CN204029951U - The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell - Google Patents
The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell Download PDFInfo
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- CN204029951U CN204029951U CN201420475176.8U CN201420475176U CN204029951U CN 204029951 U CN204029951 U CN 204029951U CN 201420475176 U CN201420475176 U CN 201420475176U CN 204029951 U CN204029951 U CN 204029951U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
The utility model relates to the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell, comprising: 1. feed mechanism, 2. goes up material conveyer, 3. four station material toggling mechanisms, 4. material-dividing and delivery, 5. cutter sweep, be 6. separated feed mechanism, 7. seperator, 8. shell material storing box, 9. battery core material storing box.Along the direct of travel of electrokinetic cell, feed mechanism, upper material conveyer, four station material toggling mechanisms, material-dividing and delivery, cutter sweep, separation feed mechanism and seperator set gradually, and shell material storing box and battery core material storing box connect with seperator respectively.It is simple that the utility model has structure, disassembles the advantage that efficiency is high, have employed electrode head end and once cut battery machine press from both sides for one with battery core and disassemble mode, belong to electrokinetic cell and recycle field.
Description
Technical field
The utility model relates to Vehicular dynamic battery recycling field, and particularly a kind of cutting of current collection cartridge and battery core folder are for the electrokinetic cell device for disassembling of one.
Background technology
Along with environmental issue receives the concern of more multinational family more and more, new-energy automobile is also constantly developed popularization in more country.But, it should be noted that as the important component part in new-energy automobile industrial chain, electrokinetic cell development is carrying high performance while, and the exploration of recycle and reuse pattern has become a very important problem.
Nearest a period of time, the severe air that China constantly occurs pollutes, and causes the great attention of common people and national correlation department.To this, relevant expert represents, following country may strengthen the policy support to new-energy automobile further.Once electric automobile market scale starts, explosive growth will be brought to electrokinetic cell market.
It is reported, the research of current China electrokinetic cell mainly concentrates on and improves aspect such as its security performance and useful life etc., and recycles link and seriously disconnect.Lithium ion battery such as electrokinetic cell is not mercurous, cadmium, lead etc. poison large heavy metal element, but its material such as positive and negative pole material, electrolyte solution still has a significant impact environment.Have research institution to predict, along with electric motor car demand rises comprehensively, by 2017, lithium will supply falls short of demand.Therefore, research electrokinetic cell should be set about early reclaim and recycling problem.
Although the economy of current driving force battery recycling is not high, along with application popularization, resource is petered out, and recycles link and will demonstrate great value.Perhaps the following main place promoting industry competition is no longer lithium resource exploitation, but reclaims.
From the situation of current American-European countries, relevant manufactures is being carried forward vigorously electrokinetic cell and is being recycled research, carries out technological reserve for large-scale commercial applications reclaims.Such as, Belgian Umicore Company exploitation superhigh temperature technology, process waste lithium cell.Toyota Motor Corporation and Umicore cooperation, intend reclaiming the lithium ion battery of two Toyota Motor.Toxco company of U.S. cryogenic freezing battery under liquid nitrogen environment makes the chemical property of its material become torpescence, then disassembles battery separation material wherein.Even also there is no the Germany of electrokinetic cell manufacturer, setting about research recovery network System Construction yet.
In fact, also there is action in China in this respect, but sound is little." energy-conservation with new-energy automobile industrial development planning " just clearly proposes, and formulate electrokinetic cell and recycle management method, and setting electrokinetic cell reclaims and regeneration enterprise entry criteria.But it is reported, current China electrokinetic cell recovery operation is not mated with new-energy automobile development, reclaims market also unshaped.
50 pure electric coach battery closely dates of retirement that during 2008 Olympic Games, Beijing is dropped into, how to process the battery of replacing and just confront already, become a problem just to be solved.
Expect 2015, domestic electrokinetic cell is accumulative scrap heavy about about 2 ten thousand-4 ten thousand tons.And before and after the year two thousand twenty, the accumulative learies of China only pure electronic (containing plug-in) passenger car and hybrid power passenger car electrokinetic cell will reach the scale of 12 ten thousand-17 ten thousand tons.
Electrokinetic cell refers to have larger power capacity and power output, the battery of configurable electric bicycle, electric automobile, electrical equipment and tool drives power supply; The safety effects factor that electrokinetic cell exists in Dismantlement process and environmental pollution influencing factor.Because electrokinetic cell energy is high, the process of disassembling can produce high temperature, causes on firely even blasting, and therefore needs to adopt special equipment to disassemble, to reduce the discharge that waste gas, waste liquid, waste residue etc. pollute.
