CN208195412U - A kind of mold automated closed-loop adjusting processing unit (plant) - Google Patents
A kind of mold automated closed-loop adjusting processing unit (plant) Download PDFInfo
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- CN208195412U CN208195412U CN201820319270.2U CN201820319270U CN208195412U CN 208195412 U CN208195412 U CN 208195412U CN 201820319270 U CN201820319270 U CN 201820319270U CN 208195412 U CN208195412 U CN 208195412U
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Abstract
The utility model discloses a kind of mold automated closed-loops to adjust processing unit (plant).It includes being sequentially connected the stamping equipment connect, cleaning machine, online detection instrument, laser-beam welding machine, blanker and automatic packaging machine that the mold automated closed-loop, which adjusts processing unit (plant), wherein, there is a mold interconnected and a servo motor, and mold can be adjusted in servo motor in stamping equipment；And online detection instrument and servo motor are connected with an analysis system.Mold automated closed-loop in the utility model adjusts processing unit (plant) and uses closed loop intelligence mould control system, and integrated on-line checking, cleaning, laser welding and manipulator pack manufacturing process, stamping equipment real-time perfoming can be adjusted according to the testing result of product, shorten the manufacturing cycle of product, save manpower and material resources, and yields of the product in batch production manufacture is increased, the demand in the high-volume of product to speed and quality is met.
Description
Technical field
The utility model relates to processing equipment field, in particular to a kind of mold automated closed-loop adjusts processing unit (plant).
Background technique
Be essentially all to be manufactured using either simplex sequence in traditional stamped, i.e., to the punching press of product, cleaning,
The processes such as welding and packaging all independently carry out each other, and stamping products after fabrication carry out its quality and size
Detection also carries out offline inspection toward being all after removing from production line, rather than real-time detection.If stamping equipment is deposited in setting
In problem, then can stop processing and fitting stamping equipment as the case may be after detecting that product is unqualified
When adjusting.So, it is necessary to establish storage unit for each manufacturing cell, and be required to related work in each unit
Industry personnel operate, while can process a collection of underproof product again before detecting substandard product.On the one hand,
The complexity of the process is higher, so that the manufacturing cycle of product is longer；On the other hand, need to expend a large amount of manpower object
Power improves processing cost, in addition, also adding product generates the undesirable probability of batch, it is right in the high-volume of product not meet
The demand of speed and quality.
Utility model content
To solve the above problems, the utility model, which provides a mold automated closed-loop, adjusts processing unit (plant).
One aspect according to the present utility model provides a mold automated closed-loop and adjusts processing unit (plant), including successively
Stamping equipment, cleaning machine, online detection instrument, laser-beam welding machine, blanker and the automatic packaging machine being connected, wherein punching press
There is a mold interconnected and a servo motor, and mold can be adjusted in servo motor in equipment；And
Online detection instrument and servo motor are connected with an analysis system.
Mold automated closed-loop in the utility model adjusts processing unit (plant) and uses closed loop intelligence mould control system, and is integrated in
Line detection, cleaning, laser welding and manipulator pack manufacturing process, can be real-time to stamping equipment according to the testing result of product
It is adjusted, shortens the manufacturing cycle of product, save manpower and material resources, and increase product in batch production manufacture
Yields meets the demand in the high-volume manufacture of product to speed and quality.
In some embodiments, mold is respectively equipped with upper die holder, upper padding plate, upper clamp plate, upper backboard, upper de- from top to bottom
Flitch, lower stripper, lower bolster and lower die holder.It is provided with each composition plate of mold as a result, specifies that mold is put into specific knot
Structure.
In some embodiments, mold is equipped with a vertical mobile bar, and mobile bar is inserted into upper padding plate, upper folder
In plate, upper backboard and up stripper.Thereby, it is possible to install suitable position in the bottom of mobile bar, with to being mounted on mold
Product carry out push or indirectly push, and carry out press work.
