CN104470821B - 纸箱、纸箱坯料和物品保护插入件坯料的组合及形成纸箱的方法 - Google Patents
纸箱、纸箱坯料和物品保护插入件坯料的组合及形成纸箱的方法 Download PDFInfo
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- CN104470821B CN104470821B CN201380037900.7A CN201380037900A CN104470821B CN 104470821 B CN104470821 B CN 104470821B CN 201380037900 A CN201380037900 A CN 201380037900A CN 104470821 B CN104470821 B CN 104470821B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00123—Bundling wrappers or trays
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- B65D2571/00722—Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
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Abstract
一种纸箱,用于容纳至少一个物品。该纸箱包括多个板,这些板至少局部形成纸箱的内部。所述多个板包括顶部板。纸箱包括物品保护折片,该物品保护折片与所述多个板中的至少一个板可折叠地连接。物品保护折片可在与顶部板基本平行的第一位置和使得物品保护折片相对于顶部板折叠的第二位置之间运动。处于顶部板中的至少一个接近结构部用于将物品保护折片从第一位置定位至第二位置。
Description
相关申请的交叉引用
本申请要求美国临时专利申请No.61/741315的优先权,该美国临时专利申请No.61/741315的申请日为2012年7月17日。本申请涉及美国专利申请No.13/419740,该美国专利申请No.13/419740的申请日为2012年3月14日,该美国专利申请No.13/419740要求美国临时专利申请No.61/518504(申请日为2011年5月6日)、美国临时专利申请No.61/572638(申请日为2011年7月19日)、美国临时专利申请No.61/272249(申请日为2011年10月7日)、美国临时专利申请No.61/548779(申请日为2011年10月19日)和美国临时专利申请No.61/570044(申请日为2011年12月13日)的优先权。
参引
美国临时专利申请No.61/741315(申请日为2012年7月17日)、美国专利申请No.13/419740(申请日为2012年3月14日)、美国临时专利申请No.61/518504(申请日为2011年5月6日)、美国临时专利申请No.61/572638(申请日为2011年7月19日)、美国临时专利申请No.61/272249(申请日为2011年10月7日)、美国临时专利申请No.61/548779(申请日为2011年10月19日)和美国临时专利申请No.61/570044(申请日为2011年12月13日)的整个内容被本文参考引用。
技术领域
本发明总体上涉及用于保持饮料容器或其它类型物品的纸箱。更具体地说,本发明涉及具有物品保护插入件和用于定位所述物品保持插入件的接近结构部的纸箱。
发明内容
总的来说,本发明的一个方面通常涉及一种用于容纳多个物品的纸箱。该纸箱包括多个板,这些板至少局部环绕纸箱的内部延伸,所述多个板包括顶部板、底部板、第一侧部板和第二侧部板。物品保护插入件包括多个用于与所述多个物品的各物品接合的结构部。至少一个接近结构部处于顶部板中,用于将物品保护插入件定位在使得所述结构部与所述多个物品中的至少一个物品接合的位置。
在另一方面,本发明通常涉及一种纸箱坯料和物品保护插入件坯料的组合,用于形成用于容纳多个物品的纸箱。纸箱坯料包括:多个板,这些板包括顶部板、底部板、第一侧部板和第二侧部板;以及至少一个接近结构部,该接近结构部在顶部板中,用于定位所述物品保护插入件坯料。物品保护插入件坯料包括多个用于与所述多个物品的各物品接合的结构部。所述至少一个接近结构部用于将物品保护插入件定位在使得该结构部与在纸箱中的所述多个物品中的至少一个物品接合的位置,该纸箱由纸箱坯料和物品保护插入件坯料形成。
在另一方面,本发明通常涉及一种形成纸箱的方法。该方法包括获得纸箱坯料,该纸箱坯料包括:多个板,这些板包括顶部板、底部板、第一侧部板和第二侧部板;以及至少一个接近结构部,该接近结构部在顶部板中。该方法包括获得物品保护插入件坯料,该物品保护插入件坯料包括多个用于与所述多个物品的各物品接合的结构部,并使得物品保护插入件坯料相对于纸箱坯料定位。该方法包括形成纸箱的内部,该纸箱至少局部由所述多个板来限定,形成纸箱的内部包括:形成具有开口端部的套筒,将多个物品装入纸箱的内部,以及通过所述至少一个接近结构部来接近物品保护插入件坯料,以便形成物品保护插入件,该物品保护插入件具有与所述多个物品的各物品接合的结构部。
通过下面结合附图对示例实施例的详细说明以及附加权利要求,能够更充分地理解本发明的其它方面、特征和细节。
附图说明
通过阅读下面参考下列附图对实施例的详细说明,本领域技术人员将理解多个附加实施例的上述优点和其它优点及益处。而且,下面附图的多个特征不必按比例画出。在附图中的多个结构部和元件的尺寸可以扩大或缩小,以便更清楚地表示本发明的实施例。
