CN110350265A - Adapt to the dismantling technique and device of more specification power batteries - Google Patents
Adapt to the dismantling technique and device of more specification power batteries Download PDFInfo
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- CN110350265A CN110350265A CN201910656748.XA CN201910656748A CN110350265A CN 110350265 A CN110350265 A CN 110350265A CN 201910656748 A CN201910656748 A CN 201910656748A CN 110350265 A CN110350265 A CN 110350265A
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000004438 eyesight Effects 0.000 claims abstract description 84
- 238000005520 cutting process Methods 0.000 claims abstract description 70
- 238000003860 storage Methods 0.000 claims abstract description 64
- 238000007599 discharging Methods 0.000 claims abstract description 54
- 230000000007 visual effect Effects 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 16
- 230000005611 electricity Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 239000002828 fuel tank Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 238000011084 recovery Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 26
- 238000003825 pressing Methods 0.000 description 21
- 239000003921 oil Substances 0.000 description 18
- 230000008569 process Effects 0.000 description 11
- 230000001429 stepping effect Effects 0.000 description 10
- 230000006978 adaptation Effects 0.000 description 7
- 238000006073 displacement reaction Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 239000010730 cutting oil Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052785 arsenic Inorganic materials 0.000 description 2
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000464 lead oxide Inorganic materials 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 239000005955 Ferric phosphate Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229940032958 ferric phosphate Drugs 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- 229910000399 iron(III) phosphate Inorganic materials 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Primary Cells (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of dismantling technique for adapting to more specification power batteries and devices, comprising: for rambling battery to be carried out feeding storage and is transported to the storage device for discharging of subsequent handling；Battery is overturn or is put into the required form put in storage device for discharging downstream according to battery size and pole group position and be lined up online vision arrangement eedle threader by setting；Setting arranges eedle threader downstream in vision, and the battery for being internally equipped with one layer and two layers pole group carries out substep cutting, and battery is disassembled as upper cover, bottom plate, pole group, the most four steps cutter device of shell four.Online, four steps are arranged by feeding, storage, discharging, vision collecting to cut and collect, battery is disassembled as upper cover, bottom plate, pole group, the most of categorised collection of shell four, the rate of recovery is high and will not generate secondary pollution to environment, eliminates the artificial harmfulness for carrying out battery garbage disposal.
Description
Technical field
The present invention relates to power batteries to be recycled field, and in particular to the power battery of a kind of pair of different size carries out certainly
The recyclable device and method of dynamicization classification processing.
Background technique
Power battery refers to more provides the battery of power, and it is generation that type, which is mainly lead-acid accumulator and ferric phosphate lithium cell,
Most one kind is consumed in all kinds of batteries in boundary, if the metal resources such as lead therein, lithium, which do not recycle, will will cause important meals money
The waste in source and the pollution of environment, especially lead metal resource are particularly important.Thus the case where not polluted to environment
Under, how high efficiency, which recycles useless power battery, has become a very urgent thing.
On the one hand, present power battery reclaiming industry mainly uses crusher Convergency fracturing i.e. " mixed point point "
Method is broken apart to power battery progress, is first crushed separates afterwards not only to environment generation secondary pollution in this way, will increase simultaneously
The difficulty and cost that later period collects, but also need by the recovery operation for much manually carrying out addi-tional crusher；On the other hand, power
Battery recycling process field state is chaotic, and power battery model is more, and the irreversibility of power battery production technology all determines pair
To classify in different types of battery and be handled, and current processing equipment requires most of place of classifying by artificial
Reason, not environmentally and endangers manual security.Meanwhile being divided again using the various parts of battery after the extensive style processing mode of Convergency fracturing
It is also very low from the rate of recovery.
Summary of the invention
Present invention seek to address that the technical issues of be: for existing power battery model it is more, power battery production technology
Irreversibility and dismantling automation technolo degree is low, the problems such as adaptation range is small, there are security risks, provide a kind of suitable
The dismantling technique and device for answering more specification power batteries, for the battery of different size can be used same set of device and method into
The classification of row differentiated automatically processes, while treated battery decomposes part and realizes classification recycling automatically, rate of recovery height and will not
Secondary pollution is generated to environment, simultaneously because battery is classified to the end from feeding all realizes automation, eliminates artificial progress
The harmfulness of battery garbage disposal.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
A kind of dismantling technique adapting to more specification power batteries, it is characterised in that whole by feeding, storage, discharging, vision collecting
It manages online, four steps and cuts and collect five big steps, battery is disassembled and is received for upper cover, bottom plate, pole group, the most of classification of shell four
Collection, specifically includes the following steps:
S1: feeding: by the battery of disorderly and unsystematic placement put down gently storage device for discharging in be parallel to each other spaced two it is defeated
In line sending, the number of batteries on two strip transmission lines is almost the same；
S2: storage: the battery transported on two strip transmission lines, the storage warehouse being pushed into storage device for discharging below each pipeline
In stored；
S3: discharging: battery is slipped down along storage warehouse, is fallen complete on the discharging pipeline of lower section by the outlet of lower part
At discharging；
S4: vision arranges online: battery is transported to vision by discharging pipeline after discharging and arranges in eedle threader, passes through
Vision collecting battery three-dimensional dimension and pole group position, and battery Z axis, Y-axis, X-direction are adjusted according to vision collecting result and had
Body position, allows after discharging arbitrarily the cells convert of placement state is at the state placed towards defined direction, then by being transported to down
One step is cut；
S5: four steps are cut and collected: the battery for being internally equipped with one layer and two layers pole group carries out dismantling separation step by step, by battery
Dismantling is upper cover, bottom plate, pole group, four major part of shell, upper cover, bottom plate, pole group, battery case and the acid solution isolated
It collects respectively.
Further, in step S2 and S3, battery is delivered on supporting plane by storage device for discharging to be stored, described
Supporting plane is formed by multiple rotatable supporting plates；Each supporting plate is rotated, makes battery on the supporting plane from each
Gap between the supporting plate is fallen；The battery that the gap is fallen is received using feeding passage, and by battery from the feeding
The discharge gate discharge that the bottom of the channel opens up, the size of the discharge gate and the size of battery are corresponding.
Further, in step S4, battery is placed in turn on front-seat step device, front-seat step device conveys battery
To No.1 station；In No.1 station, another described promotion collating unit pushes to the battery on No.1 station and front row
Step device front end lateral margin it is concordant；Battery is transported to No. two stations by No.1 station by front-seat step device, in No. two works
At position, the dimension information of one visual identity measuring system detection battery and the pole position of the first two side and top surface
It sets, and feeds back to control system, No. three stations being later pushed to battery on heel row step device；It is described in No. three stations
The pole position of another visual identity measuring system detection other two side of battery simultaneously feeds back to control system, later Z axis
The position that direction collating unit extends downwardly and carries out Z-direction to battery adjusts；After the position adjustment for completing Z-direction, electricity
Pond is transported to the position adjustment that No. four stations carry out Y direction；After the position adjustment for completing Y direction, battery is transported to
No. five stations carry out the position adjustment of X-directions, and battery electrode column is put towards orientation at this time, continue under the conveying of stepping platform into
Enter in subsequent cutting machine.
Further, in step S5, four step devices in four step cutter devices push battery, electricity by setting intermittent movement
Pond is removed upper cover when reaching the automatic head cutting device of No.1 station；Excision and upper cover phase when reaching No. two station automatic end-cutting devices
Pair battery bottom plate；Battery is pushed to by subsequent processing: the electricity of a Ceng Ji group according to the number of plies of battery pole group respectively later
Back device is cut on pond No. three stations of arrival are automatic, knife is above drawn and scratches the upper part enclosure of the small groove body in upper layer along battery case；Two
After cutting back device on battery No. three stations of arrival of Ceng Ji group are automatic, No. four stations of arrival are continued to press on certainly by four step devices
Device is carried on the back in dynamic upper incision, is above drawn knife system and is scratched the upper part enclosure of the small groove body in upper layer, and lower stroke of knife system is small by lower layer simultaneously
The lower part graduation of groove body is opened；Later, when battery reaches No. five stations or more push-off device, for example battery of a Ceng Ji group, on
Push-off device is motionless, and lower push-off device is dynamic and releases pole group, and when the battery of for example two layers pole group, upper and lower push-off device is together
Dynamic to release pole group, processing is collected separately in remaining power shell；In above-mentioned four steps cutting process, the upper cover isolated, bottom plate, pole
Group, battery case and acid solution are collected respectively.