Current China disassembles recovery field at electrokinetic cell not yet great breakthrough, not yet has ripe spcific power battery device for disassembling.Just at present, the Apparatus and method for disassembling electrokinetic cell is specially more rare.
Electrokinetic cell entirety becomes cube shaped, and its battery core is positioned at battery case, and one end of battery case is provided with electrode tip, by electrode tip, electrokinetic cell is accessed external circuit.Disassemble electrokinetic cell, need electrokinetic cell one end with electrode tip to cut, then from otch, battery core is taken out from battery case.But in prior art, most equipment can only the electrode tip of surface trimming battery, and the operation that battery core is taken out still is needed manual carrying out.Therefore, there is following shortcoming: 1. whole process of disassembling is not continuous print production process, inefficiency.2. disassemble in process by hand, operator may touch the liquid of waste cell and suck pernicious gas, health risk.3. old and useless battery still has the possibility of blast, and manual operation has potential safety hazard.
Utility model content
For the technical problem existed in prior art, the purpose of this utility model is: provide the cutting of a kind of current collection cartridge and battery core folder for the full-automatic device for disassembling of novel waste and old electrokinetic cell integrally.
In order to achieve the above object, the utility model adopts following technical scheme:
The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell, is characterized in that: comprising: 1. feed mechanism, 2. goes up material conveyer, 3. four station material toggling mechanisms, 4. material-dividing and delivery, 5. cutter sweep, be 6. separated feed mechanism, 7. seperator, 8. shell material storing box, 9. battery core material storing box.Along the direct of travel of electrokinetic cell, feed mechanism, upper material conveyer, four station material toggling mechanisms, material-dividing and delivery, cutter sweep, separation feed mechanism and seperator set gradually, and shell material storing box and battery core material storing box connect with seperator respectively.Preferred as one, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell also comprises the feeding distribution mechanism of a transmitting power battery; The material-dividing and delivery connected successively, cutter sweep, separation feed mechanism, seperator, shell material storing box and battery core material storing box have two groups, and one group is cutting and separating A line, and one group is cutting and separating B line; Cutting and separating A line connects with four station material toggling mechanisms, cutting and separating B line is connected with four station material toggling mechanisms by feeding distribution mechanism, the mechanical structure of cutting and separating A line and cutting and separating B line is symmetrical, run action is identical, to carry out the cutting and separating processing of two threads simultaneously, improve battery and disassemble efficiency.Preferred as one, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell also comprises the feed back conveyer connected with four station material toggling mechanisms, for walking to reclaim by high voltage power cell row, ensures that cutting action carries out safely.Principle of the present utility model is: have employed electrode head end and once cut the battery machine pressed from both sides with battery core for one and disassemble mode, feed mechanism can realize safe and orderly material loading, prevents electrokinetic cell from putting in a jumble and causes short circuit; Electrokinetic cell is dialled down and is utilized the putting position of the automatic motivation of adjustment battery of inertia at the spacing place of its end by the baffle plate set up in the middle part of upper material conveyer; Electrokinetic cell carries out dimensional measurement, the adjustment of electrode tip direction, voltage detecting by four station material toggling mechanisms, voltage is pushed feed back conveyer higher than the electrokinetic cell cutting safe voltage, and the electrokinetic cell lower than cutting safe voltage then carries out cutting and separating processing by cutting and separating A line or cutting and separating B line; Cutter sweep adjusts according to the size model of electrokinetic cell the cutting that the electrode head end of electrokinetic cell is carried out in saw blade to optimum Cutting position automatically; The electrokinetic cell cut delivers to separation feed mechanism, then is advanced in seperator; Seperator can according to the position of the size model of electrokinetic cell from dynamic adjustment cutting knife and clip; First, paired cutting knife stretches in the space between the battery core of battery core both sides and shell, and battery case two ends are strutted or broken, then battery core is pressed from both sides out by clip, battery core falls into battery core material storing box, and shell falls into shell material storing box, and all the other waste products are collected by waste material material storing box.
Feed mechanism comprises: the material loading 1, pushed by the battery manually put batch is horizontal send device; 2, by the material toggling mechanism of the once horizontal batch electrokinetic cell collective clamping sent; 3, for the material loading feeding distribution mechanism of single battery release.After adopting this structure, orderly material loading, can prevent the electrode tip of electrokinetic cell and metal covering to collide the phenomenon that is short-circuited, and can control accurate material loading interval time, controls output.
