CN107790462A - Power system recycle dedicated transformer automatic disassembling device - Google Patents

Power system recycle dedicated transformer automatic disassembling device Download PDF

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Publication number
CN107790462A
CN107790462A CN201610776899.5A CN201610776899A CN107790462A CN 107790462 A CN107790462 A CN 107790462A CN 201610776899 A CN201610776899 A CN 201610776899A CN 107790462 A CN107790462 A CN 107790462A
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China
Prior art keywords
horizontal
transformer
translation
lifting
tower
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Pending
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CN201610776899.5A
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Chinese (zh)
Inventor
张秀华
赵日凯
赵杉
高经国
孙华勇
谭伟军
王姝宇
王星升
曹振山
王永新
徐振宇
王雷
王晓辉
张峰
王兰兰
晋飞
郭文涛
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Weifang Power Supply Co of State Grid Shandong Electric Power Co Ltd
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刘伟
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Priority to CN201610776899.5A priority Critical patent/CN107790462A/en
Publication of CN107790462A publication Critical patent/CN107790462A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/26Oils; viscous liquids; paints; inks
    • G01N33/28Oils, i.e. hydrocarbon liquids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N2001/1031Sampling from special places
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Pathology (AREA)
  • Immunology (AREA)
  • General Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of power system recycle dedicated transformer automatic disassembling device, including a square base, capstan head is installed in the middle part of base top surface, capstan head top is provided with hoisting mechanism, vertical pressing mechanism is also equipped with capstan head, detection means, about two mouthfuls cutting mechanisms, about three mouthfuls cutting mechanisms, base is also equipped with fixing device and fixed tower, transverse shear stress mechanism and horizontal resection mechanism are installed on fixed tower, the human-computer interaction terminal electrically connected with above-mentioned each device and mechanism is installed on fixed tower.The present invention can easily be lifted, moved, positioning transformer, and for rapid disassembling transformer into different parts and by material different classifications transformer part, a people can disassemble simultaneously destroys more transformers, simple to operate, time saving and energy saving cost-saving.

Description

Power system recycle dedicated transformer automatic disassembling device
Technical field
The present invention relates to a kind of power system recycle dedicated transformer automatic disassembling device.
Background technology
Transformer is to utilize static electrical appliance made of electromagnetic induction principle.When primary coil of transformer is connected on AC power When upper, alternating flux was just produced in unshakable in one's determination, therefore, transformer is exactly to realize change alternating current using the principle of electromagnetic induction The purpose of pressure.Transformer plays very crucial effect in power transmission, is the indispensable electric device of power transmission.Cause This, transformer is in China's power transmission using very extensive and substantial amounts.
Transformer is mainly divided to two kinds of wet type transformer and dry-type transformer, and wherein wet type transformer application is most, and wet type becomes Depressor is cooled and insulated using the transformer oil of internal memory.Good transformer oil should be cleaned and transparent liquid, Deposit-free, mechanical admixture suspension and flocculence material.If its contaminated and oxidation, transformer oil pasta can produce resin Shape sediment outer layer, transformer oil oil will deteriorate, and can not use.Because transformer oil is expensive, therefore, transformation is disassembled One of work of device is exactly to detect the quality of transformer oil, and makes the decision of recycling or waste oil disposal.
Because transformer is constantly in high temperature and high pressure environment in use, therefore transformer is also service life be present , and use environment is more complicated and changeable, and the life-span is shorter.Provide to require according to power industry, transformer life is necessary after expiring Destruction processing is disassembled, and sells and cashes according to waste product material different classifications, after can so avoiding illegal retailer from refreshing after reclaiming Market sale is back flowed back into, is fundamentally avoided and is scrapped transformer and reuse the Electrical Safety hidden danger brought.But in reality In the operation of border, due to no special device for disassembling, typically more people pull down fixing bolt the dismounting for realizing transformer, this Sample operation is disadvantageous in that:1st, it is troublesome in poeration, waste time and energy, expend a large amount of manpower and materials, efficiency is low;2nd, due to transformation Device quality is too heavy, and part is more, easily occurs weighing wounded in operating process, squeezes the problem of hindering operating personnel;3rd, due to transformer matter Measure heavier, it is necessary to the work such as the movement, lifting, positioning of transformer could be completed with big machinery auxiliary;4th, artificial detection transformation During device oil, generally require and stave sediment outer layer, the transformer oil for then scooping out inside detects by an unaided eye judgement, so not only It can make to aoxidize and waste in more transformer oil exposure airs, and naked eyes judge that transformer oil quality is extremely inaccurate;4th, reclaim The retailer of waste product can assemble recovery again according to the parts disassembled, and the effect for preventing to again flow into market not had, to confession Electric safety belt carrys out high risks.
The content of the invention
One kind that the present invention provides for above-mentioned deficiency can easily be lifted, moved, positioning transformer, rapid disassembling transformer Into different parts and by material different classifications transformer part, and transformer device structure can be destroyed and be allowed to lose and restore possibility, energy Enough to carry out sample detecting to transformer oil while disassembling, not only detection is accurate, and avoids transformer oil to greatest extent Waste, a people can disassemble simultaneously destroys more transformers, simple to operate, time saving and energy saving cost-saving, and is favorably improved dismounting The power system recycle dedicated transformer automatic disassembling device of efficiency.
In order to solve the above technical problems, the design feature of this power system recycle dedicated transformer automatic disassembling device It is:Including a square base, capstan head is installed in the middle part of base top surface, capstan head upper left-hand is provided with lifting and translation transformation The hoisting mechanism of device, capstan head upper right be provided with by hydraulic mechanism pressed from the top down to transformer top it is vertical Pressing mechanism, is also equipped with to extend in transformer shell body on vertical pressing mechanism and punctures transformer oil oxide-film to transformer The detection means that oil is sampled, capstan head be all around separately installed with the base of four direction it is a set of can be to transformer bottom The fixing device that mounting rail is fixed, capstan head top front and back are provided with by elevating mechanism respectively can be square on the securing means About the two mouthfuls cutting mechanisms and about three mouthfuls cutting mechanisms moved up and down, it is also equipped with fixing tower on four corners of base, Fixed tower bottom, which is provided with, can extend to corresponding transformer middle part and apply the transverse shear stress mechanism of transverse shear stress power, on fixed tower Portion is provided with the horizontal resection mechanism that can be moved in corresponding fixing device upper horizontal by translation mechanism, horizontal cutting on transformer The cutting track of cutting mill structure and the cutting track of about two mouthfuls cutting structures are vertically arranged and are surrounded by one " cutting rectangle ", should Cutting rectangle is located at transformer top surface fixing bolt and surrounded in " bolt rectangle " inner ring formed, about the three mouthfuls cutting mechanisms Cutting track be " three " font corresponding with three coils of transformer, should " three " font cutting track " cut positioned at described In cutting torch shape ", the human-computer interaction terminal electrically connected with above-mentioned each device and mechanism is installed on fixed tower;The translation mechanism bag The translation slide cartridge for being arranged on the laterally toward transformer of oral area in fixed tower upper lumen is included, slides that be fitted with can only in translation slide cartridge Cylinder in the translation laterally slided along translation slide cartridge inwall to transformer, it is provided with inside and outside insertion in the middle part of cylinder bottom surface in translation and laterally prolongs The middle cylinder groove stretched, slided in translation in cylinder be fitted with can only cylinder inwall laterally slides to transformer along translation translation inner cylinder, The inner cylinder groove that inner cylinder bottom surface is provided with inside and outside insertion corresponding with middle cylinder groove is translated, the horizontal resection mechanism is arranged on translation inner cylinder Inner chamber bottom;The translation stud that the fixed oriented translation slide cartridge in translation inner cylinder outer end extends laterally, translates and is bolted with translation on stud Swivel nut, fix on tower and be fixed with translation plates, be connected in the middle part of translation plates by translating end bearing with translation swivel nut inner ends thereof, it is fixed Translation montant is installed with tower upper lumen, translation montant end is rotatablely connected by translating inner bearing with translation swivel nut, translation Swivel nut inner segment is installed with shiftable gear, fixes in tower upper lumen and is also fixed with translation motor, solid on the output shaft of translation motor Equipped with the driven in translation wheel engaged with shiftable gear;The horizontal resection mechanism includes being installed in the horizontal shell of translation inner cylinder inwall Body, horizontal inner chamber middle part are provided with horizontal stand, the horizontal stand left and right sides and rotation peace between corresponding horizontal Equipped with the horizontal rotating shaft extended laterally, horizontal saw blade and horizontal-reel are installed with horizontal rotating shaft, in horizontal inner chamber The horizontal cross shaft extended laterally is rotatablely equipped with, horizontal cross shaft both ends are installed with the horizontal drive corresponding with horizontal-reel Take turns, horizontal conveyor belt be set with horizontal drive wheel and corresponding horizontal-reel, horizontal conveyor wheel is installed with the middle part of horizontal cross shaft, Horizontal motor is also equipped with horizontal, the horizontal output engaged with horizontal conveyor wheel is installed with the output shaft of horizontal motor Wheel.