A kind of disassembling apparatus adapting to more specification power batteries, characterized by comprising: be used for rambling battery
It carries out feeding storage and is transported to the storage device for discharging of subsequent handling；Setting is in storage device for discharging downstream, according to battery ruler
Battery is overturn or put into the required form put and is lined up online vision by very little and pole group position arranges eedle threader；
Setting arranges eedle threader downstream in vision, and the battery for being internally equipped with one layer and two layers pole group carries out substep cutting, will
Battery dismantling is upper cover, bottom plate, pole group, the most four steps cutter device of shell four；It is arranged in storage device for discharging downstream
At least one described vision arranges eedle threader, and when multiple visions arrangement eedle threaders are arranged, each vision arranges eedle threader
The four steps cutter device is independently arranged in downstream.
Further, in the disassembling apparatus of the more specification power batteries of above-mentioned adaptation, storage device for discharging includes: for conveying
Battery and spaced two conveying assemblies that are parallel to each other；At least one discharge bin, the discharge bin are set to the conveying group
Below part, the discharge bin is equipped with the feed inlet entered for battery and the discharge gate being connected to the feed inlet；At least one branch
Plate discharge component, the supporting plate discharge component include multiple supporting plates rotated synchronously and for driving each supporting plate synchronous
The driving assembly of rotation；Multiple supporting plates form supporting plane support battery, Duo Gesuo when rotating synchronously to first position
When stating supporting plate and rotating synchronously to the second position, the battery on the supporting plane is made to fall to the feed inlet or the discharge
Mouthful；At least one baffle discharge component, the baffle discharge component are used to the battery that the conveying assembly conveys being pushed to institute
It states on supporting plane.
Further, in the disassembling apparatus of the more specification power batteries of above-mentioned adaptation, it includes: power that vision, which arranges eedle threader,
Online clearing system and the visual identity measuring system matched with the online clearing system of power；The online clearing system of power includes
Two step devices of front and rear row parallel side-by-side setting, are sequentially arranged two stations, first work on front-seat step device
The driving means that position setting flushes in battery is located at front-seat step for adjusting offset of the battery on step device, second station
Into the step direction end of device, a visual identity measuring system is set at second station；The step of heel row step device
No. three stations are set into initial position, No. three stations and second front-seat station correspondence are arranged, intermediate to connect by transition
Fishplate bar connection is pushed for battery；Another visual identity measuring system is arranged at No. three stations, also sets above No. three stations
Adjustment battery can be declined and clamp in the Z-direction collating unit of Z-direction position by setting；At Z-direction collating unit rear,
No. four stations and No. five work are set gradually along step direction, setting can decline and clamp adjustment electricity above No. four stations
Pond is in the Y direction collating unit of Y direction position, and setting can decline and clamp adjustment battery in X above No. five stations
The X-direction collating unit of axis direction position；
Further, in the disassembling apparatus of the more specification power batteries of above-mentioned adaptation, for being internally equipped with one layer and two layers of pole group
Battery disassembled step by step separation four step of battery cutting disassembling apparatus include: the first conveying assembly, it is described first conveying
Component is used at least successively be delivered to battery the first station, second station, 3rd station and the 4th station of cutting action, institute
State the two sides arrangement that top cover and with top cover opposite bottom cover of the battery with pole are respectively facing conveying direction；Second conveying group
Part, second conveying assembly is for being at least successively delivered to the 6th station, the 7th from the 5th station of cutting action for battery
Station；First cutting assembly, first cutting assembly are used to cut the top cover for being located at the battery of first station, make electricity
The side in pond forms multiple openings；Second cutting assembly, second cutting assembly will be for that will be located at the electricity of the second station
The bottom cover in pond is cut, and the side of battery is made to form in multiple the through hole for being equipped with pole group；Visual identity component, the vision are known
Other component is used to detect the pole group number of plies of the first conveying assembly conveying battery, and output signal；First push component, institute
The first push component is stated for receiving the signal of the visual identity component output, and will have one positioned at the 3rd station
The battery of Ceng Ji group pushes to the 5th station；Third cutting assembly, the third cutting assembly are used for from described the
The battery that three stations push to the 5th station is cut, and separates the upper surface of battery with each pole group；Second pushes away
Sending component, the second push component are used to receive the signal of the second visual identity component output, and will be located at described the
The battery with two Ceng Ji groups of four stations pushes to the 6th station；4th cutting assembly, the 4th cutting assembly
For cutting to the battery for pushing to the 6th station from the 4th station, make the upper and lower surfaces point of battery
It is not separated with corresponding pole group；Pushing material component, the pushing material component are each in the battery of the 7th station for that will be located at
Ge Ji group releases from the through hole, makes shell and the separation of pole group of battery.
It in above-mentioned technical proposal, stores in device for discharging, the supporting plate discharge component further includes a pair of with the supporting plate one
Supporting plate shaft, frame and the unloading fuel tank that should be connected, the supporting plate shaft are rotatably connect with the frame, and the supporting plate turns
Axis is also connected at least one connecting rod, and the cylinder rod of the unloading fuel tank is connect by connection frame with each connecting rod.It is preferred that
The both ends of the supporting plate shaft are connected separately with a connecting rod.
In above-mentioned technical proposal, store device for discharging in, the connection frame be U-shaped, the middle part of the connection frame with it is described
The cylinder rod of unloading fuel tank connects, and the connecting rod that the both ends of the connection frame are connect with the supporting plate both ends of the shaft respectively connects
It connects；The supporting plane is between the feed inlet and the discharge gate；The battery storage device for discharging further includes being set to
Limit frame between first conveying assembly and the supporting plate discharge component, the limit frame and the supporting plane are matched
Close the storage chamber for being formed and being used for storage batteries.
Further, each visual identity measuring system includes a promotion collating unit and at least one vision collecting dress
It sets, the vision collecting collating unit includes camera, the rectangular fixing mount for fixed camera, and rectangular fixing mount is fixed
On step device or on portal frame, so that the camera lens face of camera both corresponds to the battery to be detected on each rectangular fixing mount
Face pushes collating unit to be mounted on position concordant with battery below fixed bracket, for adjusting battery location and completing to regard
Battery is pushed to next station after feel position detection；Top, front end of one visual identity measuring system in battery
Three vision collecting devices, the vision collecting device in front end outer side face is arranged in the end face periphery in lateral surface and step direction downstream
Lower section setting one promotion collating unit, a promotion collating unit and transition connecting plate correspondence are with by battery
It is pushed on heel row step device from front-seat step device；Another visual identity measuring system is arranged two vision collectings and fills
It sets, described two vision collecting devices respectively correspond the battery face that first three vision collecting device does not detect: where a view
The rear that the rectangular fixing mount of feel acquisition device is located at heel row step device is fixed, and the rectangle of another vision collecting device is solid
The stepping updrift side end that fixed rack is located at heel row step device is fixed, and the camera lens position of two vision collecting devices is equal
Concordantly it is arranged with the battery end-face on corresponding No. three stations；Below the rectangular fixing mount of another vision collecting device
One promotion collating unit is set, and the pushing direction of a promotion collating unit is used for perpendicular to step direction
Battery location adjust perpendicular to the push of step direction after vision collecting.
Further, respectively push collating unit include cylinder, the fixation bracket for fixing cylinder, for cylinder into
The guide rod of row guiding is arranged with fixed bracket parallel interval and is fixed on the push plate of cylinder lever free end, and the push plate is used for
Abutting contact is carried out with battery.
Further, Z-direction collating unit include be capable of vertical lifting adjustment No.1 hoistable platform and can
Along the No.1 gripping body for carrying out flexible clamping perpendicular to step direction and vertical direction, the horizontal upper end face of No.1 gripping body
It is connect by turntable with the lower end surface of No.1 hoistable platform, hoistable platform drops to setting position, No.1 folder according to cell height
After taking mechanism to clamp battery by the battery size that visual analysis obtains, adjustment in the Z-axis direction is completed by turntable rotation 90；
Y direction collating unit is identical with X-direction collating unit structure, and top is respectively provided with liter identical with No.1 hoistable platform structure
Platform drops, and the lifting free end of hoistable platform is fixedly connected with the top plate of the gripping body of lower section, under the top plate of gripping body
Cylinder clamping mechanism is arranged in the rotatable suspension in side, below the top plate of the cylinder clamping mechanism, by disposed in parallel fixed
Clamping plate and dynamic clamping plate spacing adjust and clamp battery, wherein clamp plate and support plate for fixing cylinder, which pass through turntable, to be revolved
Turn ground support to be arranged on the downward cantilever slab in both ends of top plate, the fixed dynamic clamping plate of the piston rod free end of cylinder, in cylinder
Two sides setting guide rail is for being oriented to cylinder；Gripping body below Y direction collating unit and X-direction collating unit
Setting direction it is different, the step direction that the cylinder of the gripping body of Y direction collating unit is parallel to heel row step device is set
It sets, the cylinder of the gripping body below X-direction collating unit is arranged perpendicular to the step direction of heel row step device.
