CN210132253U - Automatic production line for conveying rollers of drying machine - Google Patents

Automatic production line for conveying rollers of drying machine Download PDF

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Publication number
CN210132253U
CN210132253U CN201920189528.6U CN201920189528U CN210132253U CN 210132253 U CN210132253 U CN 210132253U CN 201920189528 U CN201920189528 U CN 201920189528U CN 210132253 U CN210132253 U CN 210132253U
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China
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hydraulic cylinder
automatic
conveying roller
plate
bolt
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CN201920189528.6U
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Chinese (zh)
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刘文学
徐洋洋
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Hebei University of Science and Technology
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Hebei University of Science and Technology
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Abstract

The utility model belongs to the technical field of mechatronic device, concretely relates to automatic production line for desiccator conveying roller comprises conveying roller steel pipe part automatic feeding positioner, conveying roller head part automatic feeding positioner, conveying roller part automatic assembly device, last unloading manipulator device, conveying roller automatic weld and automatic coalignment, finished product strorage device. The utility model discloses can accomplish the steel pipe part of conveying roller and the automatic feeding and the location of two axle head parts, the automatic assembly of spindle nose and steel pipe, automatic welding, automatic alignment and the unloading in the automation between the different stations after spindle nose and the steel pipe assembly. The utility model discloses efficient and measure accurately in the in-service use, the alignment precision is high, has reduced workman intensity of labour, can automatic mass production in succession, and convenient operation is nimble, has improved production efficiency, is favorable to popularizing and applying.

Description

Automatic production line for conveying rollers of drying machine
Technical Field
The utility model belongs to the technical field of mechatronic device, concretely relates to automatic production line for desiccator conveying roller. The automatic part feeding and positioning in the whole manufacturing process of the conveying roller of the drying machine, the automatic assembly of the conveying roller parts, the automatic feeding and discharging of different stations, the automatic welding between the parts after the assembly of the conveying roller and the automatic straightening of the welded conveying roller are realized, and the whole manufacturing process of the conveying roller is automatically completed.
Background
The dryer is a mechanical device for reducing moisture of materials by using heat energy and is used for drying objects. The purpose of drying is for material use or further processing requirements. For example, the wood can be dried before making wood mould and woodware to prevent the product from deforming, and the ceramic blank can be dried before calcining to prevent the cracking of the finished product. In addition, the dried material is convenient to transport and store, for example, the harvested grains can be prevented from mildewing after being dried to be below a certain humidity. Since natural drying is far from meeting the requirement of production development, dryers are increasingly widely used in recent years, and a large number of conveying rollers are required to be used in the dryers to convey materials. Therefore, the improvement of the automation degree of the conveying roller production line is of great significance to the improvement of the yield of the dryer.
In order to reduce cost and weight, conveying rollers are generally assembled by adopting hollow pipes and two end spindle heads at present. However, the existing shaft head pressing process, the welding process of the shaft head and the steel pipe and the straightening process are all completed manually, and need to be completed on a plurality of devices, so that the automation degree is extremely low, and more labor force is needed. Particularly, in the aspect of alignment, most of the current enterprise production is completed manually, alignment is performed by means of experience of workers, and therefore the alignment device is low in efficiency, high in labor intensity, low in alignment precision and unstable in quality, and becomes a bottleneck problem of improving product quality and production efficiency of enterprises at present, and needs to be solved urgently. The conveying roller is used as an important basic link in a dryer production line, and the quality of the conveying roller has a crucial influence on the quality of a final product. For example, the cylindricity of a roller is an important indicator of the performance of the roller, and the quality of the performance directly influences the stability and reliability of goods conveying. If the cylindricity is too large, the jolt of the conveyed object can be caused, the normal conveying direction is deviated, the accuracy of the conveying action is influenced, the noise becomes large, and even the damage of part of the conveyed object and the service life of the whole conveying equipment are shortened.
The utility model relates to a conveying roller automatic production line equipment can realize the continuous automatic production of conveying roller to solve present conveying roller production efficiency low, intensity of labour is big, and the precision is low, the problem that the recruitment number is many.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a conveying roller automatic production line equipment to solve above-mentioned background art's problem. Firstly, the method comprises the following steps: at present, a shaft head pressing process, a shaft head and steel pipe welding process and a straightening process are all completed manually and need to be completed on multiple devices, the automation degree is extremely low, and a large number of workers are needed. Secondly, the method comprises the following steps: in the aspect of alignment, at present, enterprises finish the alignment manually, and the alignment is carried out by the experience of workers, so that the efficiency is low, the labor intensity is high, the alignment precision is not high, and the quality is unstable.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model relates to an automatic production line for a dryer conveying roller, which comprises an automatic feeding and positioning device for a steel pipe part of the conveying roller, an automatic feeding and positioning device for a head part of the conveying roller, an automatic assembling device for the conveying roller part, a first feeding and discharging mechanical arm device, an automatic welding and straightening device, a second feeding and discharging mechanical arm device and a finished product storing device; the automatic feeding and positioning device for the steel pipe parts of the conveying rollers is located at the foremost end of the whole device, the automatic assembling device for the steel pipe parts of the conveying rollers is located behind the automatic feeding and positioning device for the steel pipe parts of the conveying rollers, the automatic feeding and positioning device for the head parts of the conveying rollers is horizontally and fixedly connected to the two ends of the automatic assembling device for the steel pipe parts of the conveying rollers respectively, the first feeding and discharging manipulator device is located behind the automatic assembling device for the steel pipe parts of the conveying rollers, the automatic welding and straightening device is arranged behind the first feeding and discharging manipulator device, the second feeding and discharging manipulator device is arranged behind the automatic welding and straightening device, and the finished product storing device is arranged behind the second feeding and.
