CN112276402B - Be used for batch gas meter box automatic weld to connect equipment - Google Patents
Be used for batch gas meter box automatic weld to connect equipment Download PDFInfo
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- CN112276402B CN112276402B CN202011202514.7A CN202011202514A CN112276402B CN 112276402 B CN112276402 B CN 112276402B CN 202011202514 A CN202011202514 A CN 202011202514A CN 112276402 B CN112276402 B CN 112276402B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Arc Welding In General (AREA)
Abstract
The invention relates to the field of machining, in particular to automatic welding joint equipment for batch gas meter boxes, which comprises: the processing table comprises a positioning assembly, a discharging assembly, a material sucking assembly and a grabbing assembly, wherein the positioning assembly is used for sucking the gas meter box on the discharging assembly onto the positioning assembly, the conveying assembly is used for conveying batch aluminum pieces and batch connectors, the grabbing assembly is used for grabbing the aluminum pieces and the connectors onto the positioning assembly respectively in sequence, the welding assembly is used for welding the gas meter box, the aluminum pieces and the connectors, the welding assembly is arranged above the positioning assembly, the discharging manipulator is arranged on one side of the processing table, which is far away from the material sucking assembly, and the discharging conveying belt is arranged beside the discharging manipulator.
Description
Technical Field
The invention relates to the field of machining, in particular to automatic welding joint equipment for batch gas meter boxes.
Background
The gas meter has the advantages that only the roller with the number is seen outside the small glass window, seven digits are arranged on the roller, the front four digits of the small number are black, the rear three digits are red, the fuel for daily cooking of people is changed from resource waste such as firewood, coal and the like, the conventional energy with serious pollution is converted into clean energy such as natural gas and coal gas, even electricity and the like, the gas meter plays a role and has an automatic accumulation function, so that people using the natural gas or pipeline gas can conveniently know how much gas is used so as to pay according to the cubic meter consumed in each month, other parts are required to be installed on the shell of the gas meter in the assembling process of the gas meter, and a plurality of nuts are required to be welded on the shell of each gas meter in proper positions according to requirements.
The existing mode is that nuts of manual work one by one are welded on a gas meter shell, the mode is low in working efficiency, the degree of labor is high, the manual welding accuracy is low, and it is very realistic to estimate and design an automatic electric welding tool.
Welded joint on traditional gas table shell is mostly through artifical manually operation, and this not only wastes time and energy, but also greatly reduced's production efficiency to welded joint needs accurate welding on the gas table shell, often can the error through manual operation, to these problems, should design one kind can be automatic and many batch welding gas table shell and the equipment that connects.
Disclosure of Invention
For solving above-mentioned technical problem, provide one kind and be used for batch gas meter box automatic weld to connect equipment, this technical scheme has solved traditional gas table shell and has passed through the problem that manual weld connects the time and energy consuming.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automatic weld joint equipment for batch gas meter boxes, comprising:
a processing table;
the positioning assembly is used for accurately positioning the gas meter box, the joint and the aluminum piece and is arranged at the top of the processing table;
the material discharging assembly is used for placing batch fuel gas meter boxes and arranged beside the processing table;
the material sucking assembly is used for sucking the gas meter box on the material placing assembly to the positioning assembly, and the material sucking assembly is arranged between the material placing assembly and the positioning assembly;
the conveying assembly is used for conveying batches of aluminum pieces and batches of joints and arranged on one side of the processing table;
the grabbing assembly is used for grabbing the aluminum piece and the joint to the positioning assembly in sequence respectively, and the grabbing assembly is arranged above the conveying assembly;
the welding assembly is used for welding the gas meter box, the aluminum piece and the joint and is arranged above the positioning assembly;
the discharging mechanical arm is arranged on one side of the processing table, which is far away from the material suction assembly;
and the discharging conveying belt is arranged beside the discharging manipulator.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the conveying assembly comprises:
the first vibration disc is used for conveying the aluminum pieces in batches and arranged beside the feeding assembly;
the second vibration disc is used for conveying the joints in batches, the second vibration disc is positioned on one side of the first vibration disc, the first vibration disc and the second vibration disc are symmetrically arranged on two sides of the processing table, and the conveying ends of the first vibration disc and the second vibration disc are respectively provided with a first vibration track and a second vibration track which are used for conveying corresponding aluminum pieces and corresponding joints;
the two vibration frames are respectively arranged at the bottoms of the first vibration track and the second vibration track;
the baffle is used for resisting the tail ends of the first vibration track and the second vibration track, and two sides of the baffle are respectively abutted to the output ends of the first vibration track and the second vibration track.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the grabbing component comprises:
the two finger cylinders are symmetrically arranged on two sides above the baffle, the output end of each finger cylinder faces downwards, the output end of each finger cylinder is provided with a clamping jaw, and the tail ends of the first vibration rail and the second vibration rail are provided with clamping openings convenient for clamping two aluminum pieces and joints;
the two sliding blocks are arranged, and each finger cylinder is fixedly arranged at the bottom of each sliding block through a shell;