Further, in four steps cutting disassembling apparatus, first cutting assembly and/or second cutting assembly include
Cutting oil cylinder, the fixed plate being connect with the cylinder rod of the cutting oil cylinder and the cutter being connect with the fixed plate, the fixation
Along the oil cylinder of the cutting oil cylinder when plate is connected with elastic parts described in pressing plate for making the pressing plate stress by elastic parts
Bar telescopic direction is mobile.
Further, in four step of battery cutting disassembling apparatus, the elastic parts includes the company connecting with the fixed plate
One end sliding of fishplate bar and at least two guide rods, the guide rod connects finite place piece after the connecting plate, the guide rod
The other end is connect with the pressing plate, and the buffering elastic that both ends compress the connecting plate and the pressing plate respectively is arranged on the guide rod
Spring；And/or the supporting plate is also connected with screw rod, the screw rod is configured to move along its axis and be connected with cutter supporting plate,
The cutter supporting plate is connect with the cutter.The first push component and/or the second push component include push oil cylinder
And the push plate being connect with the cylinder rod of the push oil cylinder.
Further, in four step of battery cutting disassembling apparatus, the third cutting assembly includes the first supporting plate and fixed frame,
The fixed frame is connected with multiple fixing seats, and each fixing seat is connected with a blade, and first supporting plate is used to support
The battery is moved to the 5th station, the blade position of the blade of each fixing seat connection from the 3rd station
In the top of first supporting plate；4th cutting assembly includes having the second supporting plate of multiple grid holes and arranged up and down
Two fixed frames, two fixed frames are connected separately with multiple fixing seats, and each fixing seat is connected with a blade, and described
Two supporting plates are used to support battery and are moved to the 6th station from the 4th station, and each fixing seat being located above connects
The blade of the blade connect is located at the top of second supporting plate, the knife of underlying each fixing seat connection
The blade of piece respectively from bottom to up pass through the grid hole.
Further, in four step of battery cutting disassembling apparatus, the pushing material component includes binder component, arranged up and down two
A fixed frame and with the one-to-one pusher oil cylinder of the fixed frame, two fixed frames are connected separately with multiple fixing seats,
Each fixing seat is connected with a push rod, and the pusher oil cylinder is for driving the corresponding fixed frame to drive each push rod
It linearly moves, so that the push rod passes through the bottom cover that battery is cut and top cover releases each pole group；The binder group
Part includes the pressure plate above the 7th station and the binder oil cylinder for driving the pressure plate lifting.
Further, in four step of battery cutting disassembling apparatus, multiple fixing seats parallel arrangements and be configured to can phase
It is mutually set on the fixed frame close to or far from ground, between the fixed frame is also connected with for adjusting between each fixing seat
Away from roll adjustment component；The roll adjustment component includes connection frame and the roll adjustment oil cylinder being fixed on the connection frame, the roll adjustment oil
The cylinder rod of cylinder is connected with lobe plate, offers on the lobe plate and each one-to-one strip-shaped hole of fixing seat, phase
Spacing between the adjacent strip-shaped hole is gradually increased along one end of the strip-shaped hole to the other end, and each fixing seat connects
It is connected to adjustable column, the adjustable column is inserted in the corresponding strip-shaped hole and can move along the strip-shaped hole.
Further, in four steps cutting disassembling apparatus, first conveying assembly and/or second conveying assembly include
Delivery board, at least two transfer rollers below the delivery board, driving transfer roller rotation motor, be sheathed on it is each described
Chain and multiple pushing blocks connecting with the chain, the delivery board on transfer roller offer the conveying extended along its length
Hole, the pushing block stretch out the sprocket hole far from one end of the chain, and the chain drives the pushing block to push electricity when mobile
It is moved along the length direction of the delivery board in pond.
Further, in the external setting closing warehouse of four step cutter devices, and acid solution collection device is set.
Further, in four steps cutting disassembling apparatus, battery is carried out along the first conveying direction using the first conveying assembly
Conveying, the two sides for making battery that there is the top cover of pole and the bottom cover opposite with top cover to be respectively facing the first conveying direction；Configuration is used
In the second conveying assembly for conveying battery along the second conveying direction；By the battery conveyed along the first conveying direction
Top cover and bottom cover are successively cut, and the side of battery is made to form in multiple the through hole for being equipped with pole group；The pole that detection battery has
Battery with a Ceng Ji group and the battery with two layers of pole group are pushed to the second conveying assembly by group's number of plies respectively
On；And the upper surface of battery is cut when push has the battery of a Ceng Ji group, make the upper surface of battery and each pole group
Separation；The upper and lower surfaces of battery are respectively cut when push has the battery of two layers of pole group, make the upper surface of battery
It is separated respectively with corresponding pole group with lower surface；By the pole group in the battery that the second conveying direction conveys from running through
It is released in hole, Shi Ji group separates with the groove body of battery or shell.
Unquestionably, the invention also includes control system, control system respectively with visual identity measuring system and power
Online clearing system signal connection.Vision collecting of the invention only acquires three-dimensional dimension and the pole group position of battery, using existing
Some cameras, which carry out Image Acquisition, can be realized, convenient and efficient, not need to be programmed for the operators, execute-in-place
Personnel only need switching on and shutting down that classification can be realized.
The invention discloses a kind of dismantling technique for adapting to more specification power batteries and devices as a result,.Technique of the invention
First useless power battery is placed on device on two roller pipelines of storage device for discharging, by storing device for discharging, is completed
The storage of useless power battery and online: when waste and old power battery is delivered to the roller-way above storage warehouse, baffle shedding mechanism will
Battery, which unloads, is sent to storage warehouse, and according to operating condition, supporting plate shedding mechanism opens the supporting plate below storage warehouse, completes the discharging of battery when storage
The supporting plate below the supporting plate shedding mechanism opening storage warehouse of device for discharging is deposited, discharging is started；After useless power battery is online, vision is whole
It manages visual identity measuring system in eedle threader and passes through vision collecting, battery is passed sequentially through into Z axis, Y-axis, X-direction and arranges dress
It sets, by arbitrarily putting the state for being transformed into and neatly conveying towards prescribed direction, makes battery online according to required placement status；Through
The conveying of step device is crossed, useless power battery is transported to four step cutter devices, and four step cutter devices successively cut off the upper of battery
Lid, excision battery bottom plate, scratch small groove body where each pole group of battery, release each pole group, then by upper cover, bottom
Plate, pole group, shell, acid solution are sorted out respectively to be collected, and the random mixing hardly possible of each section after the broken battery of tradition is avoided
It separates with separation or manually, classification disassembling method of the invention and device keep each substance separated purer, reduce point
From in the process to the secondary pollution of environment.Specifically have the advantages that:
1, high-efficient: storage device for discharging and vision arrangement eedle threader efficiently solve the online preceding storage discharging of battery and ask
Topic, reduce labor intensity, avoid environmental pollution, realize automation process, improve battery it is online and recycling
Efficiency.
2, wide adaptation range.By online, machine vision recognition system will take the relative dimensions of power battery, feed back to
Main system, main system will control cutting head cutting tail, upper incision back and release up and down accurately to be made according to the relative dimensions of battery
Industry.
3, component models and interchangeablity are high.The widget of each station is division of labor operation, a widget
Damage, will not influence the normal work of other widgets, but should replace the widget of damage in time；There is one in widget
Divide part to belong to public, not only reduces the task amount manufactured during the device, and when the part of widget needs
When replacement, the part type needed to change is less, and the influence to normal operation is small, and interchangeability is high.
4, highly-safe, it pollutes small.Four step cutter devices can be run in the environment of closing, artificial to be only responsible for supervision control
Platform processed, human body are not contacted with battery, can be well protected staff, in addition during the cutting of four steps, have acid solution outflow,
And related pernicious gas is generated, four step cutter devices are placed in the environment of closing and are worked, inspect periodically cleaning once, cutting
Bring the pollution to environment that can be reduced to minimum in the process.
5, resource recovery is high.General hand breaking sorting and semi-automatic cracking and sorting will cause required recycling
The substances such as lead oxides, sulfuric acid, arsenic wasted in cracking and sorting process kind.But after being separated with the cutting of four step cutter devices, institute
The substances such as the lead oxides, sulfuric acid, the arsenic that need to recycle will not waste in cutting separation process, these substances can focus on upper cover
On pole and pole group, shell has a little residual, not will cause the waste to resource.