Four station material toggling mechanisms comprise: 1, the electrokinetic cell on upper material conveyer is advanced rotating-table apparatus, and line height of going forward side by side is measured and the horizontal of angle detecting send poking device; 2, for coordinate horizontal send poking device end locate before blocking mechanism; 3, for measuring the length detection mechanism of electrokinetic cell length; 4, which is provided with thickness detection apparatus, for the lifting blocking mechanism of length of fit testing agency end location; 5, for adjusting the rotating-table apparatus in electrode tip direction; 6, the material toggling feed mechanism of four station conveyings is carried out; 7, for whether detecting voltage higher than the voltage check device cutting safe voltage; 8, for coordinating voltage check device to carry out spacing detection material-pulling device and clamping centralising device; 9, the electrokinetic cell higher than cutting safe voltage is advanced the detection discharge device of feed back conveyer.Four station material toggling mechanisms are provided with four stations successively, are electrokinetic cell direction adjustment station, electrokinetic cell voltage detecting station, high-voltage battery eliminating station, discharging station respectively.Horizontal poking device, rotating-table apparatus, front blocking mechanism, length detection mechanism, the lifting blocking mechanism of sending all is arranged on electrokinetic cell direction adjustment station; Voltage check device, clamping centralising device, detection material-pulling device are all arranged on electrokinetic cell voltage detecting station; Detect discharge device and be arranged on high-voltage battery eliminating station.Preferred as one, material toggling feed mechanism comprises the material toggling arm of four interlocks, a corresponding station of material toggling arm.After adopting this structure, the sized data of electrokinetic cell can be measured, then adjust the position of the saw blade of cutter sweep and the cutting knife of seperator and clip according to these data.The placing direction of rotating-table apparatus motivation of adjustment battery, makes its placing direction unified.When detecting electrokinetic cell voltage higher than killer voltage, electrokinetic cell is pushed feed back conveyer, collecting to concentrate again and carry out discharge process, avoiding high-tension electrokinetic cell when cutting, produce high temperature and make saw blade damage or cause more serious accident.Material toggling feed mechanism can carry out the material toggling action of four stations simultaneously, strengthens harmony and the synchronism of mechanism.
Feeding distribution mechanism comprises: 1, for electrokinetic cell being advanced the linear conveying device of clamping turnover mechanism; 2, the electrode tip placing direction of electrokinetic cell is fallen in the horizontal plane the clamping turnover mechanism of turnback.After adopting this structure, electrokinetic cell can be overturn 180 ° and electrode tip is put toward rightabout, deliver on cutting and separating B line, symmetrical to realize with the electrokinetic cell direction that processes on cutting and separating A line.
Cutter sweep comprises: 1, for electrokinetic cell being advanced the cutting feed mechanism of position to be cut; 2, when electrokinetic cell cuts, in horizontal direction, the sealing of positioning compression is clapped mechanism; When 3, cutting for electrokinetic cell, above-below direction is located the pinch seal mechanism of clamping; 4, the band sawing machine of cutting electrode head; 5, band sawing machine lifting and traversing sawing machine motion platform is driven; 6, after having cut, electrokinetic cell is sent to the lift rotating equipment being separated feed mechanism.After adopting this structure, band sawing machine adjusts the optimum Cutting position of saw blade by the size model of electrokinetic cell, and can be sealed by cutting part completely, avoids cutting dust and pernicious gas on the impact of operational environment.Cutter sweep and the transport action be separated between feed mechanism is completed with lift rotating equipment.
Seperator comprises: 1, electrokinetic cell is overturn 90 ° of compression whirligigs erected; 2, when electrokinetic cell erects, prevent it from falling down and work the upset protective device holding in the palm tight device end position-limiting action simultaneously; When 3, being separated for electrokinetic cell, the tight device of holder of thickness direction clamping and positioning; When 4, being separated for electrokinetic cell, length direction clamping and positioning and the shell ejecting mechanism being separated rear casing release; 5, platform is adjusted for adjusting cutting knife with clip height, width and being separated of center; 6, for separating of 10 tons of stopping means that adjustment lifting platform is spacing; By 10 tons of ejection devices of quick for electrokinetic cell jack-up when 7, being separated; 8, for during shell ejecting mechanism clamping electrokinetic cell at the spacing discharging position-limit mechanism of end; 9, for the shell discharging slideway of power battery case discharging; 10, for the drawing mechanism of battery core discharging; 11, be separated for preventing the leading screw band brake apparatus adjusting platform and drop during unexpected power-off; 12. paired cutting knifes; 13. clips.In the paired cutting knife be set up in parallel, each cutting knife is extended by below in outside upper direction; The opening size of clip is corresponding to the distance of the lower end of two cutting knifes; When the paired cutting knife with gradient stretches into and strutted by shell between battery core and shell, clip just in time to stretch between battery core and shell and clamps battery core.Clip is positioned in the symmetrical center line of two cutting knifes.Cutting knife and clip are link gears, concurrently-acting, and namely cutting knife is while adjustment width, and clip is also adjusting the size of dehiscing.After adopting this structure, cutting knife and clip can according to the size model adjustment width of electrokinetic cell and height, and electrokinetic cell is compressed then 90-degree rotation and erects by compression whirligig, and allow electrokinetic cell erect and place, cut end faces up; First strutted by two end housings of cutting knife by cutting end face or broken, then with clip shell strutted and battery core pressed from both sides out, power battery case is advanced in shell material storing box by shell ejecting mechanism, and battery core is sent in battery core material storing box by drawing mechanism.
