CN108453502B - Automatic assembly line for electronic organ and assembly process thereof - Google Patents
Automatic assembly line for electronic organ and assembly process thereof Download PDFInfo
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- CN108453502B CN108453502B CN201810119884.0A CN201810119884A CN108453502B CN 108453502 B CN108453502 B CN 108453502B CN 201810119884 A CN201810119884 A CN 201810119884A CN 108453502 B CN108453502 B CN 108453502B
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- 210000000056 organ Anatomy 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 104
- 239000000741 silica gel Substances 0.000 claims abstract description 104
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 104
- 238000009434 installation Methods 0.000 claims abstract description 34
- 230000001680 brushing effect Effects 0.000 claims abstract description 30
- 238000005192 partition Methods 0.000 claims description 52
- 239000000463 material Substances 0.000 claims description 40
- 230000005540 biological transmission Effects 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 9
- 210000000078 claw Anatomy 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 44
- 239000010687 lubricating oil Substances 0.000 description 7
- 238000012840 feeding operation Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000014509 gene expression Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 230000003340 mental effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention relates to the technical field of electronic organ assembly, in particular to an automatic assembly line of an electronic organ, which comprises an automatic feeding mechanism, an automatic assembling sound control spring positioning silica gel sleeve mechanism, a base and circuit board installation mechanism, a mechanical clamping mechanism and a sound control spring automatic feeding assembly mechanism, wherein the base automatic feeding mechanism comprises a base conveying table and a base feeding part, the automatic assembling sound control spring positioning silica gel sleeve mechanism comprises a first workbench, a sound control spring positioning silica gel sleeve vibration disc, an automatic assembly part and an automatic oil brushing part, the base and circuit board installation mechanism comprises a positioning installation table and a positioning part, the sound control spring automatic feeding assembly mechanism comprises a sound control spring feeding part, a sound control spring pushing part and a sound control spring assembly part, the mechanical clamping mechanism comprises a clamping workbench and a clamping part, the electronic organ assembly is completed, and the assembling of a piano key and a piano key can be realized, The rubber sleeve and the voice control spring are automatically assembled on the circuit board at one time, so that the production efficiency is improved, the cost is reduced, and the key rubber sleeve is not damaged.
Description
Technical Field
The invention relates to the technical field of electronic organ assembly, in particular to an automatic assembly line of an electronic organ and an assembly process thereof.
Background
Music is a common mental food for humans, the musician Beethoven of great Germany: music is a higher enlightenment than all wisdom and all philosophies, and the meaning of the music can be explained by people, so that the difficulty that the ordinary people cannot shake and pull out can be overcome. When the emotion of people does not meet the singing expression, the sound colors, the sound ranges, the playing skills and the like of various instruments are used, the limitation of human voice is overcome, the expressions of solo, ensemble, cooperative playing and the like are applied, the piano is an instrument with particularly rich expression forms, is known as the king of music and the king of the instrument, when a pianist forgets to face the piano alone, the piano can talk with the self of the deepest and the highest heart, and the mental wealth is difficult to compare. People hope to make the piano player and the pianist have high skills through practice and playing.
With the advent of computers, people have created electronic organs and pianos enjoying the elegant republic of the world. At present, pianos and electronic organs are very common, and people's life is enriched.
The electronic organ comprises a base, a circuit board, a sound control spring positioning silica gel sleeve, keys and a sound control spring, wherein the assembly of the conventional electronic organ is mainly completed manually, and the manual assembly of the electronic organ has the following defects; secondly, after the sound control spring positioning silica gel sleeve is assembled, lubricating oil needs to be manually brushed on the sound control spring positioning silica gel sleeve, the phenomena of uneven brushing, unsatisfied brushing and even oil leakage are easy to occur in manual brushing, the manual brushing efficiency is low, the effect is not ideal enough, the lubricating oil is essential for the electronic organ, on one hand, the noise generated when the keys are pressed can be reduced, on the other hand, the good key effect can be kept, if the electronic organ is not used for a long time, the lubricating oil is dried or solidified, the keys can be caused to fail, and the keys can sound only by large force or can not sound completely; and thirdly, the sound control spring is mainly installed manually, so that the phenomena of improper installation, deflection and deformation of the sound control spring are easy to occur, the defects are caused, whether the installation of the sound control spring reaches the standard or not can influence the volume and the tone quality of the electronic organ, and whether the electronic organ can meet the requirements of customers or not is determined. At present, a manual assembly production line of the electronic organ needs 7 workers, and the workers have high working strength and low efficiency.
To realize the automatic production line of the electronic organ, the automatic feeding of the base, the automatic assembly of the sound control spring positioning silica gel sleeve, the installation of the base and the circuit board, the assembly of the keys and the automatic feeding and assembly of the sound control spring need to be realized, a plurality of technical problems exist, and no similar automatic production line exists in the current market, so that the automatic assembly line of the electronic organ and the assembly process thereof are urgently needed to be provided aiming at the problems.
Disclosure of Invention
The invention aims to provide an automatic assembly line of an electronic organ, aiming at the defects of the prior art.
The invention also aims to provide an assembling process of the automatic assembling line of the electronic organ.
In order to solve the above problems, the present invention provides the following technical solutions:
an automatic assembly line of an electronic organ sequentially comprises a base automatic feeding mechanism, an automatic assembling sound control spring positioning silica gel sleeve mechanism, a base and circuit board installation mechanism, a mechanical clamping mechanism, a key assembly mechanism and a sound control spring automatic feeding assembly mechanism from the installation order of the electronic organ, wherein the base automatic feeding mechanism comprises a base conveying table and a base feeding part arranged at the top of the base feeding conveying table, the automatic assembling sound control spring positioning silica gel sleeve mechanism comprises a first workbench arranged beside the base conveying table, a sound control spring positioning silica gel sleeve vibration disc arranged at the top of the first workbench, an automatic assembly part arranged at the output end of the sound control spring positioning silica gel sleeve vibration disc and positioned at the top of the base conveying table, and an automatic oil brushing part arranged beside the automatic assembly part and close to one side of the output end of the base conveying table, the base and circuit board installation mechanism comprises a positioning installation table and a positioning part arranged on the positioning installation table, the utility model discloses a mechanism for assembling a keyboard, including the sound control spring automatic feeding assembly mechanism, the mechanism for assembling a keyboard is including the sound control spring material loading part that sets up at assembly conveying platform side, install the sound control spring that pushes away the material part and install the sound control spring assembly part that pushes away material part output end department at the sound control spring, the mechanism is got including setting up the sound control spring material loading part at assembly conveying platform side to the location mount table, the mechanism is got including the clamp that sets up between base conveying platform and assembly conveying platform gets the workstation and install and get the workstation top and walk in the base conveying bench top, location mount table top and the clamp of assembly conveying bench top and get the part.
