high, multistage lifting transfer mechanism front end small space can be arranged at, simultaneously, chain guide structure can make flexible chain convert linear driving force to, thus effectively improve the driving efficiency of chain, strengthen the efficiency that push pedal promotes material.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is multi-stage expansion transfer mechanism perspective view;
Fig. 4 is consolidation mechanism plan structure schematic diagram;
Fig. 5 is the main TV structure schematic diagram of Fig. 4;
Fig. 6 first to reform mechanism's perspective view;
Fig. 7 second to reform mechanism's perspective view;
Fig. 8 is Fig. 7 cross-sectional view;
Fig. 9 is material receiving mechanism perspective view;
Figure 10 is the right TV structure schematic diagram of Fig. 9;
Figure 11 is the perspective view of multistage lifting transfer mechanism;
Figure 12 is the main TV structure schematic diagram of Figure 11
Figure 13 is the left TV structure schematic diagram of Figure 12;
Figure 14 is diversion mechanism perspective view;
Figure 15 is the perspective view of shunting roller-way, buncher, shunting frame annexation;
Figure 16 is the perspective view of transfer support, transfer transmission drum, transfer load-transfer device, buncher annexation;
Figure 17 is the plan structure schematic diagram of Figure 16;
Figure 18 is the cross-sectional view of Figure 17 at N-N place;
Figure 19 is the perspective view of transfer support lift cylinder, lifting stabilizing device annexation;
Figure 20 is delivery device perspective view;
Figure 21 is Figure 20 plan structure schematic diagram;
Figure 22 is the main TV structure schematic diagram of Figure 20;
Figure 23 is the left TV structure schematic diagram of Figure 20;
Figure 24 is that Figure 20 does not comprise the perspective view pushing pedestal;
Figure 25 is the spatial structure exploded view of chain guide structure;
In figure: 1-multi-stage expansion transfer mechanism, 1a-levelling bench, 1b-guided way, 1c-leads wheels, 1d-vertical motion stage, 1e-is guide locating device provided, 2-traveling gear, 3-frame support, 4-consolidation mechanism, 4a-consolidation frame, 4b-consolidation roller-way, 4c-first reforms shift fork, 4d-second reforms shift fork, 4e-splicing frame, 4f-baffle plate, 4g-splicing roller-way, 5-multistage lifting transfer mechanism, 5a-one-level jacking system, 5b-two grade of ascend and descend device, 5c-mounting plate, 5d-one-level riser guide, 5e-two grade of ascend and descend guide rail, 5f-one-level lifting chute, 5g-two grade of ascend and descend chute, 6-diversion mechanism, 6a-shunts roller-way, 6b-driving band, 6c-shunts frame, 6d-transfer support, 6e-transfer transmission drum, 6f-transfer load-transfer device, 6g-base plate, 7-delivery device, 7a-pushes pedestal, 7b-fixed link, 7c-gear, 7d-chain, 7e-guide box, the upper guide groove of 7f-, guide groove under 7g-, 8-registration device, 9-control setup, 10-is elevated stabilizing device, 10a-hydrofin, 10b-is elevated pilot bar, 10c-is elevated orienting sleeve, 11-drive lead screw, 12-servomotor, 13-electric cylinder, 14-horizontal air cylinder, 15-horizontally-guided bar, 16-lift cylinder, 17-buncher, 18-transmission shaft, 19-push pedal, 20-material.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated, but limited the present invention never in any form, and any conversion done based on training centre of the present invention or replacement, all belong to protection scope of the present invention.