the two sliding blocks are arranged in the slide way in a sliding mode, a bidirectional screw rod is arranged in the slide way along the length direction of the slide way, the bidirectional screw rod rotates through a driving motor, and the two sliding blocks are respectively sleeved on bidirectional threads of the bidirectional screw rod;
the adjusting mechanism is used for adjusting the two finger cylinders to accurately grab the aluminum piece or the joint and is arranged at the top of the slide way;
and the pushing mechanism is used for accurately pushing the grabbed aluminum piece and the connector to the positioning assembly and is arranged at the top of the adjusting mechanism.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the adjustment mechanism includes:
the moving track is arranged at the top of the slideway along the length direction of the slideway, a moving block is arranged at the center of the top of the slideway, and the moving block is arranged in the moving track in a sliding manner;
the pushing cylinder is arranged at one end of the moving track in a horizontal state, and the output end of the pushing cylinder is also fixed on the moving block;
the bar sets up in the top that removes the way, and the both sides that remove the way are vertical upwards respectively to pass the bar and are equipped with a gag lever post.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the pushing mechanism includes:
the single-shaft cylinder is vertically arranged at the center of the top of the bar, and the output end of the single-shaft cylinder is fixed at the center of the top of the moving channel;
the T-shaped frame is arranged on one side of the baffle, and two sides of the bar rod facing the top end of the T-shaped frame are respectively provided with a second limiting rod through the T-shaped frame;
and the long shaft cylinder is horizontally arranged at the center of one side of the top end of the T-shaped frame far away from the bar, and the output end of the long shaft cylinder is fixed at the center of the side wall of the bar.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the positioning assembly includes:
the bottom plate is fixedly arranged at the top of the processing table;
two positioning rods are arranged, the two positioning rods are symmetrically arranged on two sides of the top of the bottom plate in a vertical state, and the top of each positioning rod is also provided with a raised head for placing an aluminum piece;
the two abutting plates are used for positioning the gas meter box, and are symmetrically arranged at the top of the bottom plate and positioned on the outer side of each positioning rod;
and the two clamping cylinders are symmetrically arranged at the top of the bottom plate and positioned at the outer side of each contact plate.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the blowing subassembly includes:
a support plate;
the four support columns are respectively arranged around the top of the support plate in a vertical state;
the jacking plate is horizontally arranged at the tops of the four support columns, the periphery of the bottom of the jacking plate is respectively provided with an inserting column vertically downwards, each inserting column is respectively inserted into each support column, and the bottom of each inserting column is also provided with a cylinder in a horizontal state;
the two discharging rods are used for sleeving the batch gas meter boxes, the two discharging rods are symmetrically arranged at the bottom of the supporting plate in a vertical state, and the jacking plate is also sleeved on the two discharging rods in a sliding manner;
the four poke rods are respectively arranged on one side of each support column, and one end, located on each cylinder, of each poke rod is also provided with a U-shaped opening for poking the cylinder;
and the ejection mechanism is used for driving the four poke rods to rotate and is arranged at the center of the top of the supporting plate.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
liftout mechanism includes:
the supporting seat is arranged in the center of the top of the supporting plate;
two driving rods are arranged, the two driving rods are symmetrically arranged on the supporting seat in a horizontal state, and the free end of each poke rod is fixed with the extending end of each driving rod;
two driving gears are arranged and are respectively and fixedly arranged in the middle of each driving rod;
the threaded column is arranged between the two driving gears, and the threaded column and the two driving gears are meshed with each other;
the lifting motor is fixedly arranged at the center of the bottom of the supporting plate in a vertical state, and the threaded column is fixedly arranged at the output end of the lifting motor.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
inhale the material subassembly and include:
the base is arranged between the processing table and the discharging assembly, and a hollow column is vertically and upwards arranged in the center of the top of the base;
the bottom center of the balance plate vertically penetrates through the hollow column downwards and is provided with a rotating rod capable of rotating;
the two lower pressing air cylinders are symmetrically arranged at two ends of the top of the balance plate in a vertical state, and the output end of each lower pressing air cylinder is downwards provided with a sucker;
the grooved wheel is fixedly sleeved at the lower end of the rotating rod;
the driving plate is arranged at the side of the grooved wheel, the driving plate can be rotatably arranged on a movable seat, a driven gear is fixedly arranged at the bottom of the driving plate, and a driving gear is meshed with the side of the driven gear;
the intermittent motor is arranged at the bottom of the base in a vertical state, and the driving gear is fixedly sleeved on the output end of the intermittent motor.
As a preferred solution for an automatic welding joint device for batches of gas meter cases,
the welding assembly includes:
a screw rod sliding table;
the high frame body is arranged on the screw rod sliding table;
the hydraulic cylinder is arranged at the top of the high frame body in a vertical state, the output end of the hydraulic cylinder is also fixedly provided with a strip-shaped plate, and both sides of the top of the strip-shaped plate vertically penetrate through the top of the high frame body upwards and are provided with a third limiting rod;
the welding rod is provided with two, and two welding rod symmetries set up in the bottom both sides of BAR plate to distance between two welding rods equals the distance between two locating levers.