As a kind of implementation, the capstan head includes being installed in the upward circular swivel base of oral area on base, in swivel base Tower is rotatablely equipped with by coaxial bearing, is installed with internal gear on tower inwall, swivel base bottom is provided with motor in tower, in tower The output end of motor is provided with the tower internal gear engaged with internal gear, motor electrical connection corresponding with human-computer interaction terminal in tower.
As a kind of implementation, the hoisting mechanism includes being arranged on the crossbeam that capstan head top extends to the left, capstan head top End left side is installed with the back timber upwardly extended, is connected respectively by fixed on the right side of wirerope and crossbeam left end and capstan head top at the top of back timber Connect;The hoisting mechanism also includes the transverse-moving mechanism that can be slid laterally along crossbeam, and change can be lifted by crane by being provided with transverse-moving mechanism The derricking gear of depressor, some upper strata fixed pulleys and some lower floor's fixed pulleys are installed on crossbeam, capstan head upper left-hand is provided with Traversing motor, the output end of traversing motor are provided with traversing driving wheel, and each upper strata fixed pulley is adjacent to arrangement side according to parallel up and down Formula is buckled into the middle top sheave group with sliding channel, and each lower floor's fixed pulley is buckled into according to the upper and lower parallel arrangement mode that is adjacent to Centre has the lower sheave group of sliding channel, be wound with traversing driving wheel sequentially pass through each top sheave group sliding channel and it is each under The annular traversing drive belt of assembly pulley sliding channel, traversing drive belt middle part are connected with transverse-moving mechanism;
As a kind of implementation, the crossbeam includes the spreader of four horizontally-parallel settings, and four spreaders are in its cross section institute Planar by two upper two under in the way of square arrangement, square in top two spreaders between, square Between middle two spreaders in left side, some studdings arranged by " w " shape are installed with square between two spreaders in right side, it is square In shape only newel post is installed between two spreaders in lower section at its both ends;
As a kind of implementation, the transverse-moving mechanism includes being installed in the two row mullions that cross rail top extends downwardly, under mullion End is installed with the traverse rod extended laterally along crossbeam, and the block set of U-shaped profile setting, block set upper inside wall peace are sheathed with outside traverse rod The rail wheel coordinated is rolled with the edge top surface of traverse rod two equipped with some, two pieces of sets and derricking gear are fixed together by transversely-moving rack, " W " shape is installed between mullion and erects studding, spreader is fixed together by the way that batter post is corresponding with the middle part of mullion;
As a kind of implementation, the derricking gear includes the lifting motor being arranged on transversely-moving rack, lifts by crane motor output end It is coaxial to be installed with lifting worm screw, it is also equipped with lifting by crane disk roller on transversely-moving rack, lifts by crane and be wound with lifting rope, lifting rope end on disk roller Hook is installed with, in addition to is coaxially installed in the lifting worm gear and lifting ratchet at lifting disk roller both ends, lifting worm gear and lifting Worm engaging, the lifting ratchet being engaged with lifting ratchet is also hinged with transversely-moving rack, is also equipped with making lifting spine on transversely-moving rack Pawl compresses the lifting spring of lifting ratchet and driving lifting ratchet departs from the lifting electromagnet of lifting ratchet.
In summary, the present invention can easily be lifted, moved, positioning transformer, rapid disassembling transformer into different parts and By material different classifications transformer part, and transformer device structure can be destroyed and be allowed to lose and restore possibility, can be same what is disassembled When sample detecting is carried out to transformer oil, not only detection is accurate, and avoids transformer oil waste, a people to greatest extent Disassemble simultaneously and destroy more transformers, simple to operate, time saving and energy saving cost-saving, and be favorably improved removal efficiency.
Brief description of the drawings
The present invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is vertical view state structural representation of the present invention;
Fig. 2 is the structural representation of transverse shear stress mechanism;
Fig. 3 is the fit structure signal of base, capstan head, hoisting mechanism, fixing device, transverse shear stress mechanism and horizontal resection mechanism Figure;
Fig. 4 is horizontal resection mechanism, hoisting mechanism, the structural representation of about three mouthfuls cutting mechanisms;
Fig. 5 is the fit structure schematic diagram of fixing device, transverse shear stress mechanism and horizontal resection mechanism;
Fig. 6 is the fit structure schematic diagram of capstan head and about three mouthfuls cutting mechanisms;
Fig. 7 is the structural representation of about two mouthfuls cutting mechanisms;
Fig. 8 is the agent structure schematic diagram of hoisting mechanism;
Fig. 9 is the agent structure schematic diagram of derricking gear;
Figure 10 is the structural representation of vertical pressing mechanism;
Figure 11 is the structural representation of detection means.
Embodiment
A kind of power system recycle dedicated transformer automatic disassembling device as depicted, it is main to include being arranged on bottom Capstan head A2 and fixed tower A7 on seat A1, and the various operations on capstan head and fixed tower and executing agency, in addition to It is used for the human-computer interaction terminal A16 for controlling above-mentioned each component actuation on fixed tower.In this patent, adjacent two tower is fixed Between base portion be to place transformer A10 position, transformer is fixed on base by fixing device A4, therefore, whole One shares four transformer installation sites on individual base, four transformers can be operated simultaneously, substantially increase dismounting Efficiency.Because capstan head can rotate around its vertical axial line, therefore, the various executing agencies installed in capstan head can be to four The various executing agencies that individual transformer all carries out on associative operation, namely capstan head are that each transformer shares, so can be with Reduce the cost of this patent.Because fixed tower is fixed, therefore the various executing agencies on fixed tower, can only Perform associative operation to corresponding transformer, be corresponding transformer it is special, can so improve and disassemble efficiency.In this patent In, the executing agency on capstan head mainly includes being arranged on capstan head four executing agencies in surrounding all around, that is, hangs Mounting mechanism A3, vertical pressing mechanism A14, about two mouthfuls cutting mechanism A6 and about three mouthfuls cutting mechanism A12.Wherein, hoisting machine The main function of structure is lifting transformer, and transformation is lifted on the correspondence position of base, and the transformer portion after disassembling Part hangs base, therefore saves manually, and operation is time saving and energy saving.