Preferably, the automatic feeding and positioning device for the steel pipe component of the conveying roller comprises a material storage frame, a material pushing frame, a first connecting piece, a first hydraulic cylinder, a first linear guide rail and a first sliding block; the storage rack is formed by welding square steel, and the top surface and the ground plane form a certain included angle to form a slope; the material pushing frame consists of square steel and four M-shaped pushing blocks which are uniformly distributed, and is welded at one end, close to the automatic assembling device of the conveying roller part, of the slope at the top end of the material storage frame; the first hydraulic cylinder and the material pushing frame are positioned on the same side and fixedly connected to the material storage frame through bolts; one end of the first connecting piece is in threaded connection with the first hydraulic cylinder, and the other end of the first connecting piece is fixedly connected to the material pushing frame through a bolt; the first linear guide rails are uniformly arranged on the storage rack and are welded and fixed with the storage rack; the first sliding block and the first linear guide rail are correspondingly matched and arranged and are fixed on the material pushing frame through bolts
The automatic feeding and positioning device for the conveying roll shaft head part comprises a storage bin, a first baffle, a first connecting plate, a second hydraulic cylinder, a second sliding block, a second connecting plate, a first supporting frame, a blanking plate, a guide rail, a second supporting frame and a third supporting frame; the bin is positioned at the top ends of the second support frame and the third support frame and is connected with the second support frame and the third support frame in a welding mode; the first baffle and the first connecting plate are positioned at a discharge port of the storage bin; the blanking plate is positioned right below the discharge port and is U-shaped, and the first baffle, the first connecting plate and the second connecting plate are welded with the blanking plate; the first support frame is positioned on the right side of the blanking plate and is in an inverted L shape; the second hydraulic cylinder is positioned at the top end of the first support frame and is connected with the first support frame through a bolt; the linear guide rail is arranged on the first support frame through a bolt; the second sliding block is positioned at the right upper part of the blanking plate and is connected with the blanking plate through a bolt;
the automatic assembly device for the conveying roller component comprises a first working platform, a third hydraulic cylinder mounting frame, a third hydraulic cylinder, a second hydraulic cylinder mounting frame, a first tip, a second baffle, a first V-shaped block, a second hydraulic cylinder, a third connecting plate, a second V-shaped block, a portal frame, a first servo motor mounting plate, a first coupler, a first BK seat mounting plate, a first mechanical arm, a first three-rod air cylinder, a fourth connecting plate, a first air claw, a first transmission shaft, a first BF seat and a first BF seat mounting plate; the first working platform is positioned right above the brackets at the four corners at the bottom, the portal frame is positioned at the top of the first working platform and is n-shaped, the second hydraulic cylinder is positioned at the top end of the portal frame, and a flange of the second hydraulic cylinder is connected with the portal frame through a bolt; the third connecting plate and the second V-shaped block are both positioned under the hydraulic cylinder and are connected through bolts; the hydraulic cylinder is connected with the third connecting plate through threads, the third hydraulic cylinder mounting frame is respectively positioned at two ends of the first working platform, the lower end of the third hydraulic cylinder mounting frame is mounted on the end face of the first working platform through bolts and is L-shaped; the third hydraulic cylinder is positioned between the third hydraulic cylinder mounting frame and the hydraulic cylinder mounting frame and is connected together through a bolt; the first apex is positioned on the right side of the rod of the third hydraulic cylinder, and the first apex and the rod of the third hydraulic cylinder are connected together through threads; the first V-shaped block is positioned right below the second V-shaped block, and the V-shaped block is in a groove shape and is welded to the end part of the first working platform; the first servo motor mounting plate, the first BK seat mounting plate and the first BF seat mounting plate are welded on the first working platform; the first servo motor is installed on a first servo motor installation plate through a bolt, the first BK seat is installed on a first BK seat installation plate through a bolt, the first BF seat is installed on a first BF seat installation plate through a bolt, and the first mechanical arm is installed on a first transmission shaft; the first third rod cylinder is installed on the first mechanical arm through a bolt, the fourth connecting plate is installed on the first third rod cylinder, and the first air claw is installed on the fourth connecting plate;
the first feeding and discharging manipulator device and the second feeding and discharging manipulator device are identical in structure and comprise a second servo motor, a second servo motor mounting plate, a second coupler, a second BK seat mounting plate, a second BK seat, a second transmission shaft, a second mechanical arm, a second three-rod cylinder, a fifth connecting plate, a second air claw, a second BF seat mounting plate, a second BF seat and a second working platform; the second working platform is arranged between the automatic conveying roller component assembling device and the automatic welding and straightening device, and the second servo motor mounting plate, the second BK seat mounting plate and the second BF seat mounting plate are welded on the second working platform; the second mechanical arm is welded on the second transmission shaft, and the second three-rod cylinder is installed on the second mechanical arm through a bolt; the fifth connecting plate is arranged on the second third-rod cylinder through a bolt, and the second pneumatic claw is arranged on the fifth connecting plate through a bolt;
the automatic welding and straightening device comprises a third servo motor, a welding machine body, an electric chuck, a first welding gun module, a first welding gun mounting plate, a fixed support, a third gas claw, a second connecting piece, a pneumatic sliding table, a sensor mounting plate, a double-rod cylinder mounting plate, a supporting block, a fifth hydraulic cylinder, a second linear guide rail, a third sliding block, a sixth connecting plate, a cross beam and a sixth hydraulic cylinder, a fourth servo motor, a sixth hydraulic cylinder mounting plate, a rack, a fourth servo motor mounting frame, a speed reducer, a gear, a flange, a pressure head, a conveying roller, a second welding gun module mounting plate, a second tip, a first welding machine and a wire feeding mechanism, a second tip seat, a seventh hydraulic cylinder, a straightening mechanism frame, a second welding machine and a wire feeding mechanism frame, a first welding machine and a wire feeding mechanism frame); the straightening mechanism frame is arranged behind the feeding and discharging mechanical arm device, the second linear guide rail is arranged at the top end of the straightening mechanism frame, and two ends of the second linear guide rail are connected with the straightening mechanism frame through bolts. The third sliding block is arranged on the second linear guide rail, the sixth connecting plate is arranged above the third sliding block and connected with the third sliding block through a bolt, the cross beam is arranged on the sixth connecting plate through a bolt, the sixth hydraulic cylinder mounting plate is arranged on the cross beam through a bolt, the sixth hydraulic cylinder is arranged on the sixth hydraulic cylinder mounting plate, and the fourth servo motor is connected with the speed reducer; the rack is installed at the top end of the straightening mechanism rack, the gear is located on the second linear guide rail and connected with the speed reducer, the flange is connected under the sixth hydraulic cylinder through threads, and the pressure head is located under the flange and connected with the flange through a bolt to form an inverted U shape; the third servo motor is arranged in a hole on the outer side of the welding machine body and is arranged on the welding machine body through a bolt, the electric chuck is arranged in a central hole on the inner wall on the left side of the welding machine body, and the servo motor is connected with the electric chuck through a coupler and drives the shaft head to rotate; the two fixed supports are respectively positioned on the inner side of the inner wall of the upper right side and the inner side of the inner wall of the upper left side of the welding machine body, and two bearings are arranged at the positions, contacted with the conveying rollers, of the fixed supports; the third pneumatic claw is V-shaped and is arranged on a second connecting piece through a bolt, and the second connecting piece is arranged on the pneumatic sliding table through a bolt; the sensor is installed on a sensor installation plate through a bolt, the sensor installation plate is installed on a double-rod cylinder through a bolt, the double-rod cylinder is installed on a double-rod cylinder installation plate through a bolt, and the sensor, the sensor installation plate, the double-rod cylinder and the double-rod cylinder installation plate form a sensor assembly; the fifth hydraulic cylinder is cylindrical, and the supporting block is arranged on the fifth hydraulic cylinder through a bolt; the supporting blocks and the fifth hydraulic cylinder form movable supports, the number of the sensor assemblies is more than 3, the number of the movable supports is more than 3, and the movable supports are uniformly distributed between the two fixed supports; the pneumatic sliding table is positioned between the first fixed support on the right side and the first movable support on the right side; the second tip is arranged in a hole in the inner wall of the right side of the welding machine body, the seventh hydraulic cylinder is arranged on the welding machine body through a bolt, and the position where the seventh hydraulic cylinder on the right side of the device is arranged and the position where the second tip on the right side of the device is arranged are at the same horizontal position;
the finished product storage device is of a double-layer frame structure and consists of a finished product storage rack; the upper end of the finished product storage rack and the ground plane form a certain included angle to form a slope.
