CN203853748U - Turnplate type automatic installing device for hexagonal gasket of car door hinge - Google Patents
Turnplate type automatic installing device for hexagonal gasket of car door hinge Download PDFInfo
- Publication number
- CN203853748U CN203853748U CN201420208136.7U CN201420208136U CN203853748U CN 203853748 U CN203853748 U CN 203853748U CN 201420208136 U CN201420208136 U CN 201420208136U CN 203853748 U CN203853748 U CN 203853748U
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- hex washer
- rotating disk
- stations
- turnplate
- automatic installation
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Abstract
The utility model relates to a turnplate type automatic installing device for a hexagonal gasket of a car door hinge. The device comprises a hexagonal-gasket vibration feeding mechanism, a double-shaft pneumatic manipulator, a second index table and multiple turnplate clamps, wherein the second index table is arranged at the center of a second turnplate bedplate, a second index panel is arranged at the upper end of the second index table and is annularly and evenly provided with 12 stations, and each of the 12 stations is provided with one corresponding turnplate clamp. By adopting the turnplate type automatic installing device for the hexagonal gasket of the car door hinge, automatic assembly of all parts of the hexagonal gasket in the installing process of a car door hinge assembly can be realized, only corresponding processing procedures need to be selected on a control panel during assembling, the flexibility is high, and the equipment vacancy rate is low; in addition, a visual inspection device with extremely high sensitivity is provided and can accurately screen and remove unqualified parts, the mixing phenomenon of qualified products and unqualified products is basically eradicated, the product quality is uniform, the product percent of pass is high, the production cost and the labor intensity are low, the assembly line cycle time is 9s/pcs, and the assembly efficiency is high.
Description
Technical field
The utility model relates to automotive field, relates in particular to a kind of Turntable type automobile hinge hex washer automatic installation apparatus.
Background technology
Automotive door hinge is used for the connection of vehicle body and car door, the general name of the parts that can turn round around the same axis of above-below direction and mutually combine, and the assembling of automotive door hinge assembly comprises the assembling of the hinge of motor body assembling, car door and connection vehicle body and car door.Traditional general employing of automotive door hinge assembly process manually completes, and the assembling form that traditional automotive door hinge general assembly line adopts unit line to arrange, each station adopts manual operation, this assembling line lacks automated job, waste time and energy, staff is many, labour intensity is large, inefficiency, production cost is high, do not adapt to large-tonnage Production requirement, and the product of producing relies on artificial experience mistake proofing completely, product percent of pass can not be guaranteed, qualified products and substandard product easily produce batch mixing phenomenon, cause car mass to have defect.Therefore, in order to reduce production cost, reduce labour intensity, improve productivity effect and economic benefit, and reduce fault rate, improve the qualification rate of product, a kind of Turntable type automobile hinge hex washer automatic installation apparatus of novel self-action need to be provided.
Utility model content
The purpose of this utility model is to overcome deficiency of the prior art, a kind of Turntable type automobile hinge hex washer automatic installation apparatus is provided, and this Turntable type automobile hinge hex washer automatic installation apparatus only need to be selected corresponding procedure on control panel, flexible degree is high, equipment vacancy rate is low, and be furnished with the high vision detection system of sensitivity, and can screen accurately blanking to defective, substantially stopped the batch mixing phenomenon of certified products defective works.
To achieve these goals, the utility model adopts following technical scheme:
A kind of Turntable type automobile hinge hex washer automatic installation apparatus, comprise hex washer vibration feeding mechanism, two axle Pneumatic manipulators, the second index table and a plurality of rotating disk fixture, described the second index table is located at the central authorities of the second rotating disk platen, the upper end of described the second index table is provided with the second calibration panel, on described the second calibration panel, annular is laid with 12 stations, and on 12 stations, each station is provided with corresponding rotating disk fixture; The outside of a described two axle Pneumatic manipulator station located therein is also positioned on described the second rotating disk platen, and described hex washer vibration feeding mechanism is located at a side of described two axle Pneumatic manipulators and is positioned at the outside of described the second rotating disk platen.
Further, described two axle Pneumatic manipulators comprise vertical supports, horizontal air cylinder, lift cylinder and the Pneumatic clamping jaw being fixed on the second rotating disk platen, described horizontal air cylinder is located at the top of vertical supports, one end of horizontal air cylinder is located in the upper end of described lift cylinder, and described Pneumatic clamping jaw is located at the lower end of lift cylinder.