Furthermore, the base material loading part comprises a base bearing frame arranged on the base conveying table, a partition plate arranged in the base bearing frame and used for bearing the material loading base, and a partition plate driving assembly arranged on the outer side wall of the base bearing frame and used for driving the partition plate to move along the conveying direction perpendicular to the base conveying table, wherein the base bearing frame is positioned right above the input end of the base conveying table.
Further, the base bearing frame is of a rectangular hollow structure, a first rectangular groove is formed in the outer side wall of the long side line of the base bearing frame, the outer side wall of the base bearing frame penetrates through the outer side wall of the base bearing frame along the width direction of the base bearing frame, the partition board is arranged in the base bearing frame in a horizontal state, the partition board can move outwards along the first rectangular groove, and the partition board driving assembly is fixedly connected with the two ends of the partition board.
Furthermore, the partition driving assembly comprises a partition driving cylinder installed on the outer side wall of the width line of the base bearing frame and a partition driving guide rod installed on the outer side wall of the other width line of the base bearing frame, the end part of the telescopic rod of the partition driving cylinder is fixedly connected with one end of the partition, and the end part of the partition driving guide rod is fixedly connected with the other end of the partition.
Further, the first workbench is arranged in a vertical state, the vibration disc of the sound control spring positioning silica gel sleeve is arranged on the first workbench in a vertical state, a first blanking channel is arranged on the vibration disc of the sound control spring positioning silica gel sleeve, one end of the first blanking channel is fixedly connected with the output end of the vibration disc of the sound control spring positioning silica gel sleeve, the other end of the first blanking channel extends towards the automatic assembly part, the automatic assembly part comprises a sound control spring positioning silica gel sleeve bearing disc and a positioning clamping assembly arranged beside the sound control spring positioning silica gel sleeve bearing disc, the base conveying table is provided with a positioning groove for installing a sound control spring positioning silica gel sleeve bearing disc, the positioning and clamping assembly comprises a clamping base and a positioning manipulator arranged on the clamping base, the positioning manipulator can move between the top of the sound control spring positioning silica gel sleeve bearing disc and the top of the base conveying table.
Further, automatic brushing oil part bears the box and a plurality of the brush that set up along the direction of transfer equidistant of base conveying platform including installing at the top of base conveying platform and bearing the oil storage that the dish is located the homonymy with sound control spring location silica gel cover, every the handle portion of brush all sets up in the oil storage bears the box, every the brush head portion of brush all with be located the handle portion intercommunication that the oil storage bore the box.
Further, press from both sides and get the workstation and be the rectangle structure, press from both sides and get the part and be vertical state setting and press from both sides the top of getting the workstation, press from both sides the part and get the locating plate including installing to press from both sides, install to press from both sides on getting the locating plate and press from both sides and get the manipulator with pressing from both sides on getting the locating plate, press from both sides and get the manipulator and can be circular motion along pressing from both sides the axis of getting the locating cylinder, press from both sides and get the manipulator and get the mounting panel including pressing from both sides, install to press from both sides the clamp of getting the mounting panel bottom and get actuating cylinder.
Further, the direction of delivery of assembly conveying platform is the same with the direction of delivery of base conveying platform, base locating component is including setting up spacing seat and a plurality of setting spacing piece on spacing seat on the assembly conveying platform, every the stopper all sets up along the direction of delivery of perpendicular to assembly conveying platform.
Furthermore, the sound control spring feeding part is arranged at the output end of the assembly conveying table and beside the assembly conveying table, the sound control spring pushing part is arranged at the top of the assembly conveying table, the sound control spring assembling part is arranged beside the sound control spring pushing part, and a sound control spring assembling mechanical arm capable of walking on the top of the sound control spring pushing part and the top of the assembly conveying table is arranged on the sound control spring assembling part.
The assembling process of the automatic assembling line of the electronic organ comprises the following steps:
step 1, firstly, carrying out feeding operation on a base through an automatic base feeding mechanism;
3, clamping the base with the sound control spring positioning silica gel sleeve assembled on a positioning mounting table through a mechanical clamping mechanism;
step 4, mounting the base with the sound control spring positioning silica gel sleeve on the circuit board and the bottom shell by the base and circuit board mounting mechanism, locking to obtain an electronic organ base assembly, and clamping the mounted electronic organ base assembly on an assembly conveying table by the mechanical clamping mechanism after mounting;
step 5, conveying the electronic organ base assembly to the key assembling mechanism through the conveying of the assembling conveying table, and manually and sequentially additionally installing a plurality of keys on the electronic organ base assembly;
and 6, sequentially and additionally installing a plurality of sound control springs on the electronic organ base component through the sound control spring automatic feeding and assembling mechanism, so that the electronic organ can be assembled.
Has the advantages that: the invention relates to an automatic assembly line of an electronic organ, which comprises the steps of firstly carrying out feeding operation on an electronic organ base through an automatic base feeding mechanism, after the electronic organ base is fed onto a base conveying table, sleeving a plurality of sound control spring positioning silica gel sleeves onto the electronic organ base through an automatic sound control spring positioning silica gel sleeve assembling mechanism, further realizing the assembly operation, clamping the electronic organ base assembled with the sound control spring positioning silica gel sleeves onto a positioning mounting table through a mechanical clamping mechanism, mounting the electronic organ base assembled with the sound control spring positioning silica gel sleeves onto a circuit board and a bottom shell, locking to obtain an electronic organ base assembly, clamping the additionally-mounted electronic organ base assembly onto the assembly conveying table through the mechanical clamping mechanism after the electronic organ base assembly is mounted, conveying the electronic organ base assembly onto a key assembling mechanism through the assembly conveying table, and manually and sequentially mounting a plurality of keys on the electronic organ base assembly, the automatic assembling line of the electronic organ has high automation degree, the whole assembling line only needs three persons to operate, the front end is respectively used for loading, locking the electronic organ base, the circuit board and the bottom shell and clamping the keys, and the labor is greatly saved; this assembly process can realize automatic upper base, automatic installation sound control spring location silica gel cover, automatic brushing oil, fast with circuit board and drain pan equipment, automatically, carry the key and automatic assembly sound control spring, accomplish the automatic installation of electronic organ, and sound control spring location silica gel cover is difficult for haring, the uniformity is good, sound control spring location silica gel cover brush lubricating oil is even full, the key is automatically carried, sound control spring installation is in place, can not be crooked, can not warp, high quality, and then improved production efficiency, therefore, the cost is reduced, the equipment of an electronic organ only needs 3 minutes to be accomplished, and full manual work only needs 15 minutes to accomplish at least, the packaging efficiency of this technology has improved more than quintupled.