Preferably, the design gradient of the top surface of the storage rack is 3-15 degrees, and the material pushing rack is composed of square steel and four M-shaped pushing blocks which are uniformly distributed.
Preferably, the bin is formed by welding four angle irons and an iron plate, and the four angle irons are arranged in parallel to form a rectangle.
Preferably, the bracket of the second working platform is formed by welding 30mm by 30mm square steel, and an iron plate with a working surface of 10mm thickness is welded on the bracket.
Preferably, two ends of the second transmission shaft are shafts with the diameter of 25mm, and the middle of the second transmission shaft is square steel with the diameter of 30mm x 30 mm; two the fixed stay is "Y" type, is located welding fuselage upper right side inner wall inboard 280mm department and upper left side inner wall inboard 280mm department respectively.
Preferably, the number of the sensor assemblies is 3-6 groups, and the number of the movable supports is 3-8.
Preferably, the included angle between the first welding gun module and the conveying roller and the included angle between the second welding gun module and the conveying roller are 40 degrees, the welding guns are aligned to the welding line, the first coupler is in a dumbbell shape, and the first BK seat mounting plate is in a T shape.
Preferably, the horizontal storage rack at the uppermost layer of the finished product storage rack has a design gradient of 3-15 degrees.
Compared with the prior art, the utility model, the beneficial effects are that:
1. the utility model discloses can accomplish the steel pipe part of conveying roller and the automatic feeding and the location of two axle head parts, the automatic assembly of spindle nose and steel pipe, the automatic weld and the automatic alignment of spindle nose and steel pipe assembly back and the unloading in the automation between the different stations.
2. Not only compare the deflection of steel pipe little with traditional manual operation, just can measure the cylindricity of conveying roller moreover at the welded in-process, compare not only efficient but also measure the accuracy with manual operation, and the alignment precision is high.
3. The automatic production line can reduce the number of workers and labor intensity, can realize continuous automatic mass production, is scientific and reasonable in layout, greatly improves the production efficiency, is convenient and flexible to operate, and is favorable for popularization and application.
Drawings
FIG. 1 general assembly drawing of automatic production line of conveying rollers
FIG. 2 assembly drawing of automatic feeding and positioning device for steel pipe parts of conveying roller
FIG. 3 is an assembly view of an automatic feeding positioning device for a conveying roller shaft head part
FIG. 4 is an assembly drawing of an automatic assembling apparatus for parts of a feed roller
FIG. 5 is an assembly drawing of a loading/unloading robot device
FIG. 6 is an assembly drawing of the automatic welding and straightening device
FIG. 7 is an assembly drawing of the automatic welding and straightening device
FIG. 8 Assembly drawing of the finished part storage device
In the figure:
automatic feeding and positioning device A1 for steel pipe parts of conveying rollers, automatic feeding and positioning device A2 for head parts of conveying rollers, automatic assembling device A3 for conveying roller parts, first feeding and discharging manipulator device A4, automatic welding and automatic straightening device A5, second feeding and discharging manipulator device A6 and finished part storage device A7
1. A storage rack; 2. a material pushing frame; 3. a first connecting member; 4. a first hydraulic cylinder; 5. a first linear guide rail; 6. a first slider; 7. a storage bin; 8. a first baffle plate; 9. a first connecting plate; 10. a second hydraulic cylinder; 11. A second slider; 12. a second connecting plate; 13. a first support frame; 14. a blanking plate; 15. a guide rail; 16. A second support frame; 17. a third support frame; 18. a first work platform; 19. a third hydraulic cylinder mounting bracket; 20. a third hydraulic cylinder; 21. a fourth hydraulic cylinder mounting bracket; 22. a first tip; 23. a second baffle; 24. A first V-shaped block; 25. a fourth hydraulic cylinder; 26. a third connecting plate; 27. a second V-shaped block; 28. a gantry; 29. a first servo motor; 30. a first servo motor mounting plate; 31. a first coupling; 32. a first BK seat; 33. a first BK mount mounting plate; 34. a first robot arm; 35. a first third rod cylinder; 36. a fourth connecting plate; 37. a first gas claw; 38. a first drive shaft; 39. a first BF seat; 40. a first BF seat mounting plate; 41. a second servo motor; 42. a second servo motor mounting plate; 43. a second coupling; 44. a second BK mount mounting plate; 45. a second BK mount; 46. a second drive shaft; 47. a second robot arm; 48. a second third rod cylinder; 49. a fifth connecting plate; 50. a second pneumatic claw; 51. a second BF seat mounting plate; 52. a second BF seat; 53. a second work platform; 54. a third servo motor; 55. welding a machine body; 56. an electric chuck; 57. a first welding gun module; 58. a first torch mounting plate; 59. fixing and supporting; 60. a third pneumatic claw; 61. a second connecting member; 62. a pneumatic sliding table; 63. a sensor; 64. a sensor mounting plate; 65. a double-rod cylinder; 66. a double-rod cylinder mounting plate; 67. a support block; 68. a fifth hydraulic cylinder; 69. a second linear guide; 70. a third slider; 71. a sixth connecting plate; 72. a cross beam; 73. a sixth hydraulic cylinder; 74. a fourth servo motor; 75. a sixth hydraulic cylinder mounting plate; 76. a rack; 77. a fourth servo motor mounting bracket; 78. A speed reducer; 79. a gear; 80. a flange; 81. a pressure head; 82. a conveying roller; 83. a second torch module; 84. a second welding gun module mounting plate; 85. a second tip; 86. a first welding machine and a wire feeding mechanism; 87. a second apex seat; 88. a seventh hydraulic cylinder; 89. a straightening mechanism frame; 90. a second welding machine and a wire feeding mechanism; 91. A second welding machine and a wire feeder frame; 92. a first welder and a wire feeder frame; 93. finished product storage rack.
Detailed Description
Reference is made to fig. 1-8.
The utility model relates to an automatic production line for desiccator conveying roller, including conveying roller steel pipe part automatic feeding positioner A1, conveying roller axle head part automatic feeding positioner A2, conveying roller part automatic assembly device A3, first unloading manipulator device A4, automatic weld automatic straightening device A5, second unloading manipulator device A6, finished product spare strorage device A7; the automatic feeding and positioning device A1 for the steel pipe parts of the conveying rollers is located at the foremost end of the whole device, the automatic assembling device A3 for the steel pipe parts of the conveying rollers is located behind the automatic feeding and positioning device A1 for the steel pipe parts of the conveying rollers, the automatic feeding and positioning device A2 for the head parts of the conveying rollers is horizontally and fixedly connected to the two ends of the automatic assembling device A3 for the head parts of the conveying rollers respectively, the first feeding and discharging manipulator device A4 is located behind the automatic assembling device A3 for the conveying roller parts, the automatic welding and straightening device A5 is arranged behind the first feeding and discharging manipulator device A4, the second feeding and discharging manipulator device A6 is arranged behind the automatic welding and straightening device A5, and the finished part storage device A7 is arranged behind the feeding and discharging manipulator device A6.
