CN104157927A - Novel waste power battery full-automatic dismantling device and method - Google Patents
Novel waste power battery full-automatic dismantling device and method Download PDFInfo
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- CN104157927A CN104157927A CN201410415339.8A CN201410415339A CN104157927A CN 104157927 A CN104157927 A CN 104157927A CN 201410415339 A CN201410415339 A CN 201410415339A CN 104157927 A CN104157927 A CN 104157927A
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- 239000002699 waste material Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 213
- 239000000463 material Substances 0.000 claims abstract description 128
- 238000005520 cutting process Methods 0.000 claims abstract description 104
- 238000009826 distribution Methods 0.000 claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 17
- 239000011257 shell material Substances 0.000 claims description 53
- 239000011162 core material Substances 0.000 claims description 48
- 238000007599 discharging Methods 0.000 claims description 29
- 238000001514 detection method Methods 0.000 claims description 23
- 230000000903 blocking effect Effects 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 16
- 238000012384 transportation and delivery Methods 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000013519 translation Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 11
- 230000009471 action Effects 0.000 description 8
- 238000011084 recovery Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 230000000505 pernicious effect Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 230000011712 cell development Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
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- 230000008929 regeneration Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Engineering & Computer Science (AREA)
- Processing Of Solid Wastes (AREA)
- Secondary Cells (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
Abstract
The invention relates to a novel waste power battery full-automatic dismantling device including: 1, a loading mechanism, 2, a loading conveyer, 3, a four-station material poking mechanism, 4, material distribution conveyers, 5, cutting devices, 6, separation feeding mechanisms, 7, separators, 8, outer shell storage boxes, and 9, electric core storage boxes. Along the power battery heading direction, the loading mechanism, the loading conveyer, the four-station material poking mechanism, the material distribution conveyers, the cutting devices, the separation feeding mechanisms and the separators are successively arranged; the outer shell storage boxes and the electric core storage boxes are respectively connected with the separators. The invention also relates to a novel waste power battery full-automatic dismantling method. The device has the advantages of simple structure and high dismantling efficiency, adopts a battery mechanical dismantling way integrating electrode head end one-time cutting and electric core clipping-out, and belongs to the power battery recycling processing field.
Description
Technical field
The present invention relates to Vehicular dynamic battery recycling field, particularly a kind of cutting of current collection cartridge and battery core folder are for electrokinetic cell device for disassembling and the method for one.
Background technology
Along with environmental issue receives the concern of more multinational family more and more, new-energy automobile is also constantly developed popularization in more country.But, it should be noted that as the important component part in new-energy automobile industrial chain, the high performance while is being carried in electrokinetic cell development, and the exploration of recovery and reuse mode has become a very important problem.
A period of time recently, the serious air pollution that China constantly occurs, has caused the great attention of common people and national correlation department.To this, relevant expert represents, following country may further strengthen the policy support to new-energy automobile.Once electric automobile market scale starts, and will bring explosive growth to electrokinetic cell market.
It is reported, China's electrokinetic cell research at present mainly concentrates on aspects such as improving its security performance and useful life, seriously disconnects and recycle link.Such as large heavy metal elements of murder by poisoning such as the lithium ion battery as electrokinetic cell is not mercurous, cadmium, lead, but the materials such as its positive and negative pole material, electrolyte solution still have a significant impact environment.Have research institution's prediction, along with electric motor car demand is comprehensively soaring, by 2017, lithium will supply falls short of demand.Therefore, should set about early studying electrokinetic cell reclaims and recycling problem.
Although the economy of current driving force battery recycling is not high, along with application popularization, resource is petered out, and recycles link and will demonstrate very big value.Perhaps the following main place that promotes industry competition is no longer lithium resource exploitation, but reclaims.
From the situation of current American-European countries, relevant manufacturer is carrying forward vigorously electrokinetic cell and is recycling research, carries out technological reserve for large-scale commercial applications reclaims.For example, Belgian Umicore Company exploitation superhigh temperature technology, processes waste lithium cell.Toyota Motor Corporation and Umicore cooperation, intend the lithium ion battery of two Toyota Motor to reclaim.Toxco company of U.S. cryogenic freezing battery under liquid nitrogen environment makes the chemical property of its material become torpescence, then disassembles battery and separates material wherein.Even also there is no the Germany of electrokinetic cell manufacturer, setting about research recovery network System Construction yet.
In fact, China also has action in this respect, but sound is little." energy-conservation and new-energy automobile industrial development planning " just clearly proposes, and formulate electrokinetic cell and recycle management method, sets electrokinetic cell recovery and regeneration enterprise entry criteria.But it is reported, China's electrokinetic cell recovery operation is not mated with new-energy automobile development at present, reclaims also unshaped of market.