Base is the present invention includes as shown in accompanying drawing 1 ~ Figure 25, multi-stage expansion transfer mechanism 1, traveling gear 2, frame support 3, consolidation mechanism 4, multistage lifting transfer mechanism 5, diversion mechanism 6, delivery device 7, registration device 8, control setup 9, described traveling gear 2 is arranged at the both sides of base, described frame support 3 is arranged on base, described multi-stage expansion transfer mechanism 1 is arranged on the base in frame support 3, described consolidation mechanism 4 is arranged on multi-stage expansion transfer mechanism 1, described multistage lifting transfer mechanism 5 is arranged at the side that multi-stage expansion transfer mechanism 1 can stretch out, described diversion mechanism 6 is arranged on the base in the front of consolidation mechanism 4, described delivery device 7 is arranged at the lower end of multistage lifting transfer mechanism 5, and multistage lifting transfer mechanism 5 can drive delivery device 7 to be elevated, described registration device 8 is arranged at the bottom of diversion mechanism 6, described control setup 9 is arranged on base, and respectively with multi-stage expansion transfer mechanism 1, traveling gear 2, consolidation mechanism 4, multistage lifting transfer mechanism 5, diversion mechanism 6, delivery device 7, registration device 8 is electrically connected.
Described multi-stage expansion transfer mechanism 1 comprises levelling bench 1a, guided way 1b, guiding wheels 1c, vertical motion stage 1d, drive lead screw 11, servomotor 12, electric cylinder 13, described guided way 1b is arranged on the both sides of base, the both sides of described levelling bench 1a arrange guiding wheels 1c, described guided way 1b and guiding wheels 1c bearing fit, described drive lead screw 11 is connected with servomotor 12, described servomotor 12 is arranged on base, and levelling bench 1a can be driven to slide on guided way 1b, described electric cylinder 13 is arranged on the both sides of levelling bench 1a respectively, and it is parallel with guided way 1b, described electric cylinder 13 can drive vertical motion stage 1d to move, described vertical motion stage 1d is connected with multistage lifting transfer mechanism 5, described servomotor 12, electric cylinder 13 is electrically connected with control setup 9 respectively.
Described vertical motion stage 1d top is provided with guide locating device provided 1e.
Described guiding wheels comprise two road wheels and a locating wheel, and locating wheel is arranged between two road wheels.
The diameter of described road wheel is identical with the diameter of locating wheel.
Described locating wheel is parallel with horizontal plane, the line in the center of circle of described road wheel and the center of circle of locating wheel and horizontal direction parallel.
The diameter of described locating wheel is less than the groove track width of guided way 1b.
Described consolidation mechanism 4 comprises consolidation frame 4a, consolidation roller-way 4b, consolidation roller-way driving system, first reforms shift fork 4c, second reforms shift fork 4d, splicing frame 4e, baffle plate 4f, splicing roller-way 4g, horizontal air cylinder 14, horizontally-guided bar 15, lift cylinder 16, push pedal 19, splicing roller-way driving system, described consolidation roller-way 4b is arranged on consolidation frame 4a, described consolidation roller-way driving system is connected with consolidation roller-way 4b, described the horizontal air cylinder 14 and first shift fork 4c that reforms is connected, the first shift fork 4c that reforms is moved back and forth on horizontally-guided bar 15, described horizontal air cylinder 14, horizontally-guided bar 15, the first shift fork 4c that reforms forms first and to reform mechanism, described horizontal air cylinder 14 is connected with push pedal 19, push pedal 19 can be moved back and forth on horizontally-guided bar 15, described lift cylinder 16 is arranged in the one side of push pedal 19, the described second shift fork 4d that reforms is arranged at the top of lift cylinder 16, described horizontal air cylinder 14, horizontally-guided bar 15, lift cylinder 16, push pedal 19, the second shift fork 4d that reforms forms second and to reform mechanism, and described first reforms mechanism, second mechanism that reforms is set in turn in the below of consolidation roller-way 4b along the working direction of material 11, described first roller of reforming shift fork 4c and consolidation roller-way 4b interts and coordinates, and first reforms shift fork 4c higher than consolidation roller-way 4b, described second roller of reforming shift fork 4d and consolidation roller-way 4b interts and coordinates, and second reforms shift fork 4d higher than consolidation roller-way 4b, described splicing roller-way 4g is arranged on splicing frame 4e, described splicing roller-way driving system is connected with splicing roller-way 4g, described lift cylinder 16 is arranged at bottom the base plate of splicing frame 4e, described splicing roller-way 4g front is provided with baffle plate 4f, and the height of baffle plate 4f higher than splicing roller-way 4b, described splicing frame 4e, baffle plate 4f, splicing roller-way 4g, lift cylinder 16, splicing roller-way driving system composition material receiving mechanism, described material receiving mechanism is arranged at the end of consolidation roller-way 4b, described horizontal air cylinder 14, lift cylinder 16 is connected with control setup 9 respectively.