In some embodiments, a horizontal adjustment bar is connected on servo motor, adjustment bar is inserted into upper padding plate
In, the top of the end and mobile bar that adjust bar is equipped with mutual corresponding inclined surface.Thereby, it is possible to turning by servo motor
The dynamic position for moving horizontally adjustment bar enables the inclined surface of the end of adjustment bar to connect with the inclined surface on the top of mobile bar
Touching, to push mobile bar to be moved in the vertical direction.
In some embodiments, the bottom end of mobile bar is equipped with formed punch, and the center of lower stripper is equipped with the lower die edge of a knife, wherein
Formed punch is corresponding with the lower die edge of a knife.The product for pushing and being located on the lower die edge of a knife thereby, it is possible to use formed punch to squeeze, thus vertical
Side is adjusted up the position of product, carries out punch process to product to facilitate.
In some embodiments, the bottom end of mobile bar is equipped with slotting tool, and the side in the center of lower stripper is equipped with a side
Sliding block is wherein equipped with mutual corresponding inclined surface at the top of the bottom of slotting tool and side sliding block.Thereby, it is possible to make as a result,
Push side sliding block is squeezed with slotting tool, to adjust the position of product in the horizontal direction, product progress punching press is added with facilitating
Work.
In some embodiments, the other side in the center of lower stripper passes through a flexible connector and side sliding block phase
Connection.Thereby, it is possible to, when not pushed by the extruding of slotting tool, can automatically reset in side sliding block.
In some embodiments, lean on the side of nearside sliding block equipped with one piece of lower die ejection block on lower stripper, and
Up stripper is equipped with one piece of binder corresponding with lower die ejection block and enters block.Thereby, it is possible to product is being adjusted to suitable
It is processed behind position.
In some embodiments, servo motor is connected by a synchronous screw shell with adjustment bar.Thereby, it is possible to
Servo motor is set and adjusts the connection type of bar, makes to adjust bar carry out level fortune with the rotation conveniently by servo motor
It is dynamic.
In some embodiments, the width range for adjusting bar is 2mm~15mm.Thereby, it is possible to corresponding site is arranged
Size.
Detailed description of the invention
Fig. 1 is that the mold automated closed-loop of the utility model adjusts the structure chart of processing unit (plant)；
Fig. 2 is the structure chart of the mold of one embodiment of the utility model；
Fig. 3 is the structure chart of the mold of another embodiment of the utility model.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1 schematically shows that a kind of a kind of mold automated closed-loop of embodiment according to the present utility model is adjusted and adds
Tooling is set.As shown in Figure 1, the device includes stamping equipment 1, cleaning machine 2, online detection instrument 3, laser-beam welding machine 4, blanker
The more process equipments such as 5 and automatic packaging machine 6, wherein between each process equipment generally according to said sequence by material strip according to
It is secondary to be connected, and the connection type between individual plants, such as blanker 5 and automatic packaging machine 6 is different, and final
An integrated form automatic processing system is formed, the punch process to product can be automatically performed, cleaning, detection, laser welding, fallen
The processes such as material and packaging.
A special mold 10 is fixedly installed in stamping equipment 1, to be used for product progress punch process, and
A servo motor 100 is connected on mold 10, wherein servo motor 100 can carry out certain control to special mold 10
System is processed with carrying out adjusting appropriate to the product being placed on mold 10 as needed.
Online detection instrument 3 is also connected with an analysis system 7, and the analysis system 7 simultaneously with 100 phase of servo motor
Connection, online detection instrument 3 can be the equipment such as photographic device, can carry out to the relevant parameter of the product after punch process
Detection, and analysis system 7 is sent the result to, and analysis system 7 can issue signal to servo motor 100 to control its fortune
Row.Stamping equipment 1, cleaning machine 2, online detection instrument 3 and analysis system 7 have collectively constituted a closed loop intelligence mould control as a result,
System, the system can adjust 1 real-time perfoming of stamping equipment according to the testing result to product.