Further, described hex washer vibration feeding mechanism involving vibrations riddle selects feeding device and groove type feeding track, and the feeding initiating terminal of described groove type feeding track is higher than feeding clearing end, and its inner surface is smooth.The hex washer that this hex washer vibration feeding mechanism screens vibrating disk after feeding device screening marshalling is sent into assigned address by groove type feeding track one by one.
Preferably, described the second calibration panel is round panel, on described the second calibration panel, is evenly equipped with two circle waist-shaped holes, and each waist-shaped hole in every circle waist-shaped hole is all between adjacent two stations.
Preferably, the outside of another station in 12 stations is also provided with vision inspection apparatus, described vision inspection apparatus is positioned on the first rotating disk platen, can automatically detect whether installation qualification of workpiece on station, if qualified, by robot, be placed on streamline conveyer belt, as defective, throw away in collecting receptacle.
Preferably, the corresponding station of described 12 stations is also respectively equipped with the first press, the second press, dish bearing pin correcting press, the first riveting machine, the second riveting machine and moment of torsion and detects machine, according to the operation of producing, they are arranged in to corresponding station, and automatically carry out corresponding assembly process.
Above-mentioned Turntable type automobile hinge hex washer automatic installation apparatus, its course of action is:
1, on control panel, select after corresponding procedure, hex washer vibration feeding mechanism is transported to assigned address by groove type feeding track after hex washer is screened to marshalling;
2, two axle Pneumatic manipulators adopt Pneumatic clamping jaw capture hex washer and be placed on the rotating disk fixture of corresponding station by the mating reaction of horizontal air cylinder and lift cylinder;
3, the second index table forwards the rotating disk fixture of putting hex washer well to next station;
4, vision inspection apparatus carries out vision-based detection by the workpiece of its corresponding station, automatically to detect whether installation qualification of workpiece on its station.
Turntable type automobile hinge hex washer automatic installation apparatus of the present utility model, can realize the Auto-mounting of each part of hex washer in automotive door hinge assembly installation process, during assembling, only need on control panel, select corresponding procedure, flexible degree is high, equipment vacancy rate is low, and it is furnished with the high vision inspection apparatus of sensitivity and can screens accurately blanking to defective, substantially stopped the batch mixing phenomenon of certified products defective works, the quality of product is unified and product percent of pass is high, production cost and labour intensity are low, assembly line beat 9s/pcs, efficiency of assembling is high.
Accompanying drawing explanation
Fig. 1 is Turntable type automobile hinge hex washer automatic installation apparatus structure schematic top plan view.
Fig. 2 is Turntable type automobile hinge hex washer automatic installation apparatus structural representation.
The specific embodiment
Below in conjunction with specific embodiment, the utility model is described in further detail.Should be understood that following examples are only for the utility model is described but not for limiting protection domain of the present utility model.
Embodiment
Turntable type automobile hinge hex washer automatic installation apparatus as shown in Figure 1-2, comprise hex washer vibration feeding mechanism 10, two axle Pneumatic manipulators 20, the second index table 30 and a plurality of rotating disk fixture 40, described the second index table 30 is located at the central authorities of the second rotating disk platen 50, the upper end of described the second index table 30 is provided with the second calibration panel 60, on described the second calibration panel 60, annular is laid with each station on 70,12 stations of 12 stations and is provided with corresponding rotating disk fixture 80; The outside of described two axle Pneumatic manipulator 20 station located therein is also positioned on described the second rotating disk platen 50, and described hex washer vibration feeding mechanism 10 is located at a side of described two axle Pneumatic manipulators 20 and is positioned at the outside of described the second rotating disk platen 50.
Further, described two axle Pneumatic manipulators 20 comprise vertical supports 204, horizontal air cylinder 201, lift cylinder 202 and the Pneumatic clamping jaw 203 being fixed on the second rotating disk platen 50, described horizontal air cylinder 201 is located at the top of vertical supports 204, one end of horizontal air cylinder 201 is located in the upper end of described lift cylinder 202, and described Pneumatic clamping jaw 203 is located at the lower end of lift cylinder 202.
Further, described hex washer vibration feeding mechanism 10 involving vibrations riddles select feeding device 101 and groove type feeding track 102, and the feeding initiating terminal 103 of described groove type feeding track is higher than feeding clearing end 104, and its inner surface is smooth.The hex washer that this hex washer vibration feeding mechanism screens vibrating disk after feeding device screening marshalling is sent into assigned address by groove type feeding track one by one.