Compared with the prior art, the invention has the beneficial effects that: when an operator welds batch gas meter boxes, firstly, a conveying assembly conveys batch aluminum pieces and joints, then a grabbing assembly grabs two aluminum pieces and places the two aluminum pieces on a positioning assembly, a material sucking assembly sucks and places the gas meter boxes on a material discharging assembly on the two aluminum pieces, the gas meter boxes are sleeved on the two aluminum pieces through two through holes, the grabbing assembly grabs two joints and places the two joints on the gas meter boxes, each joint corresponds to each aluminum piece, the welding assembly welds the two joints on the gas meter boxes simultaneously through the aluminum pieces, and finally, a discharging manipulator conveys the welded gas meter boxes to a discharging conveying belt and sends the gas meter boxes out.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of the transfer assembly;
FIG. 3 is a perspective view of the grasping assembly;
FIG. 4 is a cross-sectional view of the grasping assembly;
FIG. 5 is a perspective view of the positioning assembly;
FIG. 6 is a cross-sectional view of the positioning assembly;
FIG. 7 is a schematic perspective view of the discharge assembly;
FIG. 8 is a front view of the discharge assembly;
FIG. 9 is a schematic perspective view of the suction assembly;
FIG. 10 is a side view of the suction assembly;
FIG. 11 is a cross-sectional view of the suction assembly;
fig. 12 is a perspective view of a welded assembly.
The reference numbers in the figures are: the device comprises a processing table 1, a gas meter box 2, a joint 3, an aluminum piece 4, a discharging manipulator 5, a discharging conveyer belt 6, a first vibrating disk 7, a second vibrating disk 8, a first vibrating track 9, a second vibrating track 10, a vibrating frame 11, a baffle plate 12, a finger cylinder 13, a clamping jaw 14, a clamping opening 15, a slide block 16, a slide way 17, a bidirectional screw 18, a driving motor 19, a moving channel 20, a moving block 21, a material pushing cylinder 22, a bar 23, a first limiting rod 24, a single-shaft cylinder 25, a T-shaped frame 26, a second limiting rod 27, a long-shaft cylinder 28, a bottom plate 29, a positioning rod 30, a raised head 31, an abutting plate 32, a clamping cylinder 33, a supporting plate 34, a supporting column 35, a jacking plate 36, a plug-in column 37, a column 38, a discharging rod 39, a poking rod 40, a U-shaped opening 41, a supporting seat 42, a driving rod 43, a driving gear 44, a threaded column 45, a lifting motor 46, a base 47, a hollow column 48, a balance plate 49, a balance plate, The device comprises a rotating rod 50, a downward pressing air cylinder 51, a suction cup 52, a grooved wheel 53, a driving plate 54, a movable seat 55, a driven gear 56, a driving gear 57, an intermittent motor 58, a screw rod sliding table 59, a high frame body 60, a hydraulic cylinder 61, a strip-shaped plate 62, a third limiting rod 63 and a welding rod 64.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 12, an automatic welding joint apparatus for batch gas meter boxes includes:
a processing table 1;
the positioning assembly is used for accurately positioning the gas meter box 2, the joint 3 and the aluminum piece 4 and is arranged at the top of the processing table 1;
the material placing assembly is used for placing batch fuel gas meter boxes 2 and is arranged beside the processing table 1;
the material sucking assembly is used for sucking the gas meter box 2 on the material placing assembly to the positioning assembly, and the material sucking assembly is arranged between the material placing assembly and the positioning assembly;
the conveying assembly is used for conveying the batch of aluminum pieces 4 and the batch of joints 3 and is arranged on one side of the processing table 1;
the grabbing assembly is used for grabbing the aluminum piece 4 and the joint 3 to the positioning assembly in sequence respectively, and the grabbing assembly is arranged above the conveying assembly;
the welding assembly is used for welding the gas meter box 2, the aluminum piece 4 and the joint 3 and is arranged above the positioning assembly;
the discharging manipulator 5 is arranged on one side of the processing table 1 far away from the material sucking assembly;
and the discharging conveying belt 6 is arranged beside the discharging manipulator 5.
When operating personnel welded batch gas table box 2, at first, conveying element carried batch aluminium alloy 4 and joint 3, then, snatch the subassembly and snatch two aluminium alloy 4 and place on locating component, inhale the gas table box 2 absorption of material subassembly on with the blowing subassembly and place on two aluminium alloy 4, gas table box 2 overlaps through two openings and establishes on two aluminium alloy 4, it snatchs two joints 3 thereupon and places on gas table box 2 to snatch the subassembly, every joint 3 is corresponding with every aluminium alloy 4 respectively, the welding subassembly welds two joints 3 thereupon on gas table box 2 through aluminium alloy 4 simultaneously, finally, ejection of compact manipulator 5 is taken welded gas table box 2 to ejection of compact conveyer belt 6 and is sent out.
The conveying assembly comprises:
the first vibration disc 7 is used for conveying the aluminum pieces 4 in batches, and the first vibration disc 7 is arranged beside the discharging assembly;
the second vibration disk 8 is used for conveying the batch joints 3, the second vibration disk 8 is positioned on one side of the first vibration disk 7, the first vibration disk 7 and the second vibration disk 8 are symmetrically arranged on two sides of the processing table 1, and the conveying ends of the first vibration disk 7 and the second vibration disk 8 are respectively provided with a first vibration track 9 and a second vibration track 10 which are used for conveying the corresponding aluminum piece 4 and the corresponding joint 3;
two vibration frames 11 are arranged, and the two vibration frames 11 are respectively arranged at the bottoms of the first vibration track 9 and the second vibration track 10;
and the baffle 12 is used for resisting the tail ends of the first vibration rail 9 and the second vibration rail 10, and two sides of the baffle 12 respectively resist the output ends of the first vibration rail 9 and the second vibration rail 10.
