CN206153889U - LED lamp tube plug assembly machine - Google Patents
LED lamp tube plug assembly machine Download PDFInfo
- Publication number
- CN206153889U CN206153889U CN201621216292.3U CN201621216292U CN206153889U CN 206153889 U CN206153889 U CN 206153889U CN 201621216292 U CN201621216292 U CN 201621216292U CN 206153889 U CN206153889 U CN 206153889U
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- CN
- China
- Prior art keywords
- plug
- assembly machine
- blanking
- support
- copper pin
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model provides a LED lamp tube plug assembly machine, includes the workstation, is equipped with the station carousel on the workstation, equidistantly on the station carousel is equipped with five at least end cap seats, is centering on the station carousel on the workstation and is being equipped with copper needle feeding mechanism, end cap feeding mechanism, rivet pressing mechanism and first unloading mechanism in proper order, they are corresponding with the position of end cap seat respectively, the end cap seat setting of being separated by between rivet pressing mechanism and the end cap feeding mechanism in addition. The utility model discloses originally the process of completion on the assembly line was accomplished on concentrating on a station carousel, the pay -off, the pressure is riveted and the unloading is all automized goes on, operating personnel only need overlap the line on the copper needle can, just can accomplish the work that the past needs a plurality of people to accomplish alone on an assembly machine, can reduce operating personnel's quantity widely, the wage cost is reduced, and simultaneously, the labor intensity of the operator can be reduced, the operation efficiency is improved, and the quality of products can be ensured, reduce the disability rate of product.
Description
Technical field
The utility model is related to the assembly equipment field of lamp assembly, more particularly to a kind of assembling of LED pipe plug
Machine.
Background technology
The assembling of LED pipe plug refers to load copper pin on Plastic cap, and set line is then carried out on copper pin, covers line
Copper pin is pressed after finishing, current assembling is assembled by hand using operative employee.The shortcoming of this processing method：
First, recruitment number remains high, and wage cost is high；2nd, production efficiency is low, and Qualified Products Rate is low.Therefore, one kind is needed badly
Solve the above problems for the assembly equipment of LED pipe plug.
Utility model content
The utility model is in order to solve above-mentioned technical problem, there is provided a kind of LED pipe plug assembly machine, the LED
Pipe plug assembly machine can realize semi-automation production, so as to reduce recruitment number, reduce wage cost, and improve production effect
Rate and Qualified Products Rate.
In order to realize the purpose of this utility model, the technical scheme for being adopted for：A kind of LED pipe plug assembling is provided
Machine, it is characterised in that：Including workbench, the workbench is provided with station turnplate, be equidistantly provided with the station turnplate to
Few five plug seats, are sequentially provided with copper pin feed mechanism, plug feed mechanism, press on the workbench around station turnplate
Mechanism and the first cutting agency, they are corresponding with the position of plug seat respectively, and pressure riveting mechanism and plug feed mechanism it
Between be separated by plug seat and arrange, wherein：
The plug seat is provided with the plug fixed bit being adapted with Plastic cap shape size, on the plug fixed bit
Copper pin hole is provided with corresponding position；
The copper pin feed mechanism includes copper pin vibrating disk and copper pin stock support, and the copper pin stock support is provided with phase
Mutually parallel feeding channel and thimble passage, the feeding channel is connected with copper pin vibrating disk, the thimble passage and plug seat
The position of upper copper pin hole is corresponding, and in the thimble passage thimble is movably provided with, and the thimble is connected with drive cylinder, institute
State between feeding channel and thimble passage it is vertical lead to have a pushing block passage, is movably provided with pushing block in the pushing block passage,
The pushing block is connected with drive cylinder, and the pushing block is provided with through hole, when pushing block is moved under feeding channel, through hole and feeding
Channel connection, when pushing block is moved under thimble passage, through hole and thimble channel connection.
Used as further improvement of the utility model, the plug feed mechanism includes plug vibrating disk and plug feeding
Frame, the plug stock support is provided with the plug feeding guide being connected with plug vibrating disk, sets on the plug feeding guide
Having can be connected with drive cylinder, the plug feeding guide along the scraping wings of plug feeding guide movement, the scraping wings
Front end be provided with can level and lifting moving feeding mechanical hand, the feeding mechanical hand is connected with drive cylinder；
Used as further improvement of the utility model, the pressure riveting mechanism includes the support that presses, and sets on the support that presses
There is the briquetting that liftable is moved, the briquetting is connected with hydraulic cylinder.
Used as further improvement of the utility model, first cutting agency includes blanking guide rail and blanking support, institute
State blanking support and be provided with rotatable blanking mechanical hand, the blanking mechanical hand is connected with drive cylinder.
