CN105206568B - 一种低温多晶硅tft阵列基板的制备方法及其阵列基板 - Google Patents

一种低温多晶硅tft阵列基板的制备方法及其阵列基板 Download PDF

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CN105206568B
CN105206568B CN201510673823.5A CN201510673823A CN105206568B CN 105206568 B CN105206568 B CN 105206568B CN 201510673823 A CN201510673823 A CN 201510673823A CN 105206568 B CN105206568 B CN 105206568B
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孙双
牛菁
张方振
吕志军
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BOE Technology Group Co Ltd
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Abstract

本发明涉及显示技术领域,公开一种低温多晶硅TFT阵列基板的制备方法及其阵列基板,制备方法包括在多晶硅层上形成光刻胶层,并采用灰度掩膜板进行曝光并显影,形成光刻胶完全保留区域、光刻胶半保留区域和光刻胶完全去除区域的图形;采用刻蚀工艺去除多晶硅层位于光刻胶完全去除区域的部分,形成有源层的图形;对光刻胶进行灰化处理,使位于光刻胶半保留区域的部分有源层露出并对部分有源层进行高浓度P+离子注入,形成P型TFT的源漏极图形的掺杂区;在形成公共电极的图形时形成源漏极和有源层的连接电极,该制备方法可减少低温多晶硅阵列基板制备过程中的光刻工艺数量,进而降低低温多晶硅显示设备的生产成本。

Description

一种低温多晶硅TFT阵列基板的制备方法及其阵列基板
技术领域
本发明涉及显示技术领域,特别涉及一种低温多晶硅TFT阵列基板的制备方法及其阵列基板。
背景技术
低温多晶硅(Low Temperature Poly-silicon;LTPS)是平板显示器领域中继非晶硅(Amorphous-Silicon,a-Si)之后的下一代技术。传统的非晶硅材料的电子迁移率只有0.5cm2/V·S,而低温多晶硅材料的电子迁移率可达50~200cm2/V·S,因此与传统的非晶硅薄膜晶体管液晶显示器(a-Si TFT-LCD)相比,低温多晶硅薄膜晶体管液晶显示器具有解析度更高、反应速度快、亮度高等优点,同时可以将周边驱动电路同时制作在玻璃衬底基板上,达到在玻璃上集成系统的目标,所以能够节省空间和成本,此外,低温多晶硅技术又是发展主动式有机电致发光(AM-OLED)的技术平台,因此,低温多晶硅技术的发展受到了广泛的重视。
现有技术中,由于低温多晶硅TFT阵列基板的制备工艺较为复杂,一般需进行10-11道光刻工艺,增加了低温多晶硅显示设备的生产成本。
发明内容
本发明提供了一种低温多晶硅TFT阵列基板的制备方法及其阵列基板,可减少低温多晶硅阵列基板制备过程中的光刻工艺数量,进而降低低温多晶硅显示设备的生产成本。
为实现上述目的,本发明提供如下的技术方案:
一种低温多晶硅TFT阵列基板的制备方法,包括:
通过第一道构图工艺在衬底基板上形成遮光层的图形;
在形成遮光层图形的衬底基板上形成非晶硅层、并对所述非晶硅层进行脱氢处理;
对所述进行脱氢处理后的非晶硅层进行结晶化处理,使所述非晶硅层转换为多晶硅层;
进行第二道构图工艺,在所述多晶硅层上形成光刻胶层,并采用灰度掩膜板进行曝光并显影,形成光刻胶完全保留区域、光刻胶半保留区域和光刻胶完全去除区域的图形;采用刻蚀工艺去除所述多晶硅层位于所述光刻胶完全去除区域的部分,形成有源层的图形;对光刻胶进行灰化处理,使位于所述光刻胶半保留区域的部分所述有源层露出并对所述部分有源层进行高浓度P+离子注入,形成P型TFT的源漏极图形的掺杂区;剥离剩余的光刻胶;
