CN103981008B - The water base Honing process liquid of high-performance environment-friendly type - Google Patents

The water base Honing process liquid of high-performance environment-friendly type Download PDF

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Publication number
CN103981008B
CN103981008B CN201410219549.XA CN201410219549A CN103981008B CN 103981008 B CN103981008 B CN 103981008B CN 201410219549 A CN201410219549 A CN 201410219549A CN 103981008 B CN103981008 B CN 103981008B
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process liquid
water base
friendly type
honing process
performance environment
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CN201410219549.XA
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CN103981008A (en
Inventor
林丽静
阿部聪
常建忠
俞威
茅晓华
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QIDONG YOUXILU CHEMICAL INDUSTRY Co Ltd
Shanghai Yushiro Chemical Industry Co Ltd
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QIDONG YOUXILU CHEMICAL INDUSTRY Co Ltd
Shanghai Yushiro Chemical Industry Co Ltd
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Priority to CN201410219549.XA priority Critical patent/CN103981008B/en
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Abstract

The invention discloses the water base Honing process liquid of a kind of high-performance environment-friendly type, be made up of organic acid, organic amine, synthetic lubricant, novel surfactant, inhibiter, water, defoamer.The present invention has excellent lubricity, foaming properties, abrasive dust separate and subside performance, penetrating quality.

Description

The water base Honing process liquid of high-performance environment-friendly type
Technical field
The present invention relates to a kind of water base Honing process liquid.
Background technology
Honing is a kind of under low cutting speed operating mode, to the skin processing of workpiece surface, its objective is the dimensional precision in order to effectively improve workpiece, geometrical precision, reduces the surfaceness of workpiece.For obtaining good lubricant effect, for a long time, the Honing process liquid of supporting application, all adopts oil based on the mineral oil of deep refining substantially, adds multiple auxiliary agent agent blending and forms.Because oil-base fluid exists potential safety hazard (smolder, mist of oil, easily catch fire) and workpiece not easy cleaning, less economical etc. outstanding drawback, so excellent, the security of cooled cleaning performance and better economy water base fluid substitute just gradually at present.But honing water base fluid commercially available at present also exists some problems fails to solve.One is oilness undesirable (during 3% concentration, coefficientoffrictionμ > 0.15), and cause workpiece dimensional precision, geometrical precision poor, surfaceness is high; Two is that foaming properties, abrasive dust settleability are poor, and foam time >=30s(high-speed stirring 10000 revs/min, stops after stirring 5min), abrasive dust settling time >=40s (adding 1%200 order iron powders in 3% diluent); Three is poor permeability (3% concentration, 100 order iron particle sizes, penetration time >=25s), four is contain the toxic substances such as Sodium Nitrite in formula constituent, is detrimental to health.
Summary of the invention
The object of the present invention is to provide a kind of easily manufactured, the water base Honing process liquid of high-performance environment-friendly type of excellent performance.
Technical solution of the present invention is:
The water base Honing process liquid of a kind of high-performance environment-friendly type, is characterized in that: be grouped into by the one-tenth of following weight percents:
Organic acid 5-15%
Organic amine 10-20%
Synthetic lubricant 10-20%
Novel surfactant 1-10%
Inhibiter 1-3%
Water 30-50%
Defoamer 0-3%; .
Above-mentioned each amounts of components sum is 100%.
Organic acid is C 6-C 14straight chain diatomic acid, C 8-C 10one or more in lipid acid, p-tert-butyl benzoic acid, p-nitrobenzoic acid or sulfamic acid compound.
Organic amine be Monoethanolamine MEA BASF, monoisopropanolamine, diisopropanolamine (DIPA), tri-isopropanolamine, N, N-bis-polyoxyethylene N-ring in amine, the amino 2-methylpropanol of 2-, 2-(2-amino ethoxy) ethanol one or more.
Inhibiter is benzotriazole, methyl benzotriazazole tiger 2-mercaptobenzothiazole.
Synthetic lubricant is one or more in Macrogol 4000, polyethylene glycol 6000, polypropylene glycol 2000, polypropylene glycol 4000, modified fatty acid ester.
Novel surfactant is one or more in polyoxyethylene polyoxypropylene block polyether, glycerin polyoxyethylene polyethenoxy ether, polyvinylamine, isomery alcohol ether.
Defoamer is one or more in silicone emulsion, methyl-silicone oil, dimethyl silicone oil.
Advantage of the present invention is:
1, this product has excellent lubricity.Select new type water-solubility synthetic lubricant, make product 3% concentration dilution liquid frictional coefficient≤0.03.
2, this product has excellent foaming properties and abrasive dust settling property.Select novel high polymer tensio-active agent, make product 3% concentration dilution liquid, foam time≤6s(high-speed stirring 10000 revs/min, stir after 5min and stop), abrasive dust separate and subside time≤20s(2% diluent in add 1%200 order iron powders).
3, this product has excellent penetrating quality, selects novel surfactant, makes the penetration time≤5s(100 order iron particle size of product 3% concentration dilution liquid).
4, this product has reliable safety and sanitation performance.Formula for a product raw material does not use and jeopardizes HUMAN HEALTH and environmental safety objectionable impurities.The biological Lethal Dose 50 LD50(mg/kg of product)>=5000, toxic limit medium dose LC50(mg/m 3)>=5000, respiratory mucosa stimulates≤1 grade.
Below in conjunction with embodiment, the invention will be further described.
Embodiment
Embodiment 1:
By the component mix and blend of following weight percents, obtain product:
Chinese cassia tree diacid 3%
Sebacic acid 3%
Sad 4%
N-nonanoic acid 3%
The amino 2-methylpropanol 7% of 2-
2-(2-amino ethoxy) ethanol 6%
Polypropylene glycol 20008%
Polyoxyethylene polyoxypropylene block polyether 15%
Polyvinylamine 2%
Isomery alcohol ether 2%
Methyl benzotriazazole 0.5%
Silicone emulsion 0.5%
Water 46%.
This product has excellent lubricity.Select new type water-solubility synthetic lubricant, make product 3% concentration dilution liquid frictional coefficient≤0.03.This product has excellent foaming properties and abrasive dust settling property.Select novel high polymer tensio-active agent, make product 3% concentration dilution liquid, foam time≤6s(high-speed stirring 10000 revs/min, stir after 5min and stop), abrasive dust separate and subside time≤20s(2% diluent in add 1%200 order iron powders).This product has excellent penetrating quality, selects novel surfactant, makes the penetration time≤5s(100 order iron particle size of product 3% concentration dilution liquid).This product has reliable safety and sanitation performance.Formula for a product raw material does not use and jeopardizes HUMAN HEALTH and environmental safety objectionable impurities.The biological Lethal Dose 50 LD50(mg/kg of product)>=5000, toxic limit medium dose LC50(mg/m 3)>=5000, respiratory mucosa stimulates≤1 grade.
Embodiment 2:
The water base Honing process liquid of a kind of high-performance environment-friendly type, is grouped into by the one-tenth of following weight percents:
Organic acid 5-15%(example 5%, 10%, 15%)
Organic amine 10-20%(example 10%, 15%, 20%)
Synthetic lubricant 10-20%(example 10%, 15%, 20%)
Novel surfactant 1-10%(example 1%, 5%, 10%)
Inhibiter 1-3%(example 1%, 2%, 3%)
Water 30-50%(example 30%, 40%, 50%)
Defoamer 0-3%(example 1%, 2%, 3%); .
Above-mentioned each amounts of components sum is 100%.
Organic acid is C 6-C 14straight chain diatomic acid, C 8-C 10one or more in lipid acid, p-tert-butyl benzoic acid, p-nitrobenzoic acid or sulfamic acid compound.
Organic amine be Monoethanolamine MEA BASF, monoisopropanolamine, diisopropanolamine (DIPA), tri-isopropanolamine, N, N-bis-polyoxyethylene N-ring in amine, the amino 2-methylpropanol of 2-, 2-(2-amino ethoxy) ethanol one or more.
Inhibiter is benzotriazole, methyl benzotriazazole tiger 2-mercaptobenzothiazole.
Synthetic lubricant is one or more in Macrogol 4000, polyethylene glycol 6000, polypropylene glycol 2000, polypropylene glycol 4000, modified fatty acid ester.
Novel surfactant is one or more in polyoxyethylene polyoxypropylene block polyether, glycerin polyoxyethylene polyethenoxy ether, polyvinylamine, isomery alcohol ether.
Defoamer is one or more in silicone emulsion, methyl-silicone oil, dimethyl silicone oil.