Described multistage lifting transfer mechanism 5 comprises one-level jacking system 5a, two grade of ascend and descend device 5b, mounting plate 5c, one-level lifting drive, two grade of ascend and descend actuating device, described two grade of ascend and descend actuating device is fixed on mounting plate 5c, described two grade of ascend and descend device 5b drives with two grade of ascend and descend actuating device and coordinates, described one-level lifting drive is fixed on two grade of ascend and descend device 5b, described one-level jacking system 5a drives with one-level lifting drive and coordinates, described two grade of ascend and descend device 5b comprises one-level riser guide 5d, two grade of ascend and descend chute 5g and two grade of ascend and descend plate, described one-level riser guide 5d and two grade of ascend and descend chute 5g is separately positioned on the two sides of two grade of ascend and descend plate, described one-level riser guide 5d and one-level lifting drive same plane are arranged, described one-level lifting drive comprises drive lead screw 11 and servomotor 12, described drive lead screw 11 is connected with servomotor 12, described mounting plate 5c is arranged two grade of ascend and descend guide rail 5e, described two grade of ascend and descend guide rail 5e and two grade of ascend and descend actuating device same plane are arranged, described two grade of ascend and descend guide rail 5e and two grade of ascend and descend chute 5g bearing fit, described two grade of ascend and descend actuating device comprises drive lead screw 11 and servomotor 12, described drive lead screw 11 is connected with servomotor 12, described one-level jacking system 5a comprises one-level lifter plate and one-level lifting chute 5f, described one-level lifting chute 5f is arranged on one-level lifter plate, described one-level lifting chute 5f and one-level riser guide 5d bearing fit, described servomotor 12 is electrically connected with control setup 9.
Described diversion mechanism 6 comprises shunting roller-way 6a, driving band 6b, shunting frame 6c, transfer support (6d), transfer transmission drum 6e, transfer load-transfer device 6f, base plate 6g, lift cylinder 16, buncher 17, transmission shaft 18, described shunting roller-way 6a is arranged on shunting frame 6c, described buncher 17 is connected with shunting roller-way 6a by driving band 6b, described transfer support 6d is arranged between two between rod of shunting roller-way 6a, and the bottom of transfer support 6d is consolidated on base plate 6g, make the top of transfer support 6d higher than shunting roller-way 6a, described transfer transmission drum 6e is arranged on transfer support 6d, described transfer load-transfer device 6f coordinates with transfer transmission drum 6e transmission, described buncher 17 is connected with transfer transmission drum 6e by transmission shaft 18, consolidation bottom the lifting bar of described lift cylinder 16 and base plate 6g, transfer support 6d is elevated, described lift cylinder 16, buncher 17 is electrically connected with control setup 9 respectively.
Described delivery device 7 comprises propelling movement pedestal 7a, fixed link 7b, gear 7c, chain 7d, guide box 7e, upper guide groove 7f, lower guide groove 7g, buncher 17, transmission shaft 18, push pedal 19, described buncher 17 is arranged at and pushes pedestal 7a side, and described transmission shaft 18 is connected with buncher 17, the cavity holding gear 7c is provided with in described guide box 7e, the edge of cavity is provided with chute, and described transmission shaft 18 is through guide box 7e, described gear 7c, chain 7d is arranged in guide box 7e, and described gear 7c consolidation is also placed on transmission shaft 18, and gear 7c coordinates with chain 7d transmission, and chain 7d is moved in the chute of guide box 7e cavity, and the side of described guide box 7e is provided with upper inlet, lower inlet, and the entrance of upper inlet and upper guide groove 7f splices, the entrance of lower inlet and lower guide groove 7g splices, and described upper guide groove 7f is arranged on lower guide groove 7g, described guide box 7e, upper guide groove 7f, lower guide groove 7g forms chain guide structure, and chain 7d can move back and forth in chain guide structure, described fixed link 7b is consolidated on the chain 7d in guide groove 7f, and described push pedal 19 is consolidated on fixed link 7b, and described buncher 17 is connected with control setup 9.