通过第三道构图工艺形成N型TFT栅极的图形和P型TFT栅极的图形;
通过第四道构图工艺形成层间绝缘层和第一层接触孔的图形;
通过第五道构图工艺形成源漏极图形和数据线图形;
通过第六道构图工艺形成平坦化绝缘层图形,并形成第二层接触孔的图形;
通过第七道构图工艺形成公共电极的图形,以及所述源漏极和所述有源层的连接电极。
采用上述方法制备低温多晶硅TFT阵列基板时,由于在形成有源层的图形后,对位于P型TFT区域的有源层进行高浓度离子注入形成P型TFT的源漏极图形的掺杂区,省去了单独形成P型TFT的源漏极图形的掺杂区的光刻工艺;且在形成公共电极的图形的同时形成源漏极和有源层的连接电极,省去了形成P型TFT源漏极图形的光刻工艺,因此,上述制备方法可减少两道光刻工艺,简化了低温多晶硅TFT阵列基板的制备工艺,降低了TFT阵列基板的生产成本。
优选地,所述在形成遮光层图形的衬底基板上形成非晶硅层之前还包括,在所述形成遮光层图形的衬底基板上沉积缓冲层。
优选地,所述通过第三道构图工艺形成N型TFT栅极的图形和P型TFT栅极的图形具体包括:
在所述有源层上形成栅绝缘层和栅金属层;
采用光刻工艺形成N型TFT和P型TFT栅极的图形;
对位于N型TFT区域的有源层进行高浓度N+离子注入,形成N型TFT的源漏极图形的掺杂区;
对位于N型TFT区域的有源层进行低浓度N-离子注入,形成轻掺杂漏极图形。
进一步地,采用磷化氢对位于N型TFT区域的有源层进行高浓度N+离子注入。
优选地,所述通过第四道构图工艺形成层间绝缘层和第一层接触孔的图形具体包括:
在所述栅金属层上形成层间绝缘层;
采用刻蚀工艺对所述层间绝缘层和所述栅金属层刻蚀,形成第一层接触孔的图形。
优选地,所述第五道构图工艺形成源漏极图形和数据线图形具体包括:
在所述层间绝缘层上形成源漏金属层和数据线层;
采用光刻工艺形成所述源漏金属层和所述数据线层的图形。
优选地,所述通过第六道构图工艺形成平坦化绝缘层并形成第二层接触孔的图形具体包括:
在所述数据线层上形成平坦化绝缘层;
采用刻蚀工艺对所述平坦化绝缘层进行刻蚀,形成第二层接触孔的图形。
优选地,所述通过第七道构图工艺形成公共电极的图形,以及源漏极和有源层的连接电极具体包括:
在所述平坦化绝缘层上形成公共电极层,所述公共电极层填充于所述第二层接触孔内,以连接所述源漏极和所述有源层;
采用刻蚀工艺对所述公共电极层进行刻蚀,形成公共电极层的图形和连接电极的图形。
优选地,所述形成公共电极的图形,以及源漏极和有源层的连接电极之后还包括:
通过第八道构图工艺在所述公共电极层上形成保护层图形;
通过第九道构图工艺在所述保护层上形成像素电极层图形。
本发明还提供了一种低温多晶硅TFT阵列基板,所述阵列基板中的P型TFT的源漏极图形的掺杂区与P型TFT的源漏极通过透明的连接电极相连接。
该低温多晶硅TFT阵列基板中,P型TFT的有源层和源漏极由位于N型TFT与P型TFT之间的透明的连接电极连接,提高了TFT的开口率。
附图说明
图1是本发明具体实施方式提供的一种低温多晶硅TFT阵列基板的制备方法的流程图;
图2是通过第一道构图工艺在衬底基板上形成遮光层的图形后的阵列基板结构示意图;
图3是在图2中的形成遮光层图形后的衬底基板上形成非晶硅层后的阵列基板结构示意图;
图4是使图3中的非晶硅层转换为多晶硅层并形成光刻胶完全保留区域、光刻胶半保留区域和光刻胶完全去除区域的图形后的阵列基板结构示意图;
图5是采用刻蚀工艺去除图4中所示的部分多晶硅层并形成有源层图形后的阵列基板结构示意图;
图6是对图5中所示的光刻胶进行灰化处理,并形成P型TFT的源漏极图形的掺杂区后的阵列基板结构示意图;
图7是剥离图6中所示的光刻胶后的阵列基板结构示意图;
图8是图1所示的步骤S106的具体过程流程图;
图9是在图7中所示的有源层上形成栅绝缘层和栅金属层后的阵列基板结构示意图;
图10是刻蚀图9中所示的栅金属层后形成N型TFT和P型TFT栅极的图形后的阵列基板结构示意图;
图11是对图10中所示的位于N型TFT区域的有源层进行高浓度N+离子注入,形成N型TFT的有源层源漏极图形后的阵列基板结构示意图;