Drawings
FIG. 1 is a schematic perspective view of an automatic assembly line for electronic organs;
FIG. 2 is a top view of an automatic assembly line for electronic organs;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is a schematic perspective view of an automatic feeding mechanism and an automatic assembling sound control spring positioning silica gel cover mechanism;
FIG. 5 is a first schematic perspective view of a loading part of a base;
FIG. 6 is a top view of the base loading member;
FIG. 7 is a second perspective view of the feeding member of the base;
FIG. 8 is a schematic perspective view of the base transfer table and the automatic assembly voice-controlled spring positioning silica gel cover mechanism;
FIG. 9 is an enlarged view at B in FIG. 8;
fig. 10 is a schematic perspective view of the base and circuit board mounting mechanism, the mechanical clamping mechanism, the key assembling mechanism and the automatic voice control spring feeding assembling mechanism;
FIG. 11 is a first perspective view of the automatic voice-controlled spring loading and assembling mechanism;
FIG. 12 is a second schematic perspective view of the automatic voice-controlled spring feeding and assembling mechanism;
FIG. 13 is a perspective view of a voice spring assembly;
FIG. 14 is a cross-sectional view of a voice spring assembly;
fig. 15 is a schematic perspective view of a base of an electronic organ;
FIG. 16 is a perspective view of the assembled electronic organ;
description of reference numerals: an automatic feeding mechanism 1, a base conveying table 1a, a base feeding component 1b, a base bearing frame 1c, a partition plate 1d, a partition plate driving component 1e, a partition plate driving cylinder 1e1, a partition plate driving guide rod 1e2, a first rectangular groove 1f, an automatic assembling sound control spring positioning silica gel sleeve mechanism 2, a first workbench 2a, a sound control spring positioning silica gel sleeve vibration disc 2b, an automatic assembling component 2c, an automatic oil brushing component 2d, an oil storage bearing box 2d1, an oil brush 2d2, a first discharging channel 2e, a silica gel sleeve bearing disc 2f, a clamping base 2g, a positioning manipulator 2h, a base and PCB plate mounting mechanism 3, a positioning mounting table 3a, a mounting groove 3b, a mechanical clamping mechanism 4, a clamping workbench 4a, a clamping component 4b, a clamping positioning plate 4c, a clamping positioning cylinder 4d, a clamping manipulator 4e, a mounting plate 4f, a clamping driving cylinder 4g, a clamping telescopic claw 4h, a key assembling mechanism 5, an assembling and conveying platform 5a, a base positioning part 5b, a sound control spring automatic feeding and assembling mechanism 6, a sound control spring feeding part 6a, a sound control spring pushing part 6b, a sound control spring assembling part 6c, an assembling and positioning base 6c1, an assembling and positioning cylinder 6c2, a third worktable 6d, a sound control spring vibrating feeding tray 6e, a second blanking channel 6f, a transmission positioning seat 6g, a first notch 6g1, a second notch 6g2, a first pushing component 6h, a first pushing cylinder 6h1, a driving mounting seat 6h2, a second pushing component 6i, a positioning bearing seat 6j, a second pushing cylinder 6k, an assembling mounting plate 6m, a driving motor 6m1, a rotating disc 6m2, a gear 6m3, a positioning telescopic rod 6n, a clamping jaw 6p, a base 7, a positioning column 71, a sound control spring positioning silica gel sleeve 8, a sound control spring 9 and an electronic organ 10.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
example 1
Referring to fig. 1 to 16, the automatic assembling machine for electronic organs comprises a base automatic feeding mechanism 1, an automatic assembling sound control spring positioning silica gel sleeve mechanism 2, a base and PCB plate installation mechanism 3, a mechanical clamping mechanism 4, a key assembling mechanism 5 and a sound control spring automatic feeding assembling mechanism 6 in sequence from the installation order of the electronic organ, wherein the base automatic feeding mechanism 1 comprises a base conveying table 1a and a base feeding component 1b installed at the top of the base feeding conveying table, the automatic assembling sound control spring positioning silica gel sleeve mechanism 2 comprises a first workbench 2a installed beside the base conveying table 1a, a sound control spring positioning silica gel sleeve vibrating disc 2b installed at the top of the first workbench 2a, an automatic assembling component 2c installed at the output end of the sound control spring positioning silica gel sleeve vibrating disc 2b and located at the top of the base conveying table 1a, and an automatic oil brushing component 2c installed at the side of the output end of the base conveying table 1a and close to the output end of the automatic oil brushing component 2b d, base and PCB board installation mechanism 3 are including location mount table 3a and the positioning part of setting on location mount table 3a, be equipped with the mounting groove 3b that supplies to wait to assemble base and PCB board installation on location mount table 3a, key assembly devices 5 are including assembly conveying platform 5a and install the base positioning part 5b on assembly conveying platform 5a, sound control spring automatic feeding assembly devices 6 is including setting up the sound control spring material loading part 6a of assembly conveying platform 5a side, installing the sound control spring that assembles conveying platform 5a top and pushing away material part 6b and installing the sound control spring assembly part 6c that pushes away the material part 6b output end department at the sound control spring, mechanical clamp is got mechanism 4 and is got workstation 4a and is installed and is got the clamp that gets between base conveying platform 1a and assembly conveying platform 5a and get the workstation 4a top and walk in base conveying platform 1a top, Positioning the top of the mounting table 3a and the gripping member 4b fitting the top of the transfer table 5 a.