When using the processing unit (plant) in the utility model, after it will expect on material strip on product, product can be with material strip
It is transported on stamping equipment 1, punch process is carried out to product by stamping equipment 1；Then product can be transported to cleaning machine 2
On, product is cleaned by cleaning machine 2, removes the pollutants such as the clast generated on product by punch process and grease stain；Again
Then, product can be transported on online detection instrument 3, and be detected by online detection instrument 3 to its corresponding parameter,
In the parameter of product detected can be size, angle or flatness etc.；Product after tested can be transported to laser
Bonding machine 4 is simultaneously processed by laser welding, is then conveyed to progress blanking at blanker 5, and in blanking to automatic packaging machine 6
It is packed automatically after upper, thus, it is possible to be automatically performed the entire processing flow of product.
Wherein, for online detection instrument 3 when detecting to product, the result that can be will test is sent to analysis system
7, and after system 7 carries out calculating analysis to testing result by analysis, if it is considered to detect that the relevant parameter of product is unqualified,
Servo motor 100 can be then transmitted a signal to, so that servo motor 100 is carried out a degree of operating, and to coupled mould
Tool 10 carries out a degree of adjusting control, so that carrying out adjusting appropriate to the product being located on mold processes fruit, so that into
The parameter of product after row punch process is more in line with requirement.Wherein, according to the difference of the parameter detected of substandard product,
It generally requires to design and select to have in the setting to stamping equipment 1 of mold 10 of different regulating effects.
Fig. 2 shows the structure of the mold of one embodiment of the utility model, and the mold 10 in the embodiment can be
The size of product is adjusted on vertical direction.As shown in Fig. 2, the mold 10 includes multiple plates, it is followed successively by from top to bottom
Upper die holder 11, upper padding plate 12, upper clamp plate 13, upper backboard 14, up stripper 15, lower stripper 16, lower bolster 17 and lower die holder 18.
And a vertical mobile bar 19 is additionally provided on mold 10, mobile bar 19 from center be inserted into upper padding plate 12, upper clamp plate 13, on
In backboard 14 and up stripper 15, wherein the top of mobile bar 19 is located in upper padding plate 12, and bottom end then reaches up stripper 15
Outside.
Servo motor 100 is connected by a synchronous screw shell 102 with a horizontal adjustment bar 101, wherein is adjusted
One end of whole bar 101 is equipped with screw thread and extend into the inside of synchronous screw shell 102, and the other end of adjustment bar 101 is then inserted into
Into upper padding plate 12, it is possible thereby to which servo motor 100 is connected with mold 10.In addition, adjustment bar 101 is inserted into upper padding plate 12
In one end end be equipped with an inclined surface, and the top of mobile bar 19 also be provided with one it is corresponding with above-mentioned inclined surface
Inclined surface.It when servo motor 100 operates, is able to drive synchronous screw shell 102 and synchronizes operating, so that adjustment bar
101 are moved in the horizontal direction, the inclined surface on the top of the inclined surface compressing mobile bar 19 of end, so that mobile bar 19
It moves downwards in the vertical direction.Wherein, when carrying out specific size design, the width of bar 101 is adjusted generally according to mould
The size of tool is chosen in the range of 2mm~15mm, and synchronizes the width equidimension of screw shell 102 then according to practical choosing
Servo motor axle diameter carries out matched design.
In the present embodiment, the bottom end of mobile bar 19 is equipped with the formed punch 191 that can be used in punch process, and under
The center of stripper plate 16 is equipped with a lower die edge of a knife 161, and wherein the position of formed punch 191 and the lower die edge of a knife 161 is in the vertical direction
It is corresponding.
When product is located on mold 10, mobile bar 19 can be made in the vertical direction by the operating of servo motor 100
It is moved, the formed punch 191 of bottom end can then oppress product, cooperate the lower die edge of a knife 161 on lower stripper 16 can
The bottom of product is modified, the size of product is adjusted in the vertical direction to realize.
