CN103624125A - Unit type automatic punching robot flexible connection mode - Google Patents
Unit type automatic punching robot flexible connection mode Download PDFInfo
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- CN103624125A CN103624125A CN201310554627.7A CN201310554627A CN103624125A CN 103624125 A CN103624125 A CN 103624125A CN 201310554627 A CN201310554627 A CN 201310554627A CN 103624125 A CN103624125 A CN 103624125A
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Abstract
The invention discloses a unit type automatic punching robot flexible connection mode. The unit type automatic punching robot flexible connecting mode comprises an unstacking plate beating unit, punching units, a discharging unit, a movable feeding unit and a movable discharging unit, wherein the units are connected with independent unit control cabinets respectively, and are connected with a total control cabinet through a connection system, and the punching units are arranged between the unstacking plate beating unit and the discharging unit. Compared with the prior art, when large-batch multi-working-procedure production is carried out, flexible connection among a plurality of random punching machines can be ensured, when small-batch few-working-procedure production is carried out, it is ensured that the flexible mode can be rapidly recombined, and two or more types of materials are produced at the same time; when the abnormal condition is dealt with, temporary storage of the materials can be automatically carried out, heavy manual carrying and sorting can be avoided, automatic punching production is achieved, labor intensity of staff is greatly reduced, the use ratio and flexibility of devices are improved, the requirement for maximization of the enterprise benefit is met and high popularization value is achieved.
Description
Technical field
The present invention relates to electronic product production equipment technical field, relate in particular to a kind of modular automatic press machine people flexible connecting line mode.
Background technology
At present, it is by manual operation punch press mostly that the metal stamping of large-scale punch press is produced, and carries out manual loading and unloading, and especially large-scale PDP backboard punching production is all the more so.Operating personnel are many, and production efficiency is low, poor stability.
In order to improve the production efficiency of punch press, for the present situation of current domestic punching production, designer has developed the automation equipment of a series of automatic loading/unloadings, as punching press automatic transferring manipulator, robot automatic loading and unloading system etc.But this structure transfer manipulator is relative fixing with loading and unloading machine people connection mode, mostly be permanent fixed connection, and how can only realize a stream produces, line body is processed whole line when abnormal and need be shut down simultaneously, and material drops in disorder, need manually sorting processing one by one, take time and effort, and existing market competition strengthens day by day, enterprise requires more and more higher to people's effect and utilization rate of equipment and installations, during to abnormality processing, require personnel's equipment to respond fast, and the market demand is changeable, new product is in constantly research and development trial-production, production is various on a small quantity, in process of production, the few operation of small lot is produced frequent.Existing automatic press connection mode also cannot meet production requirement, more cannot meet enterprise's interests in keen competition and maximize requirement.
Summary of the invention
Technical problem to be solved by this invention is: a kind of modular automatic press machine people flexible connecting line mode is provided, when in enormous quantities, multiple operation are produced, can guarantees that many punch presses flexibly connect, realize a stream and automatically produce; When small lot multi-product is produced, can guarantee that again described modular automatic press machine people flexible connecting line mode can switch and reconfigure rapidly according to demand, reduce operating personnel, improve the utilization rate of equipment; When abnormality processing, can realize material fast processing, without manual sorting, can also realize other equipment of line body and normally produce.
To achieve these goals, the technical solution used in the present invention is: a kind of modular automatic press machine people flexible connecting line mode, comprise de-stacking clappers unit, punching unit, blanking unit, portable feeding unit material, portable blanking unit, above-mentioned unit connects respectively independently unit controls case, by connection system, be connected with master control case, described punching unit is between de-stacking clappers unit and blanking unit again.
As preferably, described de-stacking clappers unit comprises frame, servo transverse-moving mechanism, servo lifting grasping mechanism, servo handover plate beating mechanism and de-stacking clappers unit controls case, described servo transverse-moving mechanism is installed in frame, described servo lifting grasping mechanism is installed on described servo transverse-moving mechanism, described servo handover plate beating mechanism is installed between frame and punching unit, and whole unit is independently controlled by the de-stacking unit controls case of having the final say;
As preferably, described de-stacking clappers unit adopts extra quality bit architecture;
As preferably, described punching unit comprises punch press and punching unit control cabinet, described punch press side is provided with robot, described robot is installed in robot mounting seat, described robot end is provided with crawl terminal-collecting machine, between described robot and punch press, temporary storage mechanism is installed, whole unit is independently controlled by punching unit control cabinet;
As preferably, described punching unit is provided with operating switch;
As preferably, described temporary storage mechanism is provided with temporary storage mechanism and determines soon device, and described temporary storage mechanism bottom is provided with temporary storage mechanism castor;
As preferably, described punching unit is one or more;
As preferably, described blanking unit comprises blanking robot, blanking robot mounting seat, blanking robot terminal-collecting machine, material storage box and blanking unit control cabinet, and whole unit is independently controlled by blanking unit control cabinet;
As preferably, described mobile feeding unit material can be arranged between any two punching units;
As preferably, described portable blanking unit can be installed on any punching unit rear end that needs blanking.
