CN113560741A - Integrated inductor automatic feeding paint stripping optical screening machine - Google Patents

Integrated inductor automatic feeding paint stripping optical screening machine Download PDF

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Publication number
CN113560741A
CN113560741A CN202110969786.8A CN202110969786A CN113560741A CN 113560741 A CN113560741 A CN 113560741A CN 202110969786 A CN202110969786 A CN 202110969786A CN 113560741 A CN113560741 A CN 113560741A
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CN
China
Prior art keywords
inductor
paint stripping
rotary table
automatic feeding
pushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110969786.8A
Other languages
Chinese (zh)
Inventor
潘建福
冯荣超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Shitai Intelligent Equipment Co ltd
Original Assignee
Suzhou Shitai Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Shitai Intelligent Equipment Co ltd filed Critical Suzhou Shitai Intelligent Equipment Co ltd
Priority to CN202110969786.8A priority Critical patent/CN113560741A/en
Publication of CN113560741A publication Critical patent/CN113560741A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/80Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

Abstract

The invention discloses an integrated inductor automatic feeding paint stripping optical screening machine which comprises a first rotary table, wherein a plurality of rotatable jigs are arranged on the first rotary table; the feeding mechanism is arranged on one side of the first rotary table and used for feeding the inductors to a jig of the first rotary table in an aligned manner; the inductance paint stripping assembly is arranged above the first rotary table; the product pushing guide mechanism is arranged on one side of the first rotating disc; the second rotating disc is arranged on one side of the product pushing mechanism; the visual screening and detecting system is arranged on one side of the second turntable; the classifying and receiving mechanism is arranged on one side of the visual screening and detecting system and used for classifying and collecting the qualified products and the defective products through the second rotating disc.