In this patent, see on the whole, base is square structure, and capstan head quantity is one, in base plane Center portion position, and four fixed towers are located at four corners of base respectively.So, in the base plate face for removing capstan head and fixed tower A cross room is formed, cross room includes center overlapping part and four branch parts, and contiguous branch portion 90 degree of settings of bit interval.Because capstan head is located at whole base center, therefore capstan head is also just placed exactly in cross room center, It is located at center overlapping part, and it is equal apart from each branch part spacing.In this patent, each fixed tower is adjacent with one Branch part composition action matching relationship, and human-computer interaction terminal, transverse shear stress mechanism, level by being installed on fixed tower Cutting mechanism is implemented to decompose, destroys operation to corresponding transformer.For capstan head, its left side is provided with hoisting mechanism, and it is right Side is provided with vertical pressing mechanism, and its front and rear sides is separately installed with about two mouthfuls cutting mechanisms and about three mouthfuls cutting mechanisms, And any two adjacent mechanism is all spaced 90 degree of settings in aforementioned four mechanism.Therefore in above-mentioned four mechanism any mechanism to base When transformer on respective branches position carries out corresponding operating, the mechanism of residue three in above-mentioned four mechanism also corresponds to a bottom respectively Transformer on seat branch part, corresponding operation can also be carried out to corresponding transformer, and do not interfere with each other, a people can grasp Make, greatly improve to the disassembling of transformer, destroy efficiency, save and disassemble cost.
About two mouthfuls cutting mechanisms are to be arranged on capstan head avris, the liter of about two mouthfuls cutting mechanisms by elevating mechanism A5 Drop is driven by elevating mechanism A5.When elevating mechanism drives about two mouthfuls cutting mechanisms to decline, about two mouthfuls cutting mechanisms will be right Transformer top is cut.About two mouthfuls cutting mechanisms can implement the cutting of two parallel scarfings to transformer top, and Horizontal resection mechanism in this patent will also implement the cutting of two parallel cuts to transformer top, and the scarfing track with Otch track is vertically arranged.Therefore, when about two mouthfuls cutting mechanisms and horizontal resection mechanism A9 are successively cut to transformer top After the completion of, on transformer horizontal resection mechanism A9 cutting track and about two mouthfuls cutting structures cutting tracks be vertically arranged and It is surrounded by one " cutting rectangle ", namely transformer top will be cut to " mouth " zag trajectory otch, and the cutting square Morpheme is surrounded in " bolt rectangle " inner ring formed in transformer top surface fixing bolt.It is solid by " bolt rectangle " before so cutting The outside horizontal-extending top edge of fixed transformer lower case and the outside horizontal-extending edges of boards edge of transformer top plate(For convenience Narration, this part-structure is referred to as transformer lock seaming)Although being still fixed together after dicing by " bolt rectangle ", " cutting rectangle " makes above-mentioned transformer lock seaming be separated with transformer body, is so achieved that point of transformer lock seaming first From.Because the material on transformer side is all steel, therefore when doing waste product and selling at discount without decomposing again, a step is completed. In practical operation, for the ease of being smoothed out for subsequent operation, can typically the arc of about two mouthfuls cutting mechanism saw blades be utilized to cut Cut track and only transformer top plate is cut off and do not cut transformer case top edge in " cutting rectangle " four edges to reach Disconnected purpose.One of effect so done is exactly that the transformer lock seaming being spaced still is fixed on transformer shell top edge, but Transformer top plate has been detached from the constraint of " bolt rectangle ";The two of effect are exactly to form one in transformer shell top edge " mouth " shape step frame.Because the fixation of transformer shell and transformer top plate is entirely to be realized by above-mentioned " bolt rectangle ", because Second effect after the completion of this above-mentioned cutting is exactly the unblock for realizing transformer shell and transformer top plate.Because transformer Housing top edge is to have larger contact plate face with transformer top plate edge, therefore, although above-mentioned cutting is by transformer lock Side is separated, but transformer top plate residue edges of boards edge is still support by the remaining top edge of transformer shell.Two mouthfuls of upper incisions It is exactly the cutting action of about three mouthfuls cutting mechanisms after the completion of the cutting of cutting mill structure.
About three mouthfuls cutting mechanisms can implement the cutting of three scarfings, and the position of these three scarfings in transformer top It is corresponding with three iron core columns of transformer respectively, and the cutting track of about the three mouthfuls cutting mechanisms is and transformer Corresponding " three " font of three coils.Therefore, when about three mouthfuls cutting mechanisms move down, will be left in transformer top plate One " three " font cutting track, and be somebody's turn to do " three " font cutting track and be located in " the cutting rectangle ".The benefit so set Have multiple, first, each transformer core can be cut open, while the copper band being wrapped on transformer core is cut off, from basic On avoid reprocess after the possibility that reuses;Second, it ensure that about three mouthfuls cutting mechanisms will not be by remaining transformer top Plate is cut off, and when lifting by crane transformer top plate and the transformer core and copper band that are fixed on transformer top plate, can once be lifted by crane, It is favorably improved operating efficiency.After the completion of cutting, transformer top plate and its connection member are sling with hoisting mechanism A3, Ran Houshang Lower inversion left-hand thread thus serves utilization " mouth " shape step frame and fixed in " mouth " shape step inframe of transformer shell top edge The effect of transformer top plate.Now, the transformer core and coil being originally arranged under transformer top plate will fully be exposed. Then about three mouthfuls cutting mechanisms are driven again to transformer core and coil progress secondary cut, so not only each transformer The cut bottom of iron core and coil top, which is also cut, is come, therefore each transformer core and coil are cut with being divided into two It is cut into two parts.So not only can fundamentally avoid transformer core and coil be repaired after the possibility reused, and And easily can strip down coil from separated transformer core, realize the separation of copper material and steel and divide Class, power industry is reached to disassembling the industry requirement of transformer.It is the transformer top plate of steel entirely by residue after the completion of separation And iron core is hung out, very simply.
Vertical pressing mechanism A14 is to be arranged on capstan head avris by hydraulic mechanism, therefore vertical pressing mechanism is pressed downwards The power of pressure comes from hydraulic mechanism, ensure that the dynamics of pressing.The main function of vertical pressing mechanism is to the transformation after cutting Device housing carries out violence extruding from the top down, even if also transformer shell turns into torsional deformation, short steel cake.It is perpendicular One detection means A15 is also installed, the detection means can extend to transformer in the case where operating personnel control on to pressing mechanism In housing, and puncture transformer oil oxide-film and transformer oil is sampled and detected, so as to draw in the transformer being disassembled Transformer oil whether can recycling accurate judgement.When transformer oil, which meets standard, to be reused, operator Member can be stored transformer oil by transformer shell fuel outlet, otherwise waste oil will be used as to deposit.Because detection means is The detection work completed before vertical pressing mechanism works, therefore both are independent of each other.
The top of each fixed tower is fitted with a set of horizontal resection mechanism A9, and the bottom of each fixed tower is fitted with one Cover transverse shear stress mechanism A11.Wherein horizontal resection mechanism is arranged on fixed tower top, horizontal resection mechanism by translation mechanism A8 It can be moved under the driving of translation mechanism towards transformer upper level, namely do stretching motion in the horizontal direction.It is horizontal The major function of cutting mechanism is to carry out horizontal resection to transformer top, and horizontal resection mechanism has two cutting parts, can Twice cutting track is left with portion on the transformer.Because horizontal resection mechanism is mobile under translation mechanism driving, therefore The twice cutting track of horizontal resection mechanism be arranged in parallel.Above it is stated that horizontal resection mechanism is in transformer top plate Cutting track and about two mouthfuls cutting structures in the cutting track of transformer top plate be vertically disposed, and above-mentioned four cut Cut track and be surrounded by one " cutting rectangle ", so as to play the transformer top plate middle part of stationary transformer iron core and the transformation Device lock seaming, which is cut open, to be come.