50 closely dates of retirement of pure electric coach battery that during 2008 Olympic Games, drop in Beijing, how to process the battery of replacing and just confront already, become a problem just to be solved.
Expect 2015, domestic electrokinetic cell accumulative total is scrapped heavy about 2 ten thousand-4 ten thousand tons of left and right.And before and after the year two thousand twenty, China only accumulative total learies of pure electronic (containing plug-in) passenger car and hybrid power passenger car electrokinetic cell will reach the scale of 12 ten thousand-17 ten thousand tons.
Electrokinetic cell refers to have larger power capacity and power output, the battery of configurable electric bicycle, electric automobile, electrical equipment and tool drives power supply; The safety effects factor that electrokinetic cell exists in Dismantlement process and environmental pollution influencing factor.Because electrokinetic cell energy is high, the process of disassembling can produce high temperature, causes on firely even blasting, and therefore needs to adopt special equipment to disassemble, the discharge of polluting to reduce waste gas, waste liquid, waste residue etc.
China disassembles recovery field at electrokinetic cell at present not yet great breakthrough, not yet has ripe spcific power battery device for disassembling.Just at present, the Apparatus and method for of disassembling specially electrokinetic cell is more rare.
Electrokinetic cell entirety becomes cube shaped, and its battery core is positioned at battery case, and one end of battery case is provided with electrode tip, by electrode tip, electrokinetic cell is accessed to external circuit.Disassemble electrokinetic cell, electrokinetic cell need to be cut with one end of electrode tip, then from otch, battery core be taken out from battery case.But in prior art, the electrode tip that most equipment can only surface trimming battery, the operation that battery core is taken out still needs manual carrying out.Therefore, there is following shortcoming: 1. the whole process of disassembling is not continuous production process, inefficiency.2. manual disassembling in process, operator may touch the liquid of waste cell and suck pernicious gas, health risk.3. old and useless battery still has the possibility of blast, and manual operation has potential safety hazard.
Summary of the invention
For the technical problem existing in prior art, the object of the invention is: a kind of current collection cartridge cutting and battery core the folder full-automatic device for disassembling of novel waste and old electrokinetic cell and method for one are provided.
In order to achieve the above object, the present invention adopts following technical scheme:
The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell, is characterized in that: comprising: 1. feed mechanism, 2. go up material conveyer, 3. four station material toggling mechanisms, 4. material-dividing and delivery, 5. cutter sweep, 6. separates feed mechanism, 7. seperator, 8. shell material storing box, 9. battery core material storing box.Along the direct of travel of electrokinetic cell, feed mechanism, upper material conveyer, four station material toggling mechanisms, material-dividing and delivery, cutter sweep, separation feed mechanism and seperator set gradually, and shell material storing box and battery core material storing box join with seperator respectively.Preferred as one, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell also comprises the feeding distribution mechanism of a transmitting power battery; The material-dividing and delivery, cutter sweep, separation feed mechanism, seperator, shell material storing box and the battery core material storing box that join successively have two groups, and one group is cutting and separating A line, and one group is cutting and separating B line; Cutting and separating A line and four station material toggling mechanisms join, cutting and separating B line joins by feeding distribution mechanism and four station material toggling mechanisms, the mechanical structure of cutting and separating A line and cutting and separating B line is symmetrical, run action is identical, to carry out the cutting and separating processing of two threads simultaneously, improve battery and disassemble efficiency.Preferred as one, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell also comprises the feed back conveyer joining with four station material toggling mechanisms, for high voltage power cell row is walked to reclaim, ensures that cutting action carries out safely.Principle of the present invention is: adopted electrode head end once to cut with battery core folder and disassembled mode for the battery machine of one, feed mechanism can be realized safe and orderly material loading, prevents that electrokinetic cell from putting in a jumble and cause short circuit; The baffle plate that set up at upper material conveyer middle part is dialled down electrokinetic cell utilize at the spacing place of its end the putting position of the automatic motivation of adjustment battery of inertia; Electrokinetic cell carries out dimensional measurement, the adjustment of electrode tip direction, voltage detecting by four station material toggling mechanisms, voltage is pushed to feed back conveyer higher than the electrokinetic cell of cutting safe voltage, carry out cutting and separating processing by cutting and separating A line or cutting and separating B line lower than the electrokinetic cell of cutting safe voltage; Cutter sweep is automatically adjusted saw blade to optimum Cutting position according to the size model of electrokinetic cell and is carried out the cutting of the electrode head end of electrokinetic cell; The electrokinetic cell having cut is delivered to separation feed mechanism, then is advanced in seperator; Seperator can be according to the size model of electrokinetic cell from the moving position of adjusting cutting knife and clip; First, paired cutting knife stretches in the space between battery core and the shell of battery core both sides, and battery case two ends are strutted or broken, then clip presss from both sides out battery core, battery core falls into battery core material storing box, and shell falls into shell material storing box, and all the other waste products are collected by waste material material storing box.