图1是根据本发明第一示例实施例的纸箱坯料的外表面的平面图。
图2是根据本发明第一示例实施例的物品保护插入件坯料的外表面的平面图。
图3是根据本发明第一示例实施例的装配纸箱的透视图。
图4是图3的装配纸箱的仰视透视图。
图5是图3的纸箱的示意侧视图,其中,纸箱形成机将物品保护插入件定位在第一位置。
图6是纸箱的示意侧视图,其中,纸箱形成机将物品保护插入件定位在第二位置。
图7是类似于图3的透视图,其中分配器处于打开位置。
图8是类似于图7的透视图,表示了物品保护插入件被去除,以便允许接近纸箱中的物品。
图9是根据本发明第二示例实施例的纸箱坯料的外表面的平面图。
图10是根据本发明第二示例实施例的物品保护插入件坯料的外表面的平面图。
图11是第二实施例的装配纸箱的侧视透视图,其中除去纸箱的一部分,以便表示纸箱的内部,其中物品保护插入件处于第一位置中。
图12是第二实施例的装配纸箱的一部分的侧视透视图,其中纸箱的一部分被除去,以便表示纸箱的内部,其中物品保护插入件处于第二位置中。
图13是本发明第三示例实施例的具有物品保护插入件的纸箱的示意图。
图14是第三示例实施例的物品保护插入件坯料的外表面的平面图。
图15是可选实施例的物品保护插入件坯料的外表面的平面图。
图16是可选实施例的物品保护插入件坯料的外表面的平面图。
图17是由图16的物品保护插入件坯料形成的物品保护插入件的详细透视图,该物品保护插入件附接在一行物品上。
图18是可选实施例的物品保护插入件坯料的外表面的平面图。
图19是由图18的物品保护插入件坯料形成的物品保护插入件的示意剖视图,该物品保护插入件附接在一组物品上。
图20是从一组物品中取出的、图19的物品保护插入件的透视图。
图21是具有图19的物品保护插入件的纸箱的一部分的俯视透视图,该物品保护插入件附接在一组物品上。
图22是本发明第四示例实施例的纸箱坯料的外表面的平面图。
图23是本发明第四示例实施例的物品保护插入件坯料的外表面的平面图。
图24和25是本发明第四示例实施例的纸箱的俯视透视图,其中有由图23的物品保护插入件坯料形成的物品保护插入件。
在全部附图中,相应部件由相应参考标号表示。
具体实施方式
本发明总体上涉及容纳物品例如容器、瓶、罐等的纸箱的保护、打开、分配和处理特征。物品能够例如用于包装食品和饮料产品。物品能够由成分适于包装特定食品或者饮料的材料来制造,该材料包括但不局限于:玻璃;铝和/或其它金属;塑料例如PET、LDPE、LLDPE、HDPE、PP、PS、PVC、EVOH以及尼龙等等或者它们的任意组合。
所公开的一些特征可以与在上述参引专利申请中公开的任意实施例类似,包括美国专利申请No.13/419740和所有相关申请。而且,这里公开的一些特征可以与在’740申请中公开的特征组合,以便限制在纸箱中的容器的运动。
根据本发明的纸箱能够容纳任意形状的物品。为了示例说明(并不是为了限制本发明的范围),下面的详细说明介绍了饮料容器(例如玻璃饮料瓶),其布置在纸箱实施例中。在本说明书中,术语“下部”、“底部”、“上部”和“顶部”表示针对完全竖立和直立的纸箱所确定的方位。
图1是总体以3指示的坯料的外侧部1的平面图,该坯料用于形成根据本发明第一示例实施例的纸箱5(图3)。纸箱5能够用于容纳多个物品,例如容器C(图5)。在示例实施例中,容器C是瓶,所述瓶具有较宽的底部部分BP、从该底部部分BP向上延伸的上部部分或颈部N、在各容器C顶部处的帽CP以及恰好在帽下面的凸肩S。在所示实施例中,纸箱5的尺寸设置成在单层中以3×4的结构容纳12个容器C,但是应当知道,纸箱5的尺寸和形状可以设置成在多层中和/或以不同的行/列结构(例如1×6、3×6、2×6、2×6×2、3×4×2、2×9、4×3等)来容纳不同或相同量的容器C。容器C可以是另外的形状、布置和/或设置,而并不脱离本发明。例如,容器C可以是饮料罐或其它容器。在所示实施例中,纸箱5包括手柄,总体表示为11(图3),用于抓住和运送纸箱。
坯料3具有纵向轴线L1和横向轴线L2。在所示实施例中,坯料3包括:底部板15,该底部板15在第一横向折叠线19处与第一侧部板17可折叠地连接;第二侧部板23,该第二侧部板23在第二横向折叠线25处与底部板15可折叠地连接;以及顶部板29,该顶部板29在第三横向折叠线31处与第二侧部板23可折叠地连接。在一个实施例中,粘接折片33在第四横向折叠线37处与顶部板29可折叠地连接。
底部板15与第一底端折片43和第二底端折片45可折叠地连接。第一侧部板17与第一侧端折片47和第二侧端折片49可折叠地连接。第二侧部板23与第一侧端折片53和第二侧端折片55可折叠地连接。顶部板29与第一顶端折片57和第二顶端折片59可折叠地连接。当纸箱5竖立时,端部折片43、47、53、57关闭纸箱的第一端72,端部折片45、49、55、59关闭纸箱的第二端74。根据本发明的可选实施例,能够使用不同的折片结构来用于关闭纸箱5的端部。
端部折片43、47、53、57沿坯料3的第一边缘区域延伸,并在沿坯料的长度延伸的第一纵向折叠线67处可折叠地连接。端部折片45、49、55、59沿坯料3的第二边缘区域延伸,并在也沿坯料的长度延伸的第二纵向折叠线69处可折叠地连接。纵向折叠线67、69例如可以基本为直线,或者在一个或多个位置处偏离,以便考虑坯料的厚度或者其它因素,而并不脱离本发明的范围。