Preferably, the automatic feeding and positioning device a1 for the steel pipe component of the conveying roller comprises a material storage frame 1, a material pushing frame 2, a first connecting piece 3, a first hydraulic cylinder 4, a first linear guide rail 5 and a first slide block 6; the storage rack 1 is formed by welding square steel, and the top surface and the ground plane form a slope with a certain included angle; the material pushing frame 2 consists of square steel and four M-shaped pushing blocks which are uniformly distributed, and is welded at one end, close to the conveying roller component automatic assembly device A3, of the slope at the top end of the material storing frame 1; the first hydraulic cylinder 4 and the material pushing frame 2 are positioned on the same side and fixedly connected to the material storage frame 1 through bolts; one end of the first connecting piece 3 is in threaded connection with the first hydraulic cylinder 4, and the other end of the first connecting piece is fixedly connected to the material pushing frame 2 through a bolt; the first linear guide rails 5 are uniformly arranged on the storage rack 1 and are welded and fixed with the storage rack 1; the first sliding block 6 is correspondingly matched with the first linear guide rail 5 and is fixed on the material pushing frame 2 through a bolt
The automatic feeding and positioning device a2 for the conveying roller shaft head part comprises a bin 7, a first baffle 8, a first connecting plate 9, a second hydraulic cylinder 10, a second sliding block 11, a second connecting plate 12, a first supporting frame 13, a blanking plate 14, a guide rail 15, a second supporting frame 16 and a third supporting frame 17; the bin 7 is positioned at the top ends of a second support frame 16 and a third support frame 17 and is connected with the second support frame and the third support frame in a welding way; the first baffle 8 and the first connecting plate 9 are positioned at the discharge port of the storage bin 7; the blanking plate 14 is positioned right below the discharge port and is U-shaped, and the first baffle 8, the first connecting plate 9 and the second connecting plate 12 are welded with the blanking plate 14; the first support frame 13 is positioned on the right side of the blanking plate 14 and is in an inverted L shape; the second hydraulic cylinder 10 is positioned at the top end of the first support frame 13 and is connected with the first support frame 13 through bolts; the linear guide rail 15 is mounted on the first support frame 13 through a bolt; the second sliding block 11 is positioned at the upper right of the blanking plate 14 and is connected with the blanking plate 14 through bolts;
the automatic assembly device A3 for the conveying roller component comprises a first working platform 18, a third hydraulic cylinder mounting frame 19, a third hydraulic cylinder 20, a second hydraulic cylinder mounting frame 21, a first tip 22, a second baffle plate 23, a first V-shaped block 24, a second hydraulic cylinder 25, a third connecting plate 26, a second V-shaped block 27, a portal frame 28, a first servo motor 29, a first servo motor mounting plate 30, a first coupler 31, a first BK seat 32, a first BK seat mounting plate 33, a first manipulator arm 34, a first three-rod air cylinder 35, a fourth connecting plate 36, a first air claw 37, a first transmission shaft 38, a first BF seat 39 and a first BF seat mounting plate 40; the first working platform 18 is positioned right above the four-corner bracket at the bottom, the portal frame 28 is positioned at the top of the first working platform 18 and is n-shaped, the second hydraulic cylinder 25 is positioned at the top end of the portal frame 28, and a flange of the second hydraulic cylinder 25 is connected with the portal frame 28 through a bolt; the third connecting plate 26 and the second V-shaped block 27 are both positioned right below the hydraulic cylinder 25, and the second V-shaped block 27 and the third connecting plate 26 are connected through bolts; the hydraulic cylinder 25 is connected with a third connecting plate 26 through threads, the third hydraulic cylinder mounting frames 19 are respectively positioned at two ends of the first working platform 18, the lower ends of the third hydraulic cylinder mounting frames are mounted on the end face of the first working platform 18 through bolts, and the third hydraulic cylinder mounting frames are L-shaped; the third hydraulic cylinder 20 is positioned between the third hydraulic cylinder mounting bracket 19 and the hydraulic cylinder mounting bracket 21 and is connected together by bolts; the first apex 22 is positioned on the right side of the rod of the third hydraulic cylinder 20, and the first apex 22 and the rod of the third hydraulic cylinder 20 are connected together through threads; the first V-shaped block 24 is positioned right below the second V-shaped block 27, the V-shaped block is in a groove shape and is welded to the end part of the first working platform 18; the first servo motor mounting plate 30, the first BK seat mounting plate 33 and the first BF seat mounting plate 40 are welded on the first working platform 18; the first servomotor 29 is mounted on the first servomotor mounting plate 30 by bolts, the first BK block 32 is mounted on the first BK block mounting plate 33 by bolts, the first BF block 39 is mounted on the first BF block mounting plate 40 by bolts, and the first robot arm 34 is mounted on the first transmission shaft 38; the first three-rod cylinder 35 is mounted on the first mechanical arm 34 through a bolt, the fourth connecting plate 36 is mounted on the first three-rod cylinder 35, and the first pneumatic claw 37 is mounted on the fourth connecting plate 36;
the first loading and unloading manipulator device a4 and the second loading and unloading manipulator device a6 have the same structure, and comprise a second servo motor 41, a second servo motor mounting plate 42, a second coupler 43, a second BK seat mounting plate 44, a second BK seat 45, a second transmission shaft 46, a second manipulator 47, a second three-rod cylinder 48, a fifth connecting plate 49, a second pneumatic claw 50, a second BF seat mounting plate 51, a second BF seat 52 and a second working platform 53; the second working platform 53 is arranged between the automatic conveying roller component assembling device A3 and the automatic welding and straightening device A5, and the second servo motor mounting plate 42, the second BK seat mounting plate 44 and the second BF seat mounting plate 51 are welded on the second working platform 53; the second mechanical arm 47 is welded on the second transmission shaft 46, and the second three-rod air cylinder 48 is installed on the second mechanical arm 47 through bolts; a fifth connecting plate 49 is mounted on the second third-rod cylinder 48 through bolts, and a second air claw 50 is mounted on the fifth connecting plate 49 through bolts;