Feed mechanism comprises: the horizontal device that send of material loading 1, the battery of manually putting being pushed in batches; 2, by the material toggling mechanism that once the horizontal batch electrokinetic cell collective sending clamps; 3, the material loading feeding distribution mechanism of releasing for single battery.Adopt after this structure, in order material loading, the electrode tip that can prevent electrokinetic cell and the metal covering phenomenon that is short-circuited that bumps, and can control accurate material loading interval time, control output.
Four station material toggling mechanisms comprise: 1, the electrokinetic cell on upper material conveyer is advanced to rotating-table apparatus, the horizontal poking device that send that the line height of going forward side by side is measured and direction detects; 2, for coordinating the horizontal front blocking mechanism that send poking device end location; 3, for measuring the length detection mechanism of electrokinetic cell length; 4, which is provided with thickness detection apparatus, for the lifting blocking mechanism of length of fit testing agency end location; 5, for adjusting the rotating-table apparatus of electrode tip direction; 6, carry out the material toggling feed mechanism of four station conveyings; 7, for detection of voltage whether higher than the voltage check device of cutting safe voltage; 8, for coordinating voltage check device to carry out spacing detection material-pulling device and clamping centralising device; 9, the detection discharge device of feed back conveyer will be advanced higher than the electrokinetic cell of cutting safe voltage.Four station material toggling mechanisms are provided with four stations successively, are respectively that electrokinetic cell direction is adjusted station, electrokinetic cell voltage detecting station, high-voltage battery eliminating station, discharging station.Horizontal poking device, rotating-table apparatus, front blocking mechanism, length detection mechanism, the lifting blocking mechanism of sending is all arranged on electrokinetic cell direction adjustment station; Voltage check device, clamping centralising device, detection material-pulling device are all arranged on electrokinetic cell voltage detecting station; Detect discharge device and be arranged on high-voltage battery eliminating station.Preferred as one, material toggling feed mechanism comprises the material toggling arm of four interlocks, a corresponding station of material toggling arm.Adopt after this structure, can measure the sized data of electrokinetic cell, then adjust the position of the saw blade of cutter sweep and the cutting knife of seperator and clip according to these data.The placing direction of rotating-table apparatus motivation of adjustment battery, makes its placing direction unified.While detecting electrokinetic cell voltage higher than killer voltage, electrokinetic cell is pushed to feed back conveyer, collect again and concentrate and carry out discharge process, avoid high-tension electrokinetic cell in the time of cutting, produce high temperature and make saw blade damage or cause more serious accident.Material toggling feed mechanism can carry out the material toggling action of four stations simultaneously, strengthens harmony and the synchronism of mechanism.
Feeding distribution mechanism comprises: 1, for electrokinetic cell being advanced to the linear conveying device of clamping turnover mechanism; 2, the electrode tip placing direction of electrokinetic cell is fallen on horizontal plane to the clamping turnover mechanism of turnback.Adopt after this structure, electrokinetic cell can be overturn 180 ° electrode tip is put toward rightabout, deliver on cutting and separating B line, with realize with cutting and separating A line on the electrokinetic cell direction of processing symmetrical.
Cutter sweep comprises: 1, for electrokinetic cell being advanced to the cutting feed mechanism of position to be cut; 2, the sealing of the positioning compression mechanism of clapping in horizontal direction while cutting for electrokinetic cell; 3, while cutting for electrokinetic cell, the clamping sealing mechanism that on above-below direction, location clamps; 4, the band sawing machine of cutting electrode head; 5, drive band sawing machine lifting and traversing sawing machine motion platform; 6, electrokinetic cell is sent to and separated the lift rotating equipment of feed mechanism after having cut.Adopt after this structure, band sawing machine can be adjusted by the size model of electrokinetic cell the optimum Cutting position of saw blade, and can completely cutting part be sealed, and avoids cutting dust and the impact of pernicious gas on operational environment.Complete cutter sweep and separate transport between feed mechanism action with lift rotating equipment.