Described lift cylinder 16 is provided with lifting stabilizing device, described lifting stabilizing device comprises hydrofin 10a, lifting pilot bar 10b, lifting orienting sleeve 10c, described hydrofin 10a is arranged at the top of lift cylinder, and the push rod of lift cylinder is through hydrofin 10a, described lifting orienting sleeve 10c is placed on lifting pilot bar 10b, described lifting pilot bar 10b one end is consolidated on the edge of hydrofin 10a, consolidation bottom the base plate of the other end and splicing frame 4e or bottom the base plate 6g of transfer support 6d, consolidation bottom described one end of lifting orienting sleeve 10c and the base plate of splicing frame 4e or bottom the base plate 6g of transfer support 6d.
Lubricant is provided with in described chain guide structure.
Described traveling gear 2 is crawler type or in-wheel driving.
Described registration device 8 is station keeping radar.
Described control setup 9 is PLC.
Principle of work of the present invention and working process:
First stacker runs to assigned address, and the levelling bench 1a of multi-stage expansion transfer mechanism 1, vertical motion stage 1d extend out to outside frame support 3 successively;
Material 20 transports from consolidation roller-way 4b, when material 20 move to first reform place of mechanism time, material 20 is pushed into the side of consolidation roller-way 4b by the first shift fork 4c that reforms, and makes the material 20 of each process all neatly be arranged in the edge of consolidation roller-way 4b; Material 20 continues mobile, when material 20 move to second reform mechanism time, first material can be pushed into the opposite side of consolidation roller-way 4b by the second shift fork 4d that reforms; When second material to be reformed mechanism by first, also do not arrive second reform mechanism time, second reforms mechanism while shift fork 4d is reformed in withdrawal second, the lift cylinder 16 shift fork 4d that reforms second falls to lower than regular roller-way 4b, prevent the second shift fork 4d that reforms from hindering second material to keep straight on, second material directly to be reformed mechanism by second; And the 3rd material arrive second reform mechanism time, be pushed to the opposite side of consolidation roller-way 4b; And the 4th material directly to be reformed mechanism by second, by that analogy, thus realize material 20 and be split into two row through second mechanism that reforms; Then, material 20 moves to splicing roller-way 4g, is blocked by baffle plate 4f, and when two row materials 20 arrive neat, splicing frame 4e rises by lift cylinder 16, makes material 20 cross baffle plate 4f, delivers to diversion mechanism 6, then docks with other shipping platforms and continue convey materials; Then splicing frame 4e falls again, makes subsequent material 20 arrive splicing roller-way 4g;
When two row materials 20 arrive on the transfer support 6d of diversion mechanism 6, transfer load-transfer device 6f quits work, and material 20 stops mobile; Transfer support 6d below one of them material 20 declines by lift cylinder 16, when the top of transfer support 6d drops to the position of shunting below roller-way 6a, material 20 drops on shunting roller-way 6a, buncher 17 rotates forward and makes shunting roller-way 6a drive material 20 to move to side, material 20 shifts out shunting roller-way 6a, material 20 arrives and pushes pedestal 7a, and then transfer support 6d rises by lift cylinder 16; Then the transfer support 6d below another material 20 falls by lift cylinder 16, the material 20 of another row drops on shunting roller-way 6a, buncher 17 reversion makes shunting roller-way 6a drive material 20 to move to opposite side, material shifts out shunting roller-way 6a, material 20 arrives and pushes pedestal 7a, transfer support 6d rises by lift cylinder 16, then continues to shunt subsequent material;
As the propelling movement pedestal 7a of the material arrival delivery device 7 of specified quantity, delivery device 7 is down to assigned address by multistage lifting transfer mechanism 5; First push pedal 19 is positioned at the reference position pushing pedestal 7a, and buncher 17 drives transmission shaft 18, gear 7c, chain 7d successively, and it is mobile that the fixed link 7b on chain 7d drives push pedal 19 to start along upper guide groove 7f, and material 20 is released by push pedal 19; Then buncher 17 drives transmission shaft 18 to counter-rotation, and the reference position pushing pedestal 7a is got back in push pedal 19, completes material 20 and releases; Delivery device 7 is moved to the shunting roller-way 6a pushing pedestal 7a and diversion mechanism 6 and is in same level position by multistage lifting transfer mechanism 5 again, material 20 again arrives and pushes pedestal 7a, after material 20 being down to assigned address by multistage lifting transfer mechanism 5 again, more pushed mechanism 7 releases.