Detailed description of the invention
Fig. 1 is a kind of dismantling process flow diagram for adapting to more specification power batteries of the invention；
Fig. 2 is a kind of disassembling apparatus overall schematic for adapting to more specification power batteries of the invention；
Fig. 3 is that feel of the invention arranges eedle threader and four step cutter device combination diagrams；
Fig. 4 is the structural schematic diagram for storing device for discharging；
Fig. 5 is the baffle shedding mechanism structural schematic diagram stored in discharging；
Fig. 6 is the uniformly distributed storage warehouse structure chart stored in discharging；
Fig. 7 is the storage warehouse structure chart stored in discharging；
Fig. 8 is the supporting plate shedding mechanism structural schematic diagram stored in discharging；
Fig. 9 is that vision arranges eedle threader overall structure diagram (battery is lined up in online state)；
Figure 10 is the vision collecting apparatus structure schematic diagram in vision arrangement eedle threader；
Figure 11 is the promotion collating unit structural schematic diagram in vision arrangement eedle threader；
Figure 12 is the Z-direction collating unit structural schematic diagram in vision arrangement eedle threader；
Figure 13 is the No.1 hoistable platform structural schematic diagram in vision arrangement eedle threader；
Figure 14 is the Z-direction clamping parts structural schematic diagram in vision arrangement eedle threader；
Figure 15 is the Y direction collating unit structural schematic diagram in vision arrangement eedle threader；
Figure 16 is the Y direction clamping parts structural schematic diagram in vision arrangement eedle threader；
Figure 17 is the X-direction collating unit structural schematic diagram in vision arrangement eedle threader；
Figure 18 is the X-direction clamping parts structural schematic diagram in vision arrangement eedle threader；
Figure 19 is four step device structural schematic diagrams in vision arrangement eedle threader；
Figure 20 is four step cutter device overall structure diagrams；
Figure 21 is the vertical cutter of No.1 and No. two vertical cutter structural schematic diagrams in the cutting of four steps；
Figure 22 is the No.1 side positioning apparatus structure schematic diagram in the cutting of four steps；
Figure 23 is the No.1 side-pressing device and No. two side-pressing device structural schematic diagrams in the cutting of four steps；
Figure 24 is No. two side positioning apparatus structure schematic diagrams in the cutting of four steps；
Figure 25 is stroke knife system in the No.1 in the cutting of four steps and No. two upper stroke of knife system structural schematic diagrams；
Figure 26 is the No.1 lateral thruster and No. two lateral thruster structural schematic diagrams in the cutting of four steps；
Figure 27 is lower stroke of knife system structural schematic diagram in the cutting of four steps；
Figure 28 is the upper push-off device structural schematic diagram in the cutting of four steps；
Figure 29 is the pressing device structural schematic diagram in the cutting of four steps.
Specific embodiment
The invention will be further described for 1-29 and specific embodiment with reference to the accompanying drawing, it should be understood that this place
The specific implementation example of description is not intended to limit the present invention only to explain the present invention.
As shown in Figure 1-3, the dismantling technique for the more specification power batteries of adaptation implemented according to the present invention, specific as follows:
1, feeding: the power battery of minimax model is removed, by the battery of 10 ~ 22Ah, i.e., medium-sized power battery (medium-sized electricity
Pond accounts for 80% or so of entire power battery quantity) it is put into the roller-way 1-1 on storage device for discharging 110.
2, store: for the battery on roller-way 1-1 as roller conveyer belt moves, the oil cylinder of baffle shedding mechanism 1-2 releases gear
Plate changes battery and conveys track, and waste and old power battery is fallen in uniformly distributed storage warehouse 1-3 along baffle 1-2-1.
3, discharging: the old and useless battery in uniformly distributed storage warehouse 1-3, when the push oil cylinder of supporting plate shedding mechanism 1-4-2 pulls
Movable support 1-4-2-2, movable support 1-4-2-2 drive the connecting rod 1-4-2-5 being hinged on above, so that being welded on connecting rod
Rotary shaft 1-4-2-4 rotation on 1-4-2-5, the supporting plate 1-4-2-3 fixed-axis rotation being welded on rotary shaft 1-4-2-4, supporting plate
Gap is formed between 1-4-2-3, battery is fallen in storage warehouse 1-4-1 by gap.
4, vision arranges online: the battery after discharging is transported to three steppings that vision arranges eedle threader 210 by roller
On device 2-8, battery reaches No.1 station vision collecting collating unit 2-7, completes the measurement of battery relative dimensions and by information
Control system is fed back to, then pushes collating unit 2-5 that the battery for completing No.1 station inspection is pushed to four step device 2-6
No. two stations, and pole position is detected by the vision collecting device 2-1 of No. two stations, data information is fed back into control system
System；Battery is transported to No. three stations by four step device 2-6, and Z-direction collating unit 2-2 clamps battery and completes in Z-direction
On adjustment；Battery is continued transported to No. four stations by four step device 2-6, and Y direction collating unit 2-3 clamps battery and completes
Adjustment in the Y-axis direction；Battery is transported to No. five stations by four step device 2-6, and X-direction collating unit 2-4 clamps electricity
Complete adjustment in the X-axis direction in pond；Finally, battery is as requested, battery electrode column is put towards orientation, in the conveying of stepping platform
Under enter in four cutter devices 3, complete the cutting technique of further battery.
5, four steps are cut and collected: battery reaches on four step device 3-6 of four step cutter devices 310, four step devices
Battery is transported to the automatic head cutting device 3-1 of No.1 station by 3-6, cuts off upper cover, and collect upper cover；Four step device 3-6 will be electric
Pond is transported to No. two station automatic end-cutting device 3-2, cuts off bottom plate, and collect bottom plate；Four step device 3-6 will only have one layer of pole
The battery of group be transported to No. three stations it is automatic on cut back device 3-3, by No.1 lateral thruster by an only Ceng Ji group
Battery is transported to three step device 3-7, while scratching back, allows and generates loosening between pole group and groove body；Four step device 3-6
By the battery for having two layers of pole group be transported to No. three stations it is automatic on cut back device 3-3 and without operation directly convey battery
To No. four stations, device 3-4 is carried on the back in upper incision automatically, and the battery of two layers of pole group is transported to three steppings by No. two lateral thrusters
Device 3-7, while lower back is scratched, it allows and generates loosening between pole group and groove body；Three step device 3-7 are by a Ceng Ji group
And/or the battery of two layers of pole group is fed sequentially into No. five station automatic ejecting device 3-5, releases pole group, by pole group and
Groove body separation, and collect respectively.
The disassembling apparatus for the more specification power batteries of adaptation implemented according to the present invention is as shown in Figure 1-29, comprising: being used for will
Rambling battery carries out feeding storage and the storage device for discharging 110 for being transported to subsequent handling；Setting is in storage discharging dress
Downstream is set, overturn battery according to battery size and pole group position or puts into the required form put, then allows battery
It is lined up online vision one by one and arranges eedle threader 210；Setting arranges eedle threader downstream in vision, for internally setting
There is the battery of one layer and two layers pole group to carry out dismantling separation step by step, battery is disassembled as upper cover, bottom plate, pole group, shell
Four most four steps cutter devices 310；It is upper traditional thread binding that at least one described vision arrangement is set in storage 110 downstream of device for discharging
210 are set, when multiple visions arrangement eedle threaders 210 are arranged, each vision arranges 210 downstream of eedle threader and is independently arranged one
A four steps cutter device 310.The component of the present apparatus is illustrated below with reference to Fig. 1-2 9:
1) storage device for discharging 110 specifically includes that rollgang 1-1, baffle shedding mechanism 1-2, uniformly distributed storage warehouse 1-3, storage
Storehouse 1-4.
The baffle shedding mechanism 1-2 includes: rotary shaft 1-2-1, baffle 1-2-2, piston rod earrings 1-2-3, baffle oil
Cylinder 1-2-4, support plate 1-2-5, piston rod earrings 1-2-3 is mounted on piston rod front end, and cuts with scissors with the boss of the behind baffle 1-2-2
It connects, the flange of baffle oil cylinder 1-2-4 is fixed on support plate 1-2-5, baffle 1-2-2 and rotary shaft 1-2-1 and support plate 1-2-5
Hingedly, support plate 1-2-5 is fixed on above uniformly distributed storage warehouse 1-3；When battery is transported to roller-way above uniformly distributed storage warehouse 1-3, gear
Leaf fat cylinder 1-2-4 pushes baffle 1-2-2, changes battery transport path, falls to battery in uniformly distributed storage warehouse 1-3.