Description

Integrated inductor automatic feeding paint stripping optical screening machine
Technical Field
The invention relates to an integrated inductor automatic feeding paint stripping optical screening machine.
Background
The inductance is in production process wire winding end back need to shell the lacquer operation to the pin position so that follow-up process operation, because of the product size is less, the last process supplied materials is unordered range bulk cargo, need arrange the processing to the inductance before shelling the lacquer operation, efficiency is lower, the process end often needs a large amount of manpowers to operate, cause the waste of productivity, and still need personnel to detect after shelling the lacquer operation to shell the lacquer quality, whether have the hourglass to shell, shell the lacquer size correct, very big influence production efficiency, cause the quality unstability and then cause the process cost to rise, thereby the actual production processing for the enterprise has brought a great deal of inconvenience.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the integrated automatic inductor feeding and paint stripping optical screening machine which is simple in structure, can automatically complete inductor feeding and paint stripping and collection of defective products and qualified products after visual inspection, is high in production efficiency and low in manufacturing cost, and meets the requirement of batch production.
In order to achieve the purpose, the invention adopts the technical scheme that: an integration inductance automatic feeding shells lacquer optical screening machine, includes:
the first turntable is provided with a plurality of rotatable jigs for bearing the inductor;
the feeding mechanism is arranged on one side of the first rotary table and used for feeding the inductors to a jig of the first rotary table in an aligned manner;
the inductance paint stripping assembly is arranged above the first rotary table and used for stripping paint of the inductance in the rotating jig with the inductance;
the product pushing guide mechanism is arranged on one side of the first rotating disc;
the second rotating disc is arranged on one side of the product pushing mechanism; the product pushing mechanism is used for sending the inductor subjected to paint stripping to a second rotary table;
the visual screening and detecting system is arranged on one side of the second turntable and is used for detecting whether the stripped paint is qualified or not through the inductance zone of the second turntable;
and the material distributing and receiving mechanism is arranged on one side of the visual screening detection system and is used for classifying and collecting the qualified products and the defective products through the second rotating disc.
Furthermore, four jigs which are distributed in a circular array by taking the first rotating disc as a center are arranged on the first rotating disc.
Further, the feeding mechanism comprises an automatic feeding disc of the inductor to be stripped, and an inductor grabbing assembly is arranged on the automatic feeding disc of the inductor to be stripped;
the inductance material grabbing assembly comprises a single-shaft linear module, and the single-shaft linear module is driven by a servo motor; but be equipped with lateral shifting's the material cylinder of getting on the unipolar sharp module, the bottom of getting the material cylinder is equipped with the vacuum chuck that can reciprocate, vacuum chuck with it still is equipped with buffer gear to get between the material cylinder.
Further, the inductance paint stripping assembly comprises a laser etching paint stripping machine and a laser etching machine protective cover positioned below the laser etching paint stripping machine; the laser carving paint stripping machine is arranged above the jig of the first rotary table.
Further, the product pushing and guiding mechanism comprises a pushing mechanism, an inductor automatic feeding disc after paint stripping and a guiding mechanism; the pushing mechanism is arranged above the first rotary table and comprises a pushing cylinder, and a pushing block for pushing the inductor is arranged on the pushing cylinder;
the automatic inductor feeding disc after paint stripping is arranged at the rear end of the pushing mechanism; the guide mechanism is arranged on the second rotary table and comprises a guide frame, a guide cylinder is arranged on the guide frame, a first guide block positioned on the second rotary table is arranged at the front end of the guide cylinder, a second guide block is arranged at the front end of the first guide block, and the second guide block is arranged on the guide frame.
Further, two visual inspection cameras are arranged in the visual screening and inspection system.
Furthermore, the material distributing and receiving mechanism comprises a material distributing support, and a qualified material box and an unqualified material box are arranged at the top of the material distributing support; the front ends of the qualified product box and the unqualified product box are provided with a plurality of nozzles positioned above the second turntable; the nozzle is arranged on the material distributing bracket and is controlled by a solenoid valve.
Furthermore, a static removing spray gun is arranged above the second rotary table and used for removing static for the second rotary table.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the integrated inductor automatic feeding paint stripping optical screening machine, automatic feeding arrangement, automatic paint stripping, visual screening of relevant sizes and appearances after paint stripping, automatic judgment of the final good products and defective products, automatic separation and material collection are achieved, the whole process is completed in a full-automatic mode, meanwhile, multi-station synchronous operation is adopted, the manufacturing process chain is shortened, the cost is effectively saved, the production efficiency is greatly improved, and the production and processing requirements of enterprises are met.
Drawings
The technical scheme of the invention is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism and an inductance paint stripping assembly in cooperation;
FIG. 3 is a schematic structural view of the pushing mechanism;
FIG. 4 is a schematic structural diagram of the guide mechanism, the second turntable, the visual screening and detecting system and the material distributing and receiving mechanism;
FIG. 5 is a schematic structural view of a guide mechanism;
wherein: the automatic feeding device comprises an automatic feeding disc 4 for the inductor to be stripped, a single-shaft linear module 7, a servo motor 8, a material taking cylinder 10, a vacuum chuck 11, a buffer mechanism 12, a jig 16, a laser engraving stripping machine 18, a laser engraving machine protective cover 20, a pushing cylinder 22, a material pushing block 23, an automatic feeding disc 25 for the inductor after stripping paint, a guide mechanism 26, a visual detection camera 27, a nozzle 32, an electromagnetic valve 35, a static removing spray gun 36, a first rotary disc 100, a feeding mechanism 200, a guide frame 260, a guide cylinder 261, a first guide block 262, a second guide block 263, an inductor stripping assembly 300, a product pushing guide mechanism 400, a second rotary disc 500, a visual screening detection system 600, a material distributing and receiving mechanism 700, a material distributing support 701, a qualified product material box 702 and an unqualified product material box 703.
Detailed Description
The invention is described in further detail below with reference to the figures and the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not to be construed as limiting the invention.
Referring to fig. 1-5, an integrated inductive automatic feeding paint stripping optical screening machine according to the present invention includes a first turntable 100, a feeding mechanism 200, an inductive paint stripping assembly 300, a product pushing guide mechanism 400, a second turntable 500, a visual screening and detecting system 600, and a material distributing and receiving mechanism 700; the first rotating disc 100 is provided with a plurality of rotatable jigs 16 for bearing inductors; the feeding mechanism 200 is arranged at one side of the first rotary table and used for feeding the inductors to the jigs 16 of the first rotary table 100 in an aligned manner; the inductor paint stripping assembly 300 is arranged above the first rotating disc 100 and is used for stripping paint from the inductor in the rotating jig with the inductor; the product pushing and guiding mechanism 400 is arranged on one side of the first rotating disc 100; the second turntable 500 is arranged on one side of the product pushing mechanism; the product pushing mechanism is used for sending the inductor subjected to paint stripping to a second rotary table;