Then release predetermined number of times, by material 20 yards of complete ground floors, material 20 is moved to the position of the second layer by multistage lifting transfer mechanism 5, repeats said process by complete for material second layer code, completes multilayer dose by that analogy and pile up.
Advantage of the present invention: levelling bench and the vertical motion stage of multi-stage expansion transfer mechanism of the present invention can stretch, thus surmount negotiate obstacles thing, solving the stacker that can walk cannot the problem of surmount negotiate obstacles thing, adapts to complicated logistics environment; Traveling crawler enables stacker move easily, strengthens the ability that stacker adapts to complicated logistics environment further; Consolidation mechanism makes material carry out piling by consolidation roller transport again to appointed place, wherein the crooked material of process can be pushed into proper by the first shift fork of reforming, the material of process is pushed into opposite side by the second shift fork of reforming, thus material is divided into two row transports, not only solve workman and move up the problem that material do not rectify, also effectively improve material transportation efficiency, and blocked by baffle plate when material arrives splicing roller-way, make there is no interval between two row materials, ensure that two row material proper alignment, to guarantee the follow-up stable piling of material; Multistage lifting transfer mechanism can make the liftable space of material greatly promote, and effectively improves the height of material piling, is also applicable to the higher material of lifting simultaneously; Diversion mechanism can by two row material diversions to different directions, the corresponding multistage lifting transfer mechanism of each row material carries out being elevated for piling, realize two row materials piling simultaneously, substantially increase material piling efficiency, solve the problem of general code stack machine piling inefficiency; Compact, the space availability ratio of delivery device are high, can be arranged at multistage lifting transfer mechanism front end small space, meanwhile, chain guide structure can make flexible chain convert linear driving force to, thus effectively improve the driving efficiency of chain, strengthen the efficiency that push pedal promotes material.
Claims (10)
1. one kind applied widely, the stacker that piling efficiency is high, is characterized in that: comprise base, multi-stage expansion transfer mechanism (1), traveling gear (2), frame support (3), consolidation mechanism (4), multistage lifting transfer mechanism (5), diversion mechanism (6), delivery device (7), registration device (8), control setup (9), described traveling gear (2) is arranged at the both sides of base, described frame support (3) is arranged on base, described multi-stage expansion transfer mechanism (1) is arranged on the base in frame support (3), described consolidation mechanism (4) is arranged on multi-stage expansion transfer mechanism (1), described multistage lifting transfer mechanism (5) is arranged at the side that multi-stage expansion transfer mechanism (1) can stretch out, described diversion mechanism (6) is arranged on the base in the front of consolidation mechanism (4), described delivery device (7) is arranged at the lower end of multistage lifting transfer mechanism (5), and multistage lifting transfer mechanism (5) can drive delivery device (7) to be elevated, described registration device (8) is arranged at the bottom of diversion mechanism (6), described control setup (9) is arranged on base, and respectively with multi-stage expansion transfer mechanism (1), traveling gear (2), consolidation mechanism (4), multistage lifting transfer mechanism (5), diversion mechanism (6), delivery device (7), registration device (8) is electrically connected.