Fixed tower bottom is provided with a set of transverse shear stress mechanism A11, and transverse shear stress mechanism can be in the case where operating personnel control Translated to transformer middle and lower part and transformer is extruded, transformer is exactly pressed short or narrowed by its result, makes transformer shell Body is deformed into the shape of serious distortion in the horizontal.Vertical in conjunction with vertical pressing mechanism presses compressive strain, separation transformer top Transformer shell after plate, iron core, copper band will be squeezed into the steel group of an extreme torsional deformation, not only realize the portion of disassembling The classification of part(Transformer shell material is steel plate), and the possibility reused after reparation is fundamentally avoided, reach Power industry disassembles the regulation of transformer.
In this patent, capstan head is mainly made up of two parts, i.e. swivel base 201 and tower 202, and wherein swivel base exists in lower tower Upper setting.Swivel base is the cylinder-like structure that the oral area being installed on base is set up, and has a cylinder being vertically arranged Inner chamber, tower are the down-set cylinder-like structure of oral area, and tower has a step ring being engaged with swivel base oral area, can be with Supporting role when being docked with swivel base and position-limiting action are played, ensures both inserting reliabilities.In tower inner wall lower is installed with Ring gear 203, the tooth of internal gear are extended up and down.Swivel base bottom is provided with motor 204 in tower, the output end installation of motor in tower There is tower internal gear 205, tower internal gear meshes together with internal gear, and can driving tower rotates forward when motor obtains electric in such tower Or reversion.In this patent, motor electrical connection corresponding with human-computer interaction terminal in tower, in tower the action of motor led to by operating personnel The human-computer interaction terminal manipulation crossed on fixed tower.
In this patent, hoisting mechanism mainly includes three parts, i.e.,:Crossbeam 301, transverse-moving mechanism 304 and derricking gear 305.Wherein, crossbeam is the agent structure of hoisting mechanism, and crossbeam is extended laterally to the left.Capstan head top is installed with back timber 302, Back timber top is connected with two wireropes 303.The end of first wirerope and crossbeam left end are affixed, so, wirerope, crossbeam and back timber A triangular structure is just constituted, ensure that structural stability during crossbeam hoisting heavy.Second wirerope end and capstan head Top right side, namely the side away from crossbeam are affixed, and a triangle knot is also constituted at the top of such wirerope, back timber and capstan head Structure, the triangular structure can ensure back timber when by first wirerope pulling force to the left, namely crossbeam is when lifting weight, It can guarantee that the stability of back timber vertical state.The comprehensive function of above-mentioned two triangular structure, exactly make crossbeam in hoisting heavy When holding structure and state stability, fundamentally avoid the disadvantage that the crossbeam of conventional hoist structure is acted on and had a down dip by weight End.
In this patent, some upper strata fixed pulleys 306 and some lower floor's fixed pulleys 307 are installed, each upper strata is determined on crossbeam Pulley is buckled into the middle top sheave group 312 with sliding channel, each lower floor's fixed pulley according to the parallel arrangement mode that is adjacent to up and down The middle lower sheave group 313 with sliding channel 311 is buckled into according to the parallel arrangement mode that is adjacent to up and down.Due to top sheave group 312 and lower sheave group be correspondingly arranged about 313, therefore, top sheave group and lower sheave group are sequentially connected and constitute an edge The rectangle track chain of crossbeam lower edges arrangement.Capstan head upper left-hand is provided with traversing motor 308, the output end of traversing motor Traversing driving wheel 309 is installed.Traversing drive belt 310 is wound with traversing driving wheel, traversing drive belt sequentially passes through track chain, Namely sequentially pass through each top sheave group sliding channel and each lower sheave group sliding channel.So, track chain and traversing driving wheel according to Secondary connection, just constitute a driving-chain that there is power to transmit function.In this patent, transverse-moving mechanism and traversing drive nearby Dynamic band middle part is connected, and therefore, when traversing motor drives traversing drive belt to rotate, traversing drive belt is begun to along transmission chain locus Annular displacement, while transverse-moving mechanism displacement therewith are done, namely realizes the translation of lifting transformer.
In this patent, crossbeam mainly includes two-part structure, i.e. spreader 314 and studding.The quantity of wherein spreader is flat Four of row alignment setting, spatially by two square arrangements in the way of upper two correspondences are under.In the square In, it is fixedly connected between the spreader of top two or so, between two neighbouring spreader of left side, between two neighbouring spreader of right side There are some studdings 315 arranged by " w " shape, adjacent spreader is exactly fixed together by the main function of studding, therefore on the whole, Crossbeam is in the n shape structures of hollow out.Because studding is W-shaped, namely form W shapes five studdings both ends respectively with two horizontal strokes Post is connected, therefore constitutes some triangular structures between adjacent two spreader.From the stability of triangular structure, so The crossbeam of design, not only reduce own wt and cost using its engraved structure, it is important to greatly reinforced the structure of itself Strength and stability, namely improve the stability of lifting.In this patent, only exist between square two spreaders of below the crossbeam Its both ends is installed with newel post 316, and newel post mainly plays a part of to position n shape structures lower end, remains the under shed of n shape structures Stability Analysis of Structures, spacing are consistent, so, the smooth movement of transverse-moving mechanism can on crossbeam.
In this patent, transverse-moving mechanism mainly includes four part-structures, i.e. mullion 317, traverse rod 318, block set 319 and traversing Frame 321.Wherein, mullion is installed in measurement top and extends downwardly setting, namely is arranged on crossbeam n shape structural tops.Mullion Columns is two row, and each column number is some, is arranged in order along crossbeam length direction.W shapes are installed between mullion and erect studding 322, It can play a part of making two mullions mutually strengthen support strength.Spreader 314 is fixed in by the way that batter post 323 is corresponding with the middle part of mullion Together, a triangular structure substantially is directly just so constituted in mullion, spreader, there is enhancing structure intensity. Each column mullion lower end is installed with a traverse rod, and traverse rod be arranged in parallel with crossbeam.Traverse rod width is wider than mullion width, therefore mullion Set with the cross section of traverse rod in inverted T-shaped, traverse rod each extends over out an edge with respect to mullion in the left and right sides.Block covers cross section Take the shape of the letter U, oral area is set up.Block covers to be set with traverse rod jacket, namely traverse rod is located in block set inner chamber.Pacify at the edge of block looping two Equipped with some rail wheels 320, two edges of rail wheel and traverse rod, which roll, to be coordinated, and therefore, block set not only can be along traverse rod length direction Slidably, and block set constitutes relatively-stationary semi-surrounding structure relation with traverse rod, makes block set can only be along traverse rod length side To slip.In this patent, two pieces of sets are integrally fixed structure by transversely-moving rack, and two pieces of sets pass through transversely-moving rack and lower section Derricking gear is fixed together.So, after playing mechanism lifting transformer, it is possible to moved under transverse-moving mechanism drive along crossbeam It is dynamic, also it is achieved that the translation of transformer.
In this patent, derricking gear mainly includes four part-structures, i.e.,:Lift by crane motor 324, lifting disk roller 326, lifting Worm gear 329 and lifting worm screw 325.Wherein, lifting motor is the actuating unit of derricking gear, and lifting by crane transformer for derricking gear carries For power.It is transmission mechanism to lift by crane worm gear and lifting worm screw, and its main function is to have passed to the output power for lifting by crane motor Messenger wheel, so as to play a part of lifting by crane or transfer weight.Because lifting disk roller and lifting worm gear are coaxially solid-located, and rise Hang worm screw to be coaxially fixed together with lifting motor output shaft, therefore lift by crane worm screw and lifting worm gear also has another effect to be exactly The effect of locking lifting disk roller, namely in lifting, decentralization or hovering transformer, lifting disk roller can only follow turning for lifting motor To and rotate, when motor dead electricity, lifting worm screw can will lifting worm gear locking, namely locked lifting disk roller, protected transformer Hold motionless.Lifting rope 327 is wound with lifting disk roller, lifting rope end is installed with hook 328, and hook can play hook Connect the effect of transformer.In this patent, the lifting disk roller other end is coaxially installed with lifting ratchet 330, is also cut with scissors on transversely-moving rack The lifting ratchet 331 being engaged with lifting ratchet is connected to, lifting ratchet and lifting ratchet mainly play locking lifting disk roller and prevented The effect that messenger wheel inverts under transformer Action of Gravity Field.It is also equipped with lifting ratchet is compressed rising for lifting ratchet on transversely-moving rack Hang spring 332 and driving lifting ratchet depart from lifting ratchet lifting electromagnet 333, therefore, when need unlock lifting ratchet and When lifting by crane ratchet, electromagnet action need to be only lifted by crane by human-computer interaction terminal remote control, it is very convenient.