in addition, the visual screening and detecting system 600 is arranged on one side of the second turntable and is used for detecting whether the electrical inductance area after paint stripping which is rotated by the second turntable is qualified or not; the classified material receiving mechanism 700 is arranged on one side of the visual screening and detecting system and used for classifying and collecting the qualified products and the unqualified products through a second rotating disc.
As a further preferred embodiment, the first rotating disk 100 is an index disk rotating in four stations, four jigs 16 distributed in a circular array with the first rotating disk 100 as a center are arranged on the first rotating disk 100, two rows of inductors can be placed on each jig 16, and each row of inductors includes three inductors.
As a further preferred embodiment, the feeding mechanism 200 includes an automatic feeding tray 4 for inductors to be stripped, the automatic feeding tray 4 for inductors to be stripped is used for automatically arranging and sorting the inductors to be stripped, and then sending out the feeding material, and the inductor grabbing component grabs the inductors sent out by the automatic feeding tray 4 for inductors to be stripped.
Specifically, the inductance material grabbing component comprises a single-shaft linear module 7, and the single-shaft linear module 7 is driven by a servo motor 8; the single-shaft linear module 7 is provided with a material taking cylinder 10 capable of moving transversely, and the bottom of the material taking cylinder 10 is provided with a vacuum chuck 11 capable of moving up and down; during operation, the material taking cylinder 10 transversely moves to the position of a material outlet of the automatic feeding disc 4 of the inductor to be stripped through the single-shaft linear module 7, and the material taking cylinder 10 drives the vacuum chuck 11 to move downwards to take out the inductor and then deliver the inductor to the jig 16 of the first rotating disc 100.
In addition, a buffer mechanism 12 is further arranged between the vacuum chuck 11 and the material taking cylinder 10, so that the buffer effect can be achieved when the vacuum chuck moves downwards to absorb the inductor.
As a further preferred embodiment, the inductance paint stripping assembly 300 comprises a laser etching paint stripping machine 18 and a laser etching machine protective cover 20 positioned below the laser etching paint stripping machine 18; during operation, first carousel will carry the tool of inductance to rotate to radium carving and shell lacquer machine 18 department and shell lacquer processing, still is equipped with radium carving machine protection casing 20 in the top of tool simultaneously for protection during radium carving operation.
As a further preferred embodiment, the product pushing and guiding mechanism 400 comprises a pushing mechanism, a stripped inductor automatic feeding tray 25 and a guiding mechanism 26; the pushing mechanism is arranged above the first rotating disc 100 and comprises a pushing cylinder 22, a pushing block 23 for pushing the inductor is arranged on the pushing cylinder 22, and one end of the pushing block 23 is L-shaped; when the first rotary table rotates to the pushing mechanism, the stripped inductors are driven by the pushing block 23 through the pushing cylinder 22 to be pushed into the stripped inductor automatic feeding disc 25, and the stripped inductor automatic feeding disc 25 feeds the inductors in an array to the second rotary table 500.
When the stripped inductor is sent to the second turntable 500, the inductor needs to go through a guide mechanism 26 for guiding, the guide mechanism 26 comprises a guide frame 260, a guide cylinder 261 is arranged on the guide frame, a first guide block 262 positioned on the second turntable is arranged at the front end of the guide cylinder, a second guide block 263 is arranged at the front end of the first guide block, and the second guide block 263 is transversely arranged on the guide frame; in operation, when the inductor is transferred to the second turntable, the lower end of the inductor is guided by the top of the second guide block 263, when the inductor is rotated by the second turntable, the upper end of the inductor is guided by the lower end of the first guide block 262 when the inductor is rotated, and finally the inductor is transferred to the visual screening and detecting system, wherein the height of the first guide block 262 on the second turntable can be moved up and down by the guide cylinder 261.
As a further preferred embodiment, the vision screening and inspecting system 600 has two vision inspection cameras 27 therein for performing two times of vision inspection on the stripped inductor, so as to determine the qualified product and the defective product.
As a further preferred embodiment, the material distributing and receiving mechanism 700 comprises a material distributing bracket 701, and a vertically arranged qualified material box 702 and a horizontally arranged unqualified material box 703 are arranged at the top of the material distributing bracket; the front ends of the qualified product box 702 and the unqualified product box 703 are provided with a plurality of nozzles 32 positioned above the second turntable 500; specifically, two nozzles 32 are arranged at the front end of the unqualified product box 703, and one nozzle 32 is arranged at the front end of the qualified product box; the nozzle 32 is arranged on the distribution frame 701 and is controlled via a solenoid valve 35.
In actual operation, the second turntable 500 drives the inductor after the visual screening detection to be sent to the material distributing and receiving mechanism 700; when the inductor is a defective product, the two nozzles blow the inductor of the defective product to the inside of the defective product box, and when the inductor is a qualified product, one nozzle blows the inductor of the qualified product to the inside of the qualified product box.
As a further preferred embodiment, a static discharge gun 36 is further disposed above the second turntable 500 for discharging static electricity to the second turntable 500.
The working process is as follows:
01. and placing the inductor to be stripped in the automatic feeding disc of the inductor to be stripped, and feeding the inductor to the inductor grabbing assembly by circular vibration/direct vibration of the automatic feeding disc of the inductor to be stripped.
02. The inductor is grabbed the material subassembly and is got and place in the tool of first carousel, and first carousel will load the tool of inductor and transfer to the inductor and shell lacquer subassembly department and shell the lacquer operation, and after the processing, first carousel will shell the inductance after the lacquer and transfer to push mechanism department.
03. The pushing mechanism conveys the inductor subjected to paint stripping to the inductor automatic feeding disc subjected to paint stripping, and the inductor conveyed out of the inductor automatic feeding disc subjected to paint stripping is conveyed to the second rotary table through the guide mechanism.
04. And the second turntable sends the stripped inductor to a visual screening and detecting system for photographing and screening to screen out qualified products and defective products.
05. And a nozzle in the material distributing and receiving mechanism blows qualified products and defective products into the qualified product box and the unqualified product box respectively.
The integrated inductor automatic feeding paint stripping optical screening machine provided by the invention realizes automatic feeding arrangement, automatic paint stripping, visual screening of relevant sizes and appearances after paint stripping, automatic judgment of defective products of final products, automatic separation and material collection of inductors, and is capable of completing the whole process in a full-automatic manner.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (8)