Seperator comprises: 1,90 ° of compression whirligigs that erect of electrokinetic cell upset; 2,, when electrokinetic cell erects, prevent that it from falling down to rise the upset protective device of the tight device of holder end position-limiting action simultaneously; 3,, while separation for electrokinetic cell, the holder of thickness direction clamping and positioning is tightly installed; 4, while separation for electrokinetic cell, length direction clamping and positioning and the shell ejecting mechanism that separates rear casing release; 5, adjust platform for adjusting separating of cutting knife and clip height, width and center; 6, for separating of adjusting 10 tons of spacing stopping means of lifting platform; 7, separate time by 10 tons of ejection devices of the quick jack-up of electrokinetic cell; 8, clamp when electrokinetic cell spacing endways discharging position-limit mechanism for shell ejecting mechanism; 9, for the shell discharging slideway of power battery case discharging; 10, for the drawing mechanism of battery core discharging; 11, separate when preventing unexpected power-off and adjust the leading screw band brake apparatus that platform drops; 12. paired cutting knifes; 13. clips.In the paired cutting knife being set up in parallel, each cutting knife is extended by below in outside upper direction; The distance of the lower end of the opening size of clip and two cutting knifes is corresponding; When the paired cutting knife with gradient stretches into and between battery core and shell, shell strutted, clip just in time stretches between battery core and shell and clamps battery core.Clip is positioned in the symmetrical center line of two cutting knifes.Cutting knife and clip are link gears, concurrently-acting, and cutting knife is adjusting in width, the size that clip is also dehisced in adjustment.Adopt after this structure, cutting knife and clip can be adjusted width and height according to the size model of electrokinetic cell, and compression whirligig compresses then 90-degree rotation by electrokinetic cell and erects, and allows electrokinetic cell erect and places, and cut end faces up; First by cutting knife, two end housings of cutting end face are strutted or broken, then with clip, shell is strutted battery core is pressed from both sides out, power battery case is advanced in shell material storing box by shell ejecting mechanism, and battery core is sent in battery core material storing box by drawing mechanism.
Generally speaking, tool of the present invention has the following advantages:
1, the present invention has adopted the cutter sweep of bands for band, and this device can adopt air-cooled cooling, effectively reduces cutting loss and cooling cost.
2, the present invention's employing breaks battery case and presss from both sides out the separate mode of battery core, and this separate mode only needs the first end of cutting power battery electrode, has reduced the loss of saw blade, has simplified the mechanical structure of cutter sweep.
3, cutter sweep of the present invention adopts hermetically sealed design to output section, is provided with exhaust outlet, can collect filtration to cutting dust and pernicious gas, reduces the impact on environment.
4, the second half section of the present invention has adopted A, B two-wire disassemblying structure, has greatly improved the speed of disassembling.
5, the present invention adopts mechanical detection mode to measure the size of battery and judges electrode tip direction, can adapt to so more different types of batteries, can also reduce equipment cost.
6, the present invention has used four station material toggling mechanisms, improves synchronism and the harmony of equipment work, simplifies mechanical structure.Meanwhile, adopt four material toggling arms, effectively improve device processes efficiency.
7, the present invention adopts the mode of arranging material loading, effectively avoids battery to collide with each other and produces the danger of short circuit.
Brief description of the drawings
Fig. 1 is the stereogram of the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell.
Fig. 2 is the stereogram of feed mechanism.
Fig. 3 is the horizontal stereogram that send device of material loading.
Fig. 4 is the stereogram of poking device.
Fig. 5 is the stereogram of material loading feeding distribution mechanism.
Fig. 6 is the stereogram of upper material conveyer.
Fig. 7 is the stereogram of four station material toggling mechanisms.
Fig. 8 is the front view of Fig. 7.
Fig. 9 is the horizontal stereogram that send poking device.
Figure 10 is the horizontal front view that send poking device.
Figure 11 is the stereogram of length detection mechanism.
Figure 12 is the stereogram of rotating-table apparatus.
Figure 13 is the stereogram of material toggling feed mechanism.
Figure 14 is the stereogram that clamps centralising device.
Figure 15 is the stereogram of voltage check device.
Figure 16 is the stereogram of feed back conveyer.
Figure 17 is the stereogram of feeding distribution mechanism.
Figure 18 is the stereogram of material-dividing and delivery.
Figure 19 is the stereogram of cutter sweep.
Figure 20 is the stereogram of sawing machine motion platform.
Figure 21 is the stereogram of lift rotating equipment.
Figure 22 is the stereogram that separates feed mechanism.
Figure 23 is the cut-away view of seperator.
Figure 24 separates the stereogram of adjusting platform.
Figure 25 is the structure chart of the bottom of seperator.
Figure 26 is the right view of the bottom of seperator.
Figure 27 is schematic diagram of the present invention.
Figure 28 is the stereogram of electrokinetic cell.