In this patent, vertical pressing mechanism mainly includes four part-structures, i.e.,:Push up cylinder 1401, pressing hydraulic means 1407th, by compressing cylinder 1402 and press head 1403.Wherein, top cylinder be install remaining each several part carrier, its main function be with Capstan head avris is affixed and stable support force is provided to hydraulic jack.Press hydraulic means human-computer interaction terminal control under to by Compressing cylinder delivery hydraulic pressure oil, driving press cylinder action, are the power set of pressing mechanism.By bottom in the top cylinder of compressing cylinder installation Face, it is four by the quantity of compressing cylinder, is set according to square shaped position branch.Four pass through press head by the output end of compressing cylinder Link together, press head is the execution unit pressed transformer.The benefit of above-mentioned setting is can not only to utilize simultaneously Four pressing forces increased by compressing cylinder to transformer that row is set, and according to square trajectory alignment, pressing can be strengthened Academic title stability of the oil cylinder to press head.Press head includes three parts structure, i.e., by coping 1404, pressing cross 1405 and Wedge-shaped platform 1406.Wherein, it is rounded or square by coping and corresponding affixed by compressing cylinder output end with four, so four During individual pressing cylinder action, unified four power are steadily moved by coping, ensure that the stability acted during by pressure transformer And uniformity.Pressing cross is correspondingly installed in by coping lower section, and force feed is pressed in four ends of pressing cross with four Cylinder output end is correspondingly arranged.Pressing cross can not only play the reinforcement effect of enhancing pressing top board structure intensity, and The power output by compressing cylinder can more directly be obtained.Four hack lever bottoms of pressing cross are installed with wedge-shaped platform, wedge-shaped platform In the wide taper in lower end point upper end, pressing force concentration and one line of transformer can be made by so setting, and contribute to quick formed to squeeze Destructive power is pressed, improves pressing efficiency.
In this patent, detection means mainly includes seven parts, i.e.,:Detect sliding sleeve 1408, detection slip pipe 1410, needle tubing 1411st, monitor 1412, seal wire 1413, motor suitable for reading 1419 and lower mouth motor 1416.Wherein, detection sliding sleeve be vertically fixed on by On coping, detection sliding sleeve by the insertion of roof hole 1409 on coping by pressing both sides above and below coping.Detect sliding in sliding sleeve Dynamic to be fitted with detection slip pipe, detection slip pipe can slide up and down along detection sliding sleeve.Twist the detection slip pipe lower end for exposing detection sliding sleeve Tightly there is the needle tubing extended downwardly, the main function of needle tubing is to puncture transformer oil because resin-like relatively hard caused by oxidation is sunk Starch outer layer.Detection slip pipe upper end is provided with monitor, and monitor new test side is connected with the seal wire of disk rolling up dish for steel, seal wire with Detection slip pipe inserting is extended in needle tubing with merging.In this patent, detection sliding sleeve hypomere is provided with an inside and outside detection Lower mouth 1415, detect corresponding with detecting lower mouth are vertically provided with outer detection teeth groove 1414 on slip pipe outer wall.It is right with detecting lower mouth Answer by lower mouth motor is provided with coping, be provided with the output shaft of lower mouth motor by detecting Xia Kou and outer detection teeth groove The outer detection worm gear 1417 of engagement.So, when the lower mouth motor positive and inverse of control, it is possible to detected by outer detection worm-gear driven Slip pipe moves up and down, and also can driven syringe punctures downwards transformer oil outer layer, or is extracted from transformer oil, very simple It is single.In this patent, detection sliding sleeve epimere is provided with inside and outside detection suitable for reading 1418, with detecting edge on corresponding seal wire suitable for reading Vertical array has interior detection teeth groove 1420.Detection slip pipe top is provided with detecting corresponding motor suitable for reading suitable for reading, motor suitable for reading Output shaft on be provided with it is suitable for reading with the interior interior detection worm gear 1421 that engages of detection teeth groove by detecting.So, it is suitable for reading when controlling During motor positive and inverse, it is possible to moved up and down by interior detection worm-gear driven seal wire, also can driving seal wire is downwardly into change Sample detecting is carried out in depressor oil, testing result is sent to human-computer interaction terminal and shown by monitor, in order to which operating personnel do Go out and judge and handle.
In actual applications, because the bottom mounting rail 402 of transformer is all two H profile steels be arrangeding in parallel, therefore Two sets or two groups of corresponding fixing devices also are provided with this patent.Specifically, every group of fixing device mainly includes four Separation structure, i.e.,:Datum axle 403, base block 404, same group gear and base electrical machinery.Wherein, in every group of fixing device, base The quantity of axle, base block and same group gear is two sets, is separately positioned on transformer bottom mounting rail both sides.Every group of fixing device Corresponding base is provided with two row base holes 401, and each column base holes form base holes row, two row base holes row be arranged in parallel and Away from the wide setting of floor installation beam with transformer.So set primarily to ensureing fixed posterior fixation devices and transformer Bottom mounting rail tightly coordinates, and fundamentally avoids transformer by mobile problem during external force.Chassis interior is provided with base Chamber 408, base intracavity connect setting with base holes.Base is rotatablely equipped with by bearing in base holes and corresponding base intracavity Axle, it is installed with the datum axle in base intracavity with group gear 409, and adjacent with group fixing device is mutually nibbled with group gear Close, so with all datum axle can synchronous axial systems in group fixing device.In this patent, only it is provided with base intracavity One base electrical machinery 410, a base gear 411 is installed on the output shaft of base electrical machinery, base gear is consolidated with two groups respectively One determined in device is adjacent with group gear engagement.So, base electrical machinery can drives two groups of fixations to fill by base gear All datum axle synchronous axial systems in putting.In this fixing device, datum axle upper end is installed with the base block for extending base holes, Base block includes three parts structure, i.e.,:Base guide block 405, wedge-shaped indentation 406 and base fixture block 407.Wherein, base guide Block upwardly extends setting, and its height is higher than the mounting rail bottom beam slab of transformer.Wedge-shaped indentation is located at the base guide block upper right corner, When actually placing transformer, set with wedge-shaped indentation is organized both facing to floor installation beam.Because wedge-shaped indentation is wide at the top and narrow at the bottom, therefore The wedge-shaped indentation of floor installation beam both sides just collectively form a horn mouth cavity or chute wide at the top and narrow at the bottom, have guiding bottom Seat mounting rail is accurate, is slides quickly into the effect with base between group base holes row.For convenience of narration, this state is referred to as open-like shape State.Base guide block top is installed with base fixture block, and base fixture block is extended to base guide block upper left side, namely to remote The direction of wedge-shaped indentation is extended.In open state, base electrical machinery drives each datum axle to rotate 180 degree, and now wedge shape lacks Mouthful away from floor installation beam and base fixture block towards floor installation beam.For convenience of narration, this state is referred to as stationary state.Solid When determining state, because base fixture block has been rotated to above the bottom beam slab of floor installation beam, with base guide block and base the bottom of to Seat mounting rail implements encirclement, is positioned up and down so base fixture block and base realize to floor installation beam, and floor installation beam The base guide block of both sides has carried out left and right positioning to floor installation beam again, and such floor installation beam is just fixed in On base.It is provided with base and switchs 412 by the base of press-fit with bottom mounting rail during stationary state, therefore, in fixing shape Base switch will be triggered during state, and the prompting operating personnel of the base suggestion device by being arranged on fixed tower, ensure that solid Fixed reliability and accuracy.
