CN104114451A - 具有手孔和间隔面板以方便抬起和运送纸板箱的纸板箱 - Google Patents
具有手孔和间隔面板以方便抬起和运送纸板箱的纸板箱 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
- B65D19/40—Elements for spacing platforms from supporting surface
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- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/10—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by supports specially adapted to objects of definite shape
- B62B3/108—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by supports specially adapted to objects of definite shape the objects being plates, doors, panels, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/002—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by a rectangular shape, involving sidewalls or racks
- B62B3/005—Details of storage means, e.g. drawers, bins or racks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/006—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor for stacking objects like trays, bobbins, chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
纸板箱(10)具有位于相对的壁(12,13)中的手孔(30,31)和插入在所述纸板箱中的堆叠物品之间的间隔面板(40)。所述间隔面板具有位于其相对的端部中的切口(41),所述切口(41)位于所述手孔后面以提供用于插入手指的空间。所述手孔(30,31)和间隔面板(40)方便抬起、运送和搬运所述纸板箱(10)。所述间隔面板(40)具有用于装配在所述纸板箱(10)的内部宽度和长度尺寸内的宽度和长度尺寸,并加强所述纸板箱(10)以降低所述纸板箱(10)掉落时的损坏。
Description
技术领域
本发明总体上涉及一种箱子。具体地说,本发明涉及一种具有手孔(handhole)和间隔面板的箱子,所述间隔面板在所述手孔后面限定凹部,供手指插入以方便抬起和运送所述箱子。在一个具体实施方式中,所述箱子是被设计成用来保持多令切割纸张的纸板箱。
背景技术
通常,通过将手放置在箱子或纸板箱的底部下面或者在存在条带时有时通过抓住围绕箱子缠绕的条带而拾取和运送传统的箱子和纸板箱。被设计成用于保持切割纸张的传统的纸板箱是由瓦楞纸板形成的,并且通常保持每个都有500张的10令预先包装好的纸张。这些纸板箱的重量达50磅以上,这取决于纸的结合等级(bond rating)。例如,单令的标准20磅的证券纸重量为5磅,而单令的24磅的证券纸重量为6磅,由此,一箱10令的20磅的证券纸重量为50磅,而一箱10令的24磅证券纸的重量为60磅。这些箱子相对较重,对于大多数消费者来说都难以搬运。
一些传统的箱子和纸板箱在相对的壁中具有手孔,以方便抬起和运送这些箱子和纸板箱。但是没有间隔面板来在手孔后面限定凹部,以给通过手孔插入的手指提供空间。保持切割纸张的纸板箱中通常没有手孔。