Generally speaking, the utility model tool has the following advantages:
1, the utility model have employed the cutter sweep of bands for band, and this device can adopt air-cooled cooling, effectively reduces cutting loss and cooling cost.
2, the utility model adopts and breaks the separate mode that battery case presss from both sides out battery core, and this separate mode only needs the first end of cutting power battery electrode, decreases the loss of saw blade, simplifies the mechanical structure of cutter sweep.
3, cutter sweep of the present utility model adopts hermetically sealed design to output section, is provided with exhaust outlet, can carry out collection and filter, reduce the impact on environment to cutting dust and pernicious gas.
4, the second half section of the present utility model have employed A, B two-wire disassemblying structure, substantially increases the speed of disassembling.
5, much the utility model adopts mechanical detection mode measure the size of battery and judge electrode tip direction, can adapt to more different types of battery like this, can also reduce equipment cost.
6, the utility model employs four station material toggling mechanisms, improves synchronism and the harmony of equipment work, simplifies mechanical structure.Meanwhile, adopt four material toggling arms, effectively improve device processes efficiency.
7, the utility model adopts the mode of arrangement material loading, effectively avoids battery to collide with each other and produces the danger of short circuit.
Accompanying drawing explanation
Fig. 1 is the stereogram of the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell.
Fig. 2 is the stereogram of feed mechanism.
Fig. 3 is the horizontal stereogram sending device of material loading.
Fig. 4 is the stereogram of poking device.
Fig. 5 is the stereogram of material loading feeding distribution mechanism.
Fig. 6 is the stereogram of upper material conveyer.
Fig. 7 is the stereogram of four station material toggling mechanisms.
Fig. 8 is the front view of Fig. 7.
Fig. 9 is the horizontal stereogram sending poking device.
Figure 10 is the horizontal front view sending poking device.
Figure 11 is the stereogram of length detection mechanism.
Figure 12 is the stereogram of rotating-table apparatus.
Figure 13 is the stereogram of material toggling feed mechanism.
Figure 14 is the stereogram of clamping centralising device.
Figure 15 is the stereogram of voltage check device.
Figure 16 is the stereogram of feed back conveyer.
Figure 17 is the stereogram of feeding distribution mechanism.
Figure 18 is the stereogram of material-dividing and delivery.
Figure 19 is the stereogram of cutter sweep.
Figure 20 is the stereogram of sawing machine motion platform.
Figure 21 is the stereogram of lift rotating equipment.
Figure 22 is the stereogram being separated feed mechanism.
Figure 23 is the cut-away view of seperator.
Figure 24 is the stereogram being separated adjustment platform.
Figure 25 is the structure chart of the bottom of seperator.
Figure 26 is the right view of the bottom of seperator.
Figure 27 is schematic diagram of the present utility model.
Figure 28 is the stereogram of electrokinetic cell.