Used as further improvement of the utility model, the bottom of the station turnplate is provided with for driving station turnplate to carry out
The indexing separator of rotation.
As further improvement of the utility model, also including testing agency and the plug seat corresponding with its position,
The testing agency is located between pressure riveting mechanism and the first cutting agency, for detecting whether copper pin presses in place.
Used as further improvement of the utility model, the testing agency includes detection support and is located on detection support
Sensor, the rational height of the sensor is higher than the top of plug seat.
As further improvement of the utility model, also including the second cutting agency and the plug corresponding with its position
Seat, second cutting agency is located at after the first cutting agency, and second cutting agency includes blanking guide rail and blanking
Frame, the blanking support is provided with rotatable blanking mechanical hand, and the blanking mechanical hand is connected with drive cylinder.
As further improvement of the utility model, before the corresponding plug seat of the copper pin feed mechanism one is additionally provided with
It is individual without the corresponding vacant plug seat of any mechanism.
As further improvement of the utility model, the pressure riveting mechanism also include be located at station turnplate lower section, and with pressure
The corresponding pressure block in block position.
The beneficial effects of the utility model are：The operation for originally completing on streamline is concentrated on one by the utility model
Complete on station turnplate, feeding, press and blanking is automated and carried out, operating personnel only need to carry out set line, one
Individual just can complete the work for needing multiple people just can complete on an assembly machine, can greatly reduce operator
The quantity of member, reduces wage cost, meanwhile, by the utility model, the labour intensity of operating personnel can be reduced, improve work
Efficiency, and the operation for automating can effectively ensure the quality of product, improve the stability of product, reduce scrapping for product
Rate.
Description of the drawings
Fig. 1 is the utility model overall structure diagram；
Fig. 2 is plug seat schematic diagram described in the utility model；
Fig. 3 is copper pin feed mechanism sectional view described in the utility model；
Fig. 4 is plug feed mechanism schematic diagram described in the utility model；
Fig. 5 is pressure riveting mechanism schematic diagram described in the utility model；
Fig. 6 is testing agency's schematic diagram described in the utility model；
Fig. 7 is the first cutting agency schematic diagram described in the utility model.
Specific embodiment
With reference to specific embodiment and accompanying drawing, the utility model is described in further detail.
As shown in figure 1, a kind of LED pipe plug assembly machine, including workbench, workbench is provided with station turnplate 100, work
Eight plug seats 110 are equidistantly provided with the rotating disk 100 of position, copper pin feeding is sequentially provided with around station turnplate 100 on workbench
Mechanism 10, plug feed mechanism 20, pressure riveting mechanism 30, testing agency 40, the first cutting agency 50 and the second cutting agency 60, it
It is corresponding with the position of plug seat 110 respectively, wherein, a plug is separated by between pressure riveting mechanism 30 and plug feed mechanism 20
Seat 110 is arranged, and the plug seat 110 is set line plug seat 110-1, and without any mechanism correspondence, set line plug seat 110-1 is operator
The set line station of member；Plug seat 110 before the corresponding plug seat 110 of copper pin feed mechanism 10 is corresponding without any mechanism
Vacant plug seat 110-2.
Operationally, operating personnel only need to be operated this assembly machine on set line station, and station turnplate 100 often completes one
Individual operation rotates a station, and copper pin feed mechanism 10 first is sent to copper pin on plug seat 110, then plug feed mechanism
Plastic cap is enclosed within plug seat 110 by 20, and then operating personnel carry out set line on copper pin, and then pressure riveting mechanism 30 enters to copper pin
Row presses, and whether the detection copper pin of testing agency 40 presses in place after the completion of pressing, and is sent by the first cutting agency 50 if qualified
Go out, it is unqualified, sent by the second cutting agency 60.
Each structure division of the present invention is described in detail below, it is specific as follows：
Station turnplate 100 is circular configuration, and the bottom of station turnplate 100 is provided with for driving station turnplate 100 to carry out turning
Dynamic indexing separator.
As shown in Fig. 2 plug seat 110 is provided with the plug fixed bit 111 being adapted with Plastic cap shape size, plug
Copper pin hole 112 is provided with corresponding position on fixed bit 111, Plastic cap can be mounted on plug fixed bit 111, and copper pin can be filled
In entering copper pin hole 112.
