CN208195412U - A mold automatic closed-loop adjustment processing device - Google Patents

Abstract

The utility model discloses an automatic closed loop of mould adjusts processingequipment. The automatic closed-loop adjusting and processing device for the die comprises a stamping device, a cleaning machine, an online detection device, a laser welding machine, a blanking machine and an automatic packaging machine which are sequentially connected, wherein the stamping device is internally provided with a die and a servo motor which are mutually connected, and the servo motor can adjust the die; and the on-line detection equipment and the servo motor are connected with an analysis system. The utility model provides an automatic closed loop of mould adjusts processingequipment has adopted closed loop intelligence die control system to integrated on-line measuring, washing, laser welding and manipulator package manufacturing process can adjust stamping equipment in real time according to the testing result of product, has shortened the manufacturing cycle of product, has saved manpower and materials, and has increased the yields of product in batch production makes, accords with the demand to speed and quality in the big batch of product.

Description

A mold automatic closed-loop adjustment processing device

technical field

The utility model relates to the field of processing equipment, in particular to an automatic closed-loop adjustment processing device for molds.

Background technique

In traditional stamping manufacturing, a single process is basically used for manufacturing, that is, the processes of stamping, cleaning, welding, and packaging of the product are carried out independently of each other, and the quality and size of the stamped product are checked after manufacture. For detection, it is often taken off the production line for offline detection, rather than real-time detection. If there is a problem with the setting of the stamping equipment, the processing can be stopped and the stamping equipment can be properly adjusted according to the specific situation after the unqualified product is detected. In this way, it is necessary to establish a storage unit for each manufacturing unit, and each unit requires relevant operators to operate, and at the same time, a batch of unqualified products will be processed before the unqualified products are detected. On the one hand, the complexity of the processing process is high, which makes the product manufacturing cycle longer; on the other hand, it requires a lot of manpower and material resources, which increases the processing cost. In addition, it also increases the probability of bad batches of products. The need for speed and quality in high volumes of products.

Utility model content

In order to solve the above problems, the utility model provides an automatic closed-loop adjustment processing device for molds.

According to one aspect of the present invention, a mold automatic closed-loop adjustment processing device is provided, including stamping equipment, cleaning machine, online detection equipment, laser welding machine, blanking machine and automatic packaging machine connected in sequence, wherein the stamping equipment There is a mold and a servo motor connected to each other, and the servo motor can adjust the mold; and the online detection equipment and the servo motor are connected with an analysis system.

The mold automatic closed-loop adjustment processing device in the utility model adopts a closed-loop intelligent mold control system, and integrates on-line detection, cleaning, laser welding and manipulator packaging manufacturing processes, and can adjust the stamping equipment in real time according to the product detection results, shortening the production time. The manufacturing cycle saves manpower and material resources, and increases the yield rate of products in mass production, which meets the requirements for speed and quality in mass production of products.

In some embodiments, the mold is respectively provided with an upper mold base, an upper backing plate, an upper clamping plate, an upper back plate, an upper stripper plate, a lower stripper plate, a lower backing plate and a lower mold base from top to bottom. Thus, each component plate of the mold is set, and the specific structure of the mold is defined.

In some embodiments, the mold is provided with a vertical moving rod, and the moving rod is inserted into the upper backing plate, the upper clamping plate, the upper back plate and the upper stripper plate. Thereby, it is possible to install a suitable part on the bottom of the moving rod to push or indirectly push the product mounted on the mold, as well as to perform stamping work.

In some embodiments, a horizontal adjustment rod is connected to the servo motor, and the adjustment rod is inserted into the upper backing plate, and the end of the adjustment rod and the top end of the moving rod are both provided with corresponding inclined surfaces. Thus, the position of the adjusting rod can be moved horizontally by the rotation of the servo motor, so that the inclined surface at the end of the adjusting rod can contact the inclined surface at the top of the moving rod to push the moving rod to move in the vertical direction.

In some embodiments, the bottom end of the moving rod is provided with a punch, and the center of the lower stripper plate is provided with a cutting edge of the lower die, wherein the punch corresponds to the cutting edge of the lower die. Thus, the punch can be used to squeeze and push the product on the edge of the lower die, thereby adjusting the position of the product in the vertical direction, so as to facilitate the stamping process of the product.