Wherein, 1 is feed mechanism, 2 is upper material conveyer, 3 is four station material toggling mechanisms, 4 is feed back conveyer, 5 is feeding distribution mechanism, 6 is material-dividing and delivery, 7 is cutter sweep, 8 for being separated feed mechanism, 9 is seperator, 10 is waste material material storing box, 11 is shell material storing box, 12 is battery core material storing box, 13 is touch-screen, 14 is the horizontal device that send of material loading, 15 is material toggling mechanism, 16 is material loading feeding distribution mechanism, 17 is baffle plate, 18 is the horizontal poking device that send, 19 is length detection mechanism, 20 is rotating-table apparatus, 21 is material toggling feed mechanism, 22 for detecting material-pulling device, 23 is voltage check device, 24 for detecting discharge device, 25 is clamping centralising device, 26 is linear conveying device, 27 is clamping turnover mechanism, 28 is sawing machine motion platform, 29 is cutting feed mechanism, 30 to clap mechanism for sealing, 31 is pinch seal mechanism, 32 band sawing machines, 33 is lift rotating equipment, 34 is pusher, 35 for compressing whirligig, 36 is upset protective device, 37 is discharging stopping means, 38 is the tight device of holder, 39 is shell ejecting mechanism, 40 for being separated adjustment platform, 41 is 10 tons of stopping means, 42 is shell discharging slideway, 43 is drawing mechanism, 44 is 10 tons of jacking apparatus, 45 is width detection mechanism, 46 is lifting blocking mechanism, 47 is front blocking mechanism, 48 is leading screw band brake apparatus.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
As Fig. 1, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell, comprising: feed mechanism, upper material conveyer, four station material toggling mechanisms, feed back conveyer, feeding distribution mechanism, two material-dividing and deliveries, two cutting mechanisms, two separation feed mechanisms, two seperators, two waste material material storing box, two shell material storing box, two battery core material storing box.Feed mechanism, upper material conveyer, four station material toggling mechanisms connect successively, and feed back conveyer connects with the 3rd discharging opening of four station material toggling mechanisms.Material-dividing and delivery, cutting mechanism, separation feed mechanism, a seperator connect successively, be equipped with a waste material material storing box, a shell feed box and a battery core material storing box composition cutting and separating A line, same device composition cutting and separating B line.Cutting and separating A line connects with first discharging opening of four station material toggling mechanisms, and cutting and separating B line is connected by second discharging opening of feeding distribution mechanism with four station material toggling mechanisms.
As Fig. 2-5, feed mechanism is provided with that material loading is horizontal send device, material toggling mechanism, material loading feeding distribution mechanism.The horizontal device that send of material loading is across whole feed mechanism, for artificial loading, batch electrokinetic cell is arranged and puts in feed mechanism, after pressing start button, the horizontal device that send of material loading is advanced in the material loading feeding distribution mechanism on right side shown in Fig. 2, has advanced rear rising to reset.Material toggling mechanism is arranged on below feed mechanism, can be elevated and transverse movement, and during action, material toggling mechanism first rises and then advances to the right, will arrange the electrokinetic cell clamping of putting.Material loading feeding distribution mechanism is arranged on the right side of feed mechanism, and when electrokinetic cell clamps by material toggling mechanism, electrokinetic cell pushes in upper material conveyer by material loading feeding distribution mechanism more one by one.
As Fig. 6, the middle part of upper material conveyer erection baffle plate, its effect be the electrokinetic cell that material loading feeding distribution mechanism is brought is dialled put upside down flat.
As Fig. 7-15, four station material toggling, mechanism comprises: horizontally send poking device, front blocking mechanism, length detection mechanism, lifting blocking mechanism, rotating-table apparatus, material toggling feed mechanism, voltage check device, and clamping centralising device, detects material-pulling device, detects discharge device.Four station material toggling mechanisms are provided with four stations successively, are electrokinetic cell direction adjustment station, electrokinetic cell voltage detecting station, high-voltage battery eliminating station, discharging station respectively.The horizontal position sending poking device to be located at four station material toggling mechanisms to be connected with upper material conveyer, for transport action between the two, and measures the height of electrokinetic cell.Front blocking mechanism, linear measure longimetry mechanism, lifting retention device, rotating-table apparatus are all arranged on the electrokinetic cell direction adjustment station of four station material toggling mechanisms, for measuring the size of electrokinetic cell, detect its placing direction and travel direction adjustment.Dialling feed mechanism is the mechanism making electrokinetic cell translation, and it is across whole four station material toggling mechanisms, carries out interlock conveying to its four stations; It also comprises four material toggling arms, and a corresponding station of material toggling arm, four material toggling arm interlocks, are delivered to next station by electrokinetic cell from this station simultaneously.Voltage check device, clamping centralising device, detection material-pulling device are arranged on electrokinetic cell voltage detecting station, for detecting electrokinetic cell voltage swing.Detecting discharge device is arranged on high-voltage battery eliminating station, for getting rid of the electrokinetic cell of voltage higher than cutting safe voltage.Corresponding three discharging openings of discharging station are cutting and separating A line discharging opening respectively, cutting and separating B line discharging opening, high voltage power battery discharging opening.
As Figure 16, feed back conveyer is for reclaiming the high voltage power battery of eliminating and being transmitted back to material loading end.
As Figure 17, feeding distribution mechanism comprises: linear conveying device, clamping turnover mechanism.Its effect be transmitting power battery to cutting and separating B line, first by electrokinetic cell translation, then electrokinetic cell is turned over turnback with the direction of cutter sweep in corresponding cutting and separating B line.
