CN203471310U - Automatic turntable-type assembly device for automobile door hinge assembly - Google Patents

Automatic turntable-type assembly device for automobile door hinge assembly Download PDF

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Publication number
CN203471310U
CN203471310U CN201320468022.1U CN201320468022U CN203471310U CN 203471310 U CN203471310 U CN 203471310U CN 201320468022 U CN201320468022 U CN 201320468022U CN 203471310 U CN203471310 U CN 203471310U
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China
Prior art keywords
rotating disk
automatic
station
assembly
hinge assembly
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Expired - Lifetime
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CN201320468022.1U
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Chinese (zh)
Inventor
张斌
戴征毅
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Shanghai Edscha Machinery Co Ltd
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Shanghai Edscha Machinery Co Ltd
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Priority to CN201320468022.1U priority Critical patent/CN203471310U/en
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Abstract

The utility model belongs to the technical field of machinery, and particularly discloses an automatic turntable-type assembly device for an automobile door hinge vehicle assembly. The automatic turntable-type assembly device for the automobile door hinge vehicle assembly comprises a vision detection device, a frame, an automatic screwing machine, a robot, and a marking machine, wherein a turntable is matched with a plurality of clamps; different products can be machined only by replacing corresponding clamps, which is achieved by selecting corresponding machining programs on a control panel; the flexibility degree is high, and the equipment idleness rate is low; the vision detecting system with very high accuracy is arranged to accurately screen and unload unqualified workpiece, so that the phenomenon of material mixing is basically eliminated; only one worker is required to manually place the vehicle part and the screw to the clamp and to press the start button; the labor intensity is low, the human resource cost is low; the assembly line rate is 9 s/pcs; the assembly efficiency is high; the production requirement of a company can be accomplished in advance.