As shown in figure 3, copper pin feed mechanism 10 includes copper pin vibrating disk 11 and copper pin stock support 12, copper pin stock support
12 are provided with the feeding channel 13 and thimble passage 14 being parallel to each other, and feeding channel 13 is connected by flexible pipe with copper pin vibrating disk 11
Connect, thimble passage 14 is corresponding with the position of copper pin hole 112 on plug seat 110, and liftable is movably provided with thimble passage 14
Thimble 15, thimble 15 is connected with drive cylinder, between feeding channel 13 and thimble passage 14 it is vertical lead to have a pushing block passage 16,
It is provided with pushing block 17 in pushing block passage 16 horizontally moveablely, pushing block 17 is connected with drive cylinder, and pushing block 17 is provided with through hole 18, when
When pushing block 17 is moved under feeding channel 13, through hole 18 is connected with feeding channel 13, and copper pin is sent into feeding by copper pin vibrating disk 11
Passage 13, then copper pin fall in the through hole 18 of pushing block 17, pushing block 17 is moved on thimble passage 14, now through hole 18 and thimble
Passage 14 is connected, the action of thimble 15, by the copper pin roof fall in through hole 18 to copper pin hole 112.
As shown in figure 4, plug feed mechanism 20 includes plug vibrating disk 21 and plug stock support 22, plug stock support
22 are provided with the plug feeding guide 23 being connected with plug vibrating disk 21, and plug feeding guide 23 is provided with can be sent along plug
The scraping wings 24 of the material movement of guide rail 23, scraping wings 24 is connected with drive cylinder, and the front end of plug feeding guide 23 is provided with can level
And the feeding mechanical hand 25 of lifting moving, feeding mechanical hand 25 is connected with drive cylinder, and plug vibrating disk 21 send Plastic cap
To on plug feeding guide 23, then Plastic cap is pushed into scraping wings 24 front end of plug feeding guide 23, feeding mechanical hand
Plastic cap, by level and lifting action, is captured and is mounted on plug fixed bit 111 by 25.
As shown in figure 5, pressure riveting mechanism 30 includes press support 31 and pressure block 33, the support 31 that presses is provided with liftable shifting
Dynamic briquetting 32, briquetting 32 is connected with hydraulic cylinder, and pressure block 33 is located at the lower section of station turnplate 100, and with the position of briquetting 32
It is corresponding.While briquetting 32 is fallen, copper pin is pressed.
As shown in fig. 6, the sensor 42 that testing agency 40 includes detection support 41 and is located on detection support 41, sensor
Top of 42 rational height higher than plug seat 110.Sensor 42 is used to detect the height of copper pin, if the height of copper pin and modeling
The top of material plug is equal, then the product is certified products, is taken away by the first cutting agency 50；If the excessive height of copper pin,
Illustrate that the product is not pressed successfully, be defective work, the product will be taken away by the second cutting agency 60.
As shown in fig. 7, the first cutting agency 50 includes blanking guide rail 51 and blanking support 52, blanking support 52 is provided with can
The blanking mechanical hand 53 of rotation, blanking mechanical hand 53 is connected with drive cylinder, and blanking mechanical hand 53 passes through gripping and rotation process,
Product is removed from plug fixed bit 111, and is moved to the position of blanking guide rail 51, finished product is sent to by blanking guide rail 51
Basket.
The structure of the second cutting agency 60 is identical with the structure of the first cutting agency 50, and the second cutting agency 60 will fail
Product are sent to waste product basket.
In sum, the utility model makes actual sample and Jing is used for multiple times test such as specification and diagramatic content,
From in terms of the effect using test, provable the utility model can reach its desired purpose, and practical value is unquestionable.
Embodiment provided above is only used for convenient illustration the utility model, and any pro forma limit is not made to the utility model
System, any those of ordinary skill in the art, if carrying in the range of technical characteristic without departing from the utility model,
Using the Equivalent embodiments for locally changing done by the utility model disclosed technology content or modify, and without departing from this practicality
New technical characteristic content, still falls within the range of the utility model technical characteristic.
Claims (10)
1. a kind of LED pipe plug assembly machine, it is characterised in that：Including workbench, the workbench is provided with station turnplate, institute
State and be equidistantly provided with station turnplate at least five plug seats, be sequentially provided with copper pin around station turnplate on the workbench and send
Material mechanism, plug feed mechanism, pressure riveting mechanism and the first cutting agency, they are corresponding with the position of plug seat respectively, and
It is separated by a plug seat between pressure riveting mechanism and plug feed mechanism to arrange, wherein：
The plug seat is provided with the plug fixed bit being adapted with Plastic cap shape size, in phase on the plug fixed bit
Corresponding position is provided with copper pin hole；
The copper pin feed mechanism includes copper pin vibrating disk and copper pin stock support, and the copper pin stock support is provided with mutually flat
Capable feeding channel and thimble passage, the feeding channel is connected with copper pin vibrating disk, the thimble passage and copper on plug seat
The position of pin hole is corresponding, and in the thimble passage thimble is movably provided with, and the thimble is connected with drive cylinder, described to send
Between material passage and thimble passage it is vertical lead to have a pushing block passage, is movably provided with pushing block in the pushing block passage, it is described
Pushing block is connected with drive cylinder, and the pushing block is provided with through hole, when pushing block is moved under feeding channel, through hole and feeding channel
Connection, when pushing block is moved under thimble passage, through hole and thimble channel connection.
2. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：The plug feed mechanism bag
Plug vibrating disk and plug stock support are included, the plug stock support is provided with the plug feeding being connected with plug vibrating disk and leads
Rail, the plug feeding guide is provided with can be connected with drive along the scraping wings of plug feeding guide movement, the scraping wings
Take offence cylinder, the front end of the plug feeding guide be provided with can level and lifting moving feeding mechanical hand, the feeding mechanical hand
It is connected with drive cylinder.
3. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：The pressure riveting mechanism includes pressure
Riveting support, the support that presses is provided with the briquetting of liftable movement, and the briquetting is connected with hydraulic cylinder.
4. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：The first cutting agency bag
Blanking guide rail and blanking support are included, the blanking support is provided with rotatable blanking mechanical hand, the blanking mechanical hand connection
There is drive cylinder.
5. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：The bottom of the station turnplate
It is provided with the indexing separator for driving station turnplate to be rotated.
6. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：Also include testing agency and
The plug seat corresponding with its position, the testing agency is located between pressure riveting mechanism and the first cutting agency, for detecting copper
Whether pin presses in place.
7. a kind of LED pipe plug assembly machine according to claim 6, it is characterised in that：The testing agency includes inspection
The sensor surveyed support and be located on detection support, the rational height of the sensor is higher than the top of plug seat.
8. a kind of LED pipe plug assembly machine according to claim 6 or 7, it is characterised in that：Also include the second blanking machine
Structure and the plug seat corresponding with its position, second cutting agency is located at after the first cutting agency, under described second
Material mechanism includes blanking guide rail and blanking support, and the blanking support is provided with rotatable blanking mechanical hand, the blanking machine
Tool hand is connected with drive cylinder.
9. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：The copper pin feed mechanism phase
One is additionally provided with before corresponding plug seat without the corresponding vacant plug seat of any mechanism.
10. a kind of LED pipe plug assembly machine according to claim 1, it is characterised in that：The pressure riveting mechanism also includes
It is located at station turnplate lower section, and the pressure block corresponding with briquetting position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621216292.3U CN206153889U (en) | 2016-11-11 | 2016-11-11 | LED lamp tube plug assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621216292.3U CN206153889U (en) | 2016-11-11 | 2016-11-11 | LED lamp tube plug assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206153889U true CN206153889U (en) | 2017-05-10 |
Family
ID=58658188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621216292.3U Active CN206153889U (en) | 2016-11-11 | 2016-11-11 | LED lamp tube plug assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206153889U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189414A (en) * | 2018-01-02 | 2018-06-22 | 佛山电器照明股份有限公司 | A kind of reliable plug production system |
| CN108655685A (en) * | 2018-05-18 | 2018-10-16 | 芜湖优能自动化设备有限公司 | A kind of pump chamber copper sheathing pressure-mounting equipment convenient for feeding |
| CN109538984A (en) * | 2018-10-15 | 2019-03-29 | 浙江凯耀照明股份有限公司 | A kind of LED light charged and plug rapid installation device and method |
| CN109676378A (en) * | 2019-03-04 | 2019-04-26 | 衢州三丰金属制品有限公司 | A kind of LED lamp plug automatic assembling machine |
-
2016
- 2016-11-11 CN CN201621216292.3U patent/CN206153889U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189414A (en) * | 2018-01-02 | 2018-06-22 | 佛山电器照明股份有限公司 | A kind of reliable plug production system |
| CN108655685A (en) * | 2018-05-18 | 2018-10-16 | 芜湖优能自动化设备有限公司 | A kind of pump chamber copper sheathing pressure-mounting equipment convenient for feeding |
| CN109538984A (en) * | 2018-10-15 | 2019-03-29 | 浙江凯耀照明股份有限公司 | A kind of LED light charged and plug rapid installation device and method |
| CN109538984B (en) * | 2018-10-15 | 2020-05-29 | 浙江凯耀照明股份有限公司 | Device and method for quickly installing power supply and plug of LED lamp strip |
| CN109676378A (en) * | 2019-03-04 | 2019-04-26 | 衢州三丰金属制品有限公司 | A kind of LED lamp plug automatic assembling machine |
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