图12是对图11中所示的位于N型TFT区域的有源层进行低浓度N-离子注入,形成轻掺杂漏极图形后的阵列基板结构示意图;
图13是图1所示的步骤S107的具体过程流程图;
图14是在图12所示的栅金属层上形成层间绝缘层并形成第一层接触孔的图形后的阵列基板结构示意图;
图15是图1所示的步骤S108的具体过程流程图;
图16是在图14所示的层间绝缘层上形成源漏金属层和数据线层图形后的阵列基板结构示意图;
图17是图1所示的步骤S109的具体过程流程图;
图18是在图16所示的数据线层上形成平坦化绝缘层并形成第二层接触孔的图形后的阵列基板结构示意图;
图19是图1所示的步骤S110的具体过程流程图;
图20是在图18中所示的平坦化绝缘层上形成公共电极层,并形成连接电极后的阵列基板结构示意图;
图21是图1所示的步骤S111的具体过程流程图;
图22是在图20中所示的公共电极层上形成保护层图形后的阵列基板结构示意图;
图23是是图1所示的步骤S112的具体过程流程图;
图24是在图22中所示的保护层上形成像素电极层图形后的阵列基板结构示意图。
附图标记:
10,衬底基板;20,遮光层;30,缓冲层;40,非晶硅层;
50,多晶硅层;51、52、53,有源层;521、522,P型TFT的源漏极图形的掺杂区;
511、531,N型TFT的源漏极图形的掺杂区;
512、532,轻掺杂漏极图形;61、62、63、64,光刻胶层图形;
70,栅绝缘层;80,栅金属层;81、83、84,N型TFT栅极;
82,P型TFT栅极;90,层间绝缘层;91,第一层接触孔;
101,源漏金属层图形;110,平坦化绝缘层;111,第二层接触孔;
120,公共电极层;121,连接电极;130,保护层;140,像素电极层。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
参见图1-图7,本发明具体实施方式提供了一种低温多晶硅TFT阵列基板的制备方法,包括如图1所示的以下步骤:
步骤S101,如图2所示,通过第一道构图工艺在衬底基板10上形成遮光层20的图形;
步骤S103,如图3所示,在形成遮光层20图形的衬底基板10上形成非晶硅层40、并对非晶硅层40进行脱氢处理;
步骤S104,如图4所示,对进行脱氢处理后的非晶硅层40进行结晶化处理,使非晶硅层40转换为多晶硅层50;
步骤S105,如图4所示,进行第二道构图工艺,在多晶硅层50上形成光刻胶层,并采用灰度掩膜板进行曝光并显影,形成光刻胶完全保留区域、光刻胶半保留区域和光刻胶完全去除区域,其中,光刻胶层图形61和63为光刻胶完全保留区域,光刻胶层图形63为光刻胶半保留区域,光刻胶层图形61、62、63之间的无光刻胶区域为光刻胶完全去除区域;
如图5所示,采用刻蚀工艺去除多晶硅层50位于光刻胶完全去除区域的部分,形成有源层51、52、53的图形;
如图6所示,对光刻胶层图形61、62、63进行灰化处理,使位于光刻胶半保留区域的有源层52部分露出并对有源层52进行高浓度P+离子注入,形成P型TFT的源漏极图形的掺杂区521、522;
如图7所示,剥离剩余的光刻胶;
步骤S106,通过第三道构图工艺形成N型TFT栅极的图形和P型TFT栅极的图形;
步骤S107,通过第四道构图工艺形成层间绝缘层和第一层接触孔的图形;
步骤S108,通过第五道构图工艺形成源漏极图形和数据线图形;
步骤S109,通过第六道构图工艺形成平坦化绝缘层图形,并形成第二层接触孔的图形;
步骤S110,通过第七道构图工艺形成公共电极的图形,以及源漏极和有源层的连接电极。
采用上述方法制备低温多晶硅TFT阵列基板时,在步骤S105中,在形成有源层51、52、53的图形后,对位于P型TFT区域的有源层进行高浓度离子注入形成P型TFT的源漏极图形的掺杂区,与现有技术中的制备方法相比,上述制备方法可省去形成P型TFT的源漏极图形的掺杂区的光刻工艺;且在步骤S110中,在形成公共电极的图形的同时,形成连接P型TFT的有源层和源漏极的连接电极,与现有技术中的制备方法相比,上述制备方法可省去形成P型TFT源漏极图形的光刻工艺,因此,上述制备方法可减少两道光刻工艺,简化了低温多晶硅TFT阵列基板的制备工艺,降低了低温多晶硅TFT阵列基板的生产成本。