Compared with prior art, the invention has the advantages that: by modular automatic press machine people flexible connecting line mode, when producing multiple operation, typical products in mass production, can start system unit simultaneously and complete the production automatically of a stream; When any unit occurs that when abnormal, material can be placed in corresponding temporary storage mechanism by automatic releasing, can not be scattered arbitrarily, does not need labor cleaning, after abnormality processing completes, system will automatically be given tacit consent to detect and from corresponding temporary storage mechanism, capture material and start again to produce; When producing few operation, be pilot, can line body be split as to two transfer matics by portable feeding unit material and portable blanking unit, produce two kinds of different products simultaneously.By the utilization of modular automatic press machine people flexible connecting line mode, not only realized punching automation, operating personnel have been reduced, reduced personnel's labour intensity, utilized fully again existing plant and equipment, greatly improved utilization rate of equipment and installations, abnormality processing mode has also obtained very large improvement simultaneously, has guaranteed company interest maximization.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is top view of the present invention.
Fig. 3 is the schematic diagrames of two kinds of products while simultaneously producing.
In figure: de-stacking clappers unit 1, servo transverse-moving mechanism 11, servo lifting grasping mechanism 12, servo handover plate beating mechanism 13, de-stacking clappers unit controls case 14, material position 1, material position 2 16, frame 17, punching unit 2, robot mounting seat 21, robot 22, robot terminal-collecting machine 23, punching unit control cabinet 24, punch press 25, temporary storage mechanism 26, temporary storage mechanism is determined device 27 soon, temporary storage mechanism castor 28, blanking unit 3, blanking robot mounting seat 31, blanking robot 32, blanking unit control cabinet 33, material storage box 34, blanking robot terminal-collecting machine 35, portable cutting agency 4, portable feed mechanism 5.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment: referring to Fig. 1, Fig. 2, shown in Fig. 3, a kind of modular automatic press machine people flexible connecting line mode provided by the invention comprises the de-stacking clappers unit 1 that is positioned at described punching unit 2 front ends, and the blanking unit 3 that is positioned at line body end, above-mentioned unit is controlled by unit controls case independently respectively, by connection system, be connected with master control case again, described unit controls case comprises de-stacking clappers unit controls case 14, punching unit control cabinet 24, blanking unit control cabinet 33, according to need of production, can realize the automatic production of a stream can realize again the many kinds of relatively independent combined type and automatically produce.Before described de-stacking clappers unit 1 is installed on described punching unit 2 by frame 17, described servo transverse-moving mechanism 11 is installed in frame 17, described servo lifting grasping mechanism 12 is installed on described servo transverse-moving mechanism 11, described servo handover plate beating mechanism 13 is installed between frame 17 and punching unit 2, realizes de-stacking and the alignment of plate clappers of supplied materials buttress material.Described robot mounting seat 21 is installed on punch press 25 sides, described robot 22 is installed on mounting seat 21Shang， robot of robot terminal-collecting machine 23 and is installed on robot 22 ends, realizes material and captures, punching unit 2 is realized and being controlled by punching unit control cabinet 24, completes material transferring and punching press., described punching unit 2 quantity can be according to producing actual punch press number combinations, be not subject to concrete restricted number, described punching unit 2 is provided with operating switch, adjacent punching unit 2 can any amount combine, described blanking unit 3 is installed on line body end, described blanking unit 3 comprises blanking robot 32, blanking robot mounting seat 31, blanking robot terminal-collecting machine 35, material storage box 34 and blanking unit control cabinet 33, whole unit is controlled by blanking unit control cabinet 33 is independent, blanking robot terminal-collecting machine 35 completes material by punching unit 2 punching presses and captures out and be positioned over 34 li of material storage boxes and complete material collection.
Concrete production procedure is: servo lifting grasping mechanism 12 captures material position one 15 place's materials after lifting, described servo transverse-moving mechanism 11 motive objects are expected on servo handover plate beating mechanism 13, servo handover plate beating mechanism 13 is clapped material to be transferred to just afterwards robot terminal-collecting machine 23 crawl positions, robot terminal-collecting machine 23 is controlled by punching unit switch board 24, capture material and carry out punching press to 25 li of punch presses, after punching press completes, the robot terminal-collecting machine 23 crawl materials of next punching unit 2 carry out punching press to 25 li of next punching unit punch presses, continuous circulation like this, after material punching press completes, the material that blanking robot terminal-collecting machine 35 completes punching unit 2 punching presses crawl from punch press 25 is gone out, be positioned over 34 li of material storage boxes, realize material collection.Like this, when carrying out multiple operation production in enormous quantities, de-stacking clappers unit 1 is combined as a transfer matic with punching unit 2 and blanking unit 3, by system main-control case processed, is controlled, and realizes the production automatically of a stream.