The uniformly distributed storage warehouse 1-3 includes: bracket 1-3-1, warehouse 1-3-2, and warehouse 1-3-2 is cuboid-type, conveying roller
Road 1-1 is fixed on the top warehouse 1-3-2, and for the conveying of battery, bracket 1-3-1 is mounted on the two sides warehouse 1-3-2, is used for warehouse
The fixed support of 1-3-2.
The storage warehouse 1-4 includes: storage warehouse 1-4-1 and supporting plate shedding mechanism 1-4-2；Storage warehouse 1-4-1 is in inversion four
Prismoid shaped, notch is square, and size just accommodates a largest battery and passes through, storage warehouse notch and uniform conveying roller
Docking；Supporting plate shedding mechanism 1-4-2 includes: supporting plate oil cylinder 1-4-2-1, movable support 1-4-2-2, supporting plate 1-4-2-3, rotary shaft
1-4-2-4, connecting rod 1-4-2-5, shaft stool 1-4-2-6, fixed frame 1-4-2-7, rotary shaft 1-4-2-4 are located at supporting plate 1-4-2-
3 centers are welded with supporting plate 1-4-2-3, and the one end connecting rod 1-4-2-5 and rotary shaft 1-4-2-4 are welded, the other end and movable support 1-
4-2-2 is hinged, and fixed frame 1-4-2-7 is welded on warehouse outer wall, the axis of shaft stool 1-4-2-6 and the both ends supporting plate 1-4-2-3
Hingedly, be mounted on fixed frame 1-4-2-7, the both ends of supporting plate oil cylinder 1-4-2-1 by connector respectively with movable support 1-
4-2-2 and fixed frame 1-4-2-7.
2) vision arranges eedle threader 210 and specifically includes that No.1 station vision collecting collating unit 2-7, No. two station views
Feel acquisition device 2-1, No. three station Z-direction collating unit 2-2, No. four station Y direction collating unit 2-3, No. five station X
Axis direction collating unit 2-4, collating unit 2-5, four step device 2-6, three step device 2-8 are pushed.
The No.1 station vision collecting collating unit 2-7 and No. two station vision collecting device 2-1 includes: camera 2-1-
1, fixed bracket 2-1-2.Camera 2-1-1 is mounted on the fixation bracket 2-1-2 above stepping platform, pushes collating unit 2-5
It is mounted on the fixation bracket of stepping platform dextral；Right side pushes collating unit 2-5 all to push to the battery on No.1 station
Stepping platform sinistral baffle, keeps online battery all concordant with left side edge, and then vision collecting device measures battery length, width and height,
By data feedback to control system.
The promotion collating unit 2-5 includes: push plate 2-5-1, bracket 2-5-2, bearing 2-5-3, guide rod 2-5-4, cylinder
2-5-5.The flange of cylinder 2-5-5 is fixed on bracket 2-5-2, and the push rod of cylinder 2-5-5 is connect with push plate 2-5-1, bearing 2-
5-3 is occupied respectively in the flange both sides of cylinder 2-5-5, and guide rod 2-5-4 is connect with push plate 2-5-1 by bearing 2-5-3, makes to push
Process energy even running.
The Z-direction collating unit 2-2 includes: No.1 hoistable platform 2-2-1, Z-direction clamping parts 2-2-2.Institute
State No.1 hoistable platform 2-2-1 include: No.1 lifting cylinder 2-2-1-1, No.1 guide rod 2-2-1-2, No.1 bearing 2-2-1-3,
No.1 support plate 2-2-1-4, No.1 lifter plate 2-2-1-5.The flange of No.1 lifting cylinder 2-2-1-1 is fixed on No.1 support plate
On 2-2-1-4, cylinder putter is connect with No.1 lifter plate 2-2-1-5, No.1 bearing 2-2-1-3 be evenly arranged on cylinder flange quadrangle with
Support plate connection, No.1 guide rod 2-2-1-2 are connect by the hole of No.1 bearing 2-2-1-3 with No.1 lifter plate 2-2-1-5, are guaranteed
The even running of lifting process；The Z-direction clamping parts 2-2-2 includes: No.1 connector 2-2-2-1, No.1 connecting plate
2-2-2-2, No.1 turntable 2-2-2-3, No.1 guide rail 2-2-2-4, No.1 clamping cylinder 2-2-2-5, No.1 move clamping plate 2-2-2-
6, No.1 clamp plate 2-2-2-7.No.1 connecting plate 2-2-2-2 is mounted on No.1 turntable 2-2-2-3, and cylinder flange and No.1 connect
Fishplate bar 2-2-2-2 connection, No.1 guide rail 2-2-2-4 occupy the both sides No.1 clamping cylinder 2-2-2-5, No.1 clamp plate 2-2-2-7
It is fixed on No.1 connecting plate 2-2-2-2 by No.1 connector 2-2-2-1, No.1 is moved clamping plate 2-2-2-6 and connected by No.1
Device 2-2-2-1 is mounted on No.1 guide rail 2-2-2-4.The battery size information obtained according to vision collecting device, No.1 clamp
Oil cylinder 2-2-2-5 drives guide rail slide block and No.1 to move clamping plate 2-2-2-6 to clamp battery.
The Y direction collating unit 2-3 includes: No. two hoistable platform 2-3-1 and Y direction clamping parts 2-3-2.Institute
It is identical as No.1 hoistable platform 2-2-1 structure to state wherein No. two hoistable platform 2-3-1 structures, guarantees Y direction clamping parts 2-
3-2's stablizes lifting；The Y direction clamping parts 2-3-2 includes: No. two connector 2-3-2-1, No. two connecting plate 2-3-2-
2, No. two turntable 2-3-2-3, No. two guide rail 2-3-2-4, No. two clamping cylinder 2-3-2-5, No. two dynamic clamping plate 2-3-2-6, No. two
Clamp plate 2-3-2-7.No. two connecting plate 2-3-2-2 are mounted on No. two turntable 2-3-2-3, cylinder flange and No. two connecting plate 2-
3-2-2 connection, No. two guide rail 2-3-2-4 occupy No. two both sides clamping cylinder 2-3-2-5, and No. two clamp plate 2-3-2-7 pass through two
Number connector 2-3-2-1 is fixed on No. two connecting plate 2-3-2-2, and No. two dynamic clamping plate 2-3-2-6 pass through No. two connector 2-3-
2-1 is mounted on No. two guide rail 2-3-2-4.The battery size information obtained according to vision collecting device, No. two clamping cylinder 2-
3-2-5 drives guide rail slide block and No. two dynamic clamping plate 2-3-2-6 to clamp battery.
The X-direction collating unit 2-4 includes: No. three flat 2-4-1 and X-direction clamping parts 2-4-2 of lifting；It is described
No. three hoistable platform 2-4-1 structures are identical as No.1 hoistable platform 2-2-1 structure, guarantee that X-direction clamping parts 2-4-2's is steady
Fixed lifting；The X-direction clamping parts 2-4-2 includes: No. three connector 2-4-2-1, No. three connecting plate 2-4-2-2, No. three
Turntable 2-4-2-3, No. three guide rail 2-4-2-4, No. three clamping cylinder 2-4-2-5, No. three dynamic clamping plate 2-4-2-6, No. three clamp plates
2-4-2-7.No. three connecting plate 2-4-2-2 are mounted on No. three turntable 2-4-2-3, cylinder flange and No. three connecting plate 2-4-2-2
Connection, No. three guide rail 2-4-2-4 occupy No. three both sides clamping cylinder 2-4-2-5, and No. three clamp plate 2-4-2-7 pass through No. three connections
Device 2-4-2-1 is fixed on No. three connecting plate 2-4-2-2, and No. three dynamic clamping plate 2-4-2-6 pass through No. three connector 2-4-2-1 installations
On No. three guide rail 2-4-2-4.The battery size information obtained according to vision collecting device, No. three clamping cylinder 2-4-2-5 bands
Guide rail slide block and No. three dynamic clamping plate 2-4-2-6 are moved to clamp battery.