Preferably, described the second calibration panel 60 is round panel, on described the second calibration panel, is evenly equipped with two circle waist-shaped holes 601, and each waist-shaped hole in every circle waist-shaped hole is all between adjacent two stations.
Preferably, the outside of another station in 12 stations is also provided with vision inspection apparatus (not shown), described vision inspection apparatus is positioned on the first rotating disk platen, can automatically detect whether installation qualification of workpiece on station, if qualified, by robot, be placed on streamline conveyer belt, as defective, throw away in collecting receptacle.
Preferably, the corresponding station of described 12 stations is also respectively equipped with the first press, the second press, dish bearing pin correcting press, the first riveting machine, the second riveting machine and moment of torsion and detects machine (above-mentioned parts are not shown), according to the operation of producing, they are arranged in to corresponding station, and automatically carry out corresponding assembly process.
Above-mentioned Turntable type automobile hinge hex washer automatic installation apparatus, its course of action is:
1, on control panel, select after corresponding procedure, hex washer vibration feeding mechanism is transported to assigned address by groove type feeding track after hex washer is screened to marshalling;
2, two axle Pneumatic manipulators adopt Pneumatic clamping jaw capture hex washer and be placed on the rotating disk fixture of corresponding station by the mating reaction of horizontal air cylinder and lift cylinder;
3, the second index table forwards the rotating disk fixture of putting hex washer well to next station;
4, vision inspection apparatus carries out vision-based detection by the workpiece of its corresponding station, automatically to detect whether installation qualification of workpiece on its station.
Turntable type automobile hinge hex washer automatic installation apparatus of the present utility model, can realize the Auto-mounting of each part of hex washer in automotive door hinge assembly installation process, during assembling, only need on control panel, select corresponding procedure, flexible degree is high, equipment vacancy rate is low, and it is furnished with the high vision inspection apparatus of sensitivity and can screens accurately blanking to defective, substantially stopped the batch mixing phenomenon of certified products defective works, the quality of product is unified and product percent of pass is high, production cost and labour intensity are low, assembly line beat 9s/pcs, efficiency of assembling is high.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all can, under spirit of the present utility model and category, modify or change above-described embodiment.Therefore, have in technical field under such as and conventionally know that the knowledgeable modifies or changes not departing from all equivalences that complete under spirit that the utility model discloses and technological thought, must be contained by claim of the present utility model.
Claims (6)
1. a Turntable type automobile hinge hex washer automatic installation apparatus, it is characterized in that, comprise hex washer vibration feeding mechanism, two axle Pneumatic manipulators, the second index table and a plurality of rotating disk fixture, described the second index table is located at the central authorities of the second rotating disk platen, the upper end of described the second index table is provided with the second calibration panel, on described the second calibration panel, annular is laid with 12 stations, and on 12 stations, each station is provided with corresponding rotating disk fixture; The outside of a described two axle Pneumatic manipulator station located therein is also positioned on described the second rotating disk platen, and described hex washer vibration feeding mechanism is located at a side of described two axle Pneumatic manipulators and is positioned at the outside of described the second rotating disk platen.
2. Turntable type automobile hinge hex washer automatic installation apparatus as claimed in claim 1, it is characterized in that, described two axle Pneumatic manipulators comprise vertical supports, horizontal air cylinder, lift cylinder and the Pneumatic clamping jaw being fixed on the second rotating disk platen, described horizontal air cylinder is located at the top of vertical supports, one end of horizontal air cylinder is located in the upper end of described lift cylinder, and described Pneumatic clamping jaw is located at the lower end of lift cylinder.
3. Turntable type automobile hinge hex washer automatic installation apparatus as claimed in claim 1, it is characterized in that, described hex washer vibration feeding mechanism involving vibrations riddle selects feeding device and groove type feeding track, the feeding initiating terminal of described groove type feeding track is higher than feeding clearing end, and its inner surface is smooth; The hex washer that this hex washer vibration feeding mechanism screens vibrating disk after feeding device screening marshalling is sent into assigned address by groove type feeding track one by one.
4. Turntable type automobile hinge hex washer automatic installation apparatus as claimed in claim 1, it is characterized in that, described the second calibration panel is round panel, on described the second calibration panel, is evenly equipped with two circle waist-shaped holes, and each waist-shaped hole in every circle waist-shaped hole is all between adjacent two stations.