The working principle is as follows: firstly, the electronic organ base 7 is sequentially fed through the base automatic feeding mechanism 1, after the electronic organ base 7 is fed onto the base conveying table 1a, a plurality of sound control spring positioning silica gel sleeves 8 are sequentially conveyed onto the electronic organ base through the automatic sound control spring positioning silica gel sleeve assembling mechanism 2 and further assembled on positioning columns 71 of the electronic organ base 7, the electronic organ base 7 assembled with the sound control spring positioning silica gel sleeves 8 is clamped to a positioning installation table 3a through a mechanical clamping mechanism 4, a PCB to be installed is installed on the electronic organ base 7, after the PCB is installed, the additionally installed electronic organ base is clamped onto an assembling and conveying table 5a through the mechanical clamping mechanism 4, the electronic organ base is conveyed onto a key assembling mechanism 5 through the assembling and conveying table 5a, and a plurality of keys are sequentially installed on the electronic organ base 7, and then a plurality of sound control springs 9 are sequentially and additionally arranged on the base of the electronic organ through the sound control spring automatic feeding and assembling mechanism 6, so that the electronic organ 10 is assembled.
The base feeding part 1b comprises a base bearing frame 1c arranged on the base conveying table 1a, a partition plate 1d arranged in the base bearing frame 1c and used for bearing a base to be fed, and a partition plate driving assembly 1e arranged on the outer side wall of the base bearing frame 1c and used for driving the partition plate 1d to move along the conveying direction vertical to the base conveying table 1a, wherein the base bearing frame 1c is positioned right above the input end of the base conveying table 1a, the base bearing frame 1c can meet the bearing operation of a plurality of bases, when a plurality of bases to be fed need to be fed singly and successively, the partition plate 1d arranged in the base bearing frame 1c is driven by the partition plate driving assembly 1e to move along the width direction of the base bearing frame 1c, and the plurality of bases to be fed can be conveyed along the conveying direction of the base conveying table 1a in sequence, carrying out the next continuous assembly operation; after the blanking is finished, the partition board driving assembly 1e drives the partition board 1d to move back to the base bearing frame 1c, so that the further material separation operation is realized.
The base bearing frame 1c is of a rectangular hollow structure, a first rectangular groove 1f is arranged on the outer side wall of the long side line of the base bearing frame 1c, the first rectangular groove 1f penetrates through the outer side wall of the base bearing frame 1c along the width direction of the base bearing frame 1c, the partition plate 1d is arranged in the base bearing frame 1c in a horizontal state, the partition plate 1d can move outwards along the first rectangular groove 1f, the partition plate driving assembly 1e is fixedly connected with the two ends of the partition plate 1d, the partition plate 1d can move in the base bearing frame 1c due to the arrangement of the first rectangular groove 1f, a plurality of bases in the base bearing frame 1c sequentially fall onto the base conveying platform 1a in the process that the partition plate driving assembly 1e drives the partition plate 1d to move, the first rectangular groove penetrates through the base bearing frame 1c, and namely the partition plate 1d can be arranged in the base bearing frame 1c along the width direction of the base bearing frame 1c The operation of releasing the plurality of bases in sequence is realized by passing through the first rectangular groove 1 f.
The partition board driving assembly 1e comprises a partition board driving cylinder 1e1 installed on the outer side wall of the width line of the base bearing frame 1c and a partition board driving guide rod 1e2 installed on the outer side wall of the other width line of the base bearing frame 1c, the end of the telescopic rod of the partition board driving cylinder 1e1 is fixedly connected with one end of the partition board 1d, the end of the partition board driving guide rod 1e2 is fixedly connected with the other end of the partition board 1d, when a plurality of bases are required to be fed, the partition board 1d is driven to move in the base bearing frame 1c through the partition board driving cylinder 1e1 and the partition board driving guide rod 1e2, because the output end of the partition board driving cylinder 1e1 and the end of the partition board driving guide rod 1e2 are both fixedly connected with the side wall of the partition board 1d, when the telescopic rod of the partition board driving cylinder 1e1 drives the partition board 1d to move along, the partition driving guide bar 1e2 will follow the movement, and the loading operation is performed on a plurality of bases in the base bearing frame 1 c.
The first workbench 2a is arranged in a vertical state, the sound control spring positioning silica gel sleeve vibration disc 2b is arranged on the first workbench 2a in a vertical state, a first discharging channel 2e is arranged on the sound control spring positioning silica gel sleeve vibration disc 2b, one end of the first discharging channel 2e is fixedly connected with the output end of the sound control spring positioning silica gel sleeve vibration disc 2b, the other end of the first discharging channel extends towards the automatic assembly part 2c, the automatic assembly part 2c comprises a silica gel sleeve bearing disc 2f and a positioning clamping assembly arranged at the side of the silica gel sleeve bearing disc 2f, a positioning groove for mounting the silica gel sleeve bearing disc 2f is arranged on the base conveying table 1a, the positioning clamping assembly comprises a clamping base 2g and a positioning manipulator 2h arranged on the clamping base 2g, the positioning manipulator 2h can move with the top of the base conveying table 1a at the top of the silica gel sleeve bearing disc 2f, when a plurality of sound control spring positioning silica gel sleeves 8 are required to be sequentially sleeved on the positioning columns 71 of the base 7, firstly, the sound control spring positioning silica gel sleeves 8 are sequentially fed through the sound control spring positioning silica gel sleeve vibration disc 2b, the sound control spring positioning silica gel sleeves 8 are sequentially conveyed to the first feeding channel 2e, when the sound control spring positioning silica gel sleeves 8 are sequentially conveyed into the silica gel sleeve bearing disc 2f, the positions of the sound control spring positioning silica gel sleeves 8 are sensed through a plurality of sensing switches arranged in the silica gel sleeve bearing disc 2f, the sound control spring positioning silica gel sleeves 8 are arranged in position through the positioning manipulator 2h, after the positions are arranged orderly, the sound control spring positioning silica gel sleeves 8 are sequentially arranged on the positioning columns 71 of the base 7 through the positioning manipulator 2h, firstly, the single sound control spring positioning silica gel sleeve 8 is supported through the positioning manipulator 2h, fixing the bottom of the sound control spring positioning silica gel sleeve 8 on the positioning column 71 of the base 7, then slowly pressing down, when most of the sound control spring positioning silica gel sleeve 8 is installed on the positioning column 71 of the base 7, then loosening the positioning manipulator 2h, and then pressing down the sound control spring positioning silica gel sleeve 8 which is not installed on the positioning column 71 of the base 7 through the positioning manipulator 2h until the sound control spring positioning silica gel sleeve 8 is installed on the positioning column 71, because rubber is installed on the inner side wall of a wall claw of the positioning manipulator 2h, the damage to the sound control spring positioning silica gel sleeve 8 is avoided, and the induction switch diagram is not shown; through the material loading operation of sound control spring location silica gel cover vibrations dish 2b, say a plurality of sound control spring location silica gel covers 8 to first unloading and transmit on 2e, such unloading operation, can satisfy the continuous feed of sound control spring location silica gel cover, the putty can not take place, location manipulator 2h cliies sound control spring location silica gel cover 8 on the sound control spring location silica gel cover bears dish 2f, then the pressure equipment is to the reference column 71 of base 7 on, location manipulator 2h presss from both sides one by one and gets pressure equipment sound control spring location silica gel cover 8, the location is accurate, it is even hard, the uniformity is good, can not harm sound control spring location silica gel cover 8.