Description

A kind of automatic assembling apparatus of Turntable type automobile hinge assembly
Technical field
The utility model relates to field of mechanical technique, specifically a kind of automatic assembling apparatus of Turntable type automobile hinge assembly.
Background technology
Traditional automobile zero gate hinge general assembly line adopts the form of unit line, and each station adopts manual operations, and each workman is responsible for a station, so just needs 3 bit manipulation works, need to spend a large number of Manpower resource cost of company.And production efficiency is low, labour intensity is large, and the product of producing relies on artificial experience mistake proofing completely, and product percent of pass can not be guaranteed, and certified products defective work easily produces batch mixing phenomenon, client's complaint.
Summary of the invention
The utility model is for overcoming the deficiencies in the prior art, adopt semi-automatic assembly line, semi-automatic assembly line adopts rotating disk form, only needs 1 staff frock body part, car door part and electrophoresis stop tab, and semi-finished product are pressed into fixture, all the other operations realize automation, comprise visual inspection, lock-screw, workpiece replaces between fixture, marking, rolls off the production line and sorts certified products defective work.
For achieving the above object, design a kind of automatic assembling apparatus of Turntable type automobile hinge assembly, comprise vision inspection apparatus, frame, automatic tapping machine, robot, marking machine, it is characterized in that: frame is provided with rotating disk platen, the central authorities of rotating disk platen are provided with rotary indexing table, the upper end of described rotary indexing table is positioned at the top of rotating disk platen, the below that rotating disk platen is positioned at rotating disk platen is run through in the lower end of rotary indexing table, the upper end of rotary indexing table is connected with calibration panel, on calibration panel, annular is laid with 6 stations, on 6 stations, be respectively equipped with rotating disk fixture, be positioned on the rotating disk platen in the second station, the 3rd station and the 5th station outside and be respectively equipped with vision inspection apparatus, automatic tapping machine and marking machine, a side that is positioned at frame is provided with robot.
The rear end of described automatic tapping machine is provided with lift cylinder.
One side of described marking machine is connected with another lift cylinder.
The lower end of described frame is provided with Shockproof base.
Described rotating disk platen is square panel.
Compared with the existing technology, a supporting fixture of overpaying of rotating disk, processes different products and only need change corresponding fixture the utility model, selects corresponding procedure on control panel, and flexible degree is high, and equipment vacancy rate is low; Be furnished with the high vision detection system of sensitivity, can screen accurately blanking to defective, substantially stopped batch mixing phenomenon; Only need 1 people to put by hand body part, screw to fixture, then press start button, labour intensity is low, and cost of human resources is low; Assembly line beat 9s/pcs, efficiency of assembling is high, can complete in advance company's output requirement.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model structure top view.
Referring to Fig. 1, Fig. 2,1 is frame, and 2 is Shockproof base, and 3 is rotating disk platen, 4 is vision inspection apparatus, and 5 is rotating disk fixture, and 6 is automatic tapping machine, and 7 is marking machine, and 8 is calibration panel, 9 is robot, and 10 is rotary indexing table, and 11 is lift cylinder, and 12 is another lift cylinder.
The specific embodiment
With reference to the accompanying drawings the utility model is described further below.
As Fig. 1, shown in Fig. 2, frame 1 is provided with rotating disk platen 3, the central authorities of rotating disk platen 3 are provided with rotary indexing table 10, the upper end of described rotary indexing table 10 is positioned at the top of rotating disk platen 3, and the below that rotating disk platen 3 is positioned at rotating disk platen 3 is run through in the lower end of rotary indexing table 10, and the upper end of rotary indexing table 10 is connected with calibration panel 8, on calibration panel 8, annular is laid with 6 stations, on 6 stations, is respectively equipped with rotating disk fixture 5; Be positioned on the rotating disk platen 3 in the second station, the 3rd station and the 5th station outside and be respectively equipped with vision inspection apparatus 4, automatic tapping machine 6 and marking machine 7; A side that is positioned at frame 1 is provided with robot 9.
The rear end of automatic tapping machine 6 is provided with lift cylinder 11.
One side of marking machine 7 is connected with another lift cylinder 12.
The lower end of frame 1 is provided with Shockproof base 2.
Rotating disk platen 3 is square panel.
Embodiment 1:
When producing upper hinge, the first station: operative employee is loaded to body part semi-finished product, car door part semi-finished product and electrophoresis stop tab in rotating disk fixture 5, proceeds to next station; The second station: vision inspection apparatus 4 detects whether installation qualification of part on stations, qualifiedly proceeds to next station, defectively reports to the police, and waits for that operative employee carries out troubleshooting; The 3rd station: lift cylinder 11 is controlled automatic tapping machine 6 and moved downwards, and automatic tapping machine 6 carries out screw tightening work, after completing, lift cylinder 11 is controlled upwards action of automatic tapping machine 6, proceeds to next station; The 4th station: robot 9 is placed as assigned address by the workpiece in rotating disk fixture 5, places Hou, robot 5 and resets, and proceeds to next station; The 5th station: another lift cylinder 12 is controlled marking machine 7 and moved downwards, and marking machine 7 starts mark work, after completing, another lift cylinder 12 is controlled upwards action of marking machine 7, proceeds to next station; The 6th station: robot 9 moves to after assigned address, picks up the workpiece assembling, if part is qualified, workpiece is positioned on streamline conveyer belt, if part is defective, still arrives collecting receptacle, and robot 9 resets.
Embodiment 2:
When producing lower hinge, the first station: operative employee is loaded to body part semi-finished product and car door part semi-finished product in rotating disk fixture 5, proceeds to next station; The second station: vision inspection apparatus 4 detects whether installation qualification of part on stations, qualifiedly proceeds to next station, defectively reports to the police, and waits for that operative employee carries out troubleshooting; The 3rd station: lift cylinder 11 is controlled automatic tapping machine 6 and moved downwards, and automatic tapping machine 6 carries out screw tightening work, after completing, lift cylinder 11 is controlled upwards action of automatic tapping machine 6, proceeds to next station; The 4th station: robot 9 is placed as assigned address by the workpiece in rotating disk fixture 5, places Hou, robot 5 and resets, and proceeds to next station; The 5th station: another lift cylinder 12 is controlled marking machine 7 and moved downwards, and marking machine 7 starts mark work, after completing, another lift cylinder 12 is controlled upwards action of marking machine 7, proceeds to next station; The 6th station: robot 9 moves to after assigned address, picks up the workpiece assembling, if part is qualified, workpiece is positioned on streamline conveyer belt, if part is defective, still arrives collecting receptacle, and robot 9 resets.

Claims (5)

1. the automatic assembling apparatus of a Turntable type automobile hinge assembly, comprise vision inspection apparatus, frame, automatic tapping machine, robot, marking machine, it is characterized in that: frame (1) is provided with rotating disk platen (3), the central authorities of rotating disk platen (3) are provided with rotary indexing table (10), the upper end of described rotary indexing table (10) is positioned at the top of rotating disk platen (3), the below that rotating disk platen (3) is positioned at rotating disk platen (3) is run through in the lower end of rotary indexing table (10), the upper end of rotary indexing table (10) is connected with calibration panel (8), the upper annular of calibration panel (8) is laid with 6 stations, on 6 stations, be respectively equipped with rotating disk fixture (5), be positioned on the rotating disk platen (3) in the second station, the 3rd station and the 5th station outside and be respectively equipped with vision inspection apparatus (4), automatic tapping machine (6) and marking machine (7), a side that is positioned at frame (1) is provided with robot (9).
2. the automatic assembling apparatus of a kind of Turntable type automobile hinge assembly according to claim 1, is characterized in that: the rear end of described automatic tapping machine (6) is provided with lift cylinder (11).
3. the automatic assembling apparatus of a kind of Turntable type automobile hinge assembly according to claim 1, is characterized in that: a side of described marking machine (7) is connected with another lift cylinder (12).
4. the automatic assembling apparatus of a kind of Turntable type automobile hinge assembly according to claim 1, is characterized in that: the lower end of described frame (1) is provided with Shockproof base (2).
5. the automatic assembling apparatus of a kind of Turntable type automobile hinge assembly according to claim 1, is characterized in that: described rotating disk platen (3) is square panel.
CN201320468022.1U 2013-08-01 2013-08-01 Automatic turntable-type assembly device for automobile door hinge assembly Expired - Lifetime CN203471310U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320468022.1U CN203471310U (en) 2013-08-01 2013-08-01 Automatic turntable-type assembly device for automobile door hinge assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320468022.1U CN203471310U (en) 2013-08-01 2013-08-01 Automatic turntable-type assembly device for automobile door hinge assembly