When an operator welds a batch of gas meter boxes 2, the batch of aluminum parts 4 and joints 3 in the first vibration disk 7 and the second vibration disk 8 are respectively conveyed through the corresponding first vibration track 9 and the second vibration track 10, and the baffle 12 prevents the aluminum parts 4 and the joints 3 in the first vibration track 9 and the second vibration track 10 from falling.
The grabbing component comprises:
the two finger cylinders 13 are symmetrically arranged on two sides above the baffle 12, the output end of each finger cylinder 13 faces downwards, the output end of each finger cylinder 13 is also provided with a clamping jaw 14, and the tail ends of the first vibration rail 9 and the second vibration rail 10 are also provided with a clamping opening 15 which is convenient for clamping two aluminum pieces 4 and the joint 3;
two sliding blocks 16 are arranged, and each finger cylinder 13 is fixedly arranged at the bottom of each sliding block 16 through a shell;
the two sliding blocks 16 are arranged in the sliding way 17 in a sliding mode, a bidirectional screw 18 is arranged in the sliding way 17 along the length direction of the sliding way 17, the bidirectional screw 18 rotates through a driving motor 19, and the two sliding blocks 16 are respectively sleeved on bidirectional threads of the bidirectional screw 18;
the adjusting mechanism is used for adjusting the two finger cylinders 13 to accurately grab the aluminum piece 4 or the joint 3 and is arranged at the top of the slide way 17;
and the pushing mechanism is used for accurately pushing the grabbed aluminum piece 4 and the connector 3 to the positioning assembly and is arranged at the top of the adjusting mechanism.
After the aluminum parts 4 are conveyed, the two finger cylinders 13 accurately clamp the two aluminum parts 4 through the adjusting mechanisms, then the pushing mechanisms send the two aluminum parts 4 to the positioning assemblies, the driving motors 19 drive the two-way screws 18 to rotate, the two sliders 16 slide relatively, and the two aluminum parts 4 are accurately placed on the positioning assemblies respectively.
The adjustment mechanism includes:
the moving track 20 is arranged at the top of the slide way 17 along the length direction of the slide way 17, a moving block 21 is arranged at the center of the top of the slide way 17, and the moving block 21 is arranged in the moving track 20 in a sliding manner;
the pushing cylinder 22 is arranged at one end of the moving track 20 in a horizontal state, and the output end of the pushing cylinder 22 is also fixed on the moving block 21;
the bar 23 is arranged above the moving channel 20, and two sides of the moving channel 20 are respectively provided with a first limiting rod 24 which vertically penetrates the bar 23 upwards.
When the adjusting mechanism adjusts the two finger cylinders 13 to grab the aluminum part 4 or the joint 3, the pushing cylinder 22 pushes and slides in the moving channel 20 through the moving block 21, so that the two finger cylinders 13 can respectively reach the upper part of the first vibration track 9 or the second vibration track 10.
The pushing mechanism includes:
a single-axis cylinder 25 vertically disposed at the top center of the bar 23, an output end of the single-axis cylinder 25 being fixed to the top center of the moving passage 20;
the T-shaped frame 26 is arranged on one side of the baffle plate 12, and two sides of the bar 23 facing the top end of the T-shaped frame 26 are respectively provided with a second limiting rod 27 after penetrating through the T-shaped frame 26;
and a long axis cylinder 28 horizontally disposed at the center of the top end of the T-shaped frame 26 away from the side of the bar 23, and the output end of the long axis cylinder 28 is fixed to the center of the side wall of the bar 23.
When the pushing mechanism is driven, the long-axis cylinder 28 pushes the bar 23 to move towards the positioning assembly, the aluminum piece 4 grabbed by the two finger cylinders 13 then comes above the positioning assembly, the single-axis cylinder 25 then pushes the two finger cylinders 13 to move towards the positioning assembly, and the two aluminum pieces 4 are then placed on the positioning assembly.
The positioning assembly includes:
a bottom plate 29 fixedly provided on the top of the processing table 1;
two positioning rods 30 are arranged, the two positioning rods 30 are symmetrically arranged on two sides of the top of the bottom plate 29 in a vertical state, and the top of each positioning rod 30 is also provided with a raised head 31 for placing the aluminum piece 4;
two abutting plates 32 are arranged and used for positioning the gas meter box 2, and the two abutting plates 32 are symmetrically arranged at the top of the bottom plate 29 and positioned at the outer side of each positioning rod 30;
and two clamping cylinders 33 are arranged, and the two clamping cylinders 33 are symmetrically arranged at the top of the bottom plate 29 and are positioned at the outer side of each abutting plate 32.
When the aluminum piece 4 is placed, two aluminum pieces 4 are placed on bosses 31 at the tops of two positioning rods 30, respectively.
The blowing subassembly includes:
a support plate 34;
four support columns 35 are arranged, and the four support columns 35 are respectively arranged around the top of the support plate 34 in a vertical state;
the jacking plate 36 is horizontally arranged at the tops of the four support columns 35, the periphery of the bottom of the jacking plate 36 is respectively provided with a plug-in column 37 vertically downwards, each plug-in column 37 is respectively plugged into each support column 35, and the bottom of each plug-in column 37 is also provided with a column 38 horizontally;
two discharging rods 39 are arranged and used for sleeving the batch gas meter boxes 2, the two discharging rods 39 are symmetrically arranged at the bottom of the supporting plate 34 in a vertical state, and the jacking plate 36 is further slidably sleeved on the two discharging rods 39;
four poke rods 40 are arranged, the four poke rods 40 are respectively arranged on one side of each supporting column 35, and one end, located at each cylinder 38, of each poke rod 40 is also provided with a U-shaped opening 41 for poking the cylinder 38;
and the ejection mechanism is used for driving the four poke rods 40 to rotate and is arranged in the center of the top of the support plate 34.