如图1中所示,坯料3具有手柄结构部,用于在纸箱5的各端72、74处形成手柄11。手柄结构部包括:手柄折片95,该手柄折片95与相应的顶端折片57、59可折叠地连接;以及凹槽或开口97,该凹槽或开口97在侧端折片53、55、47、49中。开口97配合以便提供在相应的关闭端部72、74处的开口,以便允许相应的手柄折片95向内折叠,从而能够在相应端处抓住纸箱5。坯料3能够有用于形成手柄11的其它结构部,或者坯料和/或纸箱能够有手柄,该手柄有可选的形状、布置和/或结构,而并不脱离本发明。而且,手柄11能够省略,而并不脱离本发明。
在一个实施例中,坯料3具有用于在纸箱5的端部72、74中形成物品保护结构部的特征。如图1中所示,侧端折片47、49、53、55具有在坯料3的外表面1上呈凹入部分105形式的变形部分,这样,该凹入部分形成在坯料的内表面上的凸起。底端折片43、45各自有在坯料3的内表面上的、呈凹入部分107形式的两行变形部分,这样,在内表面上的该凹入部分形成在坯料3的外表面1上的凸起。如图1中所示,顶端折片57、59各自有相应的远侧边缘111,该远侧边缘111有拐角凹槽113和中心凹槽115。凹入部分105、107能够是在相应的侧端折片47、49、53、55或底端折片43、45的表面上的任意变形部分,这样,该变形部分能够是任意合适形状(例如凹形的凹陷或凸起、凸形的凹陷或凸起、平的凹陷或凸起、凸台区域、凹入区域等,或者任意其它合适形状)。而且,凹入部分105、107可以形成于第一侧部板17、第二侧部板23、顶部板29、底部板15或顶端折片57、59中的一个或多个的内表面或外表面上,而并不脱离本发明。坯料3能够有具有可选形状、结构和/或设置的其它保护特征,而并不脱离本发明。而且,物品保护结构部105、107能够省略,而并不脱离本发明。
在所示实施例中,坯料3包括三个底部物品保护折片121,这三个底部物品保护折片121布置成1×3的结构,并与底部板15可折叠地连接,但是坯料3可以有多于或少于3个的底部物品保护折片121,且该折片121可以以其它方式布置成其它合适的行/列结构或者以随机结构布置在底部板15上,包括多行或多列结构,或者任意其它合适结构。底部物品保护折片121各自在相应的横向折叠线123处与底部板15可折叠地连接,并各自至少局部由在底部板15中的削弱线125来限定。在一个实施例中,削弱线125为切口,但是削弱线也可以包括其它形式的削弱(例如包括由可断开的刻痕分开的切割线的撕开线、由一系列间隔开的切口形成的撕开线等),其使得底部物品保护折片121能够与底部板15分离,而并不脱离本发明。在其它实施例中,坯料3能够包括底部物品保护折片121,该底部物品保护折片121以其它方式成形、布置和/或设置,而并不脱离本发明。底部物品保护折片121可以省略,而并不脱离本发明。
在一个实施例中,坯料3包括分配器板131,该分配器板131在顶部板29和第二侧部板23中,用于形成在纸箱5中的分配器133。分配器板131由分配器图形或撕开线135形成,该撕开线135从横向折叠线37横过顶部板29伸入第二侧部板23的一部分内。在一个实施例中,分配器板131包括在顶部板29中的第一部分137以及在横向折叠线31(该横向折叠线31横过分配器板131延伸)的一部分处与第一部分可折叠地连接的第二部分141。如图3、7和8中所示,分配器板131的第二部分141形成进入折片,用于抓住分配器板并开始使得分配器板与纸箱5分离,以便产生用于进入纸箱C的分配器开口145。分配器板131可以以其它方式成形、布置和/或设置,而并不脱离本发明。而且,分配器133和分配器板131能够省略,而并不脱离本发明。
如图1中所示,顶部板29包括呈切口形式的9个接近结构部151,这9个接近结构部151以3×3结构设置,具有在各行和各列中的三个切口。接近结构部151可以是在顶部板29中的开口,或者接近结构部可以包括与顶部板可折叠地连接的折片,以便当相对于顶部板折叠时产生一接近开口。而且,可以在顶部板中有多于或少于9个的接近结构部151,或者接近结构部可以以其它方式成形、布置和/或设置,而并不脱离本发明。接近结构部151用于接收纸箱形成机157的相应的促动器或指状件155(图5和6)。在一个实施例中,接近结构部151设置于分配器板131中。接近结构部151可以以其它方式成形、布置、定位和/或设置,而并不脱离本发明。
如图2中所示,所示的物品保护插入件坯料163用于形成在纸箱5中的物品保护插入件165(图7)。在一个实施例中,物品保护插入件坯料163能够包括用于接合所述物品C的结构部,所述结构部包括在物品保护插入件坯料的中间部分169中的两个中心开口166和两个凹槽167。物品保护插入件坯料163包括第一外部部分171,该第一外部部分171有在物品保护插入件坯料的远侧边缘172处的四个凹槽173。物品保护插入件坯料163包括第二外部部分179,该第二外部部分179的形状与第一外部部分171类似,具有在物品保护插入件坯料的远侧边缘183处的四个凹槽181。如图5和7中所示,物品保护插入件165的用于接合所述物品C的结构部能够包括开口166和凹槽167、173、181。在图6和7的实施例中,物品保护插入件165定位成使得结构部166、167、173、181与相应容器在各容器C的凸肩S下面接合,这样,插入件与凸肩的底侧接合,以便限制在纸箱5中的容器C的运动。在图5的实施例中,物品保护插入件165定位成使得结构部166、167、173、181与相应容器C在各容器的帽CP下面接合,这样,插入件与帽CP的底侧接合,以便限制在纸箱中的容器C的运动。物品保护插入件165能够以其它方式成形、布置、设置和/或定位,以与容器C的其它部分(例如颈部N)接合,而并不脱离本发明。物品保护插入件165的结构部166、167、173、181可以包括用于接合所述容器C的保持折片或其它结构部。物品保护插入件165和物品保护插入件坯料163可以以其它方式成形、布置和/或设置,或者可以有其它特征,而并不脱离本发明。