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308530A (en) * 2014-10-14 2015-01-28 浙江工业大学 Vision detection-based isolator star wheel automated assembly device
CN105014370A (en) * 2014-04-25 2015-11-04 上海阿爱姆电器有限公司 Three-rotating-disc type assembling device for automobile door hinge assembly
CN105083977A (en) * 2014-05-14 2015-11-25 泰科电子(上海)有限公司 Automatic distribution equipment
CN106272439A (en) * 2016-10-17 2017-01-04 上汽大众汽车有限公司 A kind of instrumental panel localization method and instrumental panel mechanical hand
CN106475773A (en) * 2015-08-28 2017-03-08 泰科电子(上海)有限公司 Automatic setup system and method
CN106994697A (en) * 2017-04-28 2017-08-01 广州瑞松北斗汽车装备有限公司 Vision-based detection hinge automatic installation mechanism
CN107585226A (en) * 2017-07-19 2018-01-16 宁波易拓智谱机器人有限公司 A kind of intelligent assemble method of automobile door plate
CN107900765A (en) * 2017-11-22 2018-04-13 广东利迅达机器人系统股份有限公司 A kind of primary and secondary fixture loading and unloading equipment and its application method with robot
CN108367401A (en) * 2015-12-10 2018-08-03 索尼公司 Assemble equipment and its control method
CN109500591A (en) * 2018-11-06 2019-03-22 智车优行科技(上海)有限公司 The assembly system and assembly method and production line of view-based access control model positioning
CN115179110A (en) * 2022-07-06 2022-10-14 武汉东焊汽车装备有限公司 Full-rotation tool clamp

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014370A (en) * 2014-04-25 2015-11-04 上海阿爱姆电器有限公司 Three-rotating-disc type assembling device for automobile door hinge assembly
CN105083977A (en) * 2014-05-14 2015-11-25 泰科电子(上海)有限公司 Automatic distribution equipment
US10363581B2 (en) 2014-05-14 2019-07-30 Tyco Electronics (Shanghai) Co. Ltd. Automatic distributing equipment
CN104308530B (en) * 2014-10-14 2016-09-14 浙江工业大学 The isolator star-wheel Automated assembly device of view-based access control model detection
CN104308530A (en) * 2014-10-14 2015-01-28 浙江工业大学 Vision detection-based isolator star wheel automated assembly device
CN106475773A (en) * 2015-08-28 2017-03-08 泰科电子(上海)有限公司 Automatic setup system and method
CN106475773B (en) * 2015-08-28 2019-06-14 泰科电子(上海)有限公司 Automatic setup system and method
CN108367401A (en) * 2015-12-10 2018-08-03 索尼公司 Assemble equipment and its control method
CN108367401B (en) * 2015-12-10 2021-02-02 索尼公司 Assembling apparatus and control method thereof
CN106272439A (en) * 2016-10-17 2017-01-04 上汽大众汽车有限公司 A kind of instrumental panel localization method and instrumental panel mechanical hand
CN106994697A (en) * 2017-04-28 2017-08-01 广州瑞松北斗汽车装备有限公司 Vision-based detection hinge automatic installation mechanism
CN107585226A (en) * 2017-07-19 2018-01-16 宁波易拓智谱机器人有限公司 A kind of intelligent assemble method of automobile door plate
CN107585226B (en) * 2017-07-19 2020-02-07 宁波易拓智谱机器人有限公司 Intelligent assembling method for automobile door plate
CN107900765A (en) * 2017-11-22 2018-04-13 广东利迅达机器人系统股份有限公司 A kind of primary and secondary fixture loading and unloading equipment and its application method with robot
CN109500591A (en) * 2018-11-06 2019-03-22 智车优行科技(上海)有限公司 The assembly system and assembly method and production line of view-based access control model positioning
CN115179110A (en) * 2022-07-06 2022-10-14 武汉东焊汽车装备有限公司 Full-rotation tool clamp

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