如图1所示的一种优选方式中,在步骤S103形成遮光层图形的衬底基板上形成非晶硅层之前还包括,
步骤S102,在形成遮光层20图形的衬底基板10上沉积缓冲层30。
参见图8,一种优选方式中,步骤S106,通过第三道构图工艺形成N型TFT栅极的图形和P型TFT栅极的图形,具体包括:
步骤S1061,如图9所示,在有源层51、52、53上形成栅绝缘层70和栅金属层80,并在栅金属层80上形成光刻胶层,通过曝光、显影形成光刻胶层图形64;
步骤S1062,如图10所示,采用光刻工艺,对位于光刻胶层图形64以外的栅金属层80进行刻蚀,形成N型TFT栅极81、83、84的图形和P型TFT栅极82的图形;
步骤S1063,如图11所示,对位于N型TFT区域的有源层进行高浓度N+离子注入,形成N型TFT的源漏极图形的掺杂区511、531;
步骤S1064,如图12所示,对光刻胶层图形64进行灰化,并对位于N型TFT区域的有源层51、53进行低浓度N-离子注入,形成轻掺杂漏极图形512、532。
优选地,采用磷化氢对位于N型TFT区域的有源层进行高浓度N+离子注入。
参见图13,一种优选方式中,步骤S107,通过第四道构图工艺形成层间绝缘层和第一层接触孔的图形,具体包括:
步骤S1071,如图14所示,在栅金属层80上形成层间绝缘层90;
步骤S1072,如图14所示,采用刻蚀工艺对层间绝缘层90、栅金属层80刻蚀,形成第一层接触孔91的图形。
参见图15,一种优选方式中,步骤S108,第五道构图工艺形成源漏极图形和数据线图形,具体包括:
步骤S1081,在层间绝缘层90上形成源漏金属层和数据线层;
步骤S1082,如图16所示,采用光刻工艺形成源漏金属层图形101和数据线层的图形。
参见图17,步骤S109,通过第六道构图工艺形成平坦化绝缘层并形成第二层接触孔的图形,具体包括:
步骤S1091,如图18所示,在数据线层上形成平坦化绝缘层110;
步骤S1092,如图18所示,采用刻蚀工艺对平坦化绝缘层110进行刻蚀,形成第二层接触孔111的图形。
参见图19,一种优选方式中,步骤S110,通过第七道构图工艺形成公共电极的图形,以及所述源漏极和所述有源层的连接电极,具体包括:
步骤S1101,如图20所示,在平坦化绝缘层110上形成公共电极层120,公共电极层120填充于第二层接触孔111的图形,并连接有源层52和源漏金属层图形101;
步骤S1102,如图20所示,采用光刻工艺对公共电极层120进行刻蚀,形成公共电极层120的图形,和连接电极121。
在步骤S110中,在形成公共电极层120的同时形成了用于连接P型TFT的有源层52和源漏金属层图形101的连接电极121,省去了形成P型TFT源漏极图形的光刻工艺,降低了TFT阵列基板的生产成本;且由于连接电极121为透明材料,提高了TFT的开口率。
参见图1,一种优选方式中,在步骤S100,在N型TFT与P型TFT之间形成公共电极的图形,并使公共电极与P型TFT的有源层源漏极接触之后,还包括:
步骤S111,通过第八道构图工艺在所述公共电极层上形成保护层图形,参见图21,具体包括,
步骤S1111,如图22所示,在公共电极层120上形成保护层130;
步骤S1112,采用刻蚀工艺对保护层130进行刻蚀,形成保护层图形;
步骤S112,通过第九道构图工艺在保护层上形成像素电极层图形,参见图23,具体包括,
步骤S1121,如图24所示,在保护层130上形成像素电极层140;
步骤S1122,采用光刻工艺对像素电极层140进行刻蚀,形成像素电极层图形。
综上所述,该制备方法共采用九道构图工艺,与现有技术相比,省去了单独形成P型TFT有源层图形的构图工艺和单独形成P型TFT的源漏极图形的构图工艺,减少了光刻工艺次数,简化了阵列基板的制造工艺,降低了阵列基板的制造成本。
如图24所示,本发明具体实施方式还提供了一种采用上述制备方法制备的低温多晶硅TFT阵列基板,阵列基板中的P型TFT的源漏极图形的掺杂区521、522与P型TFT的源漏极通过透明的连接电极121相连接。