When the material sucking component of the aluminum part 4 sucks the gas meter boxes 2 on the discharging component, in order to facilitate the sucking of the material sucking component, the driving mechanism drives the four poking rods 40 to rotate, the four poking rods 40 poke the corresponding cylinders 38 through the corresponding U-shaped openings 41, each plug column 37 can move up and down in the corresponding support column 35 under the poking of the corresponding poking rod 40, the lifting plate 36 can lift up and down under the moving of the four plug columns 37, and the plurality of gas meter boxes 2 are lifted up and down on the two discharging rods 39.
Liftout mechanism includes:
a support seat 42 disposed at the top center of the support plate 34;
two driving rods 43 are arranged, the two driving rods 43 are symmetrically arranged on the supporting seat 42 in a horizontal state, and the free end of each poke rod 40 is fixed with the extending end of each driving rod 43;
two driving gears 44 are provided, and the two driving gears 44 are respectively and fixedly installed in the middle of each driving rod 43;
the threaded column 45 is arranged between the two driving gears 44, and the threaded column 45 and the two driving gears 44 are meshed with each other;
and the lifting motor 46 is fixedly arranged at the center of the bottom of the supporting plate 34 in a vertical state, and the threaded column 45 is fixedly arranged at the output end of the lifting motor 46.
When the driving mechanism is driven, the lifting motor 46 drives the threaded columns 45 to rotate, the threaded columns 45 rotate to drive the two driving gears 44 to rotate simultaneously, the two driving gears 44 rotate to drive the corresponding driving rods 43 to rotate, each poke rod 40 rotates under the rotation of the corresponding driving rod 43, and the four insertion columns 37 can be poked accordingly.
Inhale the material subassembly and include:
the base 47 is arranged between the processing table 1 and the emptying assembly, and a hollow column 48 is vertically and upwards arranged at the center of the top of the base 47;
the balance plate 49 is horizontally arranged at the top of the hollow column 48, and the bottom center of the balance plate 49 vertically penetrates through the hollow column 48 downwards and is provided with a rotating rod 50 capable of rotating;
two lower air cylinders 51 are arranged, the two lower air cylinders 51 are symmetrically arranged at two ends of the top of the balance plate 49 in a vertical state, and the output end of each lower air cylinder 51 is downwards provided with a sucker 52;
a grooved wheel 53 fixedly sleeved at the lower end of the rotating rod 50;
the dial plate 54 is arranged at the side of the grooved wheel 53, the dial plate 54 can be rotatably arranged on a movable seat 55, the bottom of the dial plate 54 is also fixedly provided with a driven gear 56, and the side of the driven gear 56 is engaged with a driving gear 57;
the intermittent motor 58 is vertically arranged at the bottom of the base 47, and the driving gear 57 is fixedly sleeved on the output end of the intermittent motor 58.
When the material sucking assembly sucks the gas meter box 2, the pressing cylinder 51 sucks the gas meter box 2 through the sucking disc 52, then the intermittent motor 58 drives the driving gear 57 to rotate, the driven gear 56 rotates along with the driving gear, the driven gear 56 rotates to drive the driving disc 54 to rotate, the driving disc 54 drives the grooved wheel 53 to rotate, the rotating rod 50 rotates in the hollow column 48 along with the rotating gear, the balance plate 49 rotates 90 degrees, the pressing cylinder 51 sucking the gas meter box 2 comes above the positioning assembly, the other pressing cylinder 51 sucks the gas meter box 2 through the sucking disc 52, the gas meter box 2 coming above the positioning assembly is placed on the bottom plate 29, two through holes in the top of the gas meter box 2 are sleeved on the two aluminum pieces 4, and the two clamping cylinders 33 press two sides of the gas meter box 2 against the plate 32.
The welding assembly includes:
a screw rod sliding table 59;
the high frame body 60 is arranged on the screw rod sliding table 59;
the hydraulic cylinder 61 is vertically arranged at the top of the high frame body 60, the output end of the hydraulic cylinder 61 is also fixedly provided with a strip-shaped plate 62, and both sides of the top of the strip-shaped plate 62 vertically penetrate through the top of the high frame body 60 upwards and are provided with a third limiting rod 63;
and two welding rods 64 are arranged, the two welding rods 64 are symmetrically arranged on two sides of the bottom of the strip-shaped plate 62, and the distance between the two welding rods 64 is equal to the distance between the two positioning rods 30.
After gas table box 2 is placed, snatch the subassembly and snatch two joint 3 thereupon and place two through-holes departments at 2 tops of gas table box, lead screw slip table 59 is for making pneumatic cylinder 61 not hinder aluminium part 4, joint 3 and gas table box 2 place on locating component, lead screw slip table 59 drives pneumatic cylinder 61 thereupon and comes locating component's top, pneumatic cylinder 61 presses two welding stick 64 thereupon to every through-hole in, two welding stick 64 weld two joint 3 simultaneously on gas table box 2 through aluminium part 4 thereupon, finally, ejection of compact manipulator 5 is seen off on taking welded gas table box 2 to ejection of compact conveyer belt 6.