Wherein, 1 is feed mechanism, 2 is upper material conveyer, 3 is four station material toggling mechanisms, 4 is feed back conveyer, 5 is feeding distribution mechanism, 6 is material-dividing and delivery, 7 is cutter sweep, 8 for separating feed mechanism, 9 is seperator, 10 is waste material material storing box, 11 is shell material storing box, 12 is battery core material storing box, 13 is touch-screen, 14 is the horizontal device that send of material loading, 15 is material toggling mechanism, 16 is material loading feeding distribution mechanism, 17 is baffle plate, 18 is the horizontal poking device that send, 19 is length detection mechanism, 20 is rotating-table apparatus, 21 is material toggling feed mechanism, 22 for detecting material-pulling device, 23 is voltage check device, 24 for detecting discharge device, 25 for clamping centralising device, 26 is linear conveying device, 27 is clamping turnover mechanism, 28 is sawing machine motion platform, 29 is cutting feed mechanism, 30 for sealing the mechanism of clapping, 31 for clamping sealing mechanism, 32 band sawing machines, 33 is lift rotating equipment, 34 is pusher, 35 for compressing whirligig, 36 is upset protective device, 37 is discharging stopping means, 38 is the tight device of holder, 39 is shell ejecting mechanism, 40 adjust platform for separating, 41 is 10 tons of stopping means, 42 is shell discharging slideway, 43 is drawing mechanism, 44 is 10 tons of jacking apparatus, 45 is width detection mechanism, 46 is lifting blocking mechanism, 47 is front blocking mechanism, 48 is leading screw band brake apparatus.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As Fig. 1, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell, comprising: feed mechanism, upper material conveyer, four station material toggling mechanisms, feed back conveyer, feeding distribution mechanism, two material-dividing and deliveries, two cutting mechanisms, two separation feed mechanisms, two seperators, two waste material material storing box, two shell material storing box, two battery core material storing box.Feed mechanism, upper material conveyer, four station material toggling mechanisms join successively, and the 3rd discharging opening of feed back conveyer and four station material toggling mechanisms joins.A material-dividing and delivery, a cutting mechanism, a separation feed mechanism, a seperator join successively, be equipped with a waste material material storing box, a shell feed box and a battery core material storing box composition cutting and separating A line, same installation composition cutting and separating B line.First discharging opening of cutting and separating A line and four station material toggling mechanisms joins, and cutting and separating B line joins by second discharging opening of feeding distribution mechanism and four station material toggling mechanisms.
As Fig. 2-5, feed mechanism is provided with the horizontal device that send of material loading, material toggling mechanism, material loading feeding distribution mechanism.The horizontal device that send of material loading is across whole feed mechanism, for artificial loading, batch electrokinetic cell is arranged and put in feed mechanism, press after start button, material loading is horizontal to be sent in the material loading feeding distribution mechanism that device advanced right side shown in Fig. 2, has advanced rear rising to reset.Material toggling mechanism is arranged on feed mechanism below, can do lifting and transverse movement, and when action, then material toggling mechanism first rises and advance to the right, and the electrokinetic cell that arrangement is put clamps.Material loading feeding distribution mechanism is arranged on the right side of feed mechanism, and in the time that material toggling mechanism clamps electrokinetic cell, material loading feeding distribution mechanism pushes electrokinetic cell in upper material conveyer more one by one.
As Fig. 6, baffle plate is set up at the middle part of upper material conveyer, its effect be electrokinetic cell that material loading feeding distribution mechanism is brought dial put upside down flat.
As Fig. 7-15, four station material toggling mechanisms comprise: the horizontal poking device that send, and front blocking mechanism, length detection mechanism, lifting blocking mechanism, rotating-table apparatus, material toggling feed mechanism, voltage check device, clamps centralising device, detects material-pulling device, detects discharge device.Four station material toggling mechanisms are provided with four stations successively, are respectively that electrokinetic cell direction is adjusted station, electrokinetic cell voltage detecting station, high-voltage battery eliminating station, discharging station.The horizontal poking device that send is located at the position that four station material toggling mechanisms are connected with upper material conveyer, for transport action between the two, and the height of measurement electrokinetic cell.Front blocking mechanism, linear measure longimetry mechanism, lifting retention device, rotating-table apparatus are all arranged on the electrokinetic cell direction of four station material toggling mechanisms and adjust on station, for measuring the size of electrokinetic cell, detect its placing direction travel direction adjustment.Dialling feed mechanism is the mechanism that makes electrokinetic cell translation, and it is across whole four station material toggling mechanisms, to the conveying that links of its four stations; It also comprises four material toggling arms, a corresponding station of material toggling arm, and four material toggling arm interlocks are delivered to next station by electrokinetic cell from this station simultaneously.Voltage check device, clamping centralising device, detection material-pulling device are arranged on electrokinetic cell voltage detecting station, for detection of electrokinetic cell voltage swing.Detect discharge device and be arranged on high-voltage battery eliminating station, for getting rid of the electrokinetic cell of voltage higher than cutting safe voltage.Corresponding three discharging openings of discharging station, are respectively cutting and separating A line discharging openings, cutting and separating B line discharging opening, high voltage power battery discharging opening.
As Figure 16, feed back conveyer is for reclaiming the high voltage power battery of eliminating and being transmitted back to material loading end.