根据一个示例实施例,能够通过用胶水或其它粘接剂将物品保护插入件坯料附接在顶部板29上而由纸箱坯料3和物品保护插入件坯料163形成纸箱。物品保护插入件坯料163附接至纸箱坯料3上是暂时附接,因为物品保护插入件坯料能够通过可释放的粘接剂(例如胶水或其它合适的粘接剂)而固定在顶部板29上。而且,在竖立处理的多个阶段中,胶水或其它粘接剂能够施加在坯料3的多个部分上。在将物品保护插入件坯料163附接至顶部板29上之后,组合的坯料3、163能够通过沿相应折叠线19、25、31、37折叠底部板15、侧部板17、23和顶部板29而形成具有开口端部的套筒。容器C能够装入套筒的内部空间中。端部72、74之一能够在装载容器C之前关闭,或者两个端部能够在将容器装入内部空间中之后关闭。
在关闭端部72、74之后(或者也可选择,在关闭端部之前),物品保护插入件165能够定位成与物品C接合。如图5和6中所示,具有指状件或促动器155的纸箱形成机157能够用于使得物品保护插入件165与顶部板29分离以及将物品保护插入件165定位在物品C上。纸箱形成机157的促动器155穿过顶部板29中的接近结构部151插入,以便接触物品保护插入件165。在一个实施例中,纸箱形成机157具有总共9个促动器155,这些促动器155布置成3×3结构,具有各行三个促动器,这三个促动器分别接触中间部分169、第一外部部分171和第二外部部分179。纸箱形成机157可以有多于或少于9个的促动器155,或者促动器可以以其它方式成形、布置和/或设置,而并不脱离本发明。在所示实施例中,促动器155通过在顶部板29中的接近结构部或切口151而向下按压在物品保护插入件165上。当物品保护插入件165与促动器接触时,该物品保护插入件破坏与顶部板29的粘接剂粘接,并与顶部板分离,这样,纸箱形成机157将物品保护插入件定位成与顶部板29大致平行并间隔开。在图5的实施例中,物品保护插入件165定位成使得物品保护插入件的结构部166、167、173、181与相应容器C的帽CP的底侧接合。在图6的实施例中,物品保护插入件165定位成使得物品保护插入件的结构部166、167、173、181与凸肩S或凸肩的底侧接合。也可选择,一个或多个凹槽173、181可以与纸箱5中的相应容器C的凸肩S的底侧接合,而开口166和/或凹槽167可以与在纸箱中的相应容器的帽CP的底侧接合。而且,一个或多个凹槽173、181可以与在纸箱5中的相应容器C的帽CP的底侧接合,而一个或多个开口166和/或凹槽167可以与在纸箱5中的相应容器的凸肩S的底侧接合。还有,物品保护插入件165可以定位成使得一个或多个结构部166、167、173、181与在纸箱5中的相应容器的颈部N接合。物品保护插入件165定位成与纸箱5中的容器C的顶部部分接合,以便防止或减少在纸箱中的容器的运动,并防止或减少容器物品的破裂。物品保护插入件165可以以其它方式定位在纸箱5中,而并不脱离本发明。
在一个实施例中,装载和关闭的纸箱5进行进一步处理,从而驱动底部物品保护折片121,以便在纸箱内部提供在容器C的底部部分BP之间的缓冲,并进一步固定容器以便防止破裂。底部物品保护折片121与底部板15可折叠地连接,并可在第一位置(该第一位置基本平行于底部板)和第二位置(图4)之间运动,在该第二位置中,底部物品保护折片相对于底部板15向上折叠。在一个实施例中,底部物品保护折片121升高或被驱动,且底部物品保护折片具有用于防止物品保护折片从第二位置折叠回第一位置的结构部。应当知道,底部物品保护折片121将在纸箱105的端部72、74已经关闭后驱动至第二位置(图4)。也可选择,底部物品保护折片121可以在纸箱5的一个或两个端部72、74关闭之前进行驱动,而并不脱离本发明。在一个实施例中,底部物品保护折片121与容器C的底部部分BP接触,物品保护插入件165与容器的顶部部分(例如颈部N、帽CP或凸肩S)接触,以便防止或减少纸箱5中的容器C的运动,并防止或减少容器或其它物品的破裂。纸箱5和物品保护插入件165可以通过其它不同的步骤、处理或特征而形成,而并不脱离本发明。
图9-12表示了用于形成第二实施例的纸箱205(该纸箱205有物品保护插入件210)的纸箱坯料203和物品保护插入件坯料208的多个结构部,该第二实施例有与本发明的第一实施例类似的特征。因此,实施例的类似或相同特征有类似或相同的参考标号。如图9中所示,纸箱坯料203与图1的纸箱坯料3类似,不同之处在于纸箱坯料203没有第一实施例的形成分配器133的分配器板131。如图10中所示,物品保护插入件坯料208包括中间部分211,该中间部分211有具有凸片215的弓形开口,该凸片215有邻近各开口213的弯曲边缘217。在一个实施例中,中间部分211包括折叠线221,该折叠线221横过物品保护插入件坯料208的宽度在相邻的弓形开口213之间延伸。物品保护插入件坯料208包括第一外部部分223和第二外部部分225,该第一外部部分223和第二外部部分225分别在邻近相应的弓形开口213的相应折叠线227、229处与中间部分211可折叠地连接。中间部分211的第一可折叠部分231形成于相应折叠线221和227之间,中间部分的第二可折叠部分233形成于相应折叠线221和229之间。在一个实施例中,物品保护插入件坯料208包括粘接剂条237(例如可释放的粘接剂),用于将物品保护插入件坯料暂时附接在顶部板29上。可以提供一个或多个粘接剂条237,或者物品保护插入件坯料208能够通过其它方式而附接在纸箱坯料203上。