2. according to claim 1 applied widely, the stacker that piling efficiency is high, it is characterized in that: described multi-stage expansion transfer mechanism (1) comprises levelling bench (1a), guided way (1b), guiding wheels (1c), vertical motion stage (1d), drive lead screw (11), servomotor (12), electric cylinder (13), described guided way (1b) is arranged on the both sides of base, the both sides of described levelling bench (1a) arrange guiding wheels (1c), described guided way (1b) and guiding wheels (1c) bearing fit, described drive lead screw (11) is connected with servomotor (12), described servomotor (12) is arranged on base, and levelling bench (1a) can be driven in the upper slip of guided way (1b), described electric cylinder (13) is arranged on the both sides of levelling bench (1a) respectively, and it is parallel with guided way (1b), described electric cylinder (13) can drive vertical motion stage (1d) mobile, described vertical motion stage (1d) is connected with multistage lifting transfer mechanism (5), described servomotor (12), electric cylinder (13) is electrically connected with control setup (9) respectively.
3. according to claim 1 applied widely, the stacker that piling efficiency is high, it is characterized in that: described consolidation mechanism (4) comprises consolidation frame (4a), consolidation roller-way (4b), consolidation roller-way driving system, first reforms shift fork (4c), second reforms shift fork (4d), splicing frame (4e), baffle plate (4f), splicing roller-way (4g), horizontal air cylinder (14), horizontally-guided bar (15), lift cylinder (16), push pedal (19), splicing roller-way driving system, described consolidation roller-way (4b) is arranged in consolidation frame (4a), described consolidation roller-way driving system is connected with consolidation roller-way (4b), described horizontal air cylinder (14) and first shift fork (4c) of reforming is connected, first shift fork (4c) of reforming can be moved back and forth on horizontally-guided bar (15), described horizontal air cylinder (14), horizontally-guided bar (15), first shift fork (4c) of reforming forms first and to reform mechanism, described horizontal air cylinder (14) is connected with push pedal (19), push pedal (19) can be moved back and forth on horizontally-guided bar (15), described lift cylinder (16) is arranged in the one side of push pedal (19), described second shift fork (4d) of reforming is arranged at the top of lift cylinder (16), described horizontal air cylinder (14), horizontally-guided bar (15), lift cylinder (16), push pedal (19), second shift fork (4d) of reforming forms second and to reform mechanism, described first reforms mechanism, second mechanism that reforms is set in turn in the below of consolidation roller-way (4b) along the working direction of material (11), described first roller of reforming shift fork (4c) and consolidation roller-way (4b) interts and coordinates, and first reforms shift fork (4c) higher than consolidation roller-way (4b), described second roller of reforming shift fork (4d) and consolidation roller-way (4b) interts and coordinates, and second reforms shift fork (4d) higher than consolidation roller-way (4b), described splicing roller-way (4g) is arranged in splicing frame (4e), described splicing roller-way driving system is connected with splicing roller-way (4g), described lift cylinder (16) is arranged at bottom the base plate of splicing frame (4e), described splicing roller-way (4g) front is provided with baffle plate (4f), and the height of baffle plate (4f) higher than splicing roller-way (4b), described splicing frame (4e), baffle plate (4f), splicing roller-way (4g), lift cylinder (16), splicing roller-way driving system composition material receiving mechanism, described material receiving mechanism is arranged at the end of consolidation roller-way (4b), described horizontal air cylinder (14), lift cylinder (16) is connected with control setup (9) respectively.