1. The utility model provides an integration inductance automatic feeding shells lacquer optical screening machine which characterized in that includes:
the first turntable is provided with a plurality of rotatable jigs for bearing the inductor;
the feeding mechanism is arranged on one side of the first rotary table and used for feeding the inductors to a jig of the first rotary table in an aligned manner;
the inductance paint stripping assembly is arranged above the first rotary table and used for stripping paint of the inductance in the rotating jig with the inductance;
the product pushing guide mechanism is arranged on one side of the first rotating disc;
the second rotating disc is arranged on one side of the product pushing mechanism; the product pushing mechanism is used for sending the inductor subjected to paint stripping to a second rotary table;
the visual screening and detecting system is arranged on one side of the second turntable and is used for detecting whether the stripped paint is qualified or not through the inductance zone of the second turntable;
and the material distributing and receiving mechanism is arranged on one side of the visual screening detection system and is used for classifying and collecting the qualified products and the defective products through the second rotating disc.
2. The integrated inductor automatic feeding paint stripping optical screening machine according to claim 1, characterized in that: and the first rotary disc is provided with four jigs which are distributed in a circular array by taking the first rotary disc as a center.
3. The integrated inductor automatic feeding paint stripping optical screening machine according to claim 1, characterized in that: the feeding mechanism comprises an automatic feeding disc of the inductor to be stripped, and an inductor grabbing assembly is arranged on the automatic feeding disc of the inductor to be stripped;
the inductance material grabbing assembly comprises a single-shaft linear module, and the single-shaft linear module is driven by a servo motor; but be equipped with lateral shifting's the material cylinder of getting on the unipolar sharp module, the bottom of getting the material cylinder is equipped with the vacuum chuck that can reciprocate, vacuum chuck with it still is equipped with buffer gear to get between the material cylinder.
4. The integrated inductor automatic feeding paint stripping optical screening machine according to claim 1, characterized in that: the inductance paint stripping assembly comprises a laser etching paint stripping machine and a laser etching machine protective cover positioned below the laser etching