The working principle of the invention is as follows:
the device/apparatus/method realizes the functions of the invention by the following steps, thereby solving the technical problems proposed by the invention:
firstly, when an operator welds a batch of gas meter boxes 2, batch of aluminum pieces 4 and joints 3 in a first vibration disk 7 and a second vibration disk 8 are respectively conveyed through a corresponding first vibration track 9 and a corresponding second vibration track 10, a baffle plate 12 is used for preventing the aluminum pieces 4 and the joints 3 in the first vibration track 9 and the second vibration track 10 from falling off, after the aluminum pieces 4 are conveyed, a material pushing cylinder 22 is pushed by a moving block 21 to slide in a moving channel 20, so that two finger cylinders 13 can respectively come above the first vibration track 9 or the second vibration track 10, the two finger cylinders 13 accurately clamp the two aluminum pieces 4 through an adjusting mechanism, then a long shaft cylinder 28 pushes a bar 23 to move towards a positioning component, the aluminum pieces 4 grabbed by the two finger cylinders 13 come above the positioning component along with the long shaft cylinder 28, the single shaft cylinder 25 pushes the two finger cylinders 13 to move towards the positioning component along with the single shaft cylinder 25, two aluminum pieces 4 are then placed on the positioning assembly, the driving motor 19 drives the bidirectional screw 18 to rotate, the two sliders 16 slide relative to each other, the two aluminum pieces 4 are then accurately placed on the positioning assembly, and the two aluminum pieces 4 are placed on the raised heads 31 at the tops of the two positioning rods 30.
Step two, when the material sucking component of the aluminum part 4 sucks the gas meter boxes 2 on the material discharging component, in order to facilitate the sucking component to suck, the lifting motor 46 drives the threaded column 45 to rotate, the threaded column 45 rotates to drive the two driving gears 44 to rotate simultaneously, the two driving gears 44 rotate to drive the corresponding driving rods 43 to rotate therewith, each poking rod 40 rotates along with the rotation of the corresponding driving rod 43, the four inserting columns 37 can be poked, therefore, the four poking rods 40 poke the corresponding cylinders 38 through the corresponding U-shaped openings 41, each inserting column 37 can move up and down in the corresponding supporting column 35 under the poking of the corresponding poking rod 40, the jacking plate 36 lifts under the movement of the four inserting columns 37, and a plurality of gas meter boxes 2 are jacked up on the two material discharging rods 39 along with the jacking plate.
Step three, when the material sucking assembly sucks the gas meter box 2, the pressing cylinder 51 sucks the gas meter box 2 through the sucking disc 52, then the intermittent motor 58 drives the driving gear 57 to rotate, the driven gear 56 rotates along with the driving gear, the driven gear 56 rotates to drive the driving disc 54 to rotate, the driving disc 54 drives the grooved pulley 53 to rotate, the rotating rod 50 rotates in the hollow column 48 along with the driving gear, the balance plate 49 rotates 90 degrees, the pressing cylinder 51 sucking the gas meter box 2 comes above the positioning assembly, the other pressing cylinder 51 sucks the gas meter box 2 through the sucking disc 52, the gas meter box 2 coming above the positioning assembly is placed on the bottom plate 29, two through holes in the top of the gas meter box 2 are sleeved on the two aluminum pieces 4, and the two clamping cylinders 33 clamp two sides of the gas meter box 2 on the abutting plate 32.
Step four, after gas table box 2 was placed, snatch the subassembly and snatch two and connect 3 thereupon and place two through-holes departments at 2 tops of gas table box, lead screw slip table 59 is for making pneumatic cylinder 61 not hinder aluminium part 4, connect 3 and gas table box 2 and place on locating component, lead screw slip table 59 drives pneumatic cylinder 61 thereupon and comes locating component's top, pneumatic cylinder 61 is pressed two welding stick 64 thereupon to every through-hole in, two welding stick 64 weld two joint 3 simultaneously on gas table box 2 through aluminium part 4 thereupon, finally, discharging manipulator 5 is taken welded gas table box 2 to discharging conveyor 6 and is seen off.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a be used for batch gas meter box automatic weld to connect equipment which characterized in that includes:
a processing table (1);
the positioning assembly is used for accurately positioning the gas meter box (2), the joint (3) and the aluminum piece (4), and is arranged at the top of the processing table (1);
the material placing assembly is used for placing batch fuel gas meter boxes (2), and the material placing assembly is arranged beside the processing table (1);
the material sucking assembly is used for sucking the gas meter box (2) on the material placing assembly to the positioning assembly, and the material sucking assembly is arranged between the material placing assembly and the positioning assembly;
the conveying assembly is used for conveying the batch of aluminum pieces (4) and the batch of joints (3), and is arranged on one side of the processing table (1);
the grabbing assembly is used for grabbing the aluminum piece (4) and the joint (3) to the positioning assembly in sequence respectively, and the grabbing assembly is arranged above the conveying assembly;
the welding assembly is used for welding the gas meter box (2), the aluminum piece (4) and the joint (3), and is arranged above the positioning assembly;
the discharging mechanical arm (5) is arranged on one side of the processing table (1) far away from the material suction assembly;
the discharging conveyer belt (6) is arranged beside the discharging manipulator (5);
the conveying assembly comprises:
the first vibration disc (7) is used for conveying the batch of aluminum pieces (4), and the first vibration disc (7) is arranged beside the discharging assembly;