the automatic welding and straightening device A5 comprises a third servo motor 54, a welding machine body 55, an electric chuck 56, a first welding gun module 57, a first welding gun mounting plate 58, a fixed support 59, a third air claw 60, a second connecting piece 61, a pneumatic sliding table 62, a sensor 63, a sensor mounting plate 64, a double-rod air cylinder 65, a double-rod air cylinder mounting plate 66, a supporting block 67, a fifth hydraulic cylinder 68, a second linear guide rail 69, a third sliding block 70, a sixth connecting plate 71, a cross beam 72, a sixth hydraulic cylinder 73, a fourth servo motor 74, a sixth hydraulic cylinder mounting plate 75, a rack 76, a fourth servo motor mounting frame 77, a speed reducer 78, a gear 79, a flange 80, a pressure head 81, a conveying roller 82, a second welding gun module 83, a second welding gun module mounting plate 84, a second tip 85, a first welding machine and wire feeding mechanism 86, a second tip seat 87, a seventh hydraulic cylinder 88, a straightening mechanism frame 89, a straightening mechanism frame, A second welder and wire feeder 90, a second welder and wire feeder frame 91, a first welder and wire feeder frame 92; the straightening mechanism frame 89 is arranged behind the feeding and discharging manipulator device A4, the second linear guide rail 69 is arranged at the top end of the straightening mechanism frame 89, and two ends of the second linear guide rail are connected with the straightening mechanism frame 89 through bolts. The third slider 70 is arranged on the second linear guide rail 69, the sixth connecting plate 71 is arranged above the third slider 70 and connected with the third slider 70 through bolts, the cross beam 72 is arranged on the sixth connecting plate 71 through bolts, the sixth hydraulic cylinder mounting plate 75 is arranged on the cross beam 72 through bolts, the sixth hydraulic cylinder 73 is arranged on the sixth hydraulic cylinder mounting plate 75, and the fourth servo motor 74 is connected with the speed reducer 78; the rack 76 is installed at the top end of a straightening mechanism frame 89, the gear 79 is positioned on the second linear guide rail 69 and connected with the speed reducer 78, the flange 80 is connected under the sixth hydraulic cylinder 73 through threads, the pressure head 81 is positioned under the flange 80 and connected with the flange 80 through bolts, and the shape of the inverted U is formed; the third servo motor 54 is arranged in a hole on the outer side of the welding machine body 55 and is arranged on the welding machine body 55 through a bolt, the electric chuck 56 is arranged in a central hole on the inner wall of the left side of the welding machine body 55, and the servo motor is connected with the electric chuck through a coupler to drive the shaft head to rotate; the two fixed supports 59 are respectively positioned on the inner side of the inner wall of the upper right side and the inner side of the inner wall of the upper left side of the welding machine body 55, and two bearings are arranged at the positions, contacted with the conveying rollers, of the fixed supports 59; the third air claw 60 is V-shaped and is arranged on a second connecting piece 61 through a bolt, and the second connecting piece 61 is arranged on a pneumatic sliding table 62 through a bolt; the sensor 63 is installed on a sensor installation plate 64 through a bolt, the sensor installation plate 64 is installed on a double-rod cylinder 65 through a bolt, the double-rod cylinder 65 is installed on a double-rod cylinder installation plate 66 through a bolt, and the sensor 63, the sensor installation plate 64, the double-rod cylinder 65 and the double-rod cylinder installation plate 66 form a sensor assembly B1; the fifth hydraulic cylinder 68 is in a cylindrical shape, and the supporting block 67 is mounted on the fifth hydraulic cylinder 68 through a bolt; the supporting block 67 and the fifth hydraulic cylinder 68 form a movable support B2, the sensor assemblies B1 comprise more than 3 groups, and the movable supports B2 comprise more than 3 groups and are uniformly distributed between the two fixed supports 59; the pneumatic sliding table 62 is positioned between the first fixed support 59 on the right side and the first movable support (B2) on the right side; the second apex 85 is arranged in a hole in the inner wall of the right side of the welding machine body 55, the seventh hydraulic cylinder 88 is arranged on the welding machine body 55 through a bolt, and the position where the seventh hydraulic cylinder 88 on the right side of the device is arranged and the position where the second apex 85 on the right side of the device is arranged are at the same horizontal position;
the finished product storage device A7 is of a double-layer frame structure and consists of a finished product storage rack 93; the upper end of the finished part storage rack 93 forms a slope with a certain included angle with the ground plane.
Preferably, the design gradient of the top surface of the material storage frame 1 is 3-15 degrees, and the material pushing frame 2 is composed of square steel and four pushing blocks which are uniformly distributed and are in an M shape.
Preferably, the bin 7 is formed by welding four angle irons and an iron plate, and the four angle irons are arranged in parallel to form a rectangle.
Preferably, the bracket of the second working platform 53 is formed by welding 30mm by 30mm square steel, and an iron plate with a working surface of 10mm thickness is welded on the bracket.
Preferably, the two ends of the second transmission shaft 46 are shafts with the diameter of 25mm, and the middle of the second transmission shaft is square steel with the diameter of 30mm x 30 mm; the two fixed supports 59 are Y-shaped and are respectively positioned at the 280mm position of the inner side of the upper right inner wall and the 280mm position of the inner side of the upper left inner wall of the welding machine body 55.
Preferably, the number of the sensor assemblies B1 is 3-6, and the number of the movable supports B2 is 3-8.
Preferably, the included angles between the first welding gun module 57 and the second welding gun module 83 and the conveying rollers are 40 degrees, the welding guns are aligned with the welding seams, the first coupler 31 is in a dumbbell shape, and the first BK seat mounting plate 33 is in a T shape.
Preferably, the uppermost horizontal storage rack of the finished part storage racks 93 has a design gradient of 3 ° to 15 °.
The utility model discloses a theory of operation: the action of the automatic production line equipment of the conveying rollers of the drying machine is realized by controlling a motor, a hydraulic cylinder and an air cylinder by an electric control system and realizing the action of each device by a program.
The automatic feeding and positioning device comprises a feeding roller steel pipe part automatic feeding and positioning device, a feeding roller shaft head part automatic feeding and positioning device, a feeding roller automatic assembly device, a feeding roller mechanical arm device, a feeding roller automatic welding and automatic straightening device and a discharging roller automatic welding and straightening device. If the requirement is met, the finished product is placed on a finished product storage rack through a feeding and discharging manipulator; and if the alignment is not in accordance with the requirements, straightening again, and then putting the finished product on the finished product storage rack through the feeding and discharging manipulator after the alignment is in accordance with the requirements.
The specific working steps are as follows: the steel pipe automatic feeding and positioning action is completed by the automatic feeding and positioning device A1 of the steel pipe component of the conveying roller, 25 qualified steel pipes are firstly placed on the storage rack 1, the right end of the steel pipe is tightly attached to the right end reference plate of the storage rack 1, the first hydraulic cylinder 4 is lifted to drive the material pushing rack 2 to lift one steel pipe to a specified height, and other steel pipes are limited on the storage rack 1 by the pushing block in the material pushing rack 2. At this time, the first servomotor 29 in the automatic transfer roller component mounting apparatus a3 rotates, and the first robot arm 34, the first three-bar cylinder 35, and the first air gripper 37 are driven to rotate by the first transmission shaft 38. After the first servo motor 29 rotates to a specified position, the first three-rod cylinder 35 extends out to drive the first air claw 37 to extend out 100mm forwards, the steel pipe is just between two fingers of the first air claw 37 at the moment, the first air claw 37 works to clamp the steel pipe, after the first air claw 37 clamps the steel pipe, the servo motor 29 rotates reversely, after the steel pipe rotates to the specified position, the first air claw 37 releases the steel pipe, the first three-rod cylinder 35 retracts, and the servo motor 29 rotates to an initial position. The steel pipe is loaded and positioned, and the steel pipe is just placed on the first V-shaped block 24.