In this patent, main seven part body of elevating mechanism, i.e.,:Lifting sliding rail 501, elevator carriage 502, lifting chute 503rd, slide bar 504, internal thread fall way 505, lifting screw 506 and lifting motor 507 are lifted.Wherein, lifting sliding rail is installed in On capstan head outer wall, elevator carriage and about two mouthfuls cutting mechanism shells are fixed or be fixed in one with about three mouthfuls cutting mechanism shells Rise.Elevator carriage is slided and is installed on lifting sliding rail, and elevator carriage can only slide up and down along lifting sliding rail, namely two mouthfuls of upper incisions It is fixed or can only be slided up and down with about three mouthfuls cutting mechanism shells along lifting sliding rail to cut mechanism shell.Lifting chute is arranged on two In capstan head side wall between lifting sliding rail, lifting chute insertion capstan head is inside and outside and along the axially extending setting of capstan head.The lifting is slided Bar is laterally inserted into lifting chute, and can be slided up and down along lifting chute.Lift slide bar outer end and two elevator carriages directly or It is solid-located indirectly, lifting slide bar the inner is vertical with internal thread fall way to be solid-located.Therefore, lifting slide bar serves dynamic The effect of power transmission, even if also elevator carriage and internal thread fall way synchronization lifting.The lifting screw is one and is vertically arranged External thread rod in rotating cylinder inner chamber, its upper end are rotatably installed at the top of capstan head by lifting set and upper bearing (metal), and its lower end passes through Lower bearing is rotatably installed in capstan head bottom.Because lifting screw and internal thread fall way threaded, therefore, when lifting screw turns When dynamic, lifting slide bar will be driven to lift by internal thread fall way, namely about two mouthfuls cutting mechanisms of driving or with about three mouthfuls Cutting mechanism lifts.The lifting motor coordinated with lifting screw transmission is installed, the rotational power of lifting screw is by rising in capstan head Motor is dropped to provide.In this patent, lifting sliding rail upper and lower ends are installed with the lifting upper limit position block with the spacing cooperation of elevator carriage 508 and lifting lower position block 509, it can play to about two mouthfuls cutting mechanisms or be lifted with about three mouthfuls cutting mechanisms spacing Effect, ensure that functional reliability.
In this patent, about two mouthfuls cutting mechanisms mainly include four part-structures, i.e.,:Two mouthfuls of housings, 601, two mouthfuls of supports 602nd, two mouthfuls of saw blades 604 and two mouthfuls of motors 610.Wherein, two mouthfuls of housings are fixed together with elevating mechanism output end, be oral area to The tubular structure of lower setting.Two mouthfuls of supports are installed in two mouthfuls of housing cavity middle and lower parts, and the effect of two mouthfuls of supports is its underpart and upper Portion is respectively that two mouthfuls of saw blades and two mouthfuls of motors provide installation support.Between two mouthfuls of support bottom left and right ends and adjacent two mouthfuls of housings Two mouthfuls of rotating shafts 603 are rotatablely equipped with respectively, and two mouthfuls of saw blades are fixedly mounted in two mouthfuls of rotating shafts.Two mouthfuls of motors Between two mouthfuls of frame uppers namely two mouthfuls of internal stents and adjacent two mouthfuls of housings, two are provided with two mouthfuls of motor output shafts Mouth output wheel 611.Two mouthfuls of transverse axis 606 are rotatablely equipped with two mouthfuls of housing cavities, are installed with two mouthfuls of transverse axis and two mouthfuls of output wheels Two oral instructions driving wheels 609 of engagement, can drives two mouthfuls of transverse axis to rotate at a high speed when such two mouthfuls of motors obtain electric.It is solid on two mouthfuls of transverse axis Provided with two mouthfuls of driving wheels 607, two mouthfuls of runners 605 corresponding with two mouthfuls of driving wheels, two mouthfuls of runners and two are installed with two mouthfuls of rotating shafts Two mouthfuls of transmission belts 608 are set with mouth driving wheel, so, two mouthfuls of transverse axis and two mouthfuls of rotating shafts are achieved that drive connection, namely two Mouth motor can drive two mouthfuls of saw blades to rotate at a high speed.
In this patent, about three mouthfuls cutting mechanisms mainly include four part-structures, i.e.,:Three mouthfuls of housings, 1201, three mouthfuls of branch Frame 1202, transmission group, saw blade 1212 and three mouthfuls of motors 1210 in three mouthfuls.Wherein, three mouthfuls of housings and elevating mechanism output end are affixed Together, it is the down-set tubular structure of oral area.Three mouthfuls of supports are installed in even mouth housing cavity middle and lower part, the work of three mouthfuls of supports With being its underpart and top is respectively that transmission group and three mouthfuls of motors provide installation support.Three mouthfuls of support bottoms and adjacent three mouthfuls of housings Between be rotatablely equipped with three mouthfuls of rotating shafts 1203, the transmission group is fixedly mounted on three mouthfuls of support left and right ends and adjacent three On three mouthfuls of rotating shaft latter ends between mouth housing.The transmission group includes coaxial three mouthfuls of fixed runners in saw blade 1204 and three mouthfuls 1205, both synchronous axial systems.It is installed with saw blade in one three mouthfuls in three mouthfuls of rotating shafts between three mouthfuls of supports, saw blade and two in three mouthfuls The position of individual three mouthfuls of side saw blades is corresponding with Three-Phase Transformer plunger position, can so ensure accurately cut off transformation during cutting Device iron core and coil.Three mouthfuls of motors be arranged on three mouthfuls of frame uppers namely three mouthfuls of internal stents and adjacent three mouthfuls of housings it Between, three mouthfuls of output wheels 1211 are installed on three mouthfuls of motor output shafts.Three mouthfuls of transverse axis 1206 are rotatablely equipped with three mouthfuls of housing cavities, The three oral instructions driving wheels 1209 engaged with three mouthfuls of output wheels are installed with three mouthfuls of transverse axis, can drives when such three mouthfuls of motors obtain electric Three mouthfuls of transverse axis rotate at a high speed.Three mouthfuls of driving wheels 1207 are installed with three mouthfuls of transverse axis, are set with three mouthfuls of side runners and three mouthfuls of driving wheels There are three mouthfuls of transmission belts 1208, so, three mouthfuls of transverse axis and three mouthfuls of rotating shafts are achieved that drive connection, namely three mouthfuls of motors can drive Saw blade rotates at a high speed in three mouthfuls of side saw blades and three mouthfuls.