在一个实施例中,第一外部部分223和第二外部部分225各自有在物品保护插入件坯料208的相应外边缘245、247中的相应凹槽241、243。第一外部部分223和第二外部部分225各自有在相应的相邻凹槽241、243之间的相应凸起251、253。物品保护插入件坯料208和物品保护插入件210可以以其它方式成形、布置和/或设置,而并不脱离本发明。
如图11中所示,物品保护插入件坯料208能够定位成通过纸箱形成机157来形成物品保护插入件210,以便以与第一实施例的物品保护插入件165类似的方式来保持物品C。在一个实施例中,物品保护插入件210的中间部分211与顶部板29的内表面面对面地接触,且凸片215与在两个中间行中的容器C的帽CP的顶表面接触。在图11的实施例中,物品保护插入件210的两个外部部分223、225能够被向下推动,以便从中间部分211向下延伸,以使得凹槽241、243与在两个外部行中的容器C的相应颈部N接合。中间部分211的、在弓形开口213附近的边缘能够与在两个中间行的容器C的凸肩S、帽C的底侧或者颈部N接合,而并不脱离本发明。如图11和12中所示,在两个中间行的容器C的帽CP的至少一部分穿过弓形开口213延伸,且可折叠部分231、233从凸片215斜向延伸,该凸片215与纸箱5的顶部板29和容器C的帽CP面对面地接触。在图12的实施例中,物品保护插入件210的中间部分211布置成与图11中所示的定位类似。如图12中所示,物品保护插入件210的两个外部部分223、225与两个外部行的容器C的相应帽CP的底侧接合。物品保护插入件210可以以其它方式来成形、布置和/或设置,而并不脱离本发明。
图13和14表示了纸箱305的可选实施例,该纸箱305有由物品保护插入件坯料312形成的物品保护插入件310。纸箱305的轮廓在图13中表示,以便近似给出纸箱的一个实施例的一些特征,但是物品保护插入件310可以用于任意其它合适的纸箱设计,而并不脱离本发明。在图13和14的实施例中,物品保护插入件310有顶部板313、在折叠线317处与顶部板可折叠地连接的第一侧部板315以及在折叠线321处与顶部板可折叠地连接的第二侧部板319。在一个实施例中,顶部板313具有开口325,用于接收在纸箱305中的相应容器C的颈部N。在一个实施例中,各侧部板315、319有相应的上部部分331、333,该上部部分331、333在相应折叠线341、343处与相应下部部分335、337可折叠地连接。
如图13中所示,物品保护插入件310形成为使得一行容器C的颈部N被接收于顶部板313的相应开口325中。第一侧部板315相对于顶部板313进行折叠,从顶部板313向下延伸,并在装入纸箱305中的相邻行的容器C之间。类似的,第二侧部板319相对于顶部板313折叠,从顶部板313向下延伸,并在装入纸箱305中的相邻行的容器C之间。
图15表示了可选的物品保护插入件坯料412,该物品保护插入件坯料412与前述实施例的物品保护插入件坯料312类似。物品保护插入件坯料412更长,并包括在顶部板中的六个开口325,以便容纳一行六个容器。
图16和17表示了用于形成物品保护插入件454的物品保护插入件坯料452,它们与图13和14的实施例的物品保护插入件坯料312和物品保护插入件310类似。物品保护插入件坯料452包括与第一侧部板315可折叠地连接的物品保护折片458以及与第二侧部板319可折叠地连接的物品保护折片460。物品保护折片458、460在相应的折叠线464、466处与第一侧部板315和第二侧部板319中的一个可折叠地连接。在一个实施例中,物品保护折片458、460至少局部由从相应折叠线464、466伸出的相应切口470、472限定。如图17中所示,物品保护折片458、460可在基本平行于相应第一侧部板315和相应第二侧部板319的第一位置以及第二位置之间运动,在该第二位置中,物品保护折片相对于侧部板向外折叠,并定位成布置在相邻行的容器之间。
图18-21表示了用于形成在纸箱505中的物品保护插入件504的可选物品保护插入件坯料502,它们有与第一实施例的物品保护插入件坯料163和物品保护插入件165类似的特征。在图18-21的实施例中,物品保护插入件504有:中间部分510,该中间部分510有开口512;以及两个外部部分514、516,这两个外部部分514、516有相应凹槽520、522。在一个实施例中,中间部分510包括在相应开口512之间或附近的折叠线524。如图21中所示,在中间部分510中的开口512接收中间行容器C的相应颈部N,并接触中间行的容器的、在容器C的凸肩S下面的一部分,以便限制在纸箱中的容器的运动。在物品保护插入件504的相应外部部分514、516中的凹槽520、522能够接触在两个外部行中的容器的帽CP的底侧(图21)以限制纸箱中的容器C的运动,或者凹槽520、522能够接触容器C的凸肩S(图19),而并不脱离本发明。
图22-25表示了用于形成具有物品保护插入件607的纸箱605的纸箱坯料601和物品保护插入件坯料603的第四实施例,与前述实施例类似。纸箱坯料601与第一实施例的纸箱坯料3类似,且相同或类似的特征由相同或类似的参考标号表示。在图22的实施例中,纸箱坯料601包括手柄增强折片611,该手柄增强折片611与相应侧端折片47、49、53、55可折叠地连接,用于增强在纸箱605的相应端部72、74中的手柄11。纸箱坯料601可以有其它特征,或者所示结构部可以以其它方式成形、布置、构造和/或省略,而并不脱离本发明。