In some embodiments, a knife is provided at the bottom of the moving rod, and a side push slider is provided on one side of the center of the lower stripper plate, wherein the bottom of the knife and the top of the side push slider are provided with corresponding inclined surface. Thus, the inserting knife can be used to squeeze and push the side push slider, so as to adjust the position of the product in the horizontal direction, so as to facilitate the stamping process of the product.

In some embodiments, the other side of the center of the lower stripper plate is connected with the side pushing slider through an elastic connecting piece. Thereby, when the side pushing slide block is not pressed and pushed by the insertion knife, it can automatically reset.

In some embodiments, a lower die ejector block is provided on the lower stripper plate near the side pushing slider, and a pressing material inlet corresponding to the lower die ejector block is provided on the upper stripper plate. piece. Thus, the product can be processed after being adjusted to an appropriate position.

In some embodiments, the servo motor is connected to the adjustment rod through a synchronous threaded sleeve. Thus, the connection mode between the servo motor and the adjustment rod can be set, so that the adjustment rod can be moved horizontally through the rotation of the servo motor conveniently.

In some embodiments, the width of the adjustment rod ranges from 2 mm to 15 mm. Thereby, the size of the corresponding portion can be set.

Description of drawings

Fig. 1 is the structural diagram of the mold automatic closed-loop adjustment processing device of the present utility model;

Fig. 2 is the structural drawing of the mold of one embodiment of the present utility model;

Fig. 3 is a structural diagram of a mold according to another embodiment of the present invention.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in further detail.

Fig. 1 schematically shows a mold automatic closed-loop adjustment processing device according to an embodiment of the present invention. As shown in Figure 1, the device includes stamping equipment 1, cleaning machine 2, online testing equipment 3, laser welding machine 4, blanking machine 5 and automatic packaging machine 6 and other processing equipment, among which the processing equipment is generally based on The above sequence is connected sequentially through a material belt, but the connection mode between individual equipment, such as the blanking machine 5 and the automatic packaging machine 6, is different, and finally forms an integrated automatic processing system, which can automatically complete the processing of the product. Processes such as stamping, cleaning, testing, laser welding, blanking and packaging.

A special mold 10 is fixedly arranged in the stamping equipment 1 for stamping the product, and a servo motor 100 is connected to the mold 10, wherein the servo motor 100 can control the special mold 10 to a certain extent, The product placed on the mold 10 can be properly adjusted and processed as required.

The online detection device 3 is also connected with an analysis system 7, and the analysis system 7 is connected with the servo motor 100 at the same time. The online detection device 3 can be equipment such as a camera device, which can detect the relevant parameters of the stamped product , and send the results to the analysis system 7, which is able to send a signal to the servo motor 100 to control its operation. Thus, the stamping equipment 1, cleaning machine 2, online testing equipment 3 and analysis system 7 together form a closed-loop intelligent mold control system, which can adjust the stamping equipment 1 in real time according to the product testing results.

When using the processing device in the utility model, after the product is loaded onto the material belt, the product will be transported to the stamping equipment 1 along with the material belt, and the product will be stamped by the stamping equipment 1; then the product will be processed Transported to the cleaning machine 2, the product is cleaned by the cleaning machine 2 to remove the debris and oil stains and other pollutants on the product caused by stamping; then, the product will be transported to the online detection equipment 3, and the on-line The detection device 3 detects its corresponding parameters, wherein the parameters of the detected product can be size, angle or flatness, etc.; the detected product will be transported to the laser welding machine 4 and subjected to laser welding processing, and then transported Blanking is carried out at the blanking machine 5, and automatic packaging is carried out after the blanking is carried out on the automatic packaging machine 6, thereby the entire processing flow of the product can be automatically completed.

Wherein, when the online detection equipment 3 detects the product, it can send the detected result to the analysis system 7, and after the analysis system 7 calculates and analyzes the detection result, if it is considered that the corresponding parameters of the detected product are unqualified, then It will send a signal to the servo motor 100 to make the servo motor 100 run to a certain extent, and to adjust and control the mold 10 connected to it to a certain extent, so as to properly adjust the processing effect on the product on the mold, so that the The parameters of the product after stamping are more in line with the requirements. Wherein, depending on the detected parameters of unqualified products, it is often necessary to design and select molds 10 with different adjustment effects to be set on the stamping equipment 1 .