As Figure 17, feeding distribution mechanism comprises: linear conveying device, clamping turnover mechanism.Its effect be transmitting power battery to cutting and separating B line, first by electrokinetic cell translation, then electrokinetic cell is turned over to the direction of turnback with cutter sweep in corresponding cutting and separating B line.
As Figure 18, material-dividing and delivery is used for transporting electrokinetic cell to cutter sweep.
As Figure 19-21, cutter sweep comprises: cut feed mechanism, seal the mechanism of clapping, clamp sealing mechanism, band sawing machine, sawing machine motion platform, lift rotating equipment.Its feed end is connected with the discharge end of material-dividing and delivery, cutting feed mechanism the electrokinetic cell on material-dividing and delivery end is pushed into cutting position, by sealing clap mechanism with clamping sealing mechanism seal, clamp and locate.Band sawing machine is adjusted cutting position by sawing machine motion platform, then cuts.After having cut, lift rotating equipment clamps electrokinetic cell, rise and rotate to separating feed mechanism, declines to being placed on to separating in feed mechanism.
As Figure 22, a side correspondence that separates feed mechanism the lift rotating equipment of cutter sweep, and opposite side is concordant with the compression whirligig of seperator.The effect that separates feed mechanism is first by lift rotating equipment, the electrokinetic cell having cut to be delivered to and separated on feed mechanism, and a pusher is shifted electrokinetic cell on the compression whirligig of seperator onto.
As Figure 23-26, separating mechanism comprises: compress whirligig, upset protective device, holder tightly device, shell ejecting mechanism, discharging stopping means, separate adjustment platform, paired cutting knife, clip, 10 tons of stopping means, leading screw band brake apparatus, 10 tons of jacking apparatus, shell discharging slideway, drawing mechanism.Compress whirligig and separation feed mechanism is sent to the electrokinetic cell compression of coming, then unclamped after 90-degree rotation, allow electrokinetic cell erect and put, cut surface upward.Upset protective device, holder tightly device, shell ejecting mechanism, discharging stopping means by electrokinetic cell clamping and positioning; Clip is adjusted platform with cutting knife by separating of top and is regulated its height and width, then positioned by 10 tons of stopping means, electrokinetic cell is driven and is moved upward by 10 tons of jacking apparatus with below platform, cutting knife is the gap to shell and battery core just, shell is strutted or shell is broken, now clip is just in time clamped battery core, and battery core is pressed from both sides out.Battery case is released by shell ejecting mechanism, and falls in shell material storing box along shell discharging slideway, and battery core is slipped in battery core material storing box by drawing mechanism.Leading screw band brake apparatus is used for preventing unexpected power-off and makes separation adjustment platform drop rapidly and cause danger.In the paired cutting knife being set up in parallel, each cutting knife is extended by below in outside upper direction, and cutter is gradient; The distance of the lower end of the opening size of clip and two cutting knifes is corresponding; When the paired cutting knife with gradient stretches into and between battery core and shell, shell strutted, clip just in time stretches between battery core and shell, under the state that therefore clip can strut at shell, clamps battery core.
Operation principle of the present invention is:
Manually electrokinetic cell is in batches arranged to the horizontal device that send of material loading of putting into feed mechanism, press after start button, the horizontal device that send of material loading is pushed to batch electrokinetic cell in the material loading feeding distribution mechanism on right side, and material loading is horizontal send device rising to reset; Then material toggling mechanism first rises whole row's electrokinetic cell is compressed; Then, material loading feeding distribution mechanism pushes electrokinetic cell on upper material conveyer one by one.The baffle plate of material conveyer in process, ties electrokinetic cell and is delivered to end.
The horizontal poking device that send of four station material toggling mechanisms is dragged on the electrokinetic cell of upper material conveyer end in mechanism, coordinate with front blocking mechanism, measure the height of electrokinetic cell, and judge the direction of electrode tip, follow the horizontal poking device that send and return to home position, coordinated with lifting blocking mechanism by length detection mechanism, measure its length, and by thickness detection apparatus detect thickness set on lifting blocking mechanism; Measurement mechanism is adjusted according to the direction of judged electrokinetic cell by rotating-table apparatus after resetting, and makes electrode tip towards front blocking mechanism.Then by material toggling feed mechanism, electrokinetic cell is allocated to electrokinetic cell voltage detecting station, then clamp the center that centralising device is located at station, coordinate with detection material-pulling device the voltage swing that detects electrokinetic cell by voltage check device, by material toggling feed mechanism, electrokinetic cell is pushed to high-voltage battery and get rid of station; If electrokinetic cell voltage is advanced feed back conveyer to send material loading end back to by detecting discharge device higher than cutting safe voltage, otherwise enters cutting and separating A line after being allocated to discharging station by material toggling feed mechanism, or enters cutting and separating B line after entering feeding distribution mechanism.