图23表示了物品保护插入件坯料603,该物品保护插入件坯料603有:中间部分621,该中间部分621有两个开口625和两个凹槽627;以及两个外部部分631、633,这两个外部部分631、633有相应凹槽635、637。如图24和25中所示,在物品保护插入件607的中间部分621中的开口625和凹槽627接收在中间行的容器的相应颈部N,相应的外部部分631、633的凹槽635、637与在外部两行容器的相应容器C接合,以使得外部部分与容器的帽CP的底侧接合。物品保护插入件607有在相应相邻凹槽635、637之间的凸出部分611、613。物品保护插入件607可以以其它方式成形、布置、设置,并可以有其它特征,而并不脱离本发明。而且,物品保护插入件607可以用于与坯料601不同的纸箱坯料,而并不脱离本发明。
总的来说,坯料可以由具有一定厚度的纸板来构成,因此它比普通纸更重且更刚性。坯料还能够由其它材料构成,例如卡片纸,或者具有适合使得纸箱能够至少大致如上所述起作用的特性的任意其它材料。坯料能够涂覆有例如粘土涂层。然后,粘土涂层可以被印刷有产品、广告以及其它信息或图像。然后,坯料可以涂覆有清漆,以便保护在坯料上印刷的信息。坯料还可以在坯料的任一侧或两侧涂覆有例如防水层。坯料还可以在选定的板或板部分上层叠或涂覆有一种或多种片状材料。
作为实例,撕开线能够包括:狭缝,该狭缝沿着希望的削弱线局部伸入材料中;和/或一系列间隔开的狭缝,这些狭缝沿着希望的削弱线局部伸入材料中和/或完全穿过该材料延伸;或者这些特征的多种组合。作为更具体的实施例,一种类型的撕开线呈一系列间隔开的狭缝的形式,这些狭缝完全穿过材料延伸,其中相邻的狭缝稍微间隔开,使得在相邻的狭缝之间确定刻痕(例如,较小的、稍微桥接状的材料件),用于通常暂时经过撕开线而连接材料。该刻痕在沿着撕开线撕开时断裂。刻痕通常是撕开线的相对较小的百分比,也可选择,刻痕能够省略,或者在撕开线中撕开,以使得撕开线是连续的切割线。也就是,各撕开线由连续狭缝来代替等也在本发明的范围内。例如,切割线可以是连续的狭缝或者可以比狭缝更宽,而并不脱离本发明。
根据示例实施例,折叠线能够是任意基本线性(尽管并不必须直线形)的、有利于沿其折叠的削弱形式。更具体地说(但并不是为了缩小本发明的范围),折叠线包括:划线,例如用钝的刻刀等形成的线,该刻刀沿希望的削弱线在材料中产生压垮或凹陷部分;切口,该切口沿希望的削弱线至少局部伸入材料中;和/或一系列切口,这些切口沿着希望的削弱线局部伸入材料中和/或完全穿过该材料延伸;以及这些特征的多种组合。在利用切割来产生折叠线的情况下,通常切割并不过度延伸成可能使得正常的用户不正确地认为折叠线是撕开线的状况。
上述实施例可以介绍为具有一个或多个板,这些板在纸箱实施例的竖立过程中通过胶水而粘接在一起。术语“胶水”将包含通常用于将纸箱板固定就位的全部粘接剂。
本发明的前述说明示例和介绍了多个示例实施例。在不脱离本发明的精神和范围的情况下可以对示例实施例进行各种添加、修改、变化等。包含在上述说明中或在附图中表示的所有内容将被认为是示例性的,而不是限制的意思。另外,本发明仅表示和介绍了本发明的选定实施例,但是本发明能够用于各种其它结合、修改和环境,并能够在如这里所述的、与上述教导相当的本发明概念的范围内和/或在相关技术的技能或知识内进行变化或修改。而且,各实施例的某些特性或特征可以选择性地互换和用于本发明的其它示出和未示出的实施例中。
Claims (46)
1.一种用于容纳多个物品的纸箱,该纸箱包括:
多个板,所述多个板至少局部环绕纸箱的内部延伸,所述多个板包括顶部板、底部板、第一侧部板和第二侧部板;
物品保护插入件,所述物品保护插入件包括用于与所述多个物品中的相应物品接合的多个结构部;
在顶部板中的至少一个接近结构部,用于将物品保护插入件定位在使得所述多个结构部与所述多个物品中的至少一个物品接合的位置。
2.根据权利要求1所述的纸箱,其中:所述多个结构部包括在物品保护插入件中的至少一个开口,所述至少一个开口接收所述多个物品中的一个物品的至少一部分。
3.根据权利要求2所述的纸箱,其中:所述多个结构部包括在物品保护插入件的边缘中的至少一个凹槽,所述至少一个凹槽与所述多个物品中的一个物品的至少一部分接合。
4.根据权利要求3所述的纸箱,其中:所述多个物品包括容器,所述容器有帽和凸肩,所述多个结构部与帽和凸肩中的一个接触。
5.根据权利要求4所述的纸箱,其中:物品保护插入件大致平行于顶部板,并与所述顶部板间隔开。
6.根据权利要求5所述的纸箱,其中:所述多个结构部与所述多个物品中的一个相应物品的相应帽接合。
7.根据权利要求5所述的纸箱,其中:所述多个结构部与所述多个物品中的一个相应物品的相应凸肩接合。
8.根据权利要求1所述的纸箱,其中:所述至少一个接近结构部包括多个接近结构部,所述多个接近结构部包括在顶部板中的多个开口。
9.根据权利要求8所述的纸箱,其中:在顶部板中的所述多个开口包括多个切口。
10.根据权利要求4所述的纸箱,其中:物品保护插入件具有中间部分和两个外部部分,所述中间部分与顶部板面对面地接触,这两个外部部分从中间部分向下延伸。
11.根据权利要求10所述的纸箱,其中:中间部分与容器的相应的帽接触,所述外部部分各自包括在相应的外边缘中的凹槽,所述凹槽与相应容器在低于凸肩的位置处接合。
12.根据权利要求11所述的纸箱,其中:中间部分有开口和在所述开口附近的凸片,所述凸片与容器的帽的顶表面接触,且所述开口接收容器的帽的至少一部分。
