CN107363439B - Automatic welding device for air conditioner compressor main shell guide pipe - Google Patents
Automatic welding device for air conditioner compressor main shell guide pipe Download PDFInfo
- Publication number
- CN107363439B CN107363439B CN201710484502.XA CN201710484502A CN107363439B CN 107363439 B CN107363439 B CN 107363439B CN 201710484502 A CN201710484502 A CN 201710484502A CN 107363439 B CN107363439 B CN 107363439B
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- Prior art keywords
- welding
- welded
- welding device
- main shell
- air conditioner
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- 238000003466 welding Methods 0.000 title claims abstract description 82
- 238000007599 discharging Methods 0.000 claims description 9
- 238000004378 air conditioning Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the field of air conditioning equipment, in particular to an automatic welding device for a main shell guide pipe of an air conditioner compressor, which comprises a workbench and a welding device, wherein a charging turntable is arranged on the workbench, a plurality of jigs for placing a main shell to be welded are arranged on the charging turntable at equal intervals along the circumferential direction of the charging turntable, one end of each jig is fixedly arranged on the workbench, the other end of each jig extends to the outer side of the charging turntable, a positioning cylinder for limiting the main shell to be welded is arranged on each jig, the positioning cylinder is arranged in a vertical state, a mounting frame for mounting the welding device is arranged on the workbench, the welding device comprises a mounting plate, an air cylinder and a welding mechanism, the mounting plate is vertically arranged on the mounting frame, the air cylinder is fixedly arranged on the side surface of the mounting plate, which is close to the charging turntable, and the conveying direction of the air cylinder is fixedly arranged on the output end of the air cylinder from top to bottom.
Description
Technical Field
The invention relates to the field of air conditioning equipment, in particular to an automatic welding device for a main shell conduit of an air conditioner compressor.
Background
Along with the gradual improvement of the life quality of people, the air conditioner goes into common families, the application of the air conditioner is particularly wide in the life range of people, in manufacturing equipment of the air conditioner, the manufacturing of an air conditioner compressor is a serious problem in the manufacturing of the air conditioner, the quality of the welding operation of a main shell conduit on the compressor determines the manufacturing quality of the whole air conditioner if the quality is qualified, the welding of the main shell conduit in the prior art is mainly manually fed, the welding operation is carried out, and the processing precision is influenced to a certain extent by the manual feeding mode, and the working efficiency is also influenced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic welding device for a main shell conduit of an air conditioner compressor.
In order to solve the problems, the invention provides the following technical scheme:
the utility model provides an air condition compressor main casing pipe automatic welder, including workstation and welding set, be provided with the carousel that charges on the workstation, be provided with a plurality of tool that is used for placing the main casing that waits welded along its circumferencial direction equidistant on this carousel that charges, the one end fixed mounting of every tool is on the workstation, its other end extends to the outside of carousel that charges, all be equipped with on every tool and wait to weld the main casing and carry out spacing positioning cylinder, this positioning cylinder is vertical state setting, be equipped with the mounting bracket of installation welding set on the workstation, welding set includes the mounting panel, cylinder and welding mechanism, the mounting panel is vertical to be set up on the mounting bracket, cylinder fixed mounting is near the side of carousel that charges on the mounting panel, the direction of transfer of cylinder is from top to bottom, welding mechanism fixed mounting is on the output of cylinder.
Further, the planes where all jig axes are located are converged at the circle center of the turntable, the vertical section of each jig is semicircular, two symmetrically arranged through holes are formed in one end, connected with the charging turntable, of each jig, two screw holes are formed in the charging turntable, corresponding to the two through holes in each jig, and each jig is fixedly mounted on the charging turntable through bolts.
Further, the feeding device for conveying the main shell to be welded to the charging turntable comprises a first conveying table and a first manipulator, the first manipulator is fixedly mounted on the workbench, and the first manipulator is used for conveying the main shell to be welded on the first conveying table to a jig on the charging turntable.
Further, the welding machine also comprises a discharging device for discharging the welded main shell from the loading assembly, wherein the discharging device comprises a second conveying table and a second manipulator, the second manipulator is fixedly arranged on the workbench, and the second manipulator is used for clamping and conveying the welded main shell on the loading turntable to the second conveying table.
Further, two U-shaped holes are formed in the mounting plate, each U-shaped hole extends along the vertical direction, a sliding block connected with the welding mechanism is arranged at the output end of the air cylinder, and bolts matched with the through holes are mounted on the sliding block.
Further, the welding mechanism comprises a communicating part, a transfer part and a welding pipe, wherein the communicating part is fixedly arranged at the output end of the air cylinder, the transfer part is arranged right below the communicating part, the communicating part and the transfer part are connected through a pipeline, and the welding pipe is provided with two connecting parts connected with the transfer part and extends downwards.