4. according to claim 1 applied widely, the stacker that piling efficiency is high, it is characterized in that: described multistage lifting transfer mechanism (5) comprises one-level jacking system (5a), two grade of ascend and descend device (5b), mounting plate (5c), one-level lifting drive, two grade of ascend and descend actuating device, described two grade of ascend and descend actuating device is fixed on mounting plate (5c), described two grade of ascend and descend device (5b) drives with two grade of ascend and descend actuating device and coordinates, described one-level lifting drive is fixed on two grade of ascend and descend device (5b), described one-level jacking system (5a) drives with one-level lifting drive and coordinates, described two grade of ascend and descend device (5b) comprises one-level riser guide (5d), two grade of ascend and descend chute (5g) and two grade of ascend and descend plate, described one-level riser guide (5d) and two grade of ascend and descend chute (5g) are separately positioned on the two sides of two grade of ascend and descend plate, described one-level riser guide (5d) and one-level lifting drive same plane are arranged, described one-level lifting drive comprises drive lead screw (11) and servomotor (12), described drive lead screw (11) is connected with servomotor (12), described mounting plate (5c) is arranged two grade of ascend and descend guide rail (5e), described two grade of ascend and descend guide rail (5e) and two grade of ascend and descend actuating device same plane are arranged, described two grade of ascend and descend guide rail (5e) and two grade of ascend and descend chute (5g) bearing fit, described two grade of ascend and descend actuating device comprises drive lead screw (11) and servomotor (12), described drive lead screw (11) is connected with servomotor (12), described one-level jacking system (5a) comprises one-level lifter plate and one-level lifting chute (5f), described one-level lifting chute (5f) is arranged on one-level lifter plate, described one-level lifting chute (5f) and one-level riser guide (5d) bearing fit, described servomotor (12) is electrically connected with control setup (9).
5. according to claim 1 applied widely, the stacker that piling efficiency is high, it is characterized in that: described diversion mechanism (6) comprises shunting roller-way (6a), driving band (6b), shunting frame (6c), transfer support (6d), transfer transmission drum (6e), transfer load-transfer device (6f), base plate (6g), lift cylinder (16), buncher (17), transmission shaft (18), described shunting roller-way (6a) is arranged in shunting frame (6c), described buncher (17) is connected with shunting roller-way (6a) by driving band (6b), described transfer support (6d) is arranged between two between rod of shunting roller-way (6a), and the bottom of transfer support (6d) is consolidated on base plate (6g), make the top of transfer support (6d) higher than shunting roller-way (6a), described transfer transmission drum (6e) is arranged on transfer support (6d), described transfer load-transfer device (6f) coordinates with transfer transmission drum (6e) transmission, described buncher (17) is connected with transfer transmission drum (6e) by transmission shaft (18), the lifting bar of described lift cylinder (16) and base plate (6g) bottom consolidation, transfer support (6d) can be elevated, described lift cylinder (16), buncher (17) is electrically connected with control setup (9) respectively.
6. according to claim 1 applied widely, the stacker that piling efficiency is high, it is characterized in that: described delivery device (7) comprises propelling movement pedestal (7a), fixed link (7b), gear (7c), chain (7d), guide box (7e), upper guide groove (7f), lower guide groove (7g), buncher (17), transmission shaft (18), push pedal (19), described buncher (17) is arranged at and pushes pedestal (7a) side, described transmission shaft (18) is connected with buncher (17), the cavity holding gear (7c) is provided with in described guide box (7e), the edge of cavity is provided with chute, described transmission shaft (18) is through guide box (7e), described gear (7c), chain (7d) is arranged in guide box (7e), described gear (7c) consolidation is also placed on transmission shaft (18), and gear (7c) coordinates with chain (7d) transmission, chain (7d) is moved in the chute of guide box (7e) cavity, the side of described guide box (7e) is provided with upper inlet, lower inlet, and the entrance of upper inlet and upper guide groove (7f) splices, the entrance of lower inlet and lower guide groove (7g) splices, described upper guide groove (7f) is arranged on lower guide groove (7g), described guide box (7e), upper guide groove (7f), lower guide groove (7g) forms chain guide structure, and chain (7d) can move back and forth in chain guide structure, described fixed link (7b) is consolidated on the chain (7d) in guide groove (7f), described push pedal (19) is consolidated on fixed link (7b), described buncher (17) is connected with control setup (9).