The automatic oil brushing part 2d comprises an oil storage bearing box 2d1 which is arranged at the top of the base transmission platform 1a and is positioned at the same side with the silica gel sleeve bearing disc 2f and a plurality of oil brushes 2d2 which are arranged at equal intervals along the transmission direction of the base transmission platform 1a, a handle part of each oil brush 2d2 is arranged in the oil storage bearing box 2d1, a brush head part of each oil brush 2d2 is communicated with the handle part positioned in the oil storage bearing box 2d1, after the control spring positioning silica gel sleeve 8 on the base 7 is installed, the base 7 can move forwards in sequence along with the transmission of the base transmission platform 1a, when the base 7 moves to a lubricating oil brushing station, a proximity switch arranged on the base transmission platform 1a senses the position of the base, the process of the base 7 is controlled by a control system, when the base 7 is transmitted to the oil storage bearing box 2d1, a driving cylinder arranged in the oil storage bearing box 2d1 can drive the plurality of cylinders to move upwards, because the middle sections of the plurality of oil brushes 2d2 are all arranged on the side wall of the oil storage bearing box 2d1, the oil brushing operation of driving the brush head parts to the base 7 and at the position of the sound control spring positioning silica gel sleeve 8 is realized, because the brush head parts are communicated with the handle part, the continuous supply of lubricating oil to the brush head parts can be realized, the position of the sound control spring positioning silica gel sleeve 8 on the base 7 is brushed, uneven brushing can be caused by brushing oil through a machine, therefore, the top of the oil storage bearing box 2d1 is provided with a high-definition camera, when one-time oil brushing is finished, the high-definition camera takes a picture, the information of the picture is transmitted to the control system, through the judgment of the control system on the photo, if the oil brushing on the silica gel sleeve is not uniform, the control system can transmit an electric signal to the driving system, and the driving system can control the driving cylinder to drive the brush head part to perform the oil brushing operation again; if the brush is judged to be qualified, the next stage of oil brushing operation is carried out, the oil brushing and lubricating operation on the brush head part of the oil brush 2d2 can be met through the arrangement of the oil storage bearing box 2d1, the oil is quantitatively discharged from the oil storage bearing box 2d1, the brush is fully immersed in oil, the oil brushing is uniform and full, and oil leakage is avoided.
The clamping workbench 4a is of a rectangular structure, the clamping component 4b is arranged at the top of the clamping workbench 4a in a vertical state, the clamping component 4b comprises a clamping positioning plate 4c arranged on the clamping workbench 4a, a clamping positioning cylinder 4d arranged on the clamping positioning plate 4c and a clamping manipulator 4e arranged on the clamping positioning cylinder 4d, the clamping manipulator 4e can do circular motion along the axis of the clamping positioning cylinder 4d, when the assembly of the sound control spring positioning silica gel sleeve 8 on the base 7 is completed and the oil brushing operation is completed, the base conveying table 1a can continue to convey the base which has completed the preliminary assembly operation forward again, when the base 7 is conveyed to the output end of the base conveying table 1a, the clamping manipulator 4e firstly arranged on the clamping workbench 4a can move towards the direction of the base conveying table 1a, and when the base 7 to be clamped is moved to the position right above the base 7 to be clamped, the clamping manipulator 4e moves downwards to grab the base, the base is clamped and rotated right above the positioning mounting table 3a, the base 7 is placed on the positioning mounting table 3a through the clamping manipulator 4e, and the locking operation of the base 7, the PCB and the bottom shell is achieved through an artificial mode.
The clamping manipulator 4e comprises a clamping mounting plate 4f, a clamping driving cylinder 4g arranged at the bottom of the clamping mounting plate 4f, and a clamping telescopic claw 4h arranged at the output end of the clamping driving cylinder 4g, the clamping telescopic claw 4h can move along the vertical direction, when the clamping mechanical arm 4e needs to work, the rotary motor arranged on the clamping positioning cylinder 4d drives the clamping mechanical arm to rotate, when the base transfer table 1a, the positioning and mounting table 3a and the assembling and transferring table 5a are required to be moved, the whole gripping and positioning cylinder 4d and the gripping robot 4e are driven to move on the gripping table 4a by the driving means mounted on the bottom of the gripping table 4a, when a base to be grabbed needs to be grabbed, grabbing operation of the base is met through the clamping telescopic claws 4h, and the base is driven to move to an appointed position through the driving device and the clamping driving cylinder; the clamping precision of the clamping telescopic claw 4h is high, the stability is good, and the efficiency is high.