希望购买一箱纸或者更多箱的纸的消费者通常或者定购将纸递送到他们的家中或办公场所或者去销售点获取纸。在前一种情况下,即使纸板箱已经被递送到他们的场所,消费者通常或者必须将纸板箱抬起并将其运送到使用地点,或者将纸板箱抬到手推车上以运输到使用地点,然后再次将纸板箱抬起以将其从手推车移除。在后一种情况下,当消费者驱车到达销售点以获取纸时,消费者或者必须将纸板箱抬起并运送到付账处结账,或者选择购物手推车并将手推车推到展示纸板箱的位置,然后将纸板箱抬到手推车上,并将手推车推到结账处。在购买之后,消费者再次必须将纸板箱抬起以将其从手推车移除并其放置他或她的车子中。在到达他们的目的地之后,消费者再次必须将纸板箱抬起以将其从车子移除,并且或者将纸板箱运送到他或她的家或办公场所,或者将其放置在手推车上以运输到其使用地点。从各种手推车、台车和购物车多次抬起相对较重的纸板箱增加了对消费者造成个人伤害的可能性。
容器搬运是私营部门中的伤害和疾病的第三大来源,并且在零售业中是伤害和疾病的最大来源。影印纸的箱子是办公室中需要职员抬起的最重物品之一。数据表明,手工物料搬运(MMH)是世界上伤害最频繁和最严重的原因之一,工作场所伤害成本的35%至40%与MMH有关,其中每年有180万美国工人经受与工作有关的肌肉骨骼疾病(WMSD)。
影响抬起的容易性和安全性的手工搬运问题包括:物体的重量;物体的水平位置;物体的竖直位置;竖直行进距离;不对称性/扭曲;频率;持续时间;联接;姿势;和是否存在机械应力。
有一种容器,特别是有一种用于切割纸张的容器将是有利的,其中该容器具有位于侧面的手孔,且具有用于通过手孔插入手指的空间,以便于抬起和运送容器,由此使得在传统容器的情况下发生的伤害发生率最小。
发明内容
在一个优选实施方式中,本发明的箱子包括标准的瓦楞纸纸板箱,该纸板箱具有底壁、相对的侧壁、相对的端壁和可移除的盖或罩,并且被设计成保持10令纸,但是应该理解的是,本发明的原理可以应用于由其他材料制成并具有其他容量和被设计成用于其他物品的容器。
本发明的纸板箱具有位于其相对的端部中的手孔,并且具有位于其相对的端部中的切口的间隔面板被插入纸令之间,且位于所述手孔后面的切口在手指通过所述手孔插入时为手指提供间隙。所述手指然后可以接合在压在上面的纸令下面以向纸令施加力而将纸板箱抬起。
在一个优选实施方式中,位于所述间隔面板的端部中的切口被成形为用于使得对相邻纸张的损坏最小,并且在所述手孔中设置可折叠穿孔面板以将所述手孔封闭,直到这些手孔用于抬起所述纸板箱时为止。
尽管已经将纸板箱描述为用于保持10令纸张,应该理解的是,本发明可应用于保持不同数量切割纸张的纸板箱或保持其他物品的纸板箱(这些纸板箱的重量使得它们难以以传统方式搬运)。
所述手孔允许用户从地板将纸板箱抬起,而不必将他或她的手完全放置在纸板箱下面,由此降低了为了将纸板箱抬起用户必须弯腰的程度。所述手孔还提供了对纸板箱的牢固抓握和控制,使得能够容易地操纵纸板箱和干净利索地抬起和运送纸板箱,因而限制了由于意外掉落纸板箱而损坏产品和对用户造成伤害的危险。另外,所述手孔允许在将纸板箱释放之前完全放置好纸板箱,因而限制了由于意外掉落而损坏产品和对用户造成伤害的危险。
附图说明
本发明的上述以及其他目的和优点将从如下结合附图给出的详细描述变得清楚,其中在全部多幅附图中相同的附图标记表示相同的部件。
图1是根据本发明的具有手孔和间隔面板的纸板箱的俯视等距视图,该纸板箱以其运输构造示出,其中条带围绕纸板箱缠绕;
图2是图1的纸板箱的俯视等距分解视图;
图3是图1的纸板箱的仰视等距分解视图;
图4是图2和3中所示的间隔面板的平面图;
图5是一部分以剖视图示出的根据本发明的纸板箱的端视图,其中该纸板箱具有第二实施方式的手孔,该第二实施方式的手孔由穿孔面板(punch-out pannel)形成,该穿孔面板通过沿着该面板的底部边缘和侧部边缘的穿孔线和沿着其顶部边缘的折线连接至纸板箱的端壁,从而当该面板被向内推动时,所述穿孔线断裂并且所述面板向纸板箱的上部和内部折叠。
图6是从纸板箱的外部看的图5的手孔的局部放大等距视图;
图7是从纸板箱的内部看的图5的手孔的局部放大等距视图;
图8是间隔面板的优选形式的俯视图,其中位于其相对的端部中的切口被成形为使得对相邻纸令的损坏最小。
图9是沿着图8中的线9-9剖视的纵向剖视图;
图10是间隔面板的端部的局部俯视图,其中位于面板的端部中的切口具有修圆(圆形)形状;
图11是用于传统十令纸板箱的提升指数表;
图12是用于具有本发明的手孔和间隔面板的十令纸板箱的提升指数表;
图13是用于具有本发明的手孔和间隔面板的八令纸板箱的提升指数表。
具体实施方式
更具体地参照附图,根据本发明的纸板箱在图1至图3中总体上用附图标记10表示。该纸板箱具有底壁11、相对的侧壁12和13、相对的端壁14和15、覆盖纸板箱的敞开顶部的盖或罩16。扎紧条带17可以围绕纸板箱纵向和/或横向地放置,如图1中的虚线所示。这里示出和描述的纸板箱旨在用于容纳预先包装好的切割纸张的纸令20。在图2和图3所示的示例中,有十令纸,但是应该理解的是,本发明不限于用于十令纸的纸板箱,甚或不限于用于纸令的纸板箱。