In above-mentioned embodiment; described de-stacking clappers unit adopts extra quality bit architecture; for material position 1 and material position 2 16; realize material loading and unloading without any time loss; after servo lifting grasping mechanism 12 has captured material position one 15 place's materials, de-stacking clappers unit controls case 14 will automatically be controlled servo lifting grasping mechanism 12 and move to 2 16 places, material position, realize material and automatically change; while avoiding material loading, board is shut down, and guarantees continuous production.
In above-mentioned embodiment, when any punching unit in centre 2 occurs when abnormal, described robot terminal-collecting machine 23 grabs on temporary storage mechanism 26 temporary by material, manually extremely get rid of, when starting to continue to produce, robot terminal-collecting machine 23 captures material on temporary storage mechanism 26 and produces, and does not need manually to carry out material discharge.
In above-mentioned embodiment, described temporary storage mechanism 26 is realized mobile flexibly by temporary storage mechanism castor 28, described temporary storage mechanism 26 is determined soon device 27 by temporary storage mechanism and is realized location fast, and in the time of can realizing system exception processing, material is temporary, during with mold exchange, can move rapidly again.
In above-mentioned embodiment, described mobile feeding unit material 4 can be arranged between any two punching units 2, complete easily material loading clappers location fast, described portable blanking unit 5 can be installed on any punching unit 2 rear ends that need blanking, complete material blanking transmission work, when the few process product of production small lot, can be according to the needs of production process, portable cutting agency 4 is moved between the punching unit 2 of corresponding operation, realizing stream of front end produces automatically, portable feed mechanism 5 is also moved between corresponding punching unit 2 simultaneously, realizing one of rear end stream produces automatically, take full advantage of existing equipment, improved the utilization rate of equipment, the interests of enterprise have been guaranteed.
Above a kind of modular automatic press machine people flexible connecting line mode provided by the present invention has been carried out to detailed introduction, applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, to change of the present invention and improvement, will be possible, and can not exceed design and the scope of accessory claim defined, in sum, this description should not be construed as limitation of the present invention.
Claims (10)
1. a modular automatic press machine people flexible connecting line mode, it is characterized in that: comprise de-stacking clappers unit, punching unit, blanking unit, portable feeding unit material, portable blanking unit, above-mentioned unit connects respectively independently unit controls case, by connection system, be connected with master control case, described punching unit is between de-stacking clappers unit and blanking unit again.
2. a kind of modular automatic press machine people flexible connecting line mode according to claim 1, it is characterized in that: described de-stacking clappers unit comprises frame, servo transverse-moving mechanism, servo lifting grasping mechanism, servo handover plate beating mechanism and de-stacking clappers unit controls case, described servo transverse-moving mechanism is installed in frame, described servo lifting grasping mechanism is installed on described servo transverse-moving mechanism, described servo handover plate beating mechanism is installed between frame and punching unit, and whole unit is independently controlled by the de-stacking unit controls case of having the final say.
3. a kind of modular automatic press machine people flexible connecting line mode according to claim 2, is characterized in that: described de-stacking clappers unit adopts extra quality bit architecture.
4. a kind of modular automatic press machine people flexible connecting line mode according to claim 1, it is characterized in that: described punching unit comprises punch press and punching unit control cabinet, described punch press side is provided with robot, described robot is installed in robot mounting seat, described robot end is provided with crawl terminal-collecting machine, between described robot and punch press, temporary storage mechanism is installed, whole unit is independently controlled by punching unit control cabinet.
5. a kind of modular automatic press machine people flexible connecting line mode according to claim 4, is characterized in that: described punching unit is provided with operating switch.
6. a kind of modular automatic press machine people flexible connecting line mode according to claim 4, is characterized in that: described temporary storage mechanism is provided with temporary storage mechanism and determines soon device, and described temporary storage mechanism bottom is provided with temporary storage mechanism castor.
7. a kind of modular automatic press machine people flexible connecting line mode according to claim 1, is characterized in that: described punching unit is one or more.
8. a kind of modular automatic press machine people flexible connecting line mode according to claim 1, it is characterized in that: described blanking unit comprises blanking robot, blanking robot mounting seat, blanking robot terminal-collecting machine, material storage box and blanking unit control cabinet, whole unit is independently controlled by blanking unit control cabinet.
9. a kind of modular automatic press machine people flexible connecting line mode according to claim 1, is characterized in that: described mobile feeding unit material can be arranged between any two punching units.
10. a kind of modular automatic press machine people flexible connecting line mode according to claim 1, is characterized in that: described portable blanking unit can be installed on any punching unit rear end that needs blanking.