The conveying direction of the assembly conveying table 5a is the same as that of the base conveying table 1a, the base positioning component 5b comprises a limiting seat arranged on the assembly conveying table 5a and a plurality of limiting blocks arranged on the limiting seat, each limiting block is arranged along the conveying direction perpendicular to the assembly conveying table 5a, the limiting seat used for mounting a base to be assembled on a key is arranged at the input end of the base conveying table 1a, the base can be positioned on the limiting seat due to the arrangement of the plurality of limiting blocks, manual and stable key assembling operation can be met, the conveying operation of the limiting seat and the plurality of limiting blocks can be met due to the arrangement of the assembly conveying table 5a, the limiting blocks and the plurality of limiting seats are displayed in the drawing, the conveying operation of the limiting seat and the plurality of limiting blocks can be met due to the arrangement of the assembly conveying table 5a, and further the positioning operation of the base can be achieved, the position accuracy of the electronic organ base assembly is guaranteed, and the electronic organ base assembly is prevented from deviating.
The sound control spring feeding component 6a is arranged at the output end of the assembly conveying table 5a and is positioned beside the assembly conveying table 5a, the sound control spring pushing component 6b is arranged at the top of the assembly conveying table 5a, the sound control spring assembling component 6c is arranged beside the sound control spring pushing component 6b, the sound control spring assembling component 6c is provided with a sound control spring assembling manipulator capable of walking on the top of the sound control spring pushing component 6b and the top of the assembly conveying table 5a, the sound control springs 9 are sequentially conveyed onto the base 7 through the sound control spring pushing component 6b, firstly, the sound control springs 9 to be assembled are intermittently fed through the sound control spring feeding component 6a, when the sound control springs 9 are sequentially fed onto the sound control spring pushing component 6b, the position form of each sound control spring 9 to be assembled is adjusted through the sound control spring pushing component 6b, satisfy the accurate installation to the sound control spring 9 of every station, rethread sound control spring assembly manipulator at first fixes the one end of sound control spring 9 in the key that has been adorned, fix its other end on the base through conflict and tight fit's mode again and the upper end and the lower extreme of sound control spring 9 are in same position, just so accomplished the installation operation of sound control spring on a key, more highly efficient than traditional people frock sound control spring 9, and in the assembling process, there is the gesture to adorning sound control spring 9 to adjust, the sound control spring 9 of having guaranteed the installation can not be crooked, rectify its position, install in place more easily, be favorable to providing the yields, guarantee tone quality.
The sound control spring feeding part 6a comprises a third workbench 6d arranged on the side part of the assembling and conveying table 5a and a sound control spring vibrating feeding disc 6e arranged on the third workbench 6d, a second discharging channel 6f is arranged on the side part of the sound control spring vibrating feeding disc 6e, one end of the second discharging channel 6f is fixedly connected with the output end of the sound control spring vibrating feeding disc 6e, the other end of the second discharging channel is butted with the sound control spring pushing part 6b, when the base of the assembled keys is conveyed to the position where the sound control springs are assembled through the assembling and conveying table 5a, the sound control spring vibrating feeding disc 6e starts to operate, a plurality of sound control springs 9 to be fed are sequentially fed onto the second discharging channel 6f, when an inductive switch arranged at the end part of the second discharging channel 6f induces that the sound control springs 9 on the second discharging channel 6f are fully loaded, the electric signal is transmitted to the controller, the controller controls the sound control spring to vibrate the feeding disc 6e to stop working, when the sound control spring 9 is required to be assembled under a key of the base, the second discharging channel 6f can continuously release the sound control spring 9 to the sound control spring pushing component 6b, the sound control spring assembling component 6c is used for achieving the assembling operation of the sound control spring 9, and the accurate feeding operation of the sound control springs 9 is achieved through the control of the inductive switch and the controller.
The sound control spring pushing component 6b comprises a transmission positioning seat 6g installed on the assembly conveying table 5a, and a first pushing component 6h and a second pushing component 6i installed beside the transmission positioning seat 6g, the pushing direction of the first pushing component 6h is the same as the conveying direction of the assembly conveying table 5a, the pushing direction of the second pushing component 6i is perpendicular to the conveying direction of the assembly conveying table 5a, the transmission positioning seat 6g is arranged to meet the requirement of carrying out successive containing operation on a plurality of blanking sound control springs 9, and therefore installation operation of the sound control springs 9 on the keys can be achieved.
The transmission positioning seat 6g is provided with a first open slot 6g1 for the output end of the first material pushing component 6h to pass through along the width direction, the transmission positioning seat 6g is provided with a second open slot 6g2 for the output end of the second material pushing component 6i to pass through along the length direction, the second open slot 6g2 penetrates through the transmission positioning seat 6g, the first open slot 6g1 is communicated with the second open slot 6g2, when the sound control spring 9 needs to be assembled on the upper key and the lower key of the base, the second blanking channel 6f releases the sound control spring 9 to the transmission positioning seat 6g, because the transmission positioning seat 6g is provided with the first open slot 6g1 and the second open slot 6g2, the sound control spring 9 can remain at the first open slot 6g1 at the position of the first open slot 6g1, and the sound control spring 9 loaded by the second material pushing cylinder 6k at the second open slot 6g2 is used for positioning and position correction operation, can stabilize sound accuse spring 9 position state under preliminary installation state like this, and then can be efficient carry out the installation of sound accuse spring, reduced too much manpower and materials's output.
The first material pushing assembly 6h comprises a first material pushing cylinder 6h1 and a driving installation seat 6h2 which is arranged on the assembly conveying table 5a and used for installing a first material pushing cylinder 6h1, the first material pushing cylinder 6h1 is arranged along the conveying direction of the assembly conveying table 5a, the first material pushing cylinder 6h1 can be detachably installed on the driving installation seat 6h2, when sound control springs on the second blanking channel 6f are sequentially blanked onto the transmission positioning seat 6g, each sound control spring sequentially falls into the first notch 6g1, the first material pushing cylinder 6h1 installed at the end part of the transmission positioning seat 6g can drive the sound control spring falling into the transmission positioning seat 6g to move to the position of the assembly conveying table 5a, when the sound control spring moves to the port of the first notch 6g1, the sound control spring assembly part 6c places the single sound control spring to the position of the base, further through assembly operation, the sound control spring is assembled on the base, the first material pushing cylinder 6h1 and the driving installation seat 6h2 are arranged to meet the assembly operation of the sound control spring to be assembled, and then the assembly operation of the electronic organ can be met.