Further, the welding pipe comprises a first welding pipe and a second welding pipe, and the ends of the first welding pipe and the second welding pipe are respectively provided with a first welding head and a second welding head.
Furthermore, both sides on the first conveying table and the second conveying table are respectively provided with a limiting frame for limiting the position of the main shell to be welded.
Further, the spacing includes limiting plate, a plurality of connecting plates and spacing pipeline, spacing fixed mounting is on first conveying platform and the second conveying bench, and the one end of all connecting plates is all fixed mounting on the medial surface of limiting plate, and the other end fixed mounting of connecting plate is on spacing pipeline.
Further, the vertical section of the main shell to be welded is circular, and the distance between the two limiting pipelines is greater than or equal to the diameter of the circular.
The beneficial effects are that: according to the automatic welding device for the air conditioner compressor main shell guide pipe, the main shell to be welded is conveyed to the position below the first mechanical arm through the conveying of the first conveying table, the main shell to be welded is clamped and placed on the jig of the first station by the first mechanical arm, the main shell to be welded is conveyed to the position below the welding station through the rotary conveying of the charging turntable, after the welding operation is finished, the welded main shell is conveyed to the position of the second station through the conveying of the charging turntable, is conveyed to the second conveying table through the clamping of the second mechanical arm, is conveyed to the collecting position of a finished product through the conveying of the second conveying table, the working efficiency is improved, the welding precision is increased, and the quality of the welded main shell is guaranteed.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic perspective view of a workbench according to the invention;
FIG. 4 is an enlarged schematic view of FIG. 3 at A;
reference numerals illustrate: the welding device comprises a workbench 1, a loading turntable 1a, a jig 1a1, a positioning cylinder 1a2, a mounting frame 1b, a welding device 2, a mounting plate 2a, a cylinder 2b, a welding mechanism 2c, a communicating part 2c1, a transit part 2c2, a welding pipe 2c3, a first welding pipe 2c4, a second welding pipe 2c5, a first welding head 2c6, a second welding head 2c7, a first conveying table 3, a first manipulator 4, a second conveying table 5, a second manipulator 6, a limiting frame 7, a limiting plate 7a, a connecting plate 7b and a limiting pipeline 7c.
Detailed Description
Specific embodiments of the invention are described in further detail below with reference to the drawings and examples of the specification:
referring to an automatic welding device for a main casing pipe of an air conditioner compressor shown in fig. 1 to 4, the automatic welding device comprises a workbench 1 and a welding device 2, a loading turntable 1a is arranged on the workbench 1, a plurality of jigs 1a1 used for placing main casings to be welded are arranged on the loading turntable 1a at equal intervals along the circumferential direction of the loading turntable 1a, one end of each jig 1a1 is fixedly arranged on the workbench 1, the other end of each jig extends to the outer side of the loading turntable 1a, a positioning cylinder 1a2 used for limiting the main casings to be welded is arranged on each jig 1a1, the positioning cylinder 1a2 is arranged in a vertical state, a mounting frame 1b used for mounting the welding device 2 is arranged on the workbench 1, the welding device 2 comprises a mounting plate 2a, a cylinder 2b and a welding mechanism 2c, the mounting plate 2a is vertically arranged on the mounting frame 1b, the cylinder 2b is fixedly arranged on the side surface of the mounting plate 2a close to the loading turntable 1a, the conveying direction of the cylinder 2b is from top to bottom, the welding mechanism 2c is fixedly arranged on the output end of the cylinder 2b, the main casings to be welded are placed on the jig 1a, the main casings to be welded are arranged, the mounting frame 1a is arranged, the jig 1a is in a vertical state, and the position is arranged, the mounting frame 1 is in a state, and the rotating device is used for transporting the main casings to be welded, and the main casings to be welded.
All the planes that tool 1a1 axis is located all assemble in the centre of a circle department of carousel, the vertical cross-section of every tool 1a1 is semicircular, the one end that every tool 1a1 is connected with the carousel 1a that charges all is equipped with two through-holes that symmetry set up, two through-holes that correspond on every tool 1a1 on the carousel 1a that charges all are provided with two screw holes, every tool 1a1 all passes through bolt fixed mounting on the carousel 1a that charges, all tools 1a1 are equidistant evenly distributed just satisfied and can place a plurality of main casings that wait to weld simultaneously, the volume of placing of waiting to weld the main casing has been improved, can improve welded work efficiency.
The feeding device comprises a first conveying table 3 and a first manipulator 4, the first manipulator 4 is fixedly arranged on the workbench 1, the first manipulator 4 is used for conveying the main shell to be welded on the first conveying table 3 to the jig 1a1 on the charging turntable 1a, the main shell to be welded is conveyed to the lower side of the first manipulator 4 through the first conveying table 3, and the first manipulator 4 conveys the main shell to be welded to the jig 1a1 of the charging turntable 1 a.