13.根据权利要求1所述的纸箱,其中:物品保护插入件具有顶部板、与所述物品保护插入件的所述顶部板可折叠地连接的第一侧部板以及与所述物品保护插入件的所述顶部板可折叠地连接的第二侧部板,所述物品保护插入件的所述顶部板有至少一个开口。
14.根据权利要求13所述的纸箱,其中:容器在纸箱中布置成相邻行,所述物品保护插入件的第一侧部板和所述物品保护插入件的第二侧部板各自相对于所述物品保护插入件的顶部板折叠,以便位于相邻行的容器之间。
15.根据权利要求13所述的纸箱,其中:所述物品保护插入件的第一侧部板和所述物品保护插入件的第二侧部板中的至少一个有物品保护折片,所述物品保护折片能从与所述物品保护插入件的第一侧部板和所述物品保护插入件的第二侧部板中的一个基本平行的第一位置运动至用于布置在相邻行的容器之间的第二位置。
16.根据权利要求1所述的纸箱,其中:物品保护插入件有中间部分,所述中间部分从两个外部部分向下延伸。
17.根据权利要求16所述的纸箱,其中:所述多个物品包括容器,所述容器有帽和凸肩,在中间部分中的所述多个结构部与物品的低于凸肩的一部分接触,在两个外部部分中的所述多个结构部接触所述物品的帽,以便限制在纸箱内的容器的运动。
18.根据权利要求1所述的纸箱,还包括:分配器,所述分配器包括分配器板,所述分配器板至少局部由在至少顶部板中延伸的至少一个分配器图形限定,所述至少一个接近结构部在分配器板中。
19.根据权利要求1所述的纸箱,其中:所述纸箱还包括至少一个物品保护折片,所述至少一个物品保护折片与底部板可折叠地连接,物品保护折片能在与底部板基本平行的第一位置和使得物品保护折片相对于底部板折叠的第二位置之间运动,物品保护折片具有用于防止物品保护折片从第二位置折叠至第一位置的结构部。
20.根据权利要求19所述的纸箱,其中:物品保护折片用于与所述多个物品中的至少一个物品的底部部分接触,且物品保护插入件用于与所述多个物品中的至少一个物品的顶部部分接触。
21.纸箱坯料和物品保护插入件坯料的组合,用于形成用于容纳多个物品的纸箱,
所述纸箱坯料包括:
多个板,所述多个板包括顶部板、底部板、第一侧部板和第二侧部板;以及至少一个接近结构部,所述接近结构部在顶部板中,用于定位所述物品保护插入件坯料;以及
物品保护插入件坯料包括用于与所述多个物品中的相应物品接合的多个结构部;
所述至少一个接近结构部用于将物品保护插入件定位在使得所述多个结构部与在纸箱中的所述多个物品中的至少一个物品接合的位置,所述纸箱由纸箱坯料和物品保护插入件坯料形成。
22.根据权利要求21所述的组合,其中:所述多个结构部包括在物品保护插入件坯料中的至少一个开口,所述至少一个开口用于接收所述多个物品中的一个物品的至少一部分。
23.根据权利要求22所述的组合,其中:所述多个结构部包括在物品保护插入件坯料的边缘中的至少一个凹槽,所述至少一个凹槽与所述多个物品中的一个物品的至少一部分接合。
24.根据权利要求21所述的组合,其中:在由纸箱坯料和物品保护插入件坯料形成纸箱之前,物品保护插入件坯料与顶部板面对面地接触。
25.根据权利要求21所述的组合,其中:所述至少一个接近结构部包括多个接近结构部,所述多个接近结构部包括在顶部板中的多个开口。
26.根据权利要求25所述的组合,其中:在顶部板中的所述多个开口包括多个切口。
27.根据权利要求21所述的组合,其中:物品保护插入件具有中间部分和两个外部部分,在中间部分中的结构部包括开口,用于接收所述多个物品中的一个相应物品的至少一部分,在两个外部部分中的结构部包括在物品保护插入件坯料的相应边缘中的凹槽,所述凹槽用于与所述多个物品中的相应物品接合。
28.根据权利要求21所述的组合,其中:物品保护插入件坯料具有顶部板、与所述物品保护插入件坯料的所述顶部板可折叠地连接的第一侧部板以及与所述物品保护插入件坯料的所述顶部板可折叠地连接的第二侧部板,所述物品保护插入件坯料的所述顶部板有至少一个开口,用于接收所述多个物品中的一个物品的至少一部分。
29.根据权利要求28所述的组合,其中:所述物品保护插入件坯料的第一侧部板和所述物品保护插入件坯料的第二侧部板中的至少一个有物品保护折片,所述物品保护折片能从与所述物品保护插入件坯料的第一侧部板和所述物品保护插入件坯料的第二侧部板中的一个基本平行的第一位置运动至用于布置在纸箱中的相邻行的物品之间的第二位置。
30.根据权利要求21所述的组合,其中:物品保护插入件坯料有中间部分以及分别与所述中间部分可折叠地连接的两个外部部分,所述中间部分从两个外部部分向下延伸。
31.根据权利要求21所述的组合,其中:纸箱坯料还包括分配器结构部,所述分配器结构部包括分配器板,所述分配器板至少局部由在至少顶部板中延伸的至少一个分配器图形来确定,所述至少一个接近结构部在分配器板中。
32.根据权利要求21所述的组合,其中:所述纸箱坯料还包括至少一个物品保护折片,所述物品保护折片与底部板可折叠地连接,物品保护折片能在与底部板基本平行的第一位置和使得物品保护折片相对于底部板折叠的第二位置之间运动,物品保护折片具有用于防止物品保护折片从第二位置折叠至第一位置的结构部。
33.一种形成纸箱的方法,包括:
获得纸箱坯料,所述纸箱坯料包括:多个板,所述多个板包括顶部板、底部板、第一侧部板和第二侧部板;以及至少一个接近结构部,所述至少一个接近结构部在顶部板中;
获得物品保护插入件坯料,所述物品保护插入件坯料包括用于与所述多个物品中的相应物品接合的多个结构部;
使得物品保护插入件坯料相对于纸箱坯料定位;