In this patent, the transverse shear stress mechanism mainly includes six part-structures, i.e.,:In horizontal slide cartridge 1101, transverse direction Cylinder 1102, horizontal inner cylinder 1104, slide cartridge hydraulic mandril 1106, middle cylinder hydraulic mandril 1107 and inner cylinder hydraulic mandril 1108.Wherein, Horizontal slide cartridge is fixedly mounted in fixed tower lower lumen, and laterally toward transformer is set horizontal slide cartridge oral area.Because in transverse direction Cylinder, which slides laterally, to be inserted into horizontal slide cartridge, and horizontal inner cylinder, which slides laterally, to be inserted into transverse direction in cylinder, and therefore, three slide cartridges are horizontal To inserting relation or laterally suit telescopic relation is slided, as long as being acted on by external force, three slide cartridges just carry out transversal stretching shifting It is dynamic.In this patent, cylinder the inner is installed with the middle tube end-plate 1103 being vertically arranged in transverse direction, and horizontal inner cylinder the inner is installed with vertically The interior tube end-plate 1105 set.Also include transverse uniaxial respectively and be fixed on horizontal slide cartridge inner bottom surface, middle tube end-plate inner bottom surface and interior The slide cartridge hydraulic mandril of tube end-plate inner bottom surface, middle cylinder hydraulic mandril and inner cylinder hydraulic mandril, fix in tower lower lumen and be provided with The transverse hydraulic mechanism 1116 connected with slide cartridge hydraulic mandril, middle cylinder hydraulic mandril and inner cylinder hydraulic mandril.Wherein, slide cartridge hydraulic pressure Push rod end closes on face with middle tube end-plate namely outer bottom is fixedly connected, and face is closed in middle cylinder hydraulic mandril end with interior tube end-plate I.e. outer bottom corresponds to affixed, and so, three slide cartridges and three hydraulic mandrils just constitute a horizontal force application apparatus to link.When When three hydraulic mandrils synchronously extend, outwards apply extruding under the booster action that the cylinder in transverse direction and horizontal inner cylinder are slid in and out Power, so as to reach the demolition purpose to the deformation of transformer case transverse shear stress.In the process, the slip effect of three slide cartridges will Lateral support effect is played, even if also three hydraulic mandrils steadily laterally exert a force.Three outside translation distances of hydraulic mandril are bigger, Bigger to transformer destructive power, transformer is less susceptible to repair, and also more needs the lateral support of three slide cartridges.In this patent In, inner cylinder hydraulic mandril output end is installed with cross 1109, can play a part of increase to transformer damage area.Cross The circular cone post 1110 of the vertical fixed oriented transformer extension in frame center, circular cone post mainly play preferential contact and are pierced into transformer shell Body, so as to play positioning cross frame, prevent because transverse shear stress is inclined to problem caused by long.In this patent, it is interior Horizontal drawstring 1111 is connected with tube end-plate, middle tube end-plate is provided with the middle cylinder cord hole 1112 for accommodating horizontal drawstring, fixes in tower It is provided with and laterally resets motor 1113, laterally resets and be installed with the horizontal stroke being intertwined with horizontal drawstring latter end on motor output shaft To reseting wheel 1114, therefore, reset can when motor obtains electric and three hydraulic mandrils are applied toward the power pulled back.Slide cartridge hydraulic top A horizontal reset solenoid valve 1115 is separately installed with bar, middle cylinder hydraulic mandril and inner cylinder hydraulic mandril.Laterally reset electromagnetism When valve obtains electric, hydraulic oil current return circuit switches in three hydraulic mandrils, and three hydraulic mandrils reset.When needing Rapid reset, Need to start horizontal reset solenoid valve and start reset motor reversal, you can three hydraulic mandril snapbacks are driven, namely soon Reply immediately position.
In this patent, the translation mechanism mainly includes six part-structures, i.e.,:Translate slide cartridge 801, translation in cylinder 802, Translate inner cylinder 804, translation stud 806, translation swivel nut 807 and translation motor 811.Wherein, translation slide cartridge is fixedly mounted on fixation In tower upper lumen, horizontally toward transformer is set translation slide cartridge oral area.Because translation in cylinder can only slide laterally be inserted into it is flat Move in slide cartridge, translation inner cylinder, which can only slide laterally, to be inserted into translation in cylinder, and therefore, three slide cartridges are to slide laterally inserting relation Or telescopic relation is laterally set with, as long as being acted on by external force, three slide cartridges just carry out transversal stretching movement.In this patent, Cylinder and translation inner cylinder bottom are respectively equipped with middle the cylinder groove 803 and inner cylinder groove 805 of inside and outside insertion in translation, and so setting is mainly The installation of horizontal resection mechanism and the translation being easily installed in translation inner cylinder.Translation inner cylinder outer end is installed with a translation spiral shell Post, translation stud extend laterally setting to translation slide cartridge.A translation plates 808 are fixed with fixed tower, are passed through in the middle part of translation plates Translation end bearing, which rotates coaxially, is provided with a translation swivel nut, translation swivel nut and translation stud threaded.So, as long as translation Swivel nut rotate, can with by translate stud driving translation inner cylinder and translation in cylinder stretch.It is installed with fixed tower upper lumen One translation montant 809 being vertically arranged, translation montant end are rotatablely connected by translating inner bearing with translation swivel nut middle part, this Sample just serves the supporting role to translating swivel nut relative positioning, and it is reliable to ensure that translation swivel nut and translation screw rod are rotatably assorted Property and stability.Translation motor 811 is also fixed with fixed tower upper lumen, translation is fixed with the output shaft of translation motor and is driven Driving wheel 812, and the shiftable gear 810 for being installed with swivel nut inner segment and being engaged with driven in translation wheel is translated, so, translation motor obtains electric When, it is possible to driving translation screw rod rotates, namely cylinder stretches in driving translation inner cylinder and translation.
In this patent, horizontal resection mechanism mainly includes four part-structures, i.e.,:Horizontal 901, horizontal stand 902, Horizontal saw blade 904 and horizontal motor 910.Wherein, horizontal is fixed together with translation inner cylinder, is the down-set cylinder of oral area Shape structure.Horizontal stand is installed in horizontal inner chamber middle and lower part, and the effect of horizontal stand is its underpart and top is respectively water Flat sawing piece and horizontal motor provide installation support.Peace is rotated between horizontal stand bottom left and right ends and adjacent level housing respectively Equipped with a horizontal rotating shaft 903, the horizontal saw blade is fixedly mounted on horizontal rotating shaft.The horizontal motor is arranged on level Inside frame upper namely horizontal stand between adjacent level housing, horizontal output wheel is installed on horizontal motor output shaft 911.Horizontal cross shaft 906 is rotatablely equipped with horizontal inner chamber, the water engaged with horizontal output wheel is installed with horizontal cross shaft Flat pass driving wheel 909, can driving horizontal cross shaft rotates at a high speed when such horizontal motor obtains electric.Level is installed with horizontal cross shaft Driving wheel 907, horizontal-reel 905 corresponding with horizontal drive wheel, horizontal-reel and horizontal drive wheel are installed with horizontal rotating shaft On be set with horizontal conveyor belt 908, so, horizontal cross shaft and horizontal rotating shaft are achieved that drive connection, namely horizontal motor can To drive horizontal saw blade to rotate at a high speed.