根据本发明,纸板箱10具有分别在其相对端部中切割的手孔30和31,间隔面板40在纸令20的层之间插入在纸板箱中。切口或凹部41形成在面板40的每个端部中,并且该面板定位成使得这些切口位于相应的手孔30和31后面并与相应的手孔30和31对齐。当纸板箱容纳多令纸20时,间隔面板和切口提供了用于将手指插入在纸令之间的空间,从而抬起力可以被施加在压在上面的纸令上,以将纸板箱抬起。面板40可以包括一块蜂窝状的材料或其他材料以给插入手指提供必要空间。在一个优选实施方式中,面板40具有大约一英寸的厚度,并且每个切口41具有大约四英寸的宽度和在其最深点处从大约三英寸到大约四英寸半的深度。切口30和31优选具有大约四英寸的宽度和大约一英寸半的高度。间隔面板具有适合于装配在纸板箱的内部宽度和长度尺寸内的宽度和长度尺寸,并且加强纸板箱以降低纸板箱掉落时的损坏。
在图2和图3所示的实施方式中,手孔30和30是完全切割掉的开口。在优选构造中,切口具有大约一英寸半的高度。
如图4中所示,位于间隔面板40的端部的切口41为矩形形状,其中平行的侧边缘41a、41b均具有大约三英寸的长度,笔直后边缘41c具有大约四英寸的长度并连接在侧边缘的内端之间。
图5至7描述了手孔45的不同实施方式,其中该手孔由穿孔面板46形成,该穿孔面板46通过沿着该面板的底部边缘和侧部边缘的穿孔线47和沿着其顶部边缘的折线48连接至纸板箱的端壁,从而当该面板被向内推动时,所述穿孔线断裂并且所述面板向纸板箱的上部和内部折叠。
图8示出了具有切口51的优选实施方式的间隔面板50,其中后边缘的基本相等的外端52和53以大约30度向前倾斜,并且以比图2的实施方式中的后边缘更接近面板的端部大约40%的方式与间隔开的平行侧边缘54a和54b相交。在该实施方式中,切口的最深点55(其中倾斜边缘52和53在中间相遇)从面板的端部间隔开大约三英寸,平行的侧边缘51a和51b均具有大约一又四分之三英寸的长度,并且侧边缘间隔开大约四英寸。通过该形状的切口使得对纸令的损坏最小,其中切口的后角部成斜角。
在图10的间隔面板60中示出了另选形状的切口,其中所述切口具有曲线形状61。该形状的切口具有与图8中所示的切口相同的优点。
使用修改的国家职业安全与健康研究所(NIOSH)抬起指南来量化传统的10令纸板箱与根据本发明的具有手孔和间隔面板的8令和10令纸板箱之间的差异。参见图11至13。反映在修改的NIOSH抬起计算中的根据本发明的纸板箱和传统纸板箱之间的差异对于本发明的8令和10令纸板箱来说包括改进了联接、降低了手距离身体的水平距离并增加了手在地面上方的竖直距离,并且对于8令纸板箱来说降低了载荷重量。对于这些计算中的每个计算,不会受到根据本发明的纸板箱的特征(行进的竖直距离、非对称性和频率)影响的变量被认为处于理想状态下,并且假定将负载抬离地板。
如图11所示,对于传统的10令纸板箱来说,提升指数(抬起指数)被计算为2.53,其中推荐安全重量极限为19.8磅。
对于根据本发明制造的纸板箱来说,提升指数分数明显较低。如图12所示,对于本发明的10令纸板箱来说,提升指数被计算为1.45,而如图13所示,对于8令纸板箱来说,被计算为1.16。
利用10令由国际纸业公司萨姆特制造厂(南卡罗莱纳州,萨姆特)生产的8-1/2”×11”的翰马米尔影印纸(Hammermill Copy Plus)201b复印纸进行掉落测试。五个箱子都进行六次掉落测试,一次进行一个包装面。另外五个箱子都进行七次掉落测试,一次进行一个包装面,并且对角部进行一次。在测试之前,使包装处于73℉/50%RH的条件下24小时。
测试之前,将箱子贴上标签以识别包装的外表面或面。与包装顶部对应,如下表示对于所有测试单元都是一致的。
面1=纸令包装的顶部
面2=纸令包装的长度面板
面3=纸令包装的底部
面4=纸令包装的相对长度面板
面5=纸令包装的宽度面板
面6=纸令包装的相对宽度面板
以如下模式从12英寸的高度将五个样品包装都掉落六次:
掉落1-面2长度
掉落2-面4长度
掉落3-面3底部
掉落4-面6宽度
掉落5-面1顶部
掉落6-面5宽度
以如下模式从12英寸的高度将五个样品包装都掉落七次:
掉落1-面2长度
掉落2-面4长度
掉落3-面3底部
掉落4-面6宽度
掉落5-面1顶部
掉落6-面5宽度