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| CN201310554627.7A CN103624125B (en) | 2013-11-08 | 2013-11-08 | Unit type automatic punching robot flexible connection mode |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920826A (en) * | 2014-04-04 | 2014-07-16 | 济南二机床集团有限公司 | Automatic conveying device for workpieces |
| CN105750392A (en) * | 2016-04-14 | 2016-07-13 | 广东金弘达自动化科技股份有限公司 | Automatic punching and cutting machine for impedance sheet |
| CN105750441A (en) * | 2016-04-21 | 2016-07-13 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Integrated swing arm punching robot for punch |
| CN106001237A (en) * | 2016-07-21 | 2016-10-12 | 广东和氏自动化技术股份有限公司 | Sheet metal punching production multi-robot collaborative production line |
| CN106270078A (en) * | 2016-09-29 | 2017-01-04 | 锦州华汽车部件有限公司 | A kind of automobile starter stator casing automation press line |
| WO2018001483A1 (en) * | 2016-06-30 | 2018-01-04 | Abb Schweiz Ag | Handling parts in a press line |
| CN108153270A (en) * | 2018-03-06 | 2018-06-12 | 广东翠峰机器人科技股份有限公司 | A kind of robot punching press line production system |
| CN108817209A (en) * | 2018-06-05 | 2018-11-16 | 广东顺德为艾斯机器人有限公司 | A kind of full-automatic stamping line of precise high-efficiency |
| CN109465353A (en) * | 2018-11-13 | 2019-03-15 | 广东亿恒工业装备有限公司 | A kind of full-automatic face-piece stamping line |
| CN109731989A (en) * | 2019-02-15 | 2019-05-10 | 上海发那科机器人有限公司 | A kind of punching automation system of Multistation press line |
| CN109821975A (en) * | 2018-11-12 | 2019-05-31 | 沈阳自动化研究所(昆山)智能装备研究院 | A kind of press machine system based on tow-armed robot implantation |
| CN111014446A (en) * | 2019-12-31 | 2020-04-17 | 大昌汽车部件股份有限公司 | Full-automatic production device for stamping and stretching |
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| CN103350153A (en) * | 2012-09-19 | 2013-10-16 | 上海新鸿企业有限公司 | Robot automated handling system for punch line |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920826A (en) * | 2014-04-04 | 2014-07-16 | 济南二机床集团有限公司 | Automatic conveying device for workpieces |
| CN103920826B (en) * | 2014-04-04 | 2015-12-02 | 济南二机床集团有限公司 | A kind of automatic conveying device for workpieces |
| CN105750392A (en) * | 2016-04-14 | 2016-07-13 | 广东金弘达自动化科技股份有限公司 | Automatic punching and cutting machine for impedance sheet |
| CN105750441A (en) * | 2016-04-21 | 2016-07-13 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Integrated swing arm punching robot for punch |
| WO2018001483A1 (en) * | 2016-06-30 | 2018-01-04 | Abb Schweiz Ag | Handling parts in a press line |
| CN106001237A (en) * | 2016-07-21 | 2016-10-12 | 广东和氏自动化技术股份有限公司 | Sheet metal punching production multi-robot collaborative production line |
| CN106001237B (en) * | 2016-07-21 | 2019-03-19 | 广东和氏工业技术集团股份有限公司 | Metal punching produces multirobot cooperating manufacture line |
| CN106270078A (en) * | 2016-09-29 | 2017-01-04 | 锦州华汽车部件有限公司 | A kind of automobile starter stator casing automation press line |
| CN108153270A (en) * | 2018-03-06 | 2018-06-12 | 广东翠峰机器人科技股份有限公司 | A kind of robot punching press line production system |
| CN108817209A (en) * | 2018-06-05 | 2018-11-16 | 广东顺德为艾斯机器人有限公司 | A kind of full-automatic stamping line of precise high-efficiency |
| CN109821975A (en) * | 2018-11-12 | 2019-05-31 | 沈阳自动化研究所(昆山)智能装备研究院 | A kind of press machine system based on tow-armed robot implantation |
| CN109465353A (en) * | 2018-11-13 | 2019-03-15 | 广东亿恒工业装备有限公司 | A kind of full-automatic face-piece stamping line |
| CN109731989A (en) * | 2019-02-15 | 2019-05-10 | 上海发那科机器人有限公司 | A kind of punching automation system of Multistation press line |
| CN109731989B (en) * | 2019-02-15 | 2020-07-10 | 上海发那科机器人有限公司 | Automatic stamping system for connecting lines of multi-station press |
| CN111014446A (en) * | 2019-12-31 | 2020-04-17 | 大昌汽车部件股份有限公司 | Full-automatic production device for stamping and stretching |
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| CN103624125B (en) | 2015-07-15 |
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