The specific structure of the four step devices 2-6 is as shown in figure 19: replacing general chain belt conveying device, in power side
Face can better meet the frequent working condition of start and stop using hydraulic motor 2-6-1, and transmission device mainly drives chain by gear
2-6-2 composition drives to give up and move as soon as installing a push top 2-6-3 on chain 2-6-2 every the interval of job requirement
Power battery is mobile, and then using effect side plate, upper surface stiffening plate 2-6-4 wraps up chain device, in this way, four steppings fill
It sets 2-6 and is not only able to satisfy the frequent working condition of start and stop, also preferably can bear to cut pressure when useless power battery, than routine
Chain belt conveying device be more able to satisfy requirement, due to chain 2-6-2 transmission have a universal problem be exactly work long afterwards, can be loose
It relaxes, so installing a chain stretching device 2-6-5 on side plate to avoid this problem；
The three step devices 2-8 specifically: for function with the four step devices 2-6, constitutional detail is identical, but dimensionally
Difference, according to the short station distance of chain, the relative dimensions of other parts accordingly reduce.
3) four step cutter device 310 specifically includes that the automatic head cutting device 3-1 of No.1 station, No. two station automatic end-cutting dresses
Set 3-2, No. three stations it is automatic on cut back device 3-3, No. four stations upper incision back device 3-4, No. five stations released automatically automatically
Device 3-5, four step device 3-6, three step device 3-7, portal frame support base 3-8；
The automatic head cutting device 3-1 of No.1 station includes: the vertical cutter 3-1-1 of No.1, No.1 side positioning device 3-1-
2, No.1 side-pressing device 3-1-3.Each component specifically:
The vertical cutter 3-1-1 of No.1 specifically: cutter cylinder 3-1-1-1 connects upper elongated tiles by nut, and elongated tiles are opened
Upper four threaded holes, connect four long linear bearing, 50 guide rod, one end equipped with hexagonal caging bolt group rise fixed function, four
Four Linear bearing flange 3-1-1-2, Linear bearing flange 3-1-1-2 and cutter cylinder are put on long 50 guide rod of linear bearing
It is connected by screw between 3-1-1-1 cylinder body linear bearing mounting plate 3-1-1-3, two side long slabs is connected below elongated tiles, then
An even elongated tiles place handwheel 3-1-1-4 between two pieces of elongated tiles, and handwheel connects the adjustment screw 3-1-1-5 that fixes a cutting tool, when
Four step cutter devices by when working long hours, cutter 3-1-1-6 has abrasion loss, want by the precision that excision upper cover is at this moment not achieved
Ask, thus using handwheel 3-1-1-4 control cutter 3-1-1-6 move down, before making up during operation cutter 3-1-1-6 mill
Damage amount, pressing plate used is according to the size for collecting a large amount of useless power batteries, and to determine the size of pressing plate, the size of crush board should not
It is too small also not too big, it then is connected with a spring attachment 3-1-1-7 above pressing plate, to guarantee when cutting off upper cover, is given up
Power battery is in impaction state, is that cutter can accurately cut off upper cover, in addition also provides preferably for excision upper cover process
Stability；
No.1 side positioning device 3-1-2 specifically: since the position of No.1 side positioning can shelter from vision measurement system
Camera lens sight, so just moving No.1 side positioning device when the No.1 positioning plate 3-1-2-2 for not needing side positioning device
It moves down, vision measurement system is allowed to take the relative dimensions information and internal poles group distribution information of useless power battery.
Platform 3-1-2-1 is vertically moved using one to achieve the purpose that can move up and down for whole device, then when useless power electric
When pond reaches No.1 station, positioning cylinder 3-1-2-3 controls No.1 positioning plate 3-1-2-2 and reaches according to the instruction of control system
Then required position waits No.1 side-pressing device 3-1-3 to compress useless power battery close to No.1 positioning plate, is determined
Position；
No.1 side-pressing device 3-1-3 specifically: effect is the close positioning plate of useless power battery compression that will reach No.1 station, into
Row positioning action takes one transverse slat 3-1-3-2 of side pressure cylinder 3-1-3-1 connection, and then there are two unthreaded hole, light by transverse slat 3-1-3-2
Hole passes through guide rod, and guide rod is equipped with spring 3-1-3-4, and then the guide rod other end connects pressing plate 3-1-2-3, covers on guide rod
The purpose for having spring mainly plays buffer function when compressing useless power battery close to No.1 positioning plate 3-1-2-2；
No. two stations automatic end-cutting device 3-2 includes: No. two vertical cutter 3-2-1, No. two side positioning device 3-2-
2, No. two side-pressing device 3-2-3.Each component specifically:
No. two vertical cutter 3-2-1 specifically: structure and function vertical cutter 3-1-1 with the No.1；
No. two side positioning device 3-2-2 specifically: be made of twin shaft cylinder 3-2-2-1 and No. two positioning plate 3-2-2-2, in order to allow
No. two side positioning devices accurately play the role of positioning, wherein the stroke of the twin shaft cylinder 3-2-2-1 is 50mm, in order to improve
The operating efficiency of four step cutter devices, each component install when according to can be closely nearest between each component principle, lead to portal frame branch
It is limited to support installation space inside seat, so No. two side positioning device 3-2-2 are mounted on three step device 3-7, in three steppings
Device 3-7 position punching appropriate, is connected by screw between No. two side positioning device 3-2-2；
No. two side-pressing device 3-2-3 specifically: structure and function is the same as the No.1 side-pressing device 3-1-3；
Cut on No. three stations are automatic back device 3-3 include: in No.1 draw knife system 3-3-1, No.1 lateral thruster 3-3-2,
Plate.Each component specifically:
In No.1 draw knife system 3-3-1 specifically: in order to adapt to different size a Ceng Ji group useless power battery, utilize one
The upright position that knife 3-3-1-2 is drawn in number hoistable platform 3-3-1-1 adjustment, scratches the top of each groove body of shell, but simultaneously not
Pole group can be switched to.The No.1 hoistable platform 3-3-1-1 is using oil cylinder, support plate and guide post group at the upper stroke of knife
It punches on 3-3-1-2 knife face, is connected and fixed by nut screw and upper stroke knife knife rest 3-3-1-7；Most of useless power battery one
The pole group quantity of layer is no more than six, so using six upper knife knife rest 3-3-1-7 that draw in lateral I-shaped guide rail 3-3-1-6
Upper sliding；The both ends of the transverse direction I-shaped guide rail 3-3-1-6 pass through vertical I-shaped guide rail 3-3-1-5, and thin piece of rectangle is connected to
Both ends, shown vertical I-shaped guide rail 3-3-1-5 upper and lower respectively connect a convex link block, type link block again with upper lower cross plate
It is connected and fixed.In order to enable draw knife between spacing adjust, using No.1 cam displacement plate 3-3-1-4, opened on plate there are six
The different slot of inclined degree is connect with No.1 roll adjustment oil cylinder 3-3-1-3, roll adjustment cylinder mouth connect a long slab, long slab with it is described
Vertical I-shaped guide rail 3-3-1-5 is connected and fixed, and the upper knife knife rest 3-3-1-7 that draws is equipped with threaded hole, utilizes special rolling column
Son, inside are equipped with rolling bearing, and one end is slot sliding of the rotatable pillar on the No.1 cam displacement plate 3-3-1-4,
The other end is that bolt structure is connected with the upper threaded hole for drawing knife knife rest 3-3-1-7, the vertical I-shaped guide rail 3-3-1-5
It is the part of same model with lateral I-shaped guide rail 3-3-1-6, effect has support fixation, connector function, sliding；
No.1 lateral thruster 3-3-2 specifically: fixed platform 3-3-2-1 is L-shaped, and main function is support and connection upper each zero
Part will complete the useless power electric of excision upper cover and bottom plate with the side push cylinder 3-3-2-2 connection push plate 3-3-2-3 of 400mm stroke
Chi Congsi step device 3-6 pushes three step device 3-7 to, and in this progradation, while No.1 lateral thruster 3-3-2 cooperates
Operation is opened in the top graduation that knife system 3-3-1 completion each groove body of shell is drawn in No.1；Plate: be placed on four step device 3-6 and
Between three step device 3-7, it is connected by screw, mainly plays a kind of similar bridge, make useless power battery stable
Three step device 3-7 are transported to from four step device 3-6；
No. four stations automatically upper incision back device 3-4 include: No. two it is upper draw a knife system 3-4-1, draw down knife system 3-4-2,
No. two lateral thruster 3-4-3.Each component specifically: No. two upper stroke of knife system 3-4-1 specifically: structure and function is the same as described
Knife system 3-3-1 is drawn in No.1；Under draw knife system 3-4-2 specifically: principle similar to one No. two it is upper draw a knife systems, structure then some
Difference, the process object of lower stroke of knife system mainly have lower layer's shell of the useless power battery of two layers of pole group.Under draw knife 3-4-
Punching is connected and fixed by nut screw and lower stroke of knife knife rest 3-4-2-3 on 2-4 knife face, and lower stroke of knife knife rest 3-4-2-3 is L-shaped,
In order to mitigate quality assurance intensity, so the aperture on lower stroke of knife knife rest；Six lower stroke of knife knife rest 3-4-2-3 are laterally disposed