The automatic feeding and positioning actions of the shaft heads are completed by an automatic feeding and positioning device A2 of the conveying roller shaft head part. The 25 shaft heads are put into the stock bin 7 in advance, the second hydraulic cylinder 10 is in an extending state, the first baffle 8 blocks the discharge hole of the stock bin at the moment to enable the shaft heads to be limited in the stock bin 7, and only one shaft head is arranged at the bottom of the blanking plate 14 at the moment. The spindle nose is now concentric with the steel tube. At the moment, the third hydraulic cylinder 20 in the automatic assembly device A3 of the conveying roller component extends out, the first centre 22 is driven to press the shaft head into the steel pipe by 98mm, and then the third hydraulic cylinder 20 drives the first centre 22 to retract. At this time, the second hydraulic cylinder 10 is retracted. At the moment, the first baffle 8 is integrally arranged on the discharge port, the wedge-shaped plate at the front end of the blanking plate 14 extends into the storage bin 7 to enable one shaft head to fall on the bottom of the blanking plate 14, and the rest shaft heads are limited in the storage bin 7 by the wedge-shaped plate at the front end of the blanking plate 14. Thereby realizing the automatic feeding and positioning of the shaft head.
The action that the shaft head is pressed into the steel pipe is finished by the automatic assembling device A3 of the conveying roller part, when the shaft head of the steel pipe is completely fed and positioned, the fourth hydraulic cylinder 25 drives the second V-shaped block 27 to press the steel pipe tightly, the third hydraulic cylinder 20 extends out at the moment, and the first tip 22 is driven to press the shaft head into the steel pipe by 98 mm. Then the third hydraulic cylinder 20 drives the first centre 22 to retract, and at the same time, the fourth hydraulic cylinder 25 drives the second V-shaped block 27 to retract, so that the automatic assembly of the steel pipe and the shaft head is realized.
The automatic feeding action of the automatic welding and straightening device A5 is completed by a feeding and discharging manipulator device A4. After the assembly of the conveying rollers in the automatic conveying roller component assembling device A3 is completed, the second servo motor 41 of the feeding and discharging manipulator device a4 rotates to drive the second transmission shaft 46 to rotate, so as to drive the second three-rod cylinder 48 and the second pneumatic claw 50 to move. When the second servomotor 41 rotates by a specified angle, and the second three-rod cylinder 48 and the second air gripper 50 reach the side of the automatic assembly device a3 for the conveying roller component, the second three-rod cylinder 48 extends to drive the second air gripper 50 to move forward by 100mm, and the conveying roller is just between two fingers of the two second air grippers 50, and the conveying roller is clamped by the second air gripper 50. The second servo motor 41 rotates in the reverse direction, and after the second servo motor rotates by a specified angle, the conveying roller reaches the station of the automatic welding and straightening device A5, the second air claw 50 is opened, the second three-rod air cylinder 48 retracts, the second servo motor 41 rotates back to the initial position, and the conveying roller is placed on the two fixed supports 59. And the feeding and discharging between two stations at a time are completed.
The automatic welding and straightening actions are completed by an automatic welding and straightening device A5, and when a feeding and discharging manipulator device A4 puts conveying rollers on two fixed supports 59. At the moment, the second tip 85 forwards moves 100mm under the action of the seventh hydraulic cylinder 88, so that the assembled conveying roller moves 95mm, the shaft head of the conveying roller 82 extends into the electric chuck 56 for 90mm, and the electric chuck 56 works to clamp the conveying roller; the cylinders of the first welding gun module 57 and the second welding gun module 83 extend out to enable welding guns to align with welding seams, the sensor 63 is driven by the double-rod cylinder 65 to enable a probe of the sensor 63 to be in contact with the bottom of a steel pipe part of the conveying roller 82, at the moment, the electric chuck 56 rotates at a constant speed under the driving of the third servo motor 54, when the third servo motor 54 rotates for one circle and welding is completed, the sensor 63 also obtains the cylindricity error of the conveying roller, the servo motor 54 rotates to enable the convex surface of the position with the largest bending to face to the top according to the straightening program, at the moment, the fourth servo motor 74 of the straightening device works to move the pressure head 81 to the position with the largest bending position, and at the same time, the two fifth hydraulic cylinders 68 which are closest to the left and the right of. At this time, the sixth hydraulic cylinder 73 extends out by a certain distance according to the degree of bending, the ram 81 is driven to be pressed down to a specified position for straightening, then the sixth hydraulic cylinder 73 and the fifth hydraulic cylinder 68 are contracted, and the third servo motor 54 rotates again to detect whether the conveying roller 82 is straightened to meet the specified requirement. And if the requirements are not met, straightening is carried out again. If desired, the dual rod cylinder 65 is retracted, causing the sensor 63 to move out of contact with the bottom of the feed roller 82. The seventh hydraulic cylinder 88 is contracted to return the second centre 85 to the starting position. Then the third air gripper 60 grips the conveying roller 82 and the air slide table 62 moves rightward by 100 mm. At this time, the portion of the feed roller 82 extending into the stub shaft is taken out. At this time, the loading and unloading robot a6 puts the feed roller 82 on the finished product storage rack 93 of the finished product storage device a 7.
The automatic transfer of the qualified transfer rolls 82 from the automated welding and straightening unit a5 to the finished part storage unit a7 is accomplished by the loading and unloading robot a 6. When the conveying roller 82 is welded and straightened successfully on the automatic welding and straightening device a5, the second servo motor 41 of the feeding and discharging manipulator device a6 rotates to drive the second transmission shaft 46 to rotate, so as to drive the second three-rod cylinder 48 and the second pneumatic claw 50 to move. When the second servo motor 41 rotates by a specified angle, the second three-rod cylinder 48 and the second pneumatic claw 50 reach one side of the automatic welding and straightening device a5, the second three-rod cylinder 48 extends out to drive the second pneumatic claw 50 to move forward by 100mm, and the conveying roller 82 is just between two fingers of the second pneumatic claw 50. At this time, the second air gripper 50 grips the feed roller 82. The second servo motor 41 rotates in the reverse direction, and after rotating by a specified angle, the conveying roller reaches a station of a finished part storage device a 7. The second pneumatic claw 50 is opened, the second third rod cylinder 48 is retracted, and the second servo motor 41 is rotated back to the initial position, at which time the feed roller is placed on the finished part storage rack 93. And the feeding and discharging between two stations at a time are completed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides an automatic production line for desiccator conveying roller, characterized by: the automatic feeding and positioning device comprises a conveying roller steel pipe part automatic feeding and positioning device (A1), a conveying roller shaft part automatic feeding and positioning device (A2), a conveying roller part automatic assembling device (A3), a first feeding and discharging manipulator device (A4), an automatic welding automatic straightening device (A5), a second feeding and discharging manipulator device (A6) and a finished part storage device (A7); the automatic feeding and positioning device (A1) for the conveying roller steel pipe parts is located at the foremost end of the whole device, the automatic conveying roller part assembling device (A3) is located behind the automatic feeding and positioning device (A1) for the conveying roller steel pipe parts, the automatic feeding and positioning device (A2) for the conveying roller shaft part is horizontally and fixedly connected to the two ends of the automatic conveying roller part assembling device (A3) respectively, the first feeding and discharging mechanical arm device (A4) is located behind the automatic conveying roller part assembling device (A3), the automatic welding automatic straightening device (A5) is arranged behind the first feeding and discharging mechanical arm device (A4), the second feeding and discharging mechanical arm device (A6) is arranged behind the automatic welding automatic straightening device (A5), and the finished product storing device (A7) is arranged behind the second mechanical arm device (A6).