In actual use, with the presence of mold do not include above-mentioned whole plate, such as only each die holder and upper folder
Plate, without the situation of each stripper plate and upper backboard etc., but as long as its general configuration is similar with working principle, it will be able to by this reality
Carry out reasonable design with the corresponding construction in novel and be applied on the mold, thus play it is identical with the utility model or
Similar effect.
Fig. 3 shows the structure of the mold of another embodiment of the utility model, and the mold 10 in the embodiment can
The size of product is adjusted in the horizontal direction.As shown in figure 3, the general configuration of the mold 10 in present embodiment, packet
Include the position and connection relationship of each plate, mobile bar 19, servo motor 100, synchronous screw shell 102 and adjustment bar 101 etc.
With it is almost the same in a upper embodiment.Unlike, the bottom end of the mobile bar 19 in present embodiment is provided that slotting tool
192, and an inclined surface is equipped in the bottom of slotting tool 192；And a side sliding is equipped in the side in the center of lower stripper 16
Block 162, the top of side sliding block 162 also then are provided with an inclined surface corresponding with above-mentioned inclined surface.Wherein, lower stripper 16
The other side in center then pass through a flexible connector 163 and be connected with side sliding block 162, which can be with
It is to be provided with elastic screw of spring etc..In addition, being equipped with one piece of lower die by the side of nearside sliding block 162 on lower stripper 16
Ejection block 164, and one piece of binder corresponding with lower die ejection block 164 in the vertical direction is additionally provided on up stripper 15
Enter block 151.
When product is located on mold 10, mobile bar 19 can be made in the vertical direction by the operating of servo motor 100
It is moved, the inclined surface at the top of the inclined surface compressing side sliding block 162 on the slotting tool 192 of bottom end, so that side sliding block
162 carry out certain movement in the horizontal direction, to push product also to be moved in the horizontal direction and deviate mold 10
Central part so that slotting tool 192 can to the side of product carry out machining, with realize in the horizontal direction to production
The size of product is adjusted.And when processing is adjusted, product can also enter block 151 and lower die top from upper and lower surface by binder
Material block 164 grips, to guarantee going on smoothly for processing.
It, can be with other than the mold of processing is adjusted to the height of product and width dimensions in the respective embodiments described above
According to the other parameters to product, for example the suitable mold of testing result design and being arranged of angle or flatness etc. is set to punching press
In standby 1, adjusting appropriate is carried out to product with line of engagement detection device 3 and is processed.
Mold automated closed-loop in the utility model adjusts processing unit (plant) and uses closed loop intelligence mould control system, and is integrated in
Line detection, cleaning, laser welding and manipulator pack manufacturing process, can be real-time to stamping equipment according to the testing result of product
It is adjusted, on the one hand, due to using automatic regulating system instead of the work for the personnel of repairing a die, repair a die to reduce shutdown
Frequency, and intermediate storage link and turnaround time are also saved in integrated form automation processing, so that product be greatly shortened
Manufacturing cycle, being originally used for 3 days periods can generally shorten to 2 hours；On the other hand, automated production also saves largely
Manpower and material resources, such as each single process operations carry out needing respectively the production process of 6 people, are being integrated into integrated form automation processing line
2 people are only needed afterwards, if existing simultaneously 20 production lines, can save the manpower of 80 people, and year saves the amount of money and can reach at this time
1000000, and logistics and warehousing costs also can be saved significantly；Additionally it is possible to which online amendment product in time does not conform to
The parameter of lattice increases considerably yields of the product in batch production manufacture.By knowing this, this processing unit (plant) can meet production
Demand in the high-volume manufacture of product to speed and quality.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. a kind of mold automated closed-loop adjusts processing unit (plant), it is characterised in that: including being sequentially connected the stamping equipment connect (1), clear
Washing machine (2), online detection instrument (3), laser-beam welding machine (4), blanker (5) and automatic packaging machine (6), wherein the punching press
There is a mold (10) interconnected and a servo motor (100), and the servo motor (100) in equipment (1)
The mold (10) can be adjusted；And the online detection instrument (3) and the servo motor (100) with one point
Analysis system (7) is connected.
2. a kind of mold automated closed-loop according to claim 1 adjusts processing unit (plant), it is characterised in that: the mold (10)
It is respectively equipped with upper die holder (11), upper padding plate (12), upper clamp plate (13), upper backboard (14), up stripper (15), lower de- from top to bottom
Flitch (16), lower bolster (17) and lower die holder (18).
3. a kind of mold automated closed-loop according to claim 2 adjusts processing unit (plant), it is characterised in that: the mold (10)
Be equipped with a vertical mobile bar (19), the mobile bar (19) be inserted into the upper padding plate (12), the upper clamp plate (13),
In the upper backboard (14) and the up stripper (15).
4. a kind of mold automated closed-loop according to claim 3 adjusts processing unit (plant), it is characterised in that: the servo motor
(100) a horizontal adjustment bar (101) is connected on, the adjustment bar (101) is inserted into the upper padding plate (12), described
The top of the end and the mobile bar (19) that adjust bar (101) is equipped with mutual corresponding inclined surface.
5. a kind of mold automated closed-loop according to claim 4 adjusts processing unit (plant), it is characterised in that: the mobile bar
(19) bottom end is equipped with formed punch (191), and the center of the lower stripper (16) is equipped with the lower die edge of a knife (161), wherein the formed punch
(191) corresponding with the lower die edge of a knife (161).
6. a kind of mold automated closed-loop according to claim 4 adjusts processing unit (plant), it is characterised in that: the mobile bar
(19) bottom end is equipped with slotting tool (192), and the side in the center of the lower stripper (16) is equipped with a side sliding block (162),
Described in slotting tool (192) bottom and the side sliding block (162) at the top of be equipped with mutual corresponding inclined surface.
7. a kind of mold automated closed-loop according to claim 6 adjusts processing unit (plant), it is characterised in that: the lower stripper
(16) other side in center is connected by a flexible connector (163) with the side sliding block (162).
8. a kind of mold automated closed-loop according to claim 6 adjusts processing unit (plant), it is characterised in that: the lower stripper
(16) it is equipped with one piece of lower die ejection block (164) close to the side of the side sliding block (162) on, and in the up stripper (15)
It is equipped with one piece of binder corresponding with lower die ejection block (164) and enters block (151).
9. a kind of mold automated closed-loop according to claim 4 adjusts processing unit (plant), it is characterised in that: the servo motor
(100) it is connected by a synchronous screw shell (102) with the adjustment bar (101).
10. a kind of mold automated closed-loop according to claim 9 adjusts processing unit (plant), it is characterised in that: the adjustment bar
(101) width range is 2mm~15mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820319270.2U CN208195412U (en) | 2018-03-08 | 2018-03-08 | A kind of mold automated closed-loop adjusting processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820319270.2U CN208195412U (en) | 2018-03-08 | 2018-03-08 | A kind of mold automated closed-loop adjusting processing unit (plant) |
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| Publication Number | Publication Date |
|---|---|
| CN208195412U true CN208195412U (en) | 2018-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820319270.2U Active CN208195412U (en) | 2018-03-08 | 2018-03-08 | A kind of mold automated closed-loop adjusting processing unit (plant) |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246892A (en) * | 2018-03-08 | 2018-07-06 | 东莞领益精密制造科技有限公司 | A kind of mold automated closed-loop adjusts processing unit (plant) |
| CN114393066A (en) * | 2022-01-04 | 2022-04-26 | 歌尔科技有限公司 | Stamping die |
-
2018
- 2018-03-08 CN CN201820319270.2U patent/CN208195412U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246892A (en) * | 2018-03-08 | 2018-07-06 | 东莞领益精密制造科技有限公司 | A kind of mold automated closed-loop adjusts processing unit (plant) |
| CN114393066A (en) * | 2022-01-04 | 2022-04-26 | 歌尔科技有限公司 | Stamping die |
| CN114393066B (en) * | 2022-01-04 | 2023-11-07 | 歌尔科技有限公司 | stamping die |
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