Assembling and welding equipment
Technical field
The present invention relates to assembly welding technical field, specifically, relate to a kind of automatic assembling and welding equipment.
Background technology
Assembling product and Product jointing are particularly important in product manufacturing process, and a lot of products have welded finished product again by first assembling, and these two processes will need a lot of manpower and materials.Prior art otherwise time adopt manpower that product is assembled and welded, just assembling must be separated and carries out with welding, obviously, first kind of way is inefficiency not only, easily there is substandard product, increase labour cost, and omnidistance manual operation also may bring potential safety hazard to operating personnel; Although the second way has been simplified manual operation relatively, but be difficult to reach high efficiency requirement.By this, provide a kind of equipment that can realize automatic assembling and welding to seem necessary.
Summary of the invention
The object of the invention is to overcome in prior art that assembling and welding equipment are difficult to realize the deficiency of full-automation and a kind of assembling and the welding equipment that provide.
The present invention solves the technical scheme that prior art problem adopts: it comprises:
Rotating-table apparatus, described rotating-table apparatus comprises rotating disk and is arranged on rotating disk the auxiliary fixture for place work piece;
The first automatic charging device, described the first automatic charging device is positioned at the first side of described rotating-table apparatus, it comprises the first workbench, be arranged on the first workbench a plurality of for place the first workpiece the first tool, be arranged at the first feeding station on the first workbench, for described the first tool circulation being pushed into the first controlling organization and first manipulator of described the first feeding station;
The second automatic charging device, described the second automatic charging device and described the first automatic charging device are mutually an angle of 90 degrees setting, so that described the second automatic charging device is positioned at the second side of described rotating-table apparatus, it comprises the second workbench, be arranged on the second workbench a plurality of for place second workpiece the second tool, be arranged at the second feeding station on the second workbench, for described the second tool circulation being pushed into the second controlling organization and second manipulator of described the second feeding station;
Automatic blanking device, described automatic blanking device is positioned at the 3rd side of described rotating-table apparatus, it comprises the 3rd workbench, be arranged on the 3rd workbench a plurality of for place finished product the 3rd tool, be arranged at blanking station on the 3rd workbench, for described the 3rd tool circulation being pushed into the 3rd controlling organization and the 3rd manipulator of described blanking station;
An and welder, described welder arranges near the position of described the 3rd manipulator, so that described the 3rd manipulator is positioned over welder by the workpiece being assembled into one taking out from auxiliary fixture, weld, and the finished product that welding is completed is positioned on the 3rd tool that is pushed into described blanking station.
Below above technical scheme is further elaborated:
Further, described the first manipulator is sucking disc type mechanical hand.
Further, described the second manipulator is sucking disc type mechanical hand.
Further, described the 3rd manipulator is four axis robot.
Further, described welder is resistance welder.
The invention has the beneficial effects as follows:
One, assembling of the present invention and welding equipment adopt turntable model running, and the rotating disk of automatic rotation makes feeding, discharge become more convenient, has also more reduced the opereating specification of manipulator.
They are two years old, in the present embodiment, the workbench of described the first automatic charging device is provided with the actuating station of two described the first manipulators, the workbench of described the second automatic charging device is provided with the actuating station of two described the second manipulators, on the workbench of described automatic blanking device, be provided with equally the actuating station of two described the 3rd manipulators, so that can according to specific needs, carry out corresponding switching flexibly to each manipulator when operation.
Its three, in the present embodiment, described the first manipulator and the second manipulator are sucking disc type mechanical hand, described the 3rd manipulator is four axis robot, is convenient to pick and place flexibly product, realizes high intelligent automation, greatly saves manpower.
They are four years old, when using assembling of the present invention and welding equipment to produce, only need operating personnel that the element of waiting to be assembled in is together placed on respectively on the first tool and the second tool, start after this equipment, equipment operation, automatically pass through rotating-table apparatus, the first automatic charging device, the second automatic charging device, cooperatively interacting of welder and automatic blanking device assembled and welding, last need be taken out finished product from the 3rd tool, make the present invention simple to operate, production efficiency is high, can realize maximum automation mechanized operation, greatly saved manpower.
Accompanying drawing explanation
Fig. 1 is assembling and the overall structure schematic diagram of welding equipment in the embodiment of the present invention;
In figure: rotating-table apparatus 10; Rotating disk 101; Auxiliary fixture 102;
The first automatic charging device 20; The first workbench 201; The first tool 202; The first feeding station 203; The first manipulator 204;
The second automatic charging device 30; The second workbench 301; The second tool 302; The second feeding station 303; The second manipulator 304;
Automatic blanking device 40; The 3rd workbench 401; The 3rd tool 402; Blanking station 403; The 3rd manipulator 404;
Welder 50.
The realization of the object of the invention, functional characteristics and advantage, in connection with embodiment, are described further with reference to accompanying drawing.
The specific embodiment
Below with reference to drawings and the specific embodiments, describe technical scheme of the present invention in detail, so as clearer, understand invention essence of the present invention intuitively.