掉落7-角部2-3-5
在每个箱子内的第二和第三纸层(当从包装的底部数时)之间放置蜂窝状间隔面板。蜂窝状间隔面板沿着箱子宽度与箱子手孔对准。为了进行该测试将样品捆扎。
一旦进行掉落测试,则根据下面的纸令损坏等级表对纸令撕裂进行分级。通常,撕裂越长,损坏(严重)值越大。
下表概括了纸令撕裂结果。
可以看出,当根据本发明在纸板箱中放置3/4英寸间隔面板或1英寸间隔面板时撕裂严重性明显降低。当根据本发明将1英寸厚的间隔面板放置在纸板箱中时,在六次掉落系列和七次掉落系列中纸令撕裂平均数都明显降低,并且在六次掉落系列中撕裂严重性降低。
尽管这里已经图示并详细描述了本发明的具体实施方式,但是应该理解的是,在不脱离由所附权利要求限定的本发明的精神和意图的情况下可以对本发明进行各种改变和修改。
Claims (14)
1.一种用于切割纸张的纸板箱,其中所述纸板箱包括:
底壁、相对的侧壁和相对的端壁;
位于所述相对的端壁中的每个端壁中的手孔,通过所述手孔可以将手指插入以抬起所述纸板箱;以及
在所述纸张的层之间插入在所述纸板箱中的间隔面板,所述间隔面板具有位于其各个端部中的凹部,所述凹部与所述手孔对齐,以提供用于将手指插入所述纸张之间以便于抬起所述纸板箱的空间。
2.根据权利要求1所述的纸板箱,其中:
所述间隔面板具有用以紧密地装配在所述纸板箱的内部的宽度和长度尺寸内的宽度和长度尺寸。
3.根据权利要求2所述的纸板箱,其中:
所述切口为矩形形状。
4.根据权利要求2所述的纸板箱,其中:
所述切口为曲线形。
5.根据权利要求2所述的纸板箱,其中:
所述切口具有间隔开的平行侧边缘和包括相对端部的后边缘,所述相对端部在所述后边缘的中间处的点处相遇并倾斜地向外并向前分开至相应的侧边缘的内端。
6.根据权利要求1所述的纸板箱,其中:
所述手孔均包括穿孔面板,所述穿孔面板通过沿着所述面板的底部边缘和相对的侧边缘延伸的穿孔线和沿着所述面板的顶部边缘的折线连接至相应的所述端壁,从而当所述穿孔面板被向内推动时,所述穿孔线断裂并且所述穿孔面板相对于相应的所述端壁的内表面向内和向上折叠。
7.根据权利要求5所述的纸板箱,其中:
所述手孔均包括穿孔面板,所述穿孔面板通过沿着所述面板的底部边缘和相对的侧边缘延伸的穿孔线和沿着所述面板的顶部边缘的折线连接至相应的所述端壁,从而当所述穿孔面板被向内推动时,所述穿孔线断裂并且所述穿孔面板相对于相应的所述端壁的内表面向内和向上折叠。
8.一种用于保持物品的纸板箱,其中所述纸板箱包括:
底壁、相对的侧壁和相对的端壁;
位于所述端壁中的每个端壁中的手孔;和
在所述物品之间插入在所述纸板箱中的间隔面板,所述间隔面板具有位于其相对端部中的切口,所述切口位于所述手孔后面,并且与所述手孔对齐,以为通过所述手孔插入的手指提供空间。
9.根据权利要求8所述的纸板箱,其中:
所述间隔面板具有用以紧密地装配在所述纸板箱的内部的宽度和长度尺寸内的宽度和长度尺寸。
10.根据权利要求8所述的纸板箱,其中:
所述切口为矩形形状。
11.根据权利要求8所述的纸板箱,其中:
所述切口为曲线形。
12.根据权利要求8所述的纸板箱,其中:
所述切口具有间隔开的平行侧边缘和包括相对端部的后边缘,所述相对端部在所述后边缘的中间处的点处相遇并倾斜地向外并向前分开至相应的侧边缘的内端。
13.根据权利要求9所述的纸板箱,其中:
所述手孔均包括穿孔面板,所述穿孔面板通过沿着所述面板的底部边缘和相对的侧边缘延伸的穿孔线和沿着所述面板的顶部边缘的折线连接至相应的所述端壁,从而当所述穿孔面板被向内推动时,所述穿孔线断裂并且所述穿孔面板相对于相应的所述端壁的内表面向内和向上折叠。
14.根据权利要求12所述的纸板箱,其中:
所述手孔均包括穿孔面板,所述穿孔面板通过沿着所述面板的底部边缘和相对的侧边缘延伸的穿孔线和沿着所述面板的顶部边缘的折线连接至相应的所述端壁,从而当所述穿孔面板被向内推动时,所述穿孔线断裂并且所述穿孔面板相对于相应的所述端壁的内表面向内和向上折叠。
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Effective date of registration: 20231124 Address after: Tennessee,USA Patentee after: Global Holdings II Ltd. Address before: Tennessee,USA Patentee before: INTERNATIONAL PAPER Co. |