As Figure 18, material-dividing and delivery is for transporting electrokinetic cell to cutter sweep.
As Figure 19-21, cutter sweep comprises: cut feed mechanism, mechanism, pinch seal mechanism, band sawing machine, sawing machine motion platform, lift rotating equipment are clapped in sealing.Its feed end is connected with the discharge end of material-dividing and delivery, and the electrokinetic cell on material-dividing and delivery end is pushed into cutting position by cutting feed mechanism, is undertaken sealing, clamp and locating by clap mechanism and pinch seal mechanism of sealing.Band sawing machine adjusts cutting position by sawing machine motion platform, then cuts.After having cut, electrokinetic cell clamps, rises and rotate to being separated feed mechanism by lift rotating equipment, declines to being placed on to being separated in feed mechanism.
As Figure 22, the side being separated feed mechanism correspond to the lift rotating equipment of cutter sweep, and opposite side is concordant with the compression whirligig of seperator.The effect being separated feed mechanism first by lift rotating equipment, the electrokinetic cell cut is delivered on separation feed mechanism, and electrokinetic cell is shifted onto on the compression whirligig of seperator by a pusher.
As Figure 23-26, separating mechanism comprises: compress whirligig, overturn protective device, hold in the palm tight device, shell ejecting mechanism, discharging stopping means, be separated adjustment platform, paired cutting knife, clip, 10 tons of stopping means, leading screw band brake apparatus, 10 tons of jacking apparatus, shell discharging slideway, drawing mechanisms.Compress whirligig and send being separated feed mechanism the electrokinetic cell compression come to, then unclamped after 90-degree rotation, allow electrokinetic cell erect and put, cut surface upward.Overturn protective device, ask tight device, shell ejecting mechanism, discharging stopping means by electrokinetic cell clamping and positioning; Clip regulates its height and width with cutting knife by the adjustment platform that is separated of top, then positioned by 10 tons of stopping means, electrokinetic cell is moved upward by 10 tons of jacking apparatus drives with below platform, cutting knife is just to the gap of shell and battery core, shell is strutted or shell is broken, now clip just in time clamps battery core, battery core is pressed from both sides out.Battery case is released by shell ejecting mechanism, and falls in shell material storing box along shell discharging slideway, and battery core is slipped in battery core material storing box by drawing mechanism.Leading screw band brake apparatus is used for preventing unexpected power-off and makes separation adjustment platform drop rapidly and cause danger.In the paired cutting knife be set up in parallel, each cutting knife is extended by below in outside upper direction, and namely cutter is gradient; The opening size of clip is corresponding to the distance of the lower end of two cutting knifes; When the paired cutting knife with gradient stretches into and strutted by shell between battery core and shell, clip just in time stretches between battery core and shell, clamps battery core under the state that therefore clip can strut at shell.
Operation principle of the present utility model is:
Manually the arrangement of the electrokinetic cell of batch is put into that the material loading of feed mechanism is horizontal send device, after pressing start button, batch electrokinetic cell is pushed in the material loading feeding distribution mechanism on right side by the horizontal device that send of material loading, and material loading is horizontal to be sent device to rise to reset; Material toggling mechanism first rises and is then compressed by the electrokinetic cell of whole row; Then, material loading feeding distribution mechanism pushes electrokinetic cell on upper material conveyer one by one.Through the baffle plate of upper material conveyer, electrokinetic cell is tied and is delivered to end.
The electrokinetic cell of upper material conveyer end is dragged in mechanism by the horizontal poking device that send of four station material toggling mechanisms, coordinate with front blocking mechanism, measure the height of electrokinetic cell, and judge the direction of electrode tip, then the horizontal poking device that send returns to home position, coordinated with lifting blocking mechanism by length detection mechanism, measure its length, and by thickness detection apparatus detect thickness set on lifting blocking mechanism; Measurement mechanism is adjusted by the direction of rotating-table apparatus according to judged electrokinetic cell, makes electrode tip towards front blocking mechanism after resetting.Then by material toggling feed mechanism, electrokinetic cell is allocated to electrokinetic cell voltage detecting station, then the center that centralising device is located at station is clamped, coordinate with detection material-pulling device the voltage swing detecting electrokinetic cell by voltage check device, by material toggling feed mechanism, electrokinetic cell is pushed high-voltage battery and get rid of station; If electrokinetic cell voltage is higher than cutting safe voltage, is advanced feed back conveyer to send material loading end back to by detection discharge device, otherwise entered cutting and separating A line after being allocated to discharging station by material toggling feed mechanism, or entered cutting and separating B line after entering feeding distribution mechanism.