5. the Turntable type automobile hinge hex washer automatic installation apparatus as described in as arbitrary in claim 1-4, is characterized in that, the outside of another station in 12 stations is also provided with vision inspection apparatus, and described vision inspection apparatus is positioned on the first rotating disk platen.
6. the Turntable type automobile hinge hex washer automatic installation apparatus as described in as arbitrary in claim 1-4, it is characterized in that, the corresponding station of described 12 stations is also respectively equipped with the first press, the second press, dish bearing pin correcting press, the first riveting machine, the second riveting machine and moment of torsion and detects machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420208136.7U CN203853748U (en) | 2014-04-25 | 2014-04-25 | Turnplate type automatic installing device for hexagonal gasket of car door hinge |
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CN201420208136.7U CN203853748U (en) | 2014-04-25 | 2014-04-25 | Turnplate type automatic installing device for hexagonal gasket of car door hinge |
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CN201420208136.7U Expired - Fee Related CN203853748U (en) | 2014-04-25 | 2014-04-25 | Turnplate type automatic installing device for hexagonal gasket of car door hinge |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105269312A (en) * | 2015-10-30 | 2016-01-27 | 姚根法 | Gas spring piston assembling machine |
CN105965230A (en) * | 2016-07-18 | 2016-09-28 | 苏州市吴中区胥口广博模具加工厂 | Turntable mechanism of electronic drain valve element assembling machine |
CN105965221A (en) * | 2016-06-13 | 2016-09-28 | 芜湖精锋园林机械科技有限公司 | Double-faced clamping-connection type electric chain saw tool machining device |
CN106271557A (en) * | 2016-08-31 | 2017-01-04 | 浙江长兴金太阳电源有限公司 | A kind of accumulator protection valve assembly equipment |
CN106782008A (en) * | 2016-12-22 | 2017-05-31 | 北京华航唯实机器人科技有限公司 | A kind of industrial robot teaching station |
CN107398702A (en) * | 2017-08-14 | 2017-11-28 | 昆山斯比得自动化设备有限公司 | A kind of ejector pin Intelligent assembly equipment |
CN109663861A (en) * | 2019-02-21 | 2019-04-23 | 苏州凌创电子系统有限公司 | Sensor pin sleeve riveting device |
CN115179110A (en) * | 2022-07-06 | 2022-10-14 | 武汉东焊汽车装备有限公司 | Full-rotation tool clamp |
-
2014
- 2014-04-25 CN CN201420208136.7U patent/CN203853748U/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105269312A (en) * | 2015-10-30 | 2016-01-27 | 姚根法 | Gas spring piston assembling machine |
CN105965221A (en) * | 2016-06-13 | 2016-09-28 | 芜湖精锋园林机械科技有限公司 | Double-faced clamping-connection type electric chain saw tool machining device |
CN105965221B (en) * | 2016-06-13 | 2018-05-15 | 芜湖精锋园林机械科技有限公司 | A kind of two-sided clamping interconnection system electric chain saw tool processing unit (plant) |
CN105965230A (en) * | 2016-07-18 | 2016-09-28 | 苏州市吴中区胥口广博模具加工厂 | Turntable mechanism of electronic drain valve element assembling machine |
CN106271557A (en) * | 2016-08-31 | 2017-01-04 | 浙江长兴金太阳电源有限公司 | A kind of accumulator protection valve assembly equipment |
CN106782008A (en) * | 2016-12-22 | 2017-05-31 | 北京华航唯实机器人科技有限公司 | A kind of industrial robot teaching station |
CN107398702A (en) * | 2017-08-14 | 2017-11-28 | 昆山斯比得自动化设备有限公司 | A kind of ejector pin Intelligent assembly equipment |
CN107398702B (en) * | 2017-08-14 | 2019-03-15 | 昆山斯比得自动化设备有限公司 | A kind of ejector pin Intelligent assembly equipment |
CN109663861A (en) * | 2019-02-21 | 2019-04-23 | 苏州凌创电子系统有限公司 | Sensor pin sleeve riveting device |
CN109663861B (en) * | 2019-02-21 | 2024-01-23 | 苏州凌创电子系统有限公司 | Riveting device for pin sleeve of sensor |
CN115179110A (en) * | 2022-07-06 | 2022-10-14 | 武汉东焊汽车装备有限公司 | Full-rotation tool clamp |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141001 Termination date: 20190425 |