The second pushing assembly 6i comprises a positioning bearing seat 6j arranged on the side of the assembling and conveying table 5a, a second pushing cylinder 6k is arranged on the positioning bearing seat 6j, the second pushing cylinder 6k is arranged on the positioning bearing seat 6j in a horizontal state, a telescopic rod of the second pushing cylinder 6k can move in a second groove 6g2, when a single sound control spring falls into the first groove 6g1 of the transmission positioning seat 6g, the sound control spring is pushed forwards through the first pushing cylinder 6h1, when the sound control spring is pushed to the position of the second groove 6g2, the second pushing cylinder 6k moves along the width direction of the transmission positioning seat 6g to realize the positioning operation of the sound control spring, after the position of the sound control spring is positioned stably, the assembling operation of the sound control spring is realized through the sound control spring assembling part 6c, and the arrangement of the positioning bearing seat 6j can meet the pushing operation of pushing the second pushing cylinder 6k, and then can realize assembling the sound control spring that will wait to assemble to the key of electronic organ on.
The sound control spring assembling component 6c comprises an assembling and positioning base 6c1 arranged beside the positioning bearing seat 6j and an assembling and positioning cylinder 6c2 arranged on the assembling and positioning base 6c1, the sound control spring assembling manipulator is arranged on the assembling and positioning cylinder 6c2, the assembling and positioning cylinder 6c2 is arranged in a vertical state, the assembling and positioning base 6c1 is fixedly arranged at the top of an assembling workbench, the assembling and positioning cylinder 6c2 can rotate on the assembling and positioning base 6c1, when a single sound control spring 9 is pushed to a port of the first notch 6g1 under the driving of the first material pushing cylinder 6h1, the sound control spring assembling manipulator rotates to the position of the first notch 6g1 through a rotary driving component arranged at the bottom of the assembling and positioning cylinder 6c2, the sound control spring 9 is clamped and then rotates to the position of the base through the rotary driving component, one end of the sound control spring is sleeved on the bottom positioning column 71 of the base 7 through the sound control spring assembling manipulator, and the upper end of the sound control spring is fixed at the bottom of the key through the sound control spring assembling manipulator.
The sound control spring assembling manipulator comprises an assembling mounting plate 6m arranged on an assembling positioning cylinder 6c2, an assembling driving assembly arranged on the assembling mounting plate 6m and an assembling clamping assembly arranged on the output end of the assembling driving assembly, wherein the assembling clamping assembly can move between a positioning bearing seat 6j and an assembling conveying table 5a, the assembling driving assembly drives the assembling clamping assembly to move, then a sound control spring 9 to be assembled can be clamped on a base 7 to be assembled, and then the assembling operation of the electronic organ 10 can be realized.
Assembly drive assembly is including installing the driving motor 6m1 at assembly mounting panel 6m top and installing the drive group in assembly mounting panel 6m bottom, driving motor 6m1 is the top that vertical state set up at assembly mounting panel 6m, the drive group is including setting up at the rotation disc 6m2 of assembly mounting panel 6m bottom and two sets up the gear 6m3 that intermeshing in rotation disc 6m2, and one of them gear 6m3 is located the central point of rotation disc 6m2, driving motor 6m 1's output main shaft and the gear 6m3 fixed connection who is located rotation disc 6m2 central point, drive the group rotation through driving motor 6m1 and realized the operation of pressing from both sides the clamp of sound control spring 9, and then can realize the operation of pressing from both sides the clamp of sound control spring 9.
The subassembly is got to the assembly clamp and is set up on the eccentric gear 6m3 of carousel 6m2, the assembly clamp is got the subassembly and is included location telescopic link 6n and install the cross clamping jaw 6p that is in location telescopic link 6n bottom, location telescopic link 6 n's top and the central point that installs at the eccentric gear 6m3 of carousel 6m2 put fixed connection, clamping jaw 6 p's top and the bottom fixed connection of location telescopic link 6n, clamping jaw 6 p's setting can satisfy the operation of getting of sound control spring 9, and then can satisfy the automatic assembly operation of sound control spring 9 on the electronic organ 10.
Example 2
The assembly process of the automatic assembly line for the electronic organ in the embodiment 1 includes the following steps:
step 1, firstly, carrying out feeding operation on a base 7 through an automatic base feeding mechanism 1;
step 3, clamping the base 7 with the sound control spring positioning silica gel sleeve 8 assembled thereon onto a positioning mounting table 3a of a positioning mounting table through a mechanical clamping mechanism 4;
step 4, mounting the circuit board to be mounted on the electronic organ base 7 by the base and circuit board mounting mechanism 3, and clamping the mounted electronic organ base 7 onto the assembling and conveying table 5a by the mechanical clamping mechanism 4 after the circuit board is mounted;
step 5, conveying the electronic organ base 7 to the key assembling mechanism 5 through the conveying of the assembling and conveying table 5a, and sequentially adding a plurality of keys to the electronic organ base;
and 6, sequentially and additionally installing a plurality of sound control springs 9 on the electronic organ base through the sound control spring automatic feeding and assembling mechanism 6, so that the electronic organ 10 is assembled.