2. The automatic production line for the conveying roller of the dryer as claimed in claim 1, wherein the automatic feeding and positioning device (a1) for the steel pipe component of the conveying roller comprises a storage rack (1), a pushing rack (2), a first connecting piece (3), a first hydraulic cylinder (4), a first linear guide rail (5) and a first slide block (6); the storage rack (1) is formed by welding square steel, and the top surface and the ground plane form a certain included angle to form a slope; the material pushing frame (2) is composed of square steel and four M-shaped pushing blocks which are uniformly distributed, and is welded at one end, close to the automatic conveying roller component assembling device (A3), of the slope at the top end of the material storing frame (1); the first hydraulic cylinder (4) and the material pushing frame (2) are positioned on the same side and fixedly connected to the material storage frame (1) through bolts; one end of the first connecting piece (3) is in threaded connection with the first hydraulic cylinder (4), and the other end of the first connecting piece is fixedly connected to the material pushing frame (2) through a bolt; the first linear guide rails (5) are uniformly arranged on the storage rack (1) and are welded and fixed with the storage rack (1); the first sliding block (6) and the first linear guide rail (5) are correspondingly matched and arranged and fixed on the material pushing frame (2) through bolts
The automatic feeding and positioning device (A2) for the conveying roller shaft head part comprises a storage bin (7), a first baffle (8), a first connecting plate (9), a second hydraulic cylinder (10), a second sliding block (11), a second connecting plate (12), a first supporting frame (13), a blanking plate (14), a guide rail (15), a second supporting frame (16) and a third supporting frame (17); the storage bin (7) is positioned at the top ends of the second support frame (16) and the third support frame (17) and is connected with the second support frame and the third support frame in a welding manner; the first baffle (8) and the first connecting plate (9) are positioned at the discharge port of the storage bin (7); the blanking plate (14) is positioned right below the discharge port and is U-shaped, and the first baffle (8), the first connecting plate (9) and the second connecting plate (12) are welded with the blanking plate (14); the first support frame (13) is positioned on the right side of the blanking plate (14) and is in an inverted L shape; the second hydraulic cylinder (10) is positioned at the top end of the first support frame (13) and is connected with the first support frame (13) through a bolt; the linear guide rail (15) is mounted on the first support frame (13) through a bolt; the second sliding block (11) is positioned at the upper right part of the blanking plate (14) and is connected with the blanking plate (14) through bolts;
the automatic assembly device (A3) for the conveying roller component comprises a first working platform (18), a third hydraulic cylinder mounting frame (19), a third hydraulic cylinder (20), a second hydraulic cylinder mounting frame (21), a first tip (22), a second baffle plate (23), a first V-shaped block (24), a second hydraulic cylinder (25), a third connecting plate (26), a second V-shaped block (27), a portal frame (28), a first servo motor (29), a first servo motor mounting plate (30), a first coupler (31), a first BK seat (32), a first BK seat mounting plate (33), a first mechanical arm (34), a first three-rod cylinder (35), a fourth connecting plate (36), a first pneumatic claw (37), a first transmission shaft (38), a first BF seat (39) and a first BF seat mounting plate (40); the first working platform (18) is positioned right above the four-corner bracket at the bottom, the portal frame (28) is positioned at the top of the first working platform (18) and is n-shaped, the second hydraulic cylinder (25) is positioned at the top end of the portal frame (28), and a flange of the second hydraulic cylinder (25) is connected with the portal frame (28) through a bolt; the third connecting plate (26) and the second V-shaped block (27) are both positioned under the hydraulic cylinder (25), and the second V-shaped block (27) is connected with the third connecting plate (26) through a bolt; the hydraulic cylinder (25) is in threaded connection with a third connecting plate (26), the third hydraulic cylinder mounting frames (19) are respectively positioned at two ends of the first working platform (18), the lower ends of the third hydraulic cylinder mounting frames are mounted on the end face of the first working platform (18) through bolts and are L-shaped; the third hydraulic cylinder (20) is located between the third hydraulic cylinder mounting (19) and the hydraulic cylinder mounting (21) and is connected together by bolts; the first centre (22) is positioned at the right side of the rod of the third hydraulic cylinder (20), and the first centre (22) is connected with the rod of the third hydraulic cylinder (20) through threads; the first V-shaped block (24) is positioned right below the second V-shaped block (27), the V-shaped block is in a groove shape and is welded to the end part of the first working platform (18); the first servo motor mounting plate (30), the first BK seat mounting plate (33) and the first BF seat mounting plate (40) are welded on the first working platform (18); the first servo motor (29) is mounted on a first servo motor mounting plate (30) through bolts, the first BK seat (32) is mounted on a first BK seat mounting plate (33) through bolts, the first BF seat (39) is mounted on a first BF seat mounting plate (40) through bolts, and the first mechanical arm (34) is mounted on a first transmission shaft (38); the first three-rod cylinder (35) is mounted on the first mechanical arm (34) through a bolt, the fourth connecting plate (36) is mounted on the first three-rod cylinder (35), and the first pneumatic claw (37) is mounted on the fourth connecting plate (36);
the first feeding and discharging manipulator device (A4) and the second feeding and discharging manipulator device (A6) are identical in structure and comprise a second servo motor (41), a second servo motor mounting plate (42), a second coupler (43), a second BK seat mounting plate (44), a second BK seat (45), a second transmission shaft (46), a second mechanical arm (47), a second three-rod cylinder (48), a fifth connecting plate (49), a second pneumatic claw (50), a second BF seat mounting plate (51), a second BF seat (52) and a second working platform (53); the second working platform (53) is arranged between the automatic assembly device (A3) of the conveying roller component and the automatic welding and straightening device (A5), and the second servo motor mounting plate (42), the second BK seat mounting plate (44) and the second BF seat mounting plate (51) are welded on the second working platform (53); the second mechanical arm (47) is welded on the second transmission shaft (46), and the second three-rod cylinder (48) is installed on the second mechanical arm (47) through a bolt; a fifth connecting plate (49) is installed on the second third-rod cylinder (48) through a bolt, and a second air claw (50) is installed on the fifth connecting plate (49) through a bolt;