该低温多晶硅TFT阵列基板中,P型TFT的源漏极图形的掺杂区521、522与位于N型TFT与P型TFT之间的透明的连接电极121接触,因采用了透明的连接电极121作为P型TFT的源漏极,提高了TFT的开口率。
显然,本领域的技术人员可以对本发明实施例进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。

Claims (9)

1.一种低温多晶硅TFT阵列基板的制备方法,其特征在于,包括:
通过第一道构图工艺在衬底基板上形成遮光层的图形;
在形成遮光层图形的衬底基板上形成非晶硅层、并对所述非晶硅层进行脱氢处理;
对所述进行脱氢处理后的非晶硅层进行结晶化处理,使所述非晶硅层转换为多晶硅层;
进行第二道构图工艺,在所述多晶硅层上形成光刻胶层,并采用灰度掩膜板进行曝光并显影,形成光刻胶完全保留区域、光刻胶半保留区域和光刻胶完全去除区域的图形;采用刻蚀工艺去除所述多晶硅层位于所述光刻胶完全去除区域的部分,形成有源层的图形;对光刻胶进行灰化处理,使位于所述光刻胶半保留区域的部分所述有源层露出并对所述部分有源层进行高浓度P型离子注入,形成P型TFT的源漏极图形的掺杂区;剥离剩余的光刻胶;
通过第三道构图工艺形成N型TFT栅极的图形和P型TFT栅极的图形;
通过第四道构图工艺形成层间绝缘层和第一层接触孔的图形;
通过第五道构图工艺形成源漏极图形和数据线图形;
通过第六道构图工艺形成平坦化绝缘层图形,并形成第二层接触孔的图形;
通过第七道构图工艺形成公共电极的图形,以及所述源漏极和所述有源层的连接电极;其中,
所述通过第三道构图工艺形成N型TFT栅极的图形和P型TFT栅极的图形具体包括:
在所述有源层上形成栅绝缘层和栅金属层,并在所述栅金属层上形成光刻胶层,通过曝光、显影形成光刻胶层图形;
采用光刻工艺,对位于所述光刻胶层图形以外的所述栅金属层进行刻蚀,形成N型TFT栅极的图形和P型TFT栅极的图形;
对位于N型TFT区域的所述有源层进行高浓度N型离子注入,形成N型TFT的有源层源漏极的图形;
对所述光刻胶层图形进行灰化,并对位于新形成的N型TFT区域的所述有源层进行低浓度N型离子注入,形成轻掺杂漏极图形。
2.根据权利要求1所述的制备方法,其特征在于,所述在形成遮光层图形的衬底基板上形成非晶硅层之前还包括,在所述形成遮光层图形的衬底基板上沉积缓冲层。
3.根据权利要求1所述的制备方法,其特征在于,采用磷化氢对位于N型TFT区域的有源层进行高浓度N型离子注入。
4.根据权利要求1所述的制备方法,其特征在于,所述通过第四道构图工艺形成层间绝缘层和第一层接触孔的图形具体包括:
在所述栅金属层上形成层间绝缘层;
采用刻蚀工艺对所述层间绝缘层和所述栅金属层刻蚀,形成第一层接触孔的图形。
5.根据权利要求1所述的制备方法,其特征在于,所述第五道构图工艺形成源漏极图形和数据线图形具体包括:
在所述层间绝缘层上形成源漏金属层和数据线层;
采用光刻工艺形成所述源漏金属层和所述数据线层的图形。
6.根据权利要求5所述的制备方法,其特征在于,所述通过第六道构图工艺形成平坦化绝缘层并形成第二层接触孔的图形具体包括:
在所述数据线层上形成平坦化绝缘层;
采用刻蚀工艺对所述平坦化绝缘层进行刻蚀,形成第二层接触孔的图形。
7.根据权利要求1所述的制备方法,其特征在于,所述通过第七道构图工艺形成公共电极的图形,以及源漏极和有源层的连接电极具体包括:
在所述平坦化绝缘层上形成公共电极层,所述公共电极层填充于所述第二层接触孔内,以连接所述源漏极和所述有源层;
采用刻蚀工艺对所述公共电极层进行刻蚀,形成所述公共电极层的图形和所述连接电极的图形。
8.根据权利要求1所述的制备方法,其特征在于,所述形成公共电极的图形,以及源漏极和有源层的连接电极之后还包括:
通过第八道构图工艺在所述公共电极层上形成保护层图形;
通过第九道构图工艺在所述保护层上形成像素电极层图形。
9.一种根据权利要求1-8任一项所述的制备方法制备的低温多晶硅TFT阵列基板,其特征在于,所述阵列基板中的P型TFT的源漏极图形的掺杂区与P型TFT的源漏极通过透明的连接电极相连接。
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