形成纸箱的内部,所述纸箱的内部至少局部由所述多个板来确定,形成纸箱的内部包括:形成具有开口端部的套筒;
将多个物品装入纸箱的内部;以及
通过所述至少一个接近结构部来接近所述物品保护插入件坯料,以便形成物品保护插入件,所述物品保护插入件具有与所述多个物品中的相应物品接合的所述多个结构部。
34.根据权利要求33所述的方法,其中:所述接近包括:操作具有至少一个指状件的纸箱形成机,并通过所述至少一个指状件来定位所述物品保护插入件坯料,以便形成所述物品保护插入件,所述指状件穿过所述至少一个接近结构部来插入,以便接触所述物品保护插入件并将物品保护插入件定位成与至少一个物品接触。
35.根据权利要求34所述的方法,还包括:将物品保护插入件坯料附接在纸箱坯料上,定位所述物品保护插入件包括:使得物品保护插入件坯料至少局部与纸箱坯料分开。
36.根据权利要求35所述的方法,其中:所述的定位所述物品保护插入件包括:将物品保护插入件定位成与顶部板大致平行并与顶部板间隔开。
37.根据权利要求36所述的方法,其中:所述多个结构部包括在物品保护插入件中的至少一个开口,定位所述物品保护插入件包括:在所述至少一个开口中接收所述多个物品中的一个物品的至少一部分。
38.根据权利要求37所述的方法,其中:所述多个结构部包括在物品保护插入件的边缘中的至少一个凹槽,定位所述物品保护插入件包括:使得所述至少一个凹槽与所述多个物品中的一个物品的至少一部分接合。
39.根据权利要求36所述的方法,其中:所述多个物品包括容器,所述容器有帽和凸肩,定位所述物品保护插入件包括:使得所述多个结构部与帽和凸肩中的一个接触。
40.根据权利要求39所述的方法,其中:定位所述物品保护插入件包括:与所述多个物品的相应物品的相应帽接合。
41.根据权利要求39所述的方法,其中:定位所述物品保护插入件包括:与所述多个物品的相应物品的相应凸肩接合。
42.根据权利要求35所述的方法,其中:物品保护插入件具有中间部分和两个外部部分,定位所述物品保护插入件包括:使得中间部分定位成与顶部板面对面地接触,使得两个外部部分从中间部分向下延伸。
43.根据权利要求42所述的方法,其中:所述多个物品包括容器,所述容器有帽和凸肩,所述的定位所述物品保护插入件包括:使得中间部分与容器的相应帽接触,各外部部分包括在相应外边缘中的凹槽,且所述的定位所述物品保护插入件包括:使得凹槽与相应容器在低于凸肩的位置处接合。
44.根据权利要求35所述的方法,其中:物品保护插入件坯料具有顶部板、与所述物品保护插入件坯料的所述顶部板可折叠地连接的第一侧部板以及与所述物品保护插入件坯料的所述顶部板可折叠地连接的第二侧部板,所述物品保护插入件坯料的所述顶部板有至少一个开口,物品在纸箱中布置成相邻行,定位所述物品保护插入件包括:使得所述物品保护插入件坯料的第一侧部板和所述物品保护插入件坯料的第二侧部板相对于所述物品保护插入件坯料的顶部板折叠,以便定位在相邻行的物品之间。
45.根据权利要求44所述的方法,其中:所述物品保护插入件坯料的第一侧部板和所述物品保护插入件坯料的第二侧部板中的至少一个有物品保护折片,所述的定位所述物品保护插入件包括:使得所述物品保护折片从与所述物品保护插入件坯料的第一侧部板和所述物品保护插入件坯料的第二侧部板中的一个基本平行的第一位置运动至用于布置在相邻行的物品之间的第二位置。
46.根据权利要求33所述的方法,其中:所述纸箱坯料还包括至少一个物品保护折片,所述物品保护折片与底部板可折叠地连接,所述方法包括:使得物品保护折片从与底部板基本平行的第一位置运动至使得物品保护折片相对于底部板折叠的第二位置,物品保护折片具有用于防止物品保护折片从第二位置折叠至第一位置的结构部。
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2013
- 2013-03-13 CN CN201380037902.6A patent/CN104470822B/zh not_active Expired - Fee Related
- 2013-03-13 WO PCT/US2013/030776 patent/WO2014014506A1/en active Application Filing
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- 2013-03-13 MX MX2015000652A patent/MX336265B/es unknown
- 2013-03-13 BR BR112015000304A patent/BR112015000304A2/pt not_active Application Discontinuation
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- 2013-03-15 CA CA2876572A patent/CA2876572C/en active Active
- 2013-03-15 CN CN201380037900.7A patent/CN104470821B/zh active Active
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- 2013-03-15 AU AU2013290757A patent/AU2013290757B2/en active Active
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