the automatic welding and straightening device (A5) comprises a third servo motor (54), a welding machine body (55), an electric chuck (56), a first welding gun module (57), a first welding gun mounting plate (58), a fixed support (59), a third pneumatic claw (60), a second connecting piece (61), a pneumatic sliding table (62), a sensor (63), a sensor mounting plate (64), a double-rod cylinder (65), a double-rod cylinder mounting plate (66), a supporting block (67), a fifth hydraulic cylinder (68), a second linear guide rail (69), a third sliding block (70), a sixth connecting plate (71), a cross beam (72), a sixth hydraulic cylinder (73), a fourth servo motor (74), a sixth hydraulic cylinder mounting plate (75), a rack (76), a fourth servo motor mounting frame (77), a speed reducer (78), a gear (79), a flange (80), a pressure head (81), a conveying roller (82), The welding machine comprises a second welding gun module (83), a second welding gun module mounting plate (84), a second tip (85), a first welding machine and wire feeding mechanism (86), a second tip seat (87), a seventh hydraulic cylinder (88), a straightening mechanism rack (89), a second welding machine and wire feeding mechanism (90), a second welding machine and wire feeding mechanism rack (91) and a first welding machine and wire feeding mechanism rack (92); the straightening mechanism rack (89) is arranged behind the feeding and discharging manipulator device (A4), the second linear guide rail (69) is arranged at the top end of the straightening mechanism rack (89), and two ends of the second linear guide rail are connected with the straightening mechanism rack (89) through bolts; the third sliding block (70) is arranged on the second linear guide rail (69), the sixth connecting plate (71) is arranged above the third sliding block (70) and is connected with the third sliding block (70) through a bolt, the cross beam (72) is installed on the sixth connecting plate (71) through a bolt, the sixth hydraulic cylinder installing plate (75) is installed on the cross beam (72) through a bolt, the sixth hydraulic cylinder (73) is installed on the sixth hydraulic cylinder installing plate (75), and the fourth servo motor (74) is connected with the speed reducer (78); the rack (76) is installed at the top end of a straightening mechanism frame (89), the gear (79) is located on a second linear guide rail (69) and connected with the speed reducer (78), the flange (80) is connected to the position under the sixth hydraulic cylinder (73) through threads, the pressure head (81) is located under the flange (80) and connected with the flange (80) through bolts to form an inverted U shape; the third servo motor (54) is arranged in a hole in the outer side of the welding machine body (55) and is arranged on the welding machine body (55) through a bolt, the electric chuck (56) is arranged in a central hole in the inner wall of the left side of the welding machine body (55), and the servo motor is connected with the electric chuck through a coupler to drive the shaft head to rotate; the two fixed supports (59) are respectively positioned on the inner side of the inner wall of the upper right side and the inner side of the inner wall of the upper left side of the welding machine body (55), and two bearings are arranged on the parts, contacted with the conveying rollers, of the fixed supports (59); the third pneumatic claw (60) is V-shaped and is arranged on a second connecting piece (61) through a bolt, and the second connecting piece (61) is arranged on a pneumatic sliding table (62) through a bolt; the sensor (63) is installed on a sensor installation plate (64) through a bolt, the sensor installation plate (64) is installed on a double-rod cylinder (65) through a bolt, the double-rod cylinder (65) is installed on a double-rod cylinder installation plate (66) through a bolt, and the sensor (63), the sensor installation plate (64), the double-rod cylinder (65) and the double-rod cylinder installation plate (66) form a sensor assembly (B1); the fifth hydraulic cylinder (68) is cylindrical, and the supporting block (67) is mounted on the fifth hydraulic cylinder (68) through a bolt; the supporting block (67) and the fifth hydraulic cylinder (68) form a movable support (B2), the sensor assembly (B1) comprises more than 3 groups, the movable supports (B2) comprise more than 3 groups, and the movable supports are uniformly distributed between the two fixed supports (59); the pneumatic sliding table (62) is positioned between the first fixed support (59) on the right side and the first movable support (B2) on the right side; the second center (85) is arranged in a hole in the inner wall of the right side of the welding machine body (55), the seventh hydraulic cylinder (88) is arranged on the welding machine body (55) through a bolt, and the installation position of the seventh hydraulic cylinder (88) and the installation position of the second center (85) are in the same horizontal position;
the finished product storage device (A7) is of a double-layer frame structure and consists of a finished product storage rack (93); the upper end of the finished product storage rack (93) forms a slope with a certain included angle with the ground plane.
3. The automatic production line for the conveying rollers of the drying machine as claimed in claim 2, characterized in that the design gradient of the top surface of the storage rack (1) is 3-15 degrees, and the material pushing rack (2) is composed of square steel and four pushing blocks which are uniformly distributed and are in an M shape.
4. The automatic production line for the conveyor roller of the dryer according to claim 2, characterized in that the bin (7) is formed by welding four angle irons and an iron plate, and the four angle irons are arranged in parallel to each other to form a rectangle.
5. The automatic production line for conveyor rolls of dryers as claimed in claim 2, characterised in that said second work platform (53) is made by welding 30mm x 30mm square steel, onto which are welded iron plates having a work surface of 10mm thickness.
6. The automatic production line for conveyor rolls of dryers as claimed in claim 2, characterised in that said second transmission shaft (46) is a shaft with a diameter of 25mm at both ends and a square steel with a diameter of 30mm x 30mm in the middle; the two fixed supports (59) are Y-shaped and are respectively positioned at the 280mm position of the inner side of the inner wall of the upper right side and the 280mm position of the inner wall of the upper left side of the welding machine body (55).
7. The automated manufacturing line for conveyor rolls of dryers as claimed in claim 2, wherein said sensor assemblies (B1) are in a number of groups comprised between 3 and 6 and said movable supports (B2) are in a number comprised between 3 and 8.
8. The automated production line for conveyor rolls of dryers as claimed in claim 2 wherein said first and second welding gun modules (57, 83) are disposed at an angle of 40 ° to the conveyor rolls and aligned with the weld, said first coupling (31) is "dumbbell" shaped and said first BK seat mounting plate (33) is "T" shaped.
9. The automatic production line for conveyor rolls of dryers as claimed in claim 2, characterised in that the uppermost horizontal storage rack of said finished product storage racks (93) is designed with a gradient of 3 ° to 15 °.
CN201920189528.6U 2019-02-11 2019-02-11 Automatic production line for conveying rollers of drying machine Expired - Fee Related CN210132253U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920189528.6U CN210132253U (en) 2019-02-11 2019-02-11 Automatic production line for conveying rollers of drying machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920189528.6U CN210132253U (en) 2019-02-11 2019-02-11 Automatic production line for conveying rollers of drying machine

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Publication Number Publication Date
CN210132253U true CN210132253U (en) 2020-03-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920189528.6U Expired - Fee Related CN210132253U (en) 2019-02-11 2019-02-11 Automatic production line for conveying rollers of drying machine

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719514A (en) * 2019-02-11 2019-05-07 河北科技大学 A kind of drying machine conveying roller automatic assembly line equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719514A (en) * 2019-02-11 2019-05-07 河北科技大学 A kind of drying machine conveying roller automatic assembly line equipment

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