Structure and the operation principle of cutting and separating A line and cutting and separating B line are all identical.Narrate its operation principle with cutting and separating B line below.
On feeding distribution mechanism front end, electrokinetic cell advances clamping turnover mechanism by linear conveying device; Clamping turnover mechanism is by its clamping and turn over turnback and be placed on material-dividing and delivery; Next electrokinetic cell is allocated to cutting and separating A line.A, B line are processed successively, so periodic duty.
Electrokinetic cell is delivered to end by material-dividing and delivery, is pushed into cutting position by the cutting feed mechanism of cutter sweep; Sealing clap mechanism with clamp sealing mechanism by its clamping and positioning, band sawing machine by sawing machine motion platform according to cut electrokinetic cell adjusted size to optimum Cutting position, then saw blade carries out translation cutting.After having cut, sealing the mechanism of clapping resets with clamping sealing mechanism, by lift rotating equipment, electrokinetic cell is clamped, rises and rotated to separating decline in feed mechanism and put down, pushed on the compression whirligig in seperator by the pusher that separates feed mechanism.
Compress whirligig and separation feed mechanism is sent to the electrokinetic cell compression of coming, then 90-degree rotation, upset protective device ejects, and is then unclamped, and electrokinetic cell is erect and put, and cut end faces up.By upset protective device, holder tightly device, shell ejecting mechanism, discharging stopping means carry out clamping and positioning to electrokinetic cell length and width both direction.Clip is adjusted platform adjusting width and height with cutting knife by separating, and then 10 tons of stopping means position separating adjustment platform; By 10 tons of jacking apparatus, the platform of electrokinetic cell below is up pushed up, cutting knife is broken power battery case two ends, and shell is strutted, clip presss from both sides out battery core.Battery case is released by shell ejecting mechanism, falls in shell material storing box along shell discharging slideway, and battery core is slipped in battery core material storing box by drawing mechanism.
Except the mode that the present embodiment is mentioned, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell can only adopt cutting and separating A line to carry out single line processing, and does not adopt feeding distribution mechanism and cutting and separating B line to process.Can not adopt feed back conveyer and high voltage power battery be reclaimed with the discharging opening that a high-tension battery collection box is placed on the high-tension battery of four station material toggling mechanisms.Material toggling feed mechanism in four station material toggling mechanisms also can only adopt material toggling arm material toggling back and forth between four stations.These mapping modes are all in protection scope of the present invention.
Above-described embodiment is preferably execution mode of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.
Claims (10)
1. the full-automatic device for disassembling of novel waste and old electrokinetic cell, is characterized in that: comprising:
The feed mechanism that-electrokinetic cell material loading is used,
The upper material conveyer of-transmitting power battery,
-measure the size of electrokinetic cell and put four station material toggling mechanisms of electrokinetic cell position,
The material-dividing and delivery of-transmitting power battery,
The cutter sweep of the first end of-cutting power battery electrode,
The separation feed mechanism of-transmitting power battery,
The seperator that-the shell that the cut end of electrokinetic cell upwards erected and strutted electrokinetic cell takes out the battery core of electrokinetic cell,
-shell material storing box,
-battery core material storing box;
Along the direct of travel of electrokinetic cell, feed mechanism, upper material conveyer, four station material toggling mechanisms, material-dividing and delivery, cutter sweep, separation feed mechanism and seperator set gradually, and shell material storing box and battery core material storing box join with seperator respectively.
2. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 1, it is characterized in that: it comprises the feeding distribution mechanism of a transmitting power battery; The material-dividing and delivery, cutter sweep, separation feed mechanism, seperator, shell material storing box and the battery core material storing box that join successively have two groups, and one group is cutting and separating A line, and one group is cutting and separating B line; Cutting and separating A line and four station material toggling mechanisms join, and cutting and separating B line joins by feeding distribution mechanism and four station material toggling mechanisms.
3. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 1, it is characterized in that: described feed mechanism comprises:
-by the electrokinetic cell of manually the putting horizontal device that send of material loading of translation in batches,
-will send the electrokinetic cell that device is transferred and put in place to compress the material toggling mechanism of locating by material loading is horizontal,
-electrokinetic cell after compressing is pushed into the material loading feeding distribution mechanism of upper material conveyer one by one.
4. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 1, it is characterized in that: described four station material toggling mechanisms are provided with four stations successively, is respectively that electrokinetic cell direction is adjusted station, electrokinetic cell voltage detecting station, high-voltage battery eliminating station, discharging station;
Four station material toggling mechanisms comprise: horizontal poking device, front blocking mechanism, length detection mechanism, lifting blocking mechanism, rotating-table apparatus, material toggling feed mechanism, voltage check device, clamping centralising device, detection material-pulling device, the detection discharge device of sending;
Electrokinetic cell is delivered to the horizontal poking device that send of four station material toggling mechanisms from upper material conveyer, the rotating-table apparatus of motivation of adjustment battery direction, front blocking mechanism, length detection mechanism, the lifting blocking mechanism of measuring electrokinetic cell size are all arranged on electrokinetic cell direction and adjust station;
Voltage check device, clamping centralising device, detection material-pulling device are all arranged on electrokinetic cell voltage detecting station; Detect discharge device and be arranged on high-voltage battery eliminating station;
By the material toggling feed mechanism of electrokinetic cell translation feeding across four stations;
The full-automatic device for disassembling of novel waste and old electrokinetic cell also comprises the feed back conveyer of the high voltage power battery that the conveying of joining with four station material toggling mechanisms is excluded.
5. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 4, it is characterized in that: described material toggling feed mechanism comprises the material toggling arm of four interlocks a corresponding station of material toggling arm.
6. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 2, it is characterized in that: described feeding distribution mechanism comprises the linear conveying device of transmitting power battery and the clamping turnover mechanism by electrokinetic cell Rotate 180 degree on horizontal plane.
7. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 1, it is characterized in that: described cutter sweep comprises:
-by the clap cutting feed mechanism of mechanism of electrokinetic cell linear feeding to sealing,
-electrokinetic cell is clamped in the horizontal direction and sent into clamp the sealing of the sealing mechanism mechanism of clapping,
-clamping sealing mechanism that electrokinetic cell is compressed on above-below direction,
-by the band sawing machine of electrode tip one end cutting of the electrokinetic cell after compressing,
The sawing machine motion platform of-adjustment band sawing machine position,
-electrokinetic cell after cutting is delivered to the lift rotating equipment that separates feed mechanism.
8. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 1, it is characterized in that: described seperator comprises:
-paired cutting knife,
-clip,
-electrokinetic cell is cut to the compression whirligig that end upwards erects,
-erect rear compression electrokinetic cell upset protective device, holder tightly device, discharging stopping means,
-shell discharging slideway,
After the electrokinetic cell that-compression erects or separation complete, shell is released to the shell ejecting mechanism of shell discharging slideway,
-adjust platform for adjusting separating of cutting knife and clip height, width and center,
-for separating of adjusting 10 tons of spacing stopping means of lifting platform,
-separate time by 10 tons of jacking apparatus of the quick jack-up of electrokinetic cell,
-for the drawing mechanism of battery core discharging,
-separate when preventing unexpected power-off and adjust the leading screw band brake apparatus that platform drops.
9. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell claimed in claim 8, it is characterized in that: in described paired cutting knife, each cutting knife is extended by below in outside upper direction; The distance of the lower end of the opening size of clip and two cutting knifes is corresponding; When the paired cutting knife with gradient stretches into and between battery core and shell, shell strutted, clip just in time stretches between battery core and shell and clamps battery core.
10. the full-automatic disassembling method of novel waste and old electrokinetic cell, right to use requires the full-automatic device for disassembling of novel waste and old electrokinetic cell described in any one in 1-9, it is characterized in that: comprise the steps:
Electrokinetic cell, at feed mechanism material loading, enters four station material toggling mechanisms after upper material conveyer knocks down; Adjust station by the horizontal length, width and height size that poking device and length detection mechanism utilize grating scale and sensor measurement electrokinetic cell and the direction of differentiating electrode tip sent in the electrokinetic cell direction of four station material toggling mechanisms, the cut direction that four station material toggling mechanisms extremely specify electrokinetic cell rotation according to the information of sensor feedback, then electrokinetic cell is delivered to cutter sweep; Cutter sweep cuts one end of the electrode tip of electrokinetic cell, and the electrokinetic cell after cutting is sent into separation feed mechanism, then by separating feed mechanism, electrokinetic cell is sent into seperator; In seperator, electrokinetic cell is erected and is compacted, and upwards, cutting knife stretches between battery core and electrokinetic cell the cut end of electrokinetic cell, and cutting knife struts the shell of electrokinetic cell or burst, and clip goes out battery core from shell inner clip; Battery core and shell be blanking respectively, is preserved by battery core material storing box and the sealing of shell material storing box.
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Address after: No.6 Zhixin Avenue, Leping Town, Sanshui District, Foshan City, Guangdong Province Patentee after: GUANGDONG BRUNP RECYCLING TECHNOLOGY Co.,Ltd. Patentee after: HUNAN BRUNP RECYCLING TECHNOLOGY Co.,Ltd. Address before: Lishui shangshayong Industrial Zone, Nanhai District, Foshan City, Guangdong Province Patentee before: GUANGDONG BRUNP RECYCLING TECHNOLOGY Co.,Ltd. Patentee before: HUNAN BRUNP RECYCLING TECHNOLOGY Co.,Ltd. |
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