Cutting and separating A line is all identical with operation principle with the structure of cutting and separating B line.Its operation principle is described below with cutting and separating B line.
On feeding distribution mechanism front end, electrokinetic cell advances clamping turnover mechanism by linear conveying device; Clamping turnover mechanism is clamped and turns over turnback to be placed on material-dividing and delivery; Next electrokinetic cell is then allocated to cutting and separating A line.A, B line is processed successively, periodic duty like this.
Electrokinetic cell is delivered to end by material-dividing and delivery, is pushed into cutting position by the cutting feed mechanism of cutter sweep; Sealing claps mechanism and pinch seal mechanism by its clamping and positioning, band sawing machine by sawing machine motion platform according to cut electrokinetic cell adjusted size to optimum Cutting position, then saw blade carries out translation cutting.After having cut, clap mechanism and pinch seal mechanism of sealing resets, by lift rotating equipment, electrokinetic cell clamped, rise and rotate and put down to being separated in feed mechanism to decline, pushed on the compression whirligig in seperator by the pusher being separated feed mechanism.
Compress whirligig and send being separated feed mechanism the electrokinetic cell compression come to, then 90-degree rotation, upset protective device ejects, and is then unclamped, and electrokinetic cell is erect and puts, cut end faces up.By upset protective device, tight device, shell ejecting mechanism, discharging stopping means is ask to carry out clamping and positioning to electrokinetic cell length and width both direction.Clip regulates width and height with cutting knife by being separated adjustment platform, and then 10 tons of stopping means position separation adjustment platform; Up pushed up by platform below electrokinetic cell by 10 tons of jacking apparatus, cutting knife is broken power battery case two ends, and is strutted by shell, battery core is pressed from both sides out by clip.Battery case is released by shell ejecting mechanism, and fall in shell material storing box along shell discharging slideway, battery core is slipped in battery core material storing box by drawing mechanism.
Except the mode that the present embodiment is mentioned, the full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell can only adopt cutting and separating A line to carry out single line processing, and does not adopt feeding distribution mechanism and cutting and separating B line to process.Feed back conveyer can not be adopted and the discharging opening being placed on the high-tension battery of four station material toggling mechanisms with a high-tension battery collection box reclaims high voltage power battery.Material toggling feed mechanism in four station material toggling mechanisms also only can adopt material toggling arm material toggling back and forth between four stations.These mapping modes are all in protection range of the present utility model.
Above-described embodiment is the utility model preferably execution mode; but execution mode of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection range of the present utility model.
Claims (9)
1. the full-automatic device for disassembling of novel waste and old electrokinetic cell, is characterized in that: comprising:
The feed mechanism of-electrokinetic cell material loading,
The upper material conveyer of-transmitting power battery,
-measure the size of electrokinetic cell and put four station material toggling mechanisms of electrokinetic cell position,
The material-dividing and delivery of-transmitting power battery,
The cutter sweep of the first end of-cutting power battery electrode,
The separation feed mechanism of-transmitting power battery,
-cut end of electrokinetic cell upwards erected and the shell strutting electrokinetic cell seperator that the battery core of electrokinetic cell is taken out,
-shell material storing box,
-battery core material storing box;
Along the direct of travel of electrokinetic cell, feed mechanism, upper material conveyer, four station material toggling mechanisms, material-dividing and delivery, cutter sweep, separation feed mechanism and seperator set gradually, and shell material storing box and battery core material storing box connect with seperator respectively.
2., according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 1, it is characterized in that: it comprises the feeding distribution mechanism of a transmitting power battery; The material-dividing and delivery connected successively, cutter sweep, separation feed mechanism, seperator, shell material storing box and battery core material storing box have two groups, and one group is cutting and separating A line, and one group is cutting and separating B line; Cutting and separating A line connects with four station material toggling mechanisms, and cutting and separating B line is connected with four station material toggling mechanisms by feeding distribution mechanism.
3., according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 1, it is characterized in that: described feed mechanism comprises:
-send device by horizontal for the material loading of the electrokinetic cell manually put batch translation,
-the material toggling mechanism of location will be compressed by the horizontal electrokinetic cell sending device to transfer to put in place of material loading,
-electrokinetic cell after compressing is pushed into the material loading feeding distribution mechanism of upper material conveyer one by one.
4. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 1, it is characterized in that: described four station material toggling mechanisms are provided with four stations successively, is electrokinetic cell direction adjustment station, electrokinetic cell voltage detecting station, high-voltage battery eliminating station, discharging station respectively;
Four station material toggling mechanisms comprise: horizontal send poking device, front blocking mechanism, length detection mechanism, lifting blocking mechanism, rotating-table apparatus, material toggling feed mechanism, voltage check device, clamping centralising device, detect material-pulling device, detect discharge device;
Electrokinetic cell is delivered to four the horizontal of station material toggling mechanism from upper material conveyer and send poking device, the rotating-table apparatus in motivation of adjustment battery direction, the front blocking mechanism of measurement electrokinetic cell size, length detection mechanism, lifting blocking mechanism are all arranged on electrokinetic cell direction adjustment station;
Voltage check device, clamping centralising device, detection material-pulling device are all arranged on electrokinetic cell voltage detecting station; Detect discharge device and be arranged on high-voltage battery eliminating station;
By the material toggling feed mechanism of electrokinetic cell translation feeding across four stations;
The full-automatic device for disassembling of novel waste and old electrokinetic cell also comprises the feed back conveyer of the high voltage power battery that the conveying that connects with four station material toggling mechanisms is excluded.
5. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 4, it is characterized in that: described material toggling feed mechanism comprises the material toggling arm of four interlocks, a corresponding station of material toggling arm.
6. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 2, it is characterized in that: described feeding distribution mechanism comprises the linear conveying device of transmitting power battery and electrokinetic cell revolved in the horizontal plane the clamping turnover mechanism of turnback.
7., according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 1, it is characterized in that: described cutter sweep comprises:
-cutting the feed mechanism of mechanism that electrokinetic cell linear feeding to sealing clapped,
-electrokinetic cell clamped in the horizontal direction the mechanism and the sealing sending into pinch seal mechanism is clapped,
-pinch seal mechanism that electrokinetic cell is compressed in the vertical direction,
-by the band sawing machine of electrode tip one end of the electrokinetic cell after compression cutting,
The sawing machine motion platform of-adjustment belt sawing machine position,
-electrokinetic cell after cutting is delivered to the lift rotating equipment being separated feed mechanism.
8., according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 1, it is characterized in that: described seperator comprises:
-paired cutting knife,
-clip,
-electrokinetic cell is cut the compression whirligig that end upwards erects,
-erect rear compression electrokinetic cell upset protective device, hold in the palm tight device, discharging stopping means,
-shell discharging slideway,
After the electrokinetic cell that-compression erects or separation complete, shell is released the shell ejecting mechanism of shell discharging slideway,
-adjust platform for adjusting cutting knife with clip height, width and being separated of center,
-for separating of 10 tons of spacing stopping means of adjustment lifting platform,
By 10 tons of jacking apparatus of quick for electrokinetic cell jack-up during-separation,
-for the drawing mechanism of battery core discharging,
-be separated for preventing the leading screw band brake apparatus adjusting platform and drop during unexpected power-off.
9. according to the full-automatic device for disassembling of novel waste and old electrokinetic cell according to claim 8, it is characterized in that: in described paired cutting knife, each cutting knife is extended by below in outside upper direction; The opening size of clip is corresponding to the distance of the lower end of two cutting knifes; When the paired cutting knife with gradient stretches into and strutted by shell between battery core and shell, clip just in time to stretch between battery core and shell and clamps battery core.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420475176.8U CN204029951U (en) | 2014-08-21 | 2014-08-21 | The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420475176.8U CN204029951U (en) | 2014-08-21 | 2014-08-21 | The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell |
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| CN204029951U true CN204029951U (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420475176.8U Withdrawn - After Issue CN204029951U (en) | 2014-08-21 | 2014-08-21 | The full-automatic device for disassembling of a kind of novel waste and old electrokinetic cell |
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| CN104157927A (en) * | 2014-08-21 | 2014-11-19 | 广东邦普循环科技有限公司 | Novel waste power battery full-automatic dismantling device and method |
| CN105140588A (en) * | 2015-08-31 | 2015-12-09 | 哈尔滨市华振科技有限责任公司 | Device for separating cells from lower shells of batteries and separating method |
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| CN110611134A (en) * | 2018-06-15 | 2019-12-24 | 中国科学院过程工程研究所 | Lithium battery cutting pretreatment equipment |
| CN109119717A (en) * | 2018-09-19 | 2019-01-01 | 江西赣锋循环科技有限公司 | A kind of square power battery automatic disassembling device |
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| CN110364779A (en) * | 2019-08-02 | 2019-10-22 | 苏州诠泰智能装备有限公司 | A kind of automatic dismantling sorter of electrode of lithium cell positive and negative anodes and diaphragm |
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