It is slided on I-shaped guide rail, laterally disposed I-shaped guide rail both ends are placed on the I-shaped guide rail that left and right is placed vertically, are reconnected
Thin piece of fixation of rectangle, the I-shaped guide rail placed vertically are connect by convex fitting with upper lower cross plate；In order to adjust knife rest it
Between interval to adapt to the useless power battery without specification, No. two roll adjustment oil cylinder 3-4-2-1 are connected in vertical work by connecting plate
On word guide rail, piston rod connect on No. two cam displacement plates 3-4-2-2, No. two cam displacement plate 3-4-2-2 there are six tilt journey
Different sliding slot is spent, column interior is rolled and rolling bearing is housed, one end is rotatable pillar in No. two cams displacement plate
Slot sliding on 3-4-2-2, the other end are that bolt structure is connected with the threaded hole of the lower stroke of knife knife rest 3-4-2-3；Lower stroke
Knife system does not need hoistable platform, when only need to draw knife system under installation, the highest of lower stroke of knife 3-4-2-4 in lower stroke of knife system
Plane want the best plane 3mm of high step device, part enclosure under the useless power battery for scratching two layers of pole group can be reached
Purpose；No. two lateral thruster 3-4-3 specifically: structure and function is the same as the No.1 lateral thruster 3-3-2；
No. five station automatic ejecting devices 3-5 includes: upper push-off device 3-5-1, lower push-off device 3-5-2, pressing device
3-5-3.Upper push-off device 3-5-1 specifically: described for releasing the upper layer pole group for having the useless power battery of two layers of pole group
It includes that motion conditions are most that upper push-off device 3-5-1, which is in all components, and there are three movements altogether；First movement be mainly
Adjusting the upright position of upper push-rod 3-5-1-2 by No. two hoistable platform 3-5-1-1, lifting cylinder connects transverse slat, transverse slat aperture,
Guide post group is loaded into No. two hoistable platform 3-5-1-1；Second movement mainly No. three roll adjustment cylinder 3-5-1-3 push No. three
Cam displacement plate 3-5-1-4, special rolling pillar in No. three cam displacement plate 3-5-1-4 connections roll the pillar other end and connect
Upper push-rod frame controls the spacing distance between push-rod frame, the interval between push rod in this way, movement will be passed to push-rod frame
Distance changes, of different sizes with the groove body for adapting to various sizes of useless power battery；Third movement is ejection cylinder, control
Lateral mobile platform 3-5-1-5 processed carries out transverse shifting, and transverse movement is mainly by the cunning on I-shaped guide rail fixed vertically
Slot, makes the lower part transverse movement of push-off device, and push rod can be loose pole group after drawing knife operation
To releasing, then collect；Lower push-off device 3-5-2 specifically: structure and function is with the upper push-off device 3-5-1, still
During installation, put upside down installation and upper push-off device 3-5-1 it is symmetrical above and below；Pressing device 3-5-3 specifically: purpose is at No. five
When station automatic ejecting device 3-5 carries out operation, pressing device pushes down the shell of useless power battery, allows push rod that pole group is pushed away
Out, it then collects, left next battery ghost is left to station below and regathers；Pressing device structure is simple, is gone up and down by No. three
Platform 3-5-3-1 and pressure plate 3-5-3-2 composition；The four step devices 3-6 and the three same visions of step device 3-7 function
The four step device structures for arranging eedle threader are identical.It is dimensionally different, according to the short station distance of chain, other parts
Relative dimensions accordingly adjust.The portal frame support base 3-8 is as shown in figure 20, specifically: according to each widget
Installation space position, different in size with the square steel of three kinds of models, the shelf of Lai Zucheng whole device improve entire four step
The intensity of cutter device.
Claims (10)
1. a kind of dismantling technique for adapting to more specification power batteries, it is characterised in that pass through feeding, storage, online, vision collecting
Arrange, four steps cut five big steps, battery disassemble as upper cover, bottom plate, pole group, the major part categorised collection of shell four, specifically
The following steps are included:
S1: feeding: by the battery of disorderly and unsystematic placement put down gently storage device for discharging in be parallel to each other spaced two it is defeated
In line sending, the number of batteries on two strip transmission lines is almost the same；
S2: storage: the battery transported on two strip transmission lines, the storage warehouse being pushed into storage device for discharging below each pipeline
In stored；
S3: discharging: battery is slipped down along storage warehouse, is fallen complete on the discharging pipeline of lower section by the outlet of lower part
At discharging；
S4: vision arranges online: battery is transported to vision by discharging pipeline after discharging and arranges in eedle threader, passes through
Vision collecting battery three-dimensional dimension and pole group position, and battery Z axis, Y-axis, X-direction are adjusted according to vision collecting result and had
Body position, allows after discharging arbitrarily the cells convert of placement state is at the state placed towards defined direction, then by being transported to down
One step is cut；
S5: four steps are cut and collected: the battery for being internally equipped with one layer and two layers pole group carries out dismantling separation step by step, by battery
Dismantling is upper cover, bottom plate, pole group, four major part of shell, upper cover, bottom plate, pole group, battery case and the acid solution isolated
It collects respectively.
2. the dismantling technique according to claim 1 for adapting to more specification power batteries, it is characterised in that in step S2 and S3,
Battery is delivered on supporting plane by storage device for discharging to be stored, and the supporting plane is by multiple rotatable supporting plate shapes
At；Each supporting plate is rotated, falls the battery on the supporting plane from the gap between each supporting plate；Using sending
The battery that gap described in material channel reception is fallen, and the discharge gate that battery is opened up from the feeding passage bottom is discharged, it is described
The size of discharge gate and the size of battery are corresponding.
3. the dismantling technique according to claim 1 for adapting to more specification power batteries, it is characterised in that, will be electric in step S4
Pond is placed in turn on front-seat step device, and front-seat step device conveys battery to No.1 station；In No.1 station, it is described in addition
One promotion collating unit pushes to the battery on No.1 station concordant with the front-seat front end lateral margin of step device；Front row step
Battery is transported to No. two stations by No.1 station into device, at No. two stations, one visual identity measuring system inspection
The dimension information of battery and the pole position of the first two side and top surface are surveyed, and feeds back to control system, later pushes away battery
No. three stations being sent on heel row step device；In No. three stations, another visual identity measuring system detection battery is another
The pole position of outer two sides simultaneously feeds back to control system, and Z-direction collating unit extends downwardly and carries out Z to battery later
The position of axis direction adjusts；After the position adjustment for completing Z-direction, battery is transported to the position that No. four stations carry out Y direction
Set adjustment；After the position adjustment for completing Y direction, battery is transported to the position adjustment that No. five stations carry out X-direction, at this time
Battery electrode column is put towards orientation, is gone successively in subsequent cutting machine under the conveying of stepping platform.
4. the dismantling technique according to claim 1 for adapting to more specification power batteries, it is characterised in that in step S5, four steps
Four step devices in cutter device push battery by setting intermittent movement, quilt when battery reaches No.1 station automatic head cutting device
Cut off upper cover；The battery bottom plate opposite with upper cover is cut off when reaching No. two station automatic end-cutting devices；Later according to battery electrode group
Battery is pushed to subsequent processing by the number of plies of group respectively: back device is cut on battery No. three stations of arrival of a Ceng Ji group are automatic,
Upper knife of drawing scratches the upper part enclosure of the small groove body in upper layer along battery case；It is automatic that the battery of two layers of pole group reaches No. three stations
On cut back device after, continued to press on by four step devices and reach No. four stations upper incision back device automatically, above drawing knife system will be upper
The upper part enclosure of the small groove body of layer is scratched, and lower stroke of knife system simultaneously opens the lower part graduation of the small groove body of lower layer；Later, battery reaches
Above and below No. five stations when push-off device, for example battery of a Ceng Ji group, upper push-off device is motionless, and lower push-off device is dynamic and releases
Pole group, when the battery of for example two layers pole group, upper and lower push-off device one, which starts, releases pole group, and remaining power shell is individually received
Collection processing；In above-mentioned four steps cutting process, upper cover, bottom plate, pole group, battery case and the acid solution isolated are collected respectively.