The welding machine is characterized by further comprising a discharging device for discharging the welded main shell from the loading assembly, wherein the discharging device comprises a second conveying table 5 and a second manipulator 6, the second manipulator 6 is fixedly arranged on the workbench 1, the second manipulator 6 is used for clamping and conveying the welded main shell on the loading turntable 1a to the second conveying table 5, the second manipulator 6 clamps and places the welded main shell on the second conveying table 5, and the welded main shell is conveyed by the second conveying table 5 and is conveyed to a finished product collecting place.
Two U-shaped holes are formed in the mounting plate 2a, each U-shaped hole extends along the vertical direction, a sliding block connected with the welding mechanism 2c is arranged at the output end of the air cylinder 2b, and bolts matched with the through holes are mounted on the sliding block to control the movement stroke of the air cylinder 2 b.
The welding mechanism 2c comprises a communicating part 2c1, a transferring part 2c2 and a welding pipe 2c3, the communicating part 2c1 is fixedly arranged at the output end of the driving mechanism, the transferring part 2c2 is arranged right below the communicating part 2c1, the communicating part 2c1 and the transferring part 2c2 are connected through a pipeline, the welding pipe 2c3 is provided with two welding heads which are connected with the transferring part 2c2 and extend downwards, the design of multiple welding heads can weld the guide pipes on the main shell without dead angles, and the accuracy of welding operation is further controlled.
Both sides on the first conveying table 3 and the second conveying table 5 are respectively provided with a limiting frame 7 for limiting the position of the main shell to be welded, and the movement stroke of the main shell controlled by the limiting frames 7 is controlled, so that the first manipulator 4 can accurately clamp and convey the main shell to the first station.
The limiting frame 7 comprises a limiting plate 7a, a plurality of connecting plates 7b and limiting pipelines 7c, the limiting frame 7 is fixedly arranged on the first conveying table 3 and the second conveying table 5, one ends of all the connecting plates 7b are fixedly arranged on the inner side surface of the limiting plate 7a, the other ends of the connecting plates 7b are fixedly arranged on the limiting pipelines 7c, and the two limiting pipelines 7c are designed to further limit the movement track of the main shell, so that the main shell is accurately conveyed on the first conveying table 3.
The vertical section of the main casing to be welded is circular, and the distance between the two limiting pipelines 7c is greater than or equal to the diameter of the main casing to be welded.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.
Claims (8)
1. An automatic welding device for a main shell conduit of an air conditioner compressor is characterized in that: the welding device comprises a workbench (1) and a welding device (2), wherein a charging turntable (1 a) is arranged on the workbench (1), a plurality of jigs (1 a 1) used for placing main shells to be welded are arranged on the charging turntable (1 a) at equal intervals along the circumferential direction of the charging turntable (1 a), one end of each jig (1 a 1) is fixedly arranged on the workbench (1), the other end of each jig extends to the outer side of the charging turntable (1 a), a positioning cylinder (1 a 2) used for limiting the main shells to be welded is arranged on each jig (1 a 1), the positioning cylinder (1 a 2) is arranged in a vertical state, a mounting frame (1 b) used for mounting the welding device (2) is arranged on the workbench (1), the mounting plate (2) comprises a mounting plate (2 a), an air cylinder (2 b) and a welding mechanism (2 c) is vertically arranged on the mounting frame (1 b), the air cylinder (2 b) is fixedly arranged on the side surface of the mounting plate (2 a) close to the charging turntable (1 a), and the conveying direction of the air cylinder (2 b) is from top to bottom, and the welding mechanism (2 c) is fixedly arranged on the output end of the air cylinder (2 b);
the welding mechanism (2 c) comprises a communicating part (2 c 1), a transit part (2 c 2) and a welding pipe (2 c 3), wherein the communicating part (2 c 1) is fixedly arranged at the output end of the air cylinder (2 b), the transit part (2 c 2) is arranged right below the communicating part (2 c 1), the communicating part (2 c 1) and the transit part (2 c 2) are connected through a pipeline, and the welding pipe (2 c 3) is provided with two welding pipes which are connected with the transit part (2 c 2) and extend downwards;
the welding pipe (2 c 3) comprises a first welding pipe (2 c 4) and a second welding pipe (2 c 5), and the tail ends of the first welding pipe (2 c 4) and the second welding pipe (2 c 5) are respectively provided with a first welding head (2 c 6) and a second welding head (2 c 7).