7. applied widely according to claim 3 or 5, the stacker that piling efficiency is high, it is characterized in that: described lift cylinder (16) is provided with lifting stabilizing device, described lifting stabilizing device comprises hydrofin (10a), lifting pilot bar (10b), lifting orienting sleeve (10c), described hydrofin (10a) is arranged at the top of lift cylinder, and the push rod of lift cylinder is through hydrofin (10a), described lifting orienting sleeve (10c) is placed on lifting pilot bar (10b), described lifting pilot bar (10b) one end is consolidated on the edge of hydrofin (10a), bottom the base plate of the other end and splicing frame (4e) or transfer support (6d) base plate (6g) bottom consolidation, bottom one end of described lifting orienting sleeve (10c) and the base plate of splicing frame (4e) or base plate (6g) the bottom consolidation of transfer support (6d).
8. applied widely, stacker that piling efficiency is high according to claim 1, is characterized in that: described traveling gear (2) is crawler type or in-wheel driving.
9. applied widely, stacker that piling efficiency is high according to claim 1, is characterized in that: described registration device (8) is station keeping radar.
10. applied widely, stacker that piling efficiency is high according to claim 1, is characterized in that: described control setup (9) is PLC.
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| CN106586433A (en) * | 2016-12-30 | 2017-04-26 | 云南昆船智能装备有限公司 | Transfer device for porous materials |
| CN106697399A (en) * | 2016-12-27 | 2017-05-24 | 烟台市裕同印刷包装有限公司 | Automatic casing machine for cartons |
| CN106742286A (en) * | 2017-03-24 | 2017-05-31 | 武汉瑞拓德智能科技有限公司 | A kind of portable Palletised carry platform |
| CN107416546A (en) * | 2017-08-31 | 2017-12-01 | 烟台海德汽车零部件有限责任公司 | Packing case automatic loading device |
| CN107504033A (en) * | 2017-09-19 | 2017-12-22 | 东莞市沃德精密机械有限公司 | Full-automatic pressure-holding equipment |
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| CN109761034A (en) * | 2019-01-30 | 2019-05-17 | 佛山市三水宝叶木业有限公司 | One kind automatically delivering plate device |
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| CN111470316A (en) * | 2020-06-23 | 2020-07-31 | 湖南生物机电职业技术学院 | High-strength manipulator |
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| CN111650067A (en) * | 2020-05-13 | 2020-09-11 | 雅视特科技（杭州）有限公司 | Brinell hardness indentation automatic measurement system and measurement method thereof |
| WO2021043270A1 (en) * | 2019-09-05 | 2021-03-11 | 苏州艾隆科技股份有限公司 | Low-temperature secondary storehouse for smart storage and pickup |
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| WO2021043270A1 (en) * | 2019-09-05 | 2021-03-11 | 苏州艾隆科技股份有限公司 | Low-temperature secondary storehouse for smart storage and pickup |
| CN110422536A (en) * | 2019-09-05 | 2019-11-08 | 苏州艾隆科技股份有限公司 | A kind of access mechanism with second lift function |
| CN110893982A (en) * | 2019-10-29 | 2020-03-20 | 广东智源机器人科技有限公司 | Material transition transfer device and intelligent logistics line |
| CN111483831A (en) * | 2020-03-18 | 2020-08-04 | 赛摩电气股份有限公司 | Automatic loading system and using method thereof |
| CN111650067A (en) * | 2020-05-13 | 2020-09-11 | 雅视特科技（杭州）有限公司 | Brinell hardness indentation automatic measurement system and measurement method thereof |
| CN111470316A (en) * | 2020-06-23 | 2020-07-31 | 湖南生物机电职业技术学院 | High-strength manipulator |
| WO2022062720A1 (en) * | 2020-09-28 | 2022-03-31 | 上海克来机电自动化工程股份有限公司 | Logistics stacking system |
| CN114408608A (en) * | 2022-02-24 | 2022-04-29 | 哈工大机器人（合肥）国际创新研究院 | Box material loading system with steering mechanism |
| CN114408608B (en) * | 2022-02-24 | 2024-03-26 | 哈工大机器人（合肥）国际创新研究院 | Box material loading system with steering mechanism |
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