the second vibration disk (8) is used for conveying the batch joints (3), the second vibration disk (8) is positioned on one side of the first vibration disk (7), the first vibration disk (7) and the second vibration disk (8) are symmetrically arranged on two sides of the processing table (1), and the conveying ends of the first vibration disk (7) and the second vibration disk (8) are respectively provided with a first vibration track (9) and a second vibration track (10) which are used for conveying corresponding aluminum pieces (4) and corresponding joints (3);
two vibration frames (11) are arranged, and the two vibration frames (11) are respectively arranged at the bottoms of the first vibration track (9) and the second vibration track (10);
the baffle (12) is used for resisting the tail ends of the first vibration rail (9) and the second vibration rail (10), and two sides of the baffle (12) are respectively abutted against the output ends of the first vibration rail (9) and the second vibration rail (10);
the blowing subassembly includes:
a support plate (34);
the four support columns (35) are arranged, and the four support columns (35) are respectively arranged on the periphery of the top of the support plate (34) in a vertical state;
the jacking plate (36) is horizontally arranged at the tops of the four supporting columns (35), the periphery of the bottom of the jacking plate (36) is respectively provided with a plug-in column (37) vertically downwards, each plug-in column (37) is respectively plugged into each supporting column (35), and the bottom of each plug-in column (37) is also provided with a column (38) horizontally;
the two discharging rods (39) are used for sleeving the batch gas meter boxes (2), the two discharging rods (39) are vertically and symmetrically arranged at the bottom of the supporting plate (34), and the jacking plate (36) is also slidably sleeved on the two discharging rods (39);
four poke rods (40) are arranged, the four poke rods (40) are respectively arranged on one side of each supporting column (35), and one end, located on each cylinder (38), of each poke rod (40) is also provided with a U-shaped opening (41) used for poking the cylinder (38);
the ejection mechanism is used for driving the four poke rods (40) to rotate and is arranged in the center of the top of the support plate (34);
liftout mechanism includes:
the supporting seat (42) is arranged at the center of the top of the supporting plate (34);
two driving rods (43) are arranged, the two driving rods (43) are symmetrically arranged on the supporting seat (42) in a horizontal state, and the free end of each poke rod (40) is fixed with the extending end of each driving rod (43) respectively;
two driving gears (44) are arranged, and the two driving gears (44) are fixedly arranged in the middle of each driving rod (43) respectively;
the threaded column (45) is arranged between the two driving gears (44), and the threaded column (45) and the two driving gears (44) are meshed with each other;
the lifting motor (46) is fixedly arranged at the center of the bottom of the supporting plate (34) in a vertical state, and the threaded column (45) is fixedly arranged on the output end of the lifting motor (46);
inhale the material subassembly and include:
the base (47) is arranged between the processing table (1) and the emptying assembly, and a hollow column (48) is vertically and upwards arranged in the center of the top of the base (47);
the balance plate (49) is horizontally arranged at the top of the hollow column (48), and the center of the bottom of the balance plate (49) vertically penetrates through the hollow column (48) downwards and is provided with a rotating rod (50) in a rotatable manner;
two lower air cylinders (51) are arranged, the two lower air cylinders (51) are symmetrically arranged at two ends of the top of the balance plate (49) in a vertical state, and the output end of each lower air cylinder (51) is downwards provided with a sucker (52);
a grooved wheel (53) fixedly sleeved at the lower end of the rotating rod (50);
the dial plate (54) is arranged at the side of the grooved wheel (53), the dial plate (54) can be rotatably arranged on a movable seat (55), a driven gear (56) is fixedly arranged at the bottom of the dial plate (54), and a driving gear (57) is meshed with the side of the driven gear (56);
the intermittent motor (58) is arranged at the bottom of the base (47) in a vertical state, and the driving gear (57) is fixedly sleeved on the output end of the intermittent motor (58).
2. Automatic welding joint equipment for batches of gas meter boxes according to claim 1,
the grabbing component comprises:
the two finger cylinders (13) are symmetrically arranged on two sides above the baffle (12), the output end of each finger cylinder (13) faces downwards, the output end of each finger cylinder (13) is also provided with a clamping jaw (14), and the tail ends of the first vibration rail (9) and the second vibration rail (10) are also provided with clamping openings (15) which are convenient for clamping two aluminum pieces (4) and the joint (3);
the number of the sliding blocks (16) is two, and each finger cylinder (13) is fixedly arranged at the bottom of each sliding block (16) through a shell;
the two sliding blocks (16) are arranged in the sliding way (17) in a sliding mode, a bidirectional screw (18) is arranged inside the sliding way (17) along the length direction of the sliding way (17), the bidirectional screw (18) rotates through a driving motor (19), and the two sliding blocks (16) are respectively sleeved on bidirectional threads of the bidirectional screw (18);
the adjusting mechanism is used for adjusting the two finger cylinders (13) to accurately grab the aluminum piece (4) or the joint (3), and is arranged at the top of the slide way (17);
and the pushing mechanism is used for accurately pushing the grabbed aluminum piece (4) and the connector (3) to the positioning assembly, and is arranged at the top of the adjusting mechanism.