This assembly process can realize automatic upper base 7, automatic installation sound control spring location silica gel cover 8, automatic brushing oil, fast with circuit board and drain pan equipment, automatic transport key and automatic assembly sound control spring 9, accomplish the automatic installation of electronic organ, and sound control spring location silica gel cover 8 is difficult for haring, the uniformity is good, sound control spring location silica gel cover 8 brushes even full of lubricating oil, the key is automatic to be carried, sound control spring 9 is installed in place, can not warp, high quality, and then improved production efficiency, therefore, the cost is reduced, the equipment of an electronic organ only needs 3 minutes to be accomplished, and full manual work needs 15 minutes at least just can accomplish, the packaging efficiency of this technology has improved more than quintupled.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (9)
1. Automatic assembly line of electronic organ which characterized in that: the automatic assembling mechanism comprises a base automatic feeding mechanism (1), an automatic assembling sound control spring positioning silica gel sleeve mechanism (2), a base and circuit board installing mechanism (3), a mechanical clamping mechanism (4), a key assembling mechanism (5) and a sound control spring automatic feeding assembling mechanism (6) in sequence from the installation of the electronic organ, wherein the base automatic feeding mechanism (1) comprises a base conveying table (1a) and a base feeding part (1b) installed at the top of the base feeding conveying table, the automatic assembling sound control spring positioning silica gel sleeve mechanism (2) comprises a first workbench (2a) installed at the side of the base conveying table (1a), a sound control spring positioning silica gel sleeve vibration disc (2b) installed at the top of the first workbench (2a), an automatic assembling part (2c) installed at the output end of the sound control spring positioning silica gel sleeve vibration disc (2b) and located at the top of the base conveying table (1a) and an automatic assembling part (2c) side and close to the base Send platform (1a) output one side automatic brushing oil part (2d), base and circuit board installation mechanism (3) are including location mount table (3a) and the locating part of setting on location mount table (3a), be equipped with on location mount table (3a) and supply the mounting groove (3b) of waiting to assemble base and circuit board installation, key assembly devices (5) are including assembly conveying platform (5a) and install base locating part (5b) on assembly conveying platform (5a), sound control spring automatic feeding assembly devices (6) are including setting up sound control spring material loading part (6a) of side at assembly conveying platform (5a), install sound control spring material pushing part (6b) at assembly conveying platform (5a) top and install sound control spring assembly part (6c) of sound control spring material pushing part (6b) output end department, the mechanical clamping mechanism (4) comprises a clamping working table (4a) arranged between the base conveying table (1a) and the assembly conveying table (5a) and a clamping component (4b) which is arranged at the top of the clamping working table (4a) and runs on the top of the base conveying table (1a), the top of the positioning mounting table (3a) and the top of the assembly conveying table (5 a); the sound control spring feeding part (6a) is arranged at the output end of the assembly conveying table (5a) and positioned beside the assembly conveying table (5a), the sound control spring pushing part (6b) is arranged at the top of the assembly conveying table (5a), the sound control spring assembling part (6c) is arranged beside the sound control spring pushing part (6b), the sound control spring assembling part (6c) is provided with a sound control spring assembling mechanical arm capable of walking on the top of the sound control spring pushing part (6b) and the top of the assembly conveying table (5a), the sound control spring feeding part (6a) comprises a third workbench (6d) arranged on the side part of the assembly conveying table (5a) and a sound control spring vibration feeding disc (6e) arranged on the third workbench (6d), the side part of the sound control spring vibration feeding disc (6e) is provided with a second feeding channel (6f), one end of the second discharging channel (6f) is fixedly connected with the output end of the sound control spring vibration feeding disc (6e), the other end of the second discharging channel is butted with a sound control spring pushing component (6b), the sound control spring pushing component (6b) comprises a transmission positioning seat (6g) arranged on the assembly conveying table (5a), a first pushing component (6h) and a second pushing component (6i) arranged beside the transmission positioning seat (6g), the pushing direction of the first pushing component (6h) is the same as the conveying direction of the assembly conveying table (5a), and the pushing direction of the second pushing component (6i) is perpendicular to the conveying direction of the assembly conveying table (5 a); be equipped with along its width direction on transmission positioning seat (6g) and supply first fluting (6g1) that pushes away material subassembly (6h) output and pass, be equipped with on transmission positioning seat (6g) and supply second to push away second fluting (6g2) that material subassembly (6i) output passed along its length direction, transmission positioning seat (6g) is run through in second fluting (6g2), first fluting (6g1) and second fluting (6g2) intercommunication, first material subassembly (6h) of pushing away includes first material cylinder (6h1) and installs drive mount pad (6h2) that is used for installing first material cylinder (6h1) on assembly conveying platform (5a), first material cylinder (6h1) pushes away material along the direction of transfer of assembly conveying platform (5a) sets up, the installation that first material cylinder (6h1) can be dismantled pushes away is on drive mount pad (6h2), the second pushes away material subassembly (6i) and bears seat (6j) including the location of assembly conveying platform (5a) lateral part, it pushes away material cylinder (6k) to be equipped with the second on bearing seat (6j) in the location, the second pushes away material cylinder (6k) and is the horizontality setting on bearing seat (6j) in the location, the second pushes away the telescopic link that material cylinder (6k) can remove in second fluting (6g 2).
2. The automatic assembly line of electronic organ of claim 1, wherein: the base material loading part (1b) comprises a base bearing frame (1c) installed on the base conveying platform (1a), a partition plate (1d) installed in the base bearing frame (1c) and used for bearing a material loading base, and a partition plate driving assembly (1e) installed on the outer side wall of the base bearing frame (1c) and used for driving the partition plate (1d) to move along the conveying direction perpendicular to the base conveying platform (1a), wherein the base bearing frame (1c) is located right above the input end of the base conveying platform (1 a).
3. The automatic assembly line of electronic organ of claim 2, wherein: the base bears frame (1c) and is rectangle hollow structure, be equipped with first rectangular channel (1f) on the lateral wall of base bearing frame (1c) long sideline, first rectangular channel (1f) runs through the lateral wall that base bearing frame (1c) along the width direction that base bearing frame (1c), baffle (1d) are the horizontality and set up in base bearing frame (1c), baffle (1d) set up and to outwards remove along first rectangular channel (1f), baffle drive assembly (1e) and the equal fixed connection in baffle (1d) both ends.
4. The automatic assembly line of electronic organ of claim 2, wherein: the baffle drive assembly (1e) is including installing baffle drive cylinder (1e1) on base load-bearing frame (1c) width line lateral wall and installing baffle drive guide bar (1e2) on base load-bearing frame (1c) another width line lateral wall, the tip of baffle drive cylinder (1e1) telescopic link and the one end fixed connection of baffle (1d), the tip of baffle drive guide bar (1e2) and the other end fixed connection of baffle (1 d).
5. The automatic assembly line of electronic organ of claim 3, wherein: the first workbench (2a) is arranged in a vertical state, the sound control spring positioning silica gel sleeve vibration disc (2b) is arranged on the first workbench (2a) in a vertical state, a first blanking channel (2e) is arranged on the sound control spring positioning silica gel sleeve vibration disc (2b), one end of the first blanking channel (2e) is fixedly connected with the output end of the sound control spring positioning silica gel sleeve vibration disc (2b), the other end of the first blanking channel extends towards the automatic assembly part (2c), the automatic assembly part (2c) comprises a sound control spring positioning silica gel sleeve bearing disc (2f) and a positioning clamping assembly arranged beside