2. The automatic welding device for main casing pipes of air conditioner compressors according to claim 1, wherein: all the planes that tool (1 a 1) axis is located all assemble in the centre of a circle department of carousel, and the vertical cross-section of every tool (1 a 1) is semi-circular, and the one end that every tool (1 a 1) is connected with carousel (1 a) of feeding all is equipped with two through-holes that symmetry set up, and two through-holes on carousel (1 a) of feeding on corresponding every tool (1 a 1) all are provided with two screw holes, and every tool (1 a 1) all is installed on carousel (1 a) of feeding through the bolt fastening.
3. The automatic welding device for main casing pipes of air conditioner compressors according to claim 1, wherein: the feeding device is used for conveying the main shell to be welded to the charging turntable (1 a), and comprises a first conveying table (3) and a first manipulator (4), wherein the first manipulator (4) is fixedly arranged on the workbench (1), and the first manipulator (4) is used for conveying the main shell to be welded on the first conveying table (3) to a jig (1 a 1) on the charging turntable (1 a).
4. An air conditioner compressor main housing conduit automatic welding device according to claim 3, wherein: the welding machine is characterized by further comprising a discharging device for discharging the welded main shell from the loading assembly, wherein the discharging device comprises a second conveying table (5) and a second manipulator (6), the second manipulator (6) is fixedly arranged on the workbench (1), and the second manipulator (6) is used for clamping and conveying the welded main shell on the loading turntable (1 a) onto the second conveying table (5).
5. The automatic welding device for main casing pipes of air conditioner compressors according to claim 1, wherein: two U-shaped holes are formed in the mounting plate (2 a), each U-shaped hole extends along the vertical direction, a sliding block connected with the welding mechanism (2 c) is arranged at the output end of the air cylinder (2 b), and bolts matched with the through holes are mounted on the sliding block.
6. The automatic welding device for main casing pipes of air conditioner compressor according to claim 4, wherein: both sides on the first conveying table (3) and the second conveying table (5) are respectively provided with a limiting frame (7) for limiting the position of the main shell to be welded.
7. The automatic welding device for main casing pipes of air conditioner compressor according to claim 6, wherein: the limiting frame (7) comprises a limiting plate (7 a), a plurality of connecting plates (7 b) and a limiting pipeline (7 c), wherein the limiting frame (7) is fixedly arranged on the first conveying table (3) and the second conveying table (5), one ends of all the connecting plates (7 b) are fixedly arranged on the inner side surface of the limiting plate (7 a), and the other ends of the connecting plates (7 b) are fixedly arranged on the limiting pipeline (7 c).
8. The automatic welding device for main casing pipes of air conditioner compressor according to claim 7, wherein: the vertical section of the main shell to be welded is circular, and the distance between the two limiting pipelines (7 c) is greater than or equal to the diameter of the circular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710484502.XA CN107363439B (en) | 2017-06-23 | 2017-06-23 | Automatic welding device for air conditioner compressor main shell guide pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710484502.XA CN107363439B (en) | 2017-06-23 | 2017-06-23 | Automatic welding device for air conditioner compressor main shell guide pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107363439A CN107363439A (en) | 2017-11-21 |
| CN107363439B true CN107363439B (en) | 2024-02-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710484502.XA Active CN107363439B (en) | 2017-06-23 | 2017-06-23 | Automatic welding device for air conditioner compressor main shell guide pipe |
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| Country | Link |
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| CN (1) | CN107363439B (en) |
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| CN108453502B (en) * | 2018-02-06 | 2020-07-07 | 曾庆芳 | Automatic assembly line for electronic organ and assembly process thereof |
| CN109332945B (en) * | 2018-08-27 | 2024-03-12 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Compressor housing top cap welded tube equipment |
| CN111774742A (en) * | 2019-04-03 | 2020-10-16 | 海信（浙江）空调有限公司 | Device for welding air conditioner copper pipe |
| CN110587190B (en) * | 2019-08-09 | 2021-12-03 | 瑞智(九江)精密机电有限公司 | Horizontal welding equipment of compressor foot rest |
| CN110936006B (en) * | 2019-12-11 | 2021-04-30 | 佛山市高明区高级技工学校 | Welding set of stationary blade |
| CN111250886B (en) * | 2020-03-03 | 2021-08-13 | 浙江上风高科专风实业有限公司 | Automatic welding production line for fan |
| CN112276402B (en) * | 2020-11-02 | 2022-03-22 | 湖南江康科技有限公司 | Be used for batch gas meter box automatic weld to connect equipment |
| CN113018562B (en) * | 2021-02-26 | 2022-08-02 | 郭旖旎 | Injector dispensing device for hematology department |
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| CN103639624A (en) * | 2013-11-27 | 2014-03-19 | 周俊雄 | Assembling and welding device |
| WO2016091142A1 (en) * | 2014-12-08 | 2016-06-16 | 深圳市奥斯珂科技有限公司 | Equipment for producing usb flash drives |
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|---|---|
| CN107363439A (en) | 2017-11-21 |
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