As shown in Figure 1, assembling of the present invention and welding equipment comprise rotating-table apparatus 10, the first automatic charging device 20, the second automatic charging device 30, automatic blanking device 40 and a welder 50, and in the present embodiment, the centre position of described rotating-table apparatus 10 in described the first automatic charging device 20, the second automatic charging device 30 and automatic blanking device 40, so that conveniently realize the operation of feeding and discharging of assembly element.
Particularly, described rotating-table apparatus 10 comprises rotating disk 101 and is arranged on rotating disk 101 auxiliary fixture 102 for place work piece.
Described the first automatic charging device 20 is positioned at the first side of described rotating-table apparatus 10, it comprises the first workbench 201, be arranged on the first workbench 201 a plurality of for place the first workpiece the first tool 202, be arranged at the first feeding station 203 on the first workbench 201, for described the first tool 202 circulations being pushed into the first controlling organization and first manipulator 204 of described the first feeding station 203; Wherein, described the first feeding station 203 is provided with for detection of the first workpiece detector whether in place, when detecting on the first tool 202 being pushed into, detector do not place the first workpiece, detector is informed the first controlling organization, and the first controlling organization is pushed into the first feeding station 203 by next the first tool 202 immediately; Simultaneously, described the first manipulator 204 is provided with induction the first workpiece sensor whether in place, if sensor sensing is placed with the first workpiece to the first feeding station 203, will swap, to take out the first workpiece from the first feeding station 203, be positioned on the auxiliary fixture 102 on rotating disk 101.
Described the second automatic charging device 30 is mutually an angle of 90 degrees setting with described the first automatic charging device 20, so that described the second automatic charging device 30 is positioned at the second side of described rotating-table apparatus 10, it comprises the second workbench 301, be arranged on the second workbench 301 a plurality of for place second workpiece the second tool 302, be arranged at the second feeding station 303 on the second workbench 301, for described the second tool 302 circulations being pushed into the second controlling organization and second manipulator 304 of described the second feeding station 303; Wherein, described the second feeding station 303 is provided with for detection of second workpiece detector whether in place, when detecting on the second tool 302 being pushed into, detector do not place second workpiece, detector is informed the second controlling organization, and the second controlling organization is pushed into the second feeding station 303 by next the second tool 302 immediately; Simultaneously, described the second manipulator 304 is provided with induction second workpiece sensor whether in place, if sensor sensing is placed with second workpiece to the second feeding station 303, will swap, from the second feeding station 303, take out second workpiece, and second workpiece is assemblied on the first workpiece on above-mentioned auxiliary fixture 102, by this, completed the assembling of the first workpiece and second workpiece.
Described automatic blanking device 40 is positioned at the 3rd side of described rotating-table apparatus 10, it comprises the 3rd workbench 401, be arranged on the 3rd workbench 401 a plurality of for place finished product the 3rd tool 402, be arranged at blanking station 403 on the 3rd workbench 401, for described the 3rd tool 402 circulations being pushed into the 3rd controlling organization and the 3rd manipulator 404 of described blanking station 403; Described the 3rd manipulator 404 is provided with the workpiece sensor whether in place that completes of the above-mentioned assembling of induction, if sensor sensing is placed with the workpiece of assemble to auxiliary fixture 102, will swap, and taking-up workpiece.
Described welder 50 arranges near the position of described the 3rd manipulator 404, so that described the 3rd manipulator 404 is positioned over welder 50 by the above-mentioned workpiece taking out from auxiliary fixture 102, weld, and the finished product that welding is completed is positioned on the 3rd tool 402 that is pushed into described blanking station 403.
In addition it should be noted that, as preferably, in an embodiment, the first workbench 201 of described the first automatic charging device 20 is provided with the actuating station of two described the first manipulators 204, the second workbench 301 of described the second automatic charging device 30 is provided with the actuating station of two described the second manipulators 304, on the 3rd workbench 401 of described automatic blanking device 40, be provided with equally the actuating station of two described the 3rd manipulators 404, so that can be according to specific needs when operation, each manipulator is carried out to corresponding switching flexibly, because the structure of manipulator belongs to prior art, at this, be not just described specifically.Meanwhile, in the present embodiment, described the first manipulator 204 and the second manipulator 304 are sucking disc type mechanical hand, and described the 3rd manipulator 404 is four axis robot, is convenient to pick and place flexibly product, realizes high intelligent automation, greatly saves manpower.
Meanwhile, described welder 50 is resistance welder.
Known in conjunction with foregoing, when using assembling of the present invention and welding equipment to produce, only need operating personnel that the element of waiting to be assembled in is together placed on respectively on the first tool 202 and the second tool 302, start after this equipment, equipment operation, automatically by rotating-table apparatus 10, the first automatic charging device 20, the second automatic charging device 30, cooperatively interacting of welder 50 and automatic blanking device 40 assembled and welding, last need be taken out finished product from the 3rd tool 402, make the present invention simple to operate, production efficiency is high, can realize maximum automation mechanized operation, thereby greatly saved manpower, play the effect of getting twice the result with half the effort truly.
The foregoing is only the preferred embodiments of the present invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.