3. Automatic welding joint equipment for batches of gas meter boxes according to claim 2,
the adjustment mechanism includes:
the moving track (20) is arranged at the top of the slide way (17) along the length direction of the slide way (17), a moving block (21) is arranged at the center of the top of the slide way (17), and the moving block (21) is arranged in the moving track (20) in a sliding manner;
the pushing cylinder (22) is arranged at one end of the moving track (20) in a horizontal state, and the output end of the pushing cylinder (22) is also fixed on the moving block (21);
the bar (23) is arranged above the moving channel (20), and two sides of the moving channel (20) respectively vertically penetrate through the bar (23) upwards to form a first limiting rod (24).
4. Automatic welding joint equipment for batches of gas meter boxes according to claim 3,
the pushing mechanism includes:
the single-shaft cylinder (25) is vertically arranged at the top center of the bar (23), and the output end of the single-shaft cylinder (25) is fixed at the top center of the moving channel (20);
the T-shaped frame (26) is arranged on one side of the baffle (12), and two sides of the bar (23) facing the top end of the T-shaped frame (26) respectively penetrate through the T-shaped frame (26) to be provided with a second limiting rod (27);
and the long-axis cylinder (28) is horizontally arranged at the center of one side of the top end of the T-shaped frame (26), which is far away from the bar (23), and the output end of the long-axis cylinder (28) is fixed at the center of the side wall of the bar (23).
5. Automatic welding joint equipment for batches of gas meter boxes according to claim 2,
the positioning assembly includes:
a bottom plate (29) fixedly arranged on the top of the processing table (1);
two positioning rods (30) are arranged, the two positioning rods (30) are symmetrically arranged on two sides of the top of the bottom plate (29) in a vertical state, and the top of each positioning rod (30) is also provided with a raised head (31) for placing an aluminum piece (4);
the two abutting plates (32) are used for positioning the gas meter box (2), and the two abutting plates (32) are symmetrically arranged at the top of the bottom plate (29) and positioned at the outer side of each positioning rod (30);
and two clamping cylinders (33) are arranged, and the two clamping cylinders (33) are symmetrically arranged at the top of the bottom plate (29) and positioned at the outer side of each abutting plate (32).
6. Automatic welding joint equipment for batches of gas meter boxes according to claim 5,
the welding assembly includes:
a screw rod sliding table (59);
the high frame body (60) is arranged on the screw rod sliding table (59);
the hydraulic cylinder (61) is arranged at the top of the high frame body (60) in a vertical state, the output end of the hydraulic cylinder (61) is further fixedly provided with a strip-shaped plate (62), and both sides of the top of the strip-shaped plate (62) vertically penetrate through the top of the high frame body (60) upwards and are provided with a third limiting rod (63);
the two welding rods (64) are symmetrically arranged on two sides of the bottom of the strip-shaped plate (62), and the distance between the two welding rods (64) is equal to the distance between the two positioning rods (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011202514.7A CN112276402B (en) | 2020-11-02 | 2020-11-02 | Be used for batch gas meter box automatic weld to connect equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011202514.7A CN112276402B (en) | 2020-11-02 | 2020-11-02 | Be used for batch gas meter box automatic weld to connect equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112276402A CN112276402A (en) | 2021-01-29 |
| CN112276402B true CN112276402B (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011202514.7A Active CN112276402B (en) | 2020-11-02 | 2020-11-02 | Be used for batch gas meter box automatic weld to connect equipment |
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| CN (1) | CN112276402B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116654619B (en) * | 2023-07-25 | 2023-10-13 | 江苏碧松照明股份有限公司 | Automatic balance correction material sucking mechanism for plastic shell grabbing |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862207A (en) * | 2012-12-18 | 2014-06-18 | 湖北弘毅钢结构工程有限公司 | Welding gun aligning device for assembly and welding of H section steel |
| CN104858579B (en) * | 2015-05-29 | 2017-01-11 | 武汉市博达自动焊接设备有限公司 | Automatic air conditioner base bolt and base foot welding production system |
| CN105057937B (en) * | 2015-08-28 | 2017-01-25 | 深圳市鹏煜威科技有限公司 | Shell welding production device |
| CN106513914A (en) * | 2017-01-05 | 2017-03-22 | 深圳市同达康电子设备有限公司 | Cantilever welding module |
| CN107363439B (en) * | 2017-06-23 | 2024-02-20 | 芜湖美奥机械科技有限公司 | Automatic welding device for air conditioner compressor main shell guide pipe |
| CN208743989U (en) * | 2018-08-01 | 2019-04-16 | 郑州煤机综机设备有限公司 | A kind of three axis welding robots of carrying jig |
| CN211387415U (en) * | 2019-11-21 | 2020-09-01 | 沈阳益川科技有限公司 | Terminal piece automatic feeding and assembling mechanism of automatic assembling machine for relay bottom shell and circuit board |
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Effective date of registration: 20220228 Address after: 421200 No. 111, building 03, block M6, hardware electromechanical trading center, Hengyang Huayao City Trade Logistics City, No. 5, Fenghuang Avenue, shigu District, Hengyang City, Hunan Province Applicant after: Hunan jiangkang Technology Co.,Ltd. Address before: No.172 shuangqingpu Road, Shangshe village, Xinpu Town, Cixi City, Ningbo City, Zhejiang Province Applicant before: Cen Baifeng |
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