5. a kind of disassembling apparatus for adapting to more specification power batteries, characterized by comprising: for by rambling battery into
Row feeding stores and is transported to the storage device for discharging of subsequent handling；Setting is in storage device for discharging downstream, according to battery size
Battery is overturn or put into the required form put and is lined up online vision with pole group position and arranges eedle threader；
Setting arranges eedle threader downstream in vision, and the battery for being internally equipped with one layer and two layers pole group carries out substep cutting, will
Battery dismantling is upper cover, bottom plate, pole group, the most four steps cutter device of shell four；It is arranged in storage device for discharging downstream
At least one described vision arranges eedle threader, and when multiple visions arrangement eedle threaders are arranged, each vision arranges eedle threader
The four steps cutter device is independently arranged in downstream.
6. the disassembling apparatus according to claim 5 for adapting to more specification power batteries, it is characterised in that storage device for discharging
It include: for conveying battery and spaced two conveying assemblies that are parallel to each other；At least one discharge bin, the discharge bin are set
Below the conveying assembly, the discharge bin is equipped with the feed inlet entered for battery and the discharge being connected to the feed inlet
Mouthful；At least one supporting plate discharge component, the supporting plate discharge component include multiple supporting plates rotated synchronously and each for driving
The driving assembly that a supporting plate rotates synchronously；Multiple supporting plates form a supporting plane branch when rotating synchronously to first position
Support battery makes the battery on the supporting plane fall to the charging when multiple supporting plates are rotated synchronously to the second position
Mouth or the discharge gate；At least one baffle discharge component, what the baffle discharge component was used to convey the conveying assembly
Battery is pushed on the supporting plane.
7. the disassembling apparatus according to claim 5 for adapting to more specification power batteries, it is characterised in that the cutting of four step of battery
Disassembling apparatus includes: the first conveying assembly, and first conveying assembly is for being at least successively delivered to cutting action for battery
First station, second station, 3rd station and the 4th station, the battery have the top cover and the bottom cover opposite with top cover of pole
It is respectively facing the two sides arrangement of conveying direction；Second conveying assembly, second conveying assembly at least by battery successively from
5th station of cutting action is delivered to the 6th station, the 7th station；First cutting assembly, first cutting assembly is used for will
Top cover positioned at the battery of first station is cut, and the side of battery is made to form multiple openings；Second cutting assembly, described
Two cutting assemblies are used to cut the bottom cover for being located at the battery of the second station, form the side of battery and are equipped with pole in multiple
The through hole of group；Visual identity component, the visual identity component are used to detect the first conveying assembly conveying battery
The pole group number of plies, and output signal；First push component, the first push component are defeated for receiving the visual identity component
Signal out, and the battery with a Ceng Ji group for being located at the 3rd station is pushed into the 5th station；Third is cut
Component is cut, the third cutting assembly is used to cut the battery for pushing to the 5th station from the 3rd station,
Separate the upper surface of battery with each pole group；Second push component, the second push component is for receiving described second
The signal of visual identity component output, and the battery with two Ceng Ji groups for being located at the 4th station is pushed to described the
Six stations；4th cutting assembly, the 4th cutting assembly is for pushing to the 6th station to from the 4th station
Battery is cut, and separates the upper and lower surfaces of battery with corresponding pole group respectively；Pushing material component, the pusher group
Part is released for that will be located at each pole group in the battery of the 7th station from the through hole, and shell and the pole of battery are made
Group's separation.
8. the disassembling apparatus according to claim 7 for adapting to more specification power batteries, it is characterised in that the cutting of four step of battery
Disassembling apparatus includes: in storage device for discharging, and the supporting plate discharge component further includes the branch to connect one to one with the supporting plate
Plate shaft, frame and unloading fuel tank, the supporting plate shaft are rotatably connect with the frame, and the supporting plate shaft is also connected with
The cylinder rod of at least one connecting rod, the unloading fuel tank is connect by connection frame with each connecting rod；The connection frame is U
Shape, the middle part of the connection frame are connect with the cylinder rod of the unloading fuel tank, the both ends of the connection frame respectively with the supporting plate
The connecting rod connection of both ends of the shaft connection；The supporting plane is between the feed inlet and the discharge gate；The electricity
Pond storage device for discharging further includes the limit frame being set between first conveying assembly and the supporting plate discharge component, described
Limit frame and the supporting plane cooperatively form the storage chamber for storage batteries.
9. the disassembling apparatus according to claim 5 for adapting to more specification power batteries, it is characterised in that vision arranges online
Device includes: the online clearing system of power and the visual identity measuring system that matches with the online clearing system of power；On power
Line clearing system includes two step devices of front and rear row parallel side-by-side setting, is sequentially arranged two on front-seat step device
Station, the setting of first station flush in the driving means of battery for adjusting offset of the battery on step device, and second
Station is located at the step direction end of front-seat step device, and a visual identity measuring system is arranged at second station；Afterwards
No. three stations are arranged in the stepping initial position for arranging step device, and No. three stations and second front-seat station correspondence are arranged,
It is intermediate to be pushed by transition connecting plate connection for battery；Another visual identity measuring system is arranged at No. three stations, and three
Adjustment battery can be declined and clamp in the Z-direction collating unit of Z-direction position by also setting up above number station；In Z axis side
To collating unit rear, No. four stations and No. five work are set gradually along step direction, setting can above No. four stations
Decline and clamp adjustment battery in the Y direction collating unit of Y direction position, being arranged above No. five stations can decline simultaneously
Adjustment battery is clamped in the X-direction collating unit of X-direction position；Each visual identity measuring system includes that a promotion is whole
Device and at least one vision collecting device are managed, the vision collecting collating unit includes camera, the square for fixed camera
Shape fixes bracket, and rectangular fixing mount is fixed on step device or on portal frame, so that camera on each rectangular fixing mount
Camera lens face both corresponds to the battery face to be detected, and collating unit is pushed to be mounted on position concordant with battery below fixed bracket,
For adjusting battery location and battery being pushed to next station after completing visual position detection；One visual identity
Measuring system is arranged three vision collectings in the end face periphery in the top of battery, front end outer side face and step direction downstream and fills
It sets, setting one promotion collating unit, a promotion collating unit below the vision collecting device in front end outer side face
With transition connecting plate correspondence battery to be pushed on heel row step device from front-seat step device；Another visual identity
Two vision collecting devices are arranged in measuring system, and described two vision collecting devices respectively correspond first three vision collecting device institute
The battery face that do not detect: where the rear that the rectangular fixing mount of a vision collecting device is located at heel row step device is fixed,
The stepping updrift side end that the rectangular fixing mount of another vision collecting device is located at heel row step device is fixed, two views
Feel that the camera lens position of acquisition device is concordantly arranged with the battery end-face on corresponding No. three stations；Another vision
Setting one promotion collating unit, the promotion of a promotion collating unit below the rectangular fixing mount of acquisition device
Direction is perpendicular to step direction, for adjust perpendicular to the push of step direction by battery location after vision collecting.
10. the disassembling apparatus according to claim 9 for adapting to more specification power batteries, it is characterised in that Z-direction arranges
Device includes capableing of the No.1 hoistable platform of vertical lifting adjustment and capable of carrying out along perpendicular to step direction and vertical direction
The flexible No.1 gripping body clamped, the horizontal upper end face of No.1 gripping body pass through the lower end surface of turntable and No.1 hoistable platform
Connection, hoistable platform drop to setting position, the battery ruler that No.1 gripping body is obtained by visual analysis according to cell height
After very little clamping battery, adjustment in the Z-axis direction is completed by turntable rotation 90；Y direction collating unit and X-direction arrange dress
It is identical to set structure, top is respectively provided with hoistable platform identical with No.1 hoistable platform structure, the lifting free end of hoistable platform with
The top plate of the gripping body of lower section is fixedly connected, and rotatable suspension setting cylinder clamping fills below the top plate of gripping body
It sets, below the top plate of the cylinder clamping mechanism, electricity is clamped by clamp plate disposed in parallel and the adjustment of dynamic clamping plate spacing
Pond, wherein clamp plate and support plate for fixing cylinder be pivotably supported by turntable be arranged in top plate both ends it is downward
On cantilever slab, the fixed dynamic clamping plate of the piston rod free end of cylinder, in cylinder two sides, setting guide rail is for leading cylinder
To；Y direction collating unit is different with the setting direction of the gripping body below X-direction collating unit, and Y direction arranges dress
The cylinder for the gripping body set is parallel to the step direction setting of heel row step device, the clamping below X-direction collating unit
The cylinder of mechanism is arranged perpendicular to the step direction of heel row step device.
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