Claims (1)

1. the water base Honing process liquid of high-performance environment-friendly type, is characterized in that: be grouped into by the one-tenth of following weight percents:
CN201410219549.XA 2014-05-23 2014-05-23 The water base Honing process liquid of high-performance environment-friendly type Active CN103981008B (en)

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Families Citing this family (12)

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CN104388956A (en) * 2014-10-14 2015-03-04 东莞市四辉表面处理科技有限公司 Plane grinding detergent
CN104818100A (en) * 2015-03-18 2015-08-05 启东尤希路化学工业有限公司 Environment-friendly and low-cost special grinding fluid for steel ball hard grinding
CN104830285A (en) * 2015-04-23 2015-08-12 东莞市博奥润滑油有限公司 High-frequency welded tube processing liquid
CN104911015B (en) * 2015-06-30 2018-05-29 陕西航宇化工有限公司 A kind of grinding fluid and preparation method thereof
CN105802581A (en) * 2016-03-28 2016-07-27 启东尤希路化学工业有限公司 Waterborne grinding fluid for sapphire wafer processing
CN106367188A (en) * 2016-08-12 2017-02-01 浙江模德石化有限公司 Water-soluble processing solution for slicing of hard and brittle material and preparation method thereof
CN106381209A (en) * 2016-08-23 2017-02-08 蚌埠精科机床制造有限公司 A preparing method of a water-based cutting fluid specially used for honing
CN106675751B (en) * 2016-12-20 2020-04-10 广东山之风环保科技有限公司 Glass cutting fluid
CN107987942A (en) * 2017-11-24 2018-05-04 重庆信人科技发展有限公司 A kind of water base high molecular grinding fluid
CN109913310A (en) * 2019-04-24 2019-06-21 上海尤希路化学工业有限公司 The miniature iron shot hard grind special-purpose water-based milling liquid of diameter 0.5mm-2.0mm
CN114317075B (en) * 2021-12-03 2023-04-11 广东红日星实业有限公司 Cutting fluid and preparation method and application thereof
CN115340900B (en) * 2021-12-31 2024-02-13 福建嘉富顿环保科技有限公司 Environment-friendly water-based honing liquid and preparation method thereof

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US7645727B2 (en) * 2004-05-03 2010-01-12 Gm Global Technology Operations, Inc. Gear cutting oil
CN103045341A (en) * 2013-01-08 2013-04-17 启东尤希路化学工业有限公司 Grinding fluid for processing high-performance superhard alloy

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