Claims (6)

1. a kind of power system recycle dedicated transformer automatic disassembling device, it is characterized in that:Including a square base (A1), base(A1)Capstan head is installed in the middle part of top surface(A2), capstan head(A2)Upper left-hand is provided with the peaceful shifting transformer of lifting (A10)Hoisting mechanism(A3), capstan head(A2)Upper right is provided with from the top down to transformer by hydraulic mechanism(A10)Top The vertical pressing mechanism that portion is pressed(A14), vertical pressing mechanism(A14)On be also equipped with that transformer can be extended to(A10) The detection means that transformer oil oxide-film is sampled to transformer oil is punctured in housing(A15), capstan head(A2)All around four The base in individual direction(A1)On be separately installed with it is a set of can be to transformer(A10)The fixing device that bottom mounting rail is fixed (A4), capstan head(A2)Top front and back pass through elevating mechanism respectively(A5)Can just move up and down on the securing means two are installed Cutting mechanism above and below mouthful(A6)With about three mouthfuls cutting mechanisms(A12), base(A1)Four corners on be also equipped with fixing tower (A7), fixed tower(A7)Bottom is provided with can be to corresponding transformer(A10)Middle part extends and the transverse direction of application transverse shear stress power is squeezed Press mechanism(A11), fixed tower(A7)Top passes through translation mechanism(A8)Being provided with can be in corresponding fixing device(A4)Upper horizontal Mobile horizontal resection mechanism(A9), transformer(A10)Upper horizontal resection mechanism(A9)Cutting track and about two mouthfuls cutting Structure(A6)Cutting track be vertically arranged and be surrounded by one " cutting rectangle ", the cutting rectangle is located at transformer(A10)Top Face fixing bolt is surrounded in " bolt rectangle " inner ring formed, about the three mouthfuls cutting mechanisms(A12)Cutting track be with Transformer(A10)Corresponding " three " font of three coils, should " three " font cutting track be located in " the cutting rectangle ", Fixed tower(A7)On the human-computer interaction terminal electrically connected with above-mentioned each device and mechanism is installed(A16);The translation mechanism (A8)Including being arranged on fixed tower(A7)The translation slide cartridge of oral area laterally toward transformer in upper lumen(801), translate slide cartridge Interior slip is fitted with can only be along the horizontal cylinder into the translation of transformer slip of translation slide cartridge inwall(802), in translation in cylinder bottom surface Portion is provided with inside and outside insertion and the middle cylinder groove extended laterally(803), slided in translation in cylinder be fitted with can only along translation cylinder inwall The translation inner cylinder laterally slided to transformer(804), translation inner cylinder bottom surface is provided with the inner cylinder of inside and outside insertion corresponding with middle cylinder groove Groove(805), horizontal resection mechanism tube inner chamber bottom in translation;It is horizontal to translate the fixed oriented translation slide cartridge in inner cylinder outer end To the translation stud of extension(806), translate and be bolted with translation swivel nut on stud(807), fix on tower and be fixed with translation plates (808), translation plates middle part is connected with translation swivel nut inner ends thereof by translating end bearing, is installed with fixed tower upper lumen flat Move montant(809), translation montant end is installed with flat by translating inner bearing and translation swivel nut rotation connection, translation swivel nut inner segment Move gear(810), fix in tower upper lumen and be also fixed with translation motor(811), be fixed with the output shaft of translation motor with The driven in translation wheel of shiftable gear engagement(812);The horizontal resection mechanism(A9)Including being installed in translation inner cylinder(804)Inwall Horizontal(901), horizontal inner chamber middle part is provided with horizontal stand(902), at left and right sides of horizontal stand with it is corresponding The horizontal rotating shaft extended laterally is rotatablely equipped between horizontal(903), horizontal saw blade is installed with horizontal rotating shaft (904)And horizontal-reel(905), the horizontal cross shaft extended laterally is rotatablely equipped with horizontal inner chamber(906), horizontal cross shaft Both ends are installed with the horizontal drive wheel corresponding with horizontal-reel(907), cover on horizontal drive wheel and corresponding horizontal-reel Equipped with horizontal conveyor belt(908), horizontal cross shaft middle part is installed with horizontal conveyor wheel(909), level is also equipped with horizontal Motor(910), the horizontal output wheel engaged with horizontal conveyor wheel is installed with the output shaft of horizontal motor(911).
2. power system recycle dedicated transformer automatic disassembling device as claimed in claim 1, it is characterized in that:Described turn Tower(A2)Including being installed in base(A1)On the upward circular swivel base of oral area(201), swivel base(201)It is interior to be turned by coaxial bearing It is dynamic that tower is installed(202), tower(202)Internal gear is installed with inwall(203), swivel base(201)Bottom is provided with tower electric Machine(204), motor in tower(204)Output end be provided with and internal gear(203)The tower internal gear of engagement(205), motor in tower (204)With human-computer interaction terminal(A16)Corresponding electrical connection.
3. power system recycle dedicated transformer automatic disassembling device as claimed in claim 2, it is characterized in that:It is described to hang Mounting mechanism(A3)Including installed in capstan head(A2)The crossbeam that top extends to the left(301), capstan head(A2)Top left hand is fixed oriented The back timber of upper extension(302), back timber(302)Top passes through wirerope respectively(303)With crossbeam(301)On the right side of left end and capstan head top It is fixedly connected;The hoisting mechanism(A3)Also including can be along crossbeam(301)The transverse-moving mechanism slid laterally(304), cross sliding machine Structure(304)On be provided with and can lift by crane transformer(A10)Derricking gear(305), crossbeam(301)On some upper stratas be installed determined Pulley(306)With some lower floor's fixed pulleys(307), capstan head(A2)Upper left-hand is provided with traversing motor(308), traversing motor (308)Output end traversing driving wheel is installed(309), each upper strata fixed pulley(306)Arrangement mode is adjacent to according to parallel up and down Being buckled into centre has sliding channel(311)Top sheave group(312), each lower floor's fixed pulley(306)It is adjacent to according to parallel up and down Arrangement mode is buckled into the middle lower sheave group with sliding channel(313), traversing driving wheel(309)On be wound with and sequentially pass through The annular traversing drive belt of each top sheave group sliding channel and each lower sheave group sliding channel(310), in the middle part of traversing drive belt with Transverse-moving mechanism connects.
4. power system recycle dedicated transformer automatic disassembling device as claimed in claim 3, it is characterized in that:The horizontal stroke Beam(301)Include the spreader of four horizontally-parallel settings(314), four spreaders(314)Its cross section institute planar according to Two in the upper two mode square arrangements under, two horizontal strokes in left side between two spreaders in top, in square in square Between post, some studdings arranged by " w " shape are installed with square between two spreaders in right side(315), square under Only newel post is installed between two spreaders in side at its both ends(316).
5. power system recycle dedicated transformer automatic disassembling device as claimed in claim 4, it is characterized in that:The horizontal stroke Telephone-moving structure(304)Including being installed in crossbeam(301)Two row mullions of top down extension(317), mullion lower end is installed with along horizontal stroke Beam(301)The traverse rod extended laterally(318), the block set of U-shaped profile setting is sheathed with outside traverse rod(319), block set inwall on Portion is provided with some rail wheels that cooperation is rolled with the edge top surface of traverse rod two(320), two pieces set and derricking gear(305)By traversing Frame(321)It is fixed together, " W " shape is installed between mullion and erects studding(322), spreader(314)Pass through batter post(323)With mullion (317)Middle part is correspondingly fixed together.
6. power system recycle dedicated transformer automatic disassembling device as claimed in claim 5, it is characterized in that:Described Loop wheel machine structure(305)Including installed in transversely-moving rack(321)On lifting motor(324), lift by crane motor(324)Output end is coaxially fixed There is lifting worm screw(325), it is also equipped with transversely-moving rack lifting by crane disk roller(326), lift by crane disk roller(326)On be wound with lifting rope (327), lifting rope end is installed with hook(328), in addition to coaxially it is installed in the lifting worm gear at lifting disk roller both ends(329) With lifting ratchet(330), worm gear and lifting worm engaging are lifted by crane, the lifting being engaged with lifting ratchet is also hinged with transversely-moving rack Ratchet(331), the lifting spring for making lifting ratchet compress lifting ratchet is also equipped with transversely-moving rack(332)Ratchet is lifted by crane with driving Depart from the lifting electromagnet of lifting ratchet(333).
CN201610776899.5A 2016-08-31 2016-08-31 Power system recycle dedicated transformer automatic disassembling device Pending CN107790462A (en)

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CN110756560A (en) * 2019-11-06 2020-02-07 黄斌 Clamping decomposition tool for disassembling copper of motor
CN112974480A (en) * 2021-02-23 2021-06-18 高东亮 Mutual inductor recovery device capable of completely separating copper wire from iron ring
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Application publication date: 20180313