Fig. 2 shows the structure of the mold of one embodiment of the present invention, the mold 10 in this embodiment can adjust the size of the product in the vertical direction. As shown in Figure 2, the mold 10 includes a plurality of plates, from top to bottom are an upper mold base 11, an upper backing plate 12, an upper clamping plate 13, an upper back plate 14, an upper stripping plate 15, and a lower stripping plate 16 , Lower backing plate 17 and lower mold base 18. And on mold 10, also be provided with a vertical moving rod 19, moving rod 19 is inserted in the upper backing plate 12, upper clamping plate 13, upper back plate 14 and upper stripping plate 15 from the center, wherein, the moving rod 19 The top is located in the upper backing plate 12, and the bottom end stretches out to the outside of the upper stripper plate 15.

The servo motor 100 is connected with a horizontal adjusting rod 101 through a synchronous threaded sleeve 102, wherein one end of the adjusting rod 101 is provided with threads and extends into the inside of the synchronous threaded sleeve 102, and the other end of the adjusting rod 101 Then it is inserted into the upper backing plate 12 , so that the servo motor 100 can be connected with the mold 10 . In addition, an inclined surface is provided at the end of the end of the adjustment rod 101 inserted into the upper backing plate 12 , and an inclined surface corresponding to the above-mentioned inclined surface is provided at the top of the moving rod 19 . When the servo motor 100 is running, it can drive the synchronous threaded sleeve 102 to run synchronously, so that the adjustment rod 101 moves in the horizontal direction, and the inclined surface at the end presses the inclined surface at the top of the moving rod 19, so that the moving rod 19 Move down vertically. Among them, when carrying out specific size design, the width of the adjusting rod 101 is generally selected in the range of 2 mm to 15 mm according to the size of the mold, while the width and other dimensions of the synchronous threaded sleeve 102 are based on the actual diameter of the servo motor mandrel selected. Make matching designs.

In this embodiment, the bottom end of the moving rod 19 is provided with a punch 191 that can be used for punching, and a lower die edge 161 is arranged at the center of the lower stripper plate 16, wherein the punch 191 and the lower die edge 161 corresponding to the position in the vertical direction.

When the product is on the mold 10, the movement of the servo motor 100 can make the moving rod 19 move in the vertical direction, and the punch 191 at the bottom will press the product to cooperate with the lower die on the lower stripping plate 16. The knife edge 161 can correct the bottom of the product, so as to adjust the size of the product in the vertical direction.

In actual use, some molds do not include all the above-mentioned plates, for example, there are only mold bases and upper splints, but no stripper plates and upper back plates, but as long as their general structure and working principle are similar, The corresponding structure in the utility model can be rationally designed and applied to the mold, so as to achieve the same or similar effects as in the utility model.

Fig. 3 shows the structure of the mold of another embodiment of the present invention, the mold 10 in this embodiment can adjust the size of the product in the horizontal direction. As shown in Figure 3, the general structure of the mold 10 in this embodiment, including the position and connection relationship of each plate, moving rod 19, servo motor 100, synchronous threaded sleeve 102 and adjusting rod 101, is the same as that in the previous embodiment. basically the same. The difference is that the bottom end of the moving rod 19 in the present embodiment is provided with an insertion knife 192, and an inclined surface is provided at the bottom of the insertion knife 192; Push the slider 162, and the top of the side push slider 162 is also provided with an inclined surface corresponding to the above-mentioned inclined surface. Wherein, the other side of the center of the lower stripping plate 16 is connected with the side pushing slider 162 through an elastic connecting piece 163, and the elastic connecting piece 163 may be an elastic screw provided with a spring or the like. In addition, a lower mold ejector block 164 is provided on the lower stripper plate 16 near the side pushing slide block 162, and a lower mold ejector block 164 is also provided on the upper stripper plate 15 vertically with the lower mold ejector block. 164 corresponds to the pressing material into the block 151.

When the product was positioned on the mold 10, the moving rod 19 could be moved vertically by the operation of the servo motor 100, and the inclined surface on the insertion knife 192 at its bottom pressed the inclined surface on the top of the side pushing slide block 162, so that The side pushing slide block 162 moves to a certain extent in the horizontal direction, thereby pushing the product to also move in the horizontal direction and deviate from the central part of the mold 10, so that the inserting knife 192 can cut the side of the product, so as to realize the product in the horizontal direction. Adjust the size of the product in the direction. And when carrying out adjustment processing, product also can be subjected to the clamping and fixing of pressing material input block 151 and lower die top material block 164 from both sides up and down, to guarantee the smooth progress of processing.

In addition to the mold for adjusting the height and width of the product in the above-mentioned embodiments, a suitable mold can also be designed and installed in the stamping equipment 1 according to other parameters of the product, such as the detection results of angle or flatness, etc. Properly adjust and process the product with the line detection equipment 3.

The mold automatic closed-loop adjustment processing device in the utility model adopts a closed-loop intelligent mold control system, and integrates online detection, cleaning, laser welding and manipulator packaging manufacturing process, and can adjust the stamping equipment in real time according to the detection results of the product. On the one hand, Since the use of the automatic adjustment system replaces the work of mold repairers, the frequency of downtime and mold repairs is reduced, and the integrated automatic processing also saves intermediate storage links and turnaround time, thereby greatly shortening the product manufacturing cycle, which was originally 3 The daily cycle can generally be shortened to 2 hours; on the other hand, automated production also saves a lot of manpower and material resources. For example, the production process that requires 6 people for each single process operation is only 2 hours after being integrated into an integrated automated processing line. If there are 20 production lines at the same time, the manpower of 80 people can be saved. At this time, the annual saving amount can reach 1 million, and the logistics and storage costs will also be greatly saved; in addition, the unqualified products can be corrected online in time The parameters can greatly increase the yield rate of products in mass production. It can be seen from this that the processing device can meet the requirements for speed and quality in the mass production of products.

What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.

Claims (10)

1. A mold automatic closed-loop adjustment processing device is characterized in that: it includes stamping equipment (1), cleaning machine (2), online testing equipment (3), laser welding machine (4), blanking machine ( 5) and an automatic packaging machine (6), wherein, there is a mold (10) and a servo motor (100) connected to each other in the stamping device (1), and the servo motor (100) can control the The mold (10) is adjusted; and the online detection equipment (3) and the servo motor (100) are both connected with an analysis system (7). 2. A mold automatic closed-loop adjustment processing device according to claim 1, characterized in that: the mold (10) is respectively provided with an upper mold base (11), an upper backing plate (12), and an upper mold base (12) from top to bottom. Splint (13), upper back plate (14), last stripper plate (15), following stripper plate (16), lower backing plate (17) and lower mold base (18). 3. A mold automatic closed-loop adjustment processing device according to claim 2, characterized in that: said mold (10) is provided with a vertical moving rod (19), and said moving rod (19) is inserted into In the upper backing plate (12), the upper clamping plate (13), the upper back plate (14) and the upper stripper plate (15). 4. A mold automatic closed-loop adjustment processing device according to claim 3, characterized in that: said servo motor (100) is connected with a horizontal adjustment rod (101), and said adjustment rod (101) is inserted into In the upper backing plate (12), the end of the adjusting rod (101) and the top end of the moving rod (19) are both provided with inclined surfaces corresponding to each other. 5. A mold automatic closed-loop adjustment processing device according to claim 4, characterized in that: the bottom end of the moving rod (19) is provided with a punch (191), and the bottom of the lower stripping plate (16) A lower die edge (161) is provided in the center, wherein the punch (191) corresponds to the lower die edge (161). 6. A mold automatic closed-loop adjustment processing device according to claim 4, characterized in that: the bottom end of the moving rod (19) is provided with a knife (192), and the lower stripping plate (16) A side pushing slider (162) is provided on one side of the center, wherein the bottom of the insertion knife (192) and the top of the side pushing slider (162) are both provided with corresponding inclined surfaces. 7. A mold automatic closed-loop adjustment processing device according to claim 6, characterized in that: the other side of the center of the lower stripping plate (16) is pushed through an elastic connecting piece (163) to the side Slide block (162) is connected. 8. A mold automatic closed-loop adjustment processing device according to claim 6, characterized in that: a lower mold is provided on the side of the lower stripping plate (16) close to the side push slider (162) Ejector block (164), and on described upper stripper plate (15), be provided with a pressing material entry block (151) corresponding with described lower mold ejector block (164). 9. The mold automatic closed-loop adjustment processing device according to claim 4, characterized in that: the servo motor (100) is connected to the adjustment rod (101) through a synchronous threaded sleeve (102). 10. The mold automatic closed-loop adjustment processing device according to claim 9, characterized in that: the width of the adjustment rod (101) ranges from 2 mm to 15 mm.