CN108406674B - Disassembly station with adjustable posture - Google Patents
Disassembly station with adjustable posture Download PDFInfo
- Publication number
- CN108406674B CN108406674B CN201810541600.7A CN201810541600A CN108406674B CN 108406674 B CN108406674 B CN 108406674B CN 201810541600 A CN201810541600 A CN 201810541600A CN 108406674 B CN108406674 B CN 108406674B
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- disassembly
- top end
- carrier plate
- controller
- adjustable
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- 230000036544 posture Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000306 component Substances 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000008358 core component Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a disassembly station with adjustable postures, which comprises a disassembly table, a carrier plate and a controller, wherein a guide rail is arranged on the top end surface of the disassembly table; the disassembly table is also provided with a rotary table parallel to the top end surface, the rotary table is connected with the power device, at least two support columns positioned below the carrier plate are uniformly arranged on the rotary table, the support columns can be abutted on the bottom surface of the carrier plate, and the rotary table can move along the vertical direction of the top end surface; at least one pair of symmetrical signal sensors are arranged on the top end surface of the disassembly table along a preset direction; the power device and the correlation signal sensor are electrically connected with the controller, and the controller is used for collecting signals of the correlation signal sensor and controlling the operation of the power device. According to the gesture-adjustable disassembly station provided by the invention, the rotatable supporting columns are arranged to jack up the supporting plates to eject the supporting plates out of the guide rails, and then the gesture of the battery module is judged and adjusted through the correlation signal sensor, so that the gesture adjustment automation of the battery module can be realized.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to a disassembly station with an adjustable posture.
Background
In recent years, new energy vehicles are being vigorously developed, and a battery module is one of core components of the new energy vehicles, so that industrial production around the battery module is also being rapidly developed, including battery module recycling industry. Besides the rechargeable battery, the battery module also comprises a management module, a chip, wires and the like for managing the battery module, and the components can be recycled.
On the automatic production line of retrieving of battery module, the location to battery module is a very important problem, just can accurately disassemble it to the correct location, however battery module is being loaded to the transfer machine carrier plate by fork truck or in the motion in-process on the carrier plate, all probably produces the problem that battery module places the position and is not standard, in case such problem appears, follow-up station of disassembling just can't normally work, disassembles the work just and just can't go on.
Disclosure of Invention
Based on this, it is necessary to provide a disassembly station with adjustable attitude in view of the above-mentioned problems.
The invention provides a disassembly station with an adjustable gesture, which comprises a disassembly table, a carrier plate and a controller, wherein a guide rail is arranged on the top end surface of the disassembly table, and the carrier plate is arranged on the guide rail and can move along the guide rail; the disassembly table is also provided with a rotary table parallel to the top end surface, the rotary table is connected with a power device, at least two support columns positioned below the carrier plate are uniformly arranged on the rotary table, the support columns can be abutted on the bottom surface of the carrier plate, and the rotary table can move along the vertical direction of the top end surface; at least one pair of symmetrical signal sensors are arranged on the top end surface of the disassembly table along a preset direction; the power device and the correlation signal sensor are electrically connected with the controller, and the controller is used for collecting signals of the correlation signal sensor and controlling the operation of the power device.
According to the gesture-adjustable disassembly station provided by the invention, the rotatable supporting columns are arranged to jack up the supporting plates to eject the supporting plates out of the guide rails, and then the gesture of the battery module is judged and adjusted through the correlation signal sensor, so that the gesture adjustment automation of the battery module can be realized.
Drawings
FIG. 1 is a front view of a disassembly station with adjustable carrier plate attitude in accordance with one embodiment of the present invention;
FIG. 2 is a side view of a disassembly station with an adjustable carrier plate attitude in accordance with one embodiment of the present invention;
FIG. 3 is a front view of a disassembly station with an adjustable carrier plate attitude in accordance with another embodiment of the present invention;
FIG. 4 is a front view of a disassembly station with an adjustable carrier plate attitude in accordance with another embodiment of the present invention;
fig. 5 is a schematic view of a carrier structure according to an embodiment of the invention.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In an embodiment of the present invention, as shown in fig. 1 and 2, the disassembly station with adjustable posture at least includes a disassembly station 100, a carrier 200, and a controller (not shown in the figure), where the controller is used to control electrical components on the disassembly station, such as a sensor, a motor, etc., to implement functions of calculating and outputting instructions, etc., and is a logic calculation controller, which is used to control operations of components, modules or units on the disassembly station with adjustable posture, and may use a chip loaded with automatic control software. The use of a chip to control the operation of electrical components according to certain logic belongs to a common prior art, and will not be described in more detail herein. As known to those skilled in the art, the disassembling station is disposed at a certain terminal of the production line 300, and the disassembling station is cooperatively connected with the transferring rail 101 of the production line 300, and a device for pulling or transferring the carrier board 200 from the transferring rail 101 to the disassembling station is disposed on the disassembling station, and the transferring device is not a technical point of the present invention and will not be described herein. The top surface of the disassembling table 100 is provided with a guide rail 101, it is easy to understand that one end of the guide rail 101 is in butt joint with the transferring guide rail 101 on the production line 300, and the carrier plate 200 is arranged on the guide rail 101 and can move along the guide rail 101 in a linear movement mode. The disassembling table 100 is further provided with a turntable 110 parallel to the top end surface, the turntable 110 is connected with a power device to rotate under the driving of the power device, the power device is electrically connected with a controller, the controller is received to instruct the controller to realize the rotation action, and the instruction contains information such as rotation speed, rotation amplitude, rotation time and the like. At least two support columns 120 positioned below the carrier plate 200 are uniformly arranged on the turntable 110, 4-6 support columns can be arranged, and the distances between the support columns 120 and the circle center of the turntable 110 are the same. In addition, the turntable 110 can move along the vertical direction of the top end surface, that is, the turntable 110 can rise and fall to eject and retract the support columns 120, when the turntable 110 moves upwards along the vertical direction of the top end surface, the support columns 120 eject, because the support columns 120 are arranged below the carrier plate 200, the ejected support columns 120 can abut against the bottom surface of the carrier plate 200 to eject the carrier plate 200, and because the turntable 110 can rotate, the position of the carrier plate 200 can be adjusted as required. Preferably, the carrier 200 is a circular flat plate. In addition, at least one pair of correlation signal sensors 130 are strategically provided on the top surface of the disassembling stage 100, and preferably two pairs of correlation signal sensors 130 are provided in parallel with each other. The correlation signal sensor 130 is used for sensing signals to control the operation of the turntable 110, the correlation signal sensor 130 is a common sensor in the prior art, and is arranged in pairs, including a transmitter and a receiver, a linear signal line exists between the transmitter and the receiver, and the correlation signal sensor 130 can be a laser correlation sensor, an infrared correlation sensor, or the like. When the signal line is shielded by the battery module obliquely placed on the carrier 200, the sensor will send a start command to rotate the turntable 110 at a certain speed, so that the carrier 200 drives the battery module to rotate until the side wall of the battery module is parallel to the signal line, and the signal line is not shielded, and the correlation signal sensor 130 sends a command to keep the turntable 110 stationary.
As a preferred embodiment, as shown in fig. 1, the top end of the support column 120 is movable within a predetermined distance beyond the top end of the guide rail 101, and the guide rail 101 is provided with a notch 102, and the top end of the support column 120 is shaped to match the shape of the notch 102. When the carrier plate 200 does not enter the top end face of the disassembling table 100, the carrier plate 200 needs to be transported from the transporting guide rail 101 of the production line 300 to the guide rail 101 of the disassembling table 100 through the transporting mechanism, and as the top end shape of the support column 120 is matched with the shape of the notch 102 of the guide rail 101, the support column 120 can be used as a part of the guide rail 101, so that the guide rail 101 is complete and seamless, and the transporting process is smoother. This arrangement also saves space, making the rotation of the turntable 110 unrestricted by the guide rail 101, and the rotation range is greater.
As a preferred solution, as shown in fig. 3, at least one set of telescopic ejector rods 150 are disposed on the top end surface of the disassembling platform 100, the telescopic ejector rods 150 are parallel to the correlation signal sensor 130, and the telescopic ejector rods 150 are electrically connected to the controller. Sometimes, after the battery module is rotated to adjust the posture, the battery module is parallel to the correlation signal sensor 130, but the battery module is not still in the design position, and may be biased to one side of the correlation signal sensor 130, so that the battery module is pushed into a predetermined position by providing a telescopic push rod 150 connected with the controller. Preferably, at least one set of telescopic push rods 150 are provided in a direction perpendicular to the correlation signal sensor 130, and the battery module may be biased to one side in the width direction, so that the telescopic push rods 150 are also provided in the width direction, thereby ensuring that the battery module is brought into a predetermined position in the width direction.
As a preferable scheme, a jack 400 is arranged in the disassembling platform 100, and the power device adopts a rotary motor 500; the turntable 110 is disposed on the jack 400, and the jack 400 is disposed on the rotary motor 500; the jack 400 and the rotary motor 500 are respectively electrically connected with the controller, and the controller is used for controlling the operation of the jack 400 and the rotary motor 500.
In order to facilitate the carrier 200 to be transported from the production line 300 to the disassembling station through the guide rail 101, the carrier 200 is brought into a designated position, and further, other disassembling actions are performed, as shown in fig. 1, a positioning signal transmitter 140 is disposed on the top end surface of the disassembling table 100, and a positioning signal receiver 210 matched with the positioning signal transmitter 140 is disposed on the bottom end of the carrier 200, where the positioning signal receiver 210 is preferably disposed at the geometric center of the carrier 200. When the positioning signal receiver 210 and the positioning signal transmitter 140 are matched, the carrier plate 200 enters a preset position of the top end surface of the disassembling table 100, the positioning signal device can send a signal to a controller on the disassembling station capable of adjusting the posture of the carrier plate 200, and the controller controls related equipment to stop the carrier plate 200 from moving on the guide rail 101. The matched positioning signal receiver 210 and transmitter can realize automatic positioning of the carrier plate 200.
As a preferable embodiment, as shown in fig. 4, the disassembling table 100 is provided with two parallel auxiliary rails 160, the auxiliary rails 160 are provided with bases slidable along the auxiliary rails 160, and driving motors are provided in the bases. The correlation signal sensor 130 is provided on the above-described base, and the controller is electrically connected to the driving motor. In some cases, the side of the battery module and the correlation signal sensor 130 are in parallel postures, and because the battery module is located in the correlation signal sensor 130, signals of the correlation signal sensor 130 are still blocked, and thus misjudgment of the correlation signal sensor 130 is caused, so that the controller controls the turntable 110 to continuously adjust the postures, and at this time, the position of the correlation signal sensor 130 needs to be adjusted to be in a position tangential to the side of the battery module. When the controller finds that the correlation signal sensor 130 is still blocked when the turntable 110 rotates one circle, the controller instructs the driving motor in the base to move a certain distance to a position far away from the center of the top surface of the disassembling table 100, and drives the turntable 110 to rotate again, if the correlation signal sensor 130 is still blocked, the above-mentioned base adjusting step is repeated until the signal line of the correlation signal sensor 130 is tangent to the side surface of the battery module to stop the rotation of the turntable 110, and at this time, the posture of the battery module is adjusted in place.
As a preferred solution, in order to ensure safety and stability when the support columns 120 jack up the carrier 200, as shown in fig. 5, grooves 220 are provided on the bottom surface of the carrier 200, and the support columns 120 may abut in the grooves 220. The support columns 120 are abutted against the carrier plate 200 provided with the grooves 220, so that sliding caused by uneven positions of the battery modules on the carrier plate 200 can be well avoided. Further preferably, the groove 220 is a hollow groove with a circular arc bottom surface, and the top end of the support column 120 is an arc surface matched with the groove 220, and the hollow groove with the arc surface and the top end of the support column 120 are adopted, so that the butt joint of the hollow groove with the arc surface and the top end of the support column 120 is smoother, and the problems of collision, inaccurate butt joint and the like in the butt joint process are avoided. The grooves 220 may be formed in a plurality of independent forms or may be formed in a single complete form, the grooves corresponding to the number and positions of the support columns 120 are required to be formed in the bottom surface of the carrier plate 200, the shape and the size of the grooves 220 are larger than the size of the top ends of the support columns 120, so that the support columns 120 can more conveniently enter the grooves, the carrier plate 200 may be provided with a groove 220 with a circular shape, the radius of the circle is the distance between the center of the support column 120 and the rotation center of the support column 120, and the width of the groove 220 may be slightly larger than the width of the top of the support column 120, so that the support columns 120 are conveniently abutted with the groove 220, and the groove 220 is conveniently processed.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (8)
1. The disassembly station with the adjustable posture is characterized by comprising a disassembly table, a carrier plate and a controller, wherein the top end surface of the disassembly table comprises a guide rail, and the carrier plate is arranged on the guide rail and can move along the guide rail; the disassembly table is also provided with a rotary table parallel to the top end surface, the rotary table is connected with a power device, at least two support columns positioned below the carrier plate are uniformly arranged on the rotary table, the support columns can be abutted on the bottom surface of the carrier plate, and the rotary table can move along the vertical direction of the top end surface; at least one pair of symmetrical signal sensors are arranged on the top end surface of the disassembly table along a preset direction; the power device and the correlation signal sensor are electrically connected with the controller, the controller is used for collecting signals of the correlation signal sensor and controlling the operation of the power device, and the top end of the support column can move within a range exceeding the top end of the guide rail by a preset distance; the guide rail is provided with a notch, the top end shape of the support column is matched with the shape of the notch, the top end surface of the disassembly table is also provided with at least one group of telescopic ejector rods which are distributed in opposite directions, the telescopic ejector rods are parallel to the correlation signal sensor, and the telescopic ejector rods are electrically connected with the controller.
2. The adjustable pose disassembly station of claim 1, wherein the correlation signal sensors are arranged in two pairs, the two pairs of correlation signal sensors being parallel to each other.
3. The gesture-adjustable disassembly station according to claim 1, wherein a jack is arranged in the disassembly station, and the power device adopts a rotating motor; the turntable is arranged on the jack, and the jack is arranged on the rotating motor; the jack and the rotating motor are respectively and electrically connected with the controller, and the controller is used for controlling the operation of the jack and the rotating motor.
4. The adjustable pose disassembly station of claim 1, wherein a positioning signal emitter is arranged on the top end surface of the disassembly table, and a positioning signal receiver matched with the positioning signal emitter is arranged at the bottom end of the carrier plate.
5. The gesture-adjustable disassembly station according to claim 1, wherein the disassembly station is provided with two mutually parallel auxiliary guide rails, the auxiliary guide rails are provided with bases capable of sliding along the auxiliary guide rails, and a driving motor is arranged in the bases; the correlation signal sensor is arranged on the base; the controller is electrically connected with the driving motor.
6. The adjustable pose disassembly station of claim 1, wherein the carrier plate is a circular plate.
7. The adjustable pose disassembly station of claim 1, wherein a groove is provided on the bottom surface of the carrier plate, and the support post is abuttable in the groove.
8. The adjustable pose disassembly station of claim 7, wherein the groove is a hollow groove with a circular arc bottom surface, and the top end of the support column is an arc surface matched with the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810541600.7A CN108406674B (en) | 2018-05-30 | 2018-05-30 | Disassembly station with adjustable posture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810541600.7A CN108406674B (en) | 2018-05-30 | 2018-05-30 | Disassembly station with adjustable posture |
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| Publication Number | Publication Date |
|---|---|
| CN108406674A CN108406674A (en) | 2018-08-17 |
| CN108406674B true CN108406674B (en) | 2023-12-15 |
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| CN201810541600.7A Active CN108406674B (en) | 2018-05-30 | 2018-05-30 | Disassembly station with adjustable posture |
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Effective date of registration: 20210525 Address after: 431400 No.9, Bipu village, cangbu street, Xinzhou District, Wuhan City, Hubei Province Applicant after: Green beauty (Wuhan) Power Battery Recycling Co.,Ltd. Applicant after: Green beauty (Wuxi) New Energy Service Co.,Ltd. Applicant after: Green beauty (Tianjin) Power Battery Recycling Co.,Ltd. Applicant after: GEM Co.,Ltd. Applicant after: Green beauty (Zhejiang) Power Battery Recycling Co.,Ltd. Applicant after: GEM (TIANJIN) URBAN MINING RECYCLING INDUSTRY DEVELOPMENT Co.,Ltd. Address before: 431400 Bi Pu Cun, Ma'an Cun, cangbu Jie, Xinzhou District, Wuhan City, Hubei Province Applicant before: GEM (WUHAN) URBAN MINING RESOURCES INDUSTRIAL PARK DEVELOPMENT Co.,Ltd. Applicant before: GEM (WUXI) ENERGY MATERIAL Co.,Ltd. Applicant before: GEM (TIANJIN) URBAN MINING RECYCLING INDUSTRY DEVELOPMENT Co.,Ltd. Applicant before: JIANGXI GREEN ECO-MANUFACTURE RESOURCE CYCLE Co.,Ltd. Applicant before: GEM Co.,Ltd. |
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Effective date of registration: 20211117 Address after: 431400 No.9, Bipu village, cangbu street, Xinzhou District, Wuhan City, Hubei Province Applicant after: Green beauty (Wuhan) Power Battery Recycling Co.,Ltd. Address before: 431400 No.9, Bipu village, cangbu street, Xinzhou District, Wuhan City, Hubei Province Applicant before: Green beauty (Wuhan) Power Battery Recycling Co.,Ltd. Applicant before: Green beauty (Wuxi) New Energy Service Co.,Ltd. Applicant before: Green beauty (Tianjin) Power Battery Recycling Co.,Ltd. Applicant before: GEM Co.,Ltd. Applicant before: Green beauty (Zhejiang) Power Battery Recycling Co.,Ltd. Applicant before: GEM (TIANJIN) URBAN MINING RECYCLING INDUSTRY DEVELOPMENT Co.,Ltd. |
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Address after: 430413 No. 9, Bipu village, cangbu street, Xinzhou District, Wuhan City, Hubei Province Applicant after: Wuhan power battery regeneration technology Co.,Ltd. Address before: 431400 No.9, Bipu village, cangbu street, Xinzhou District, Wuhan City, Hubei Province Applicant before: Green beauty (Wuhan) Power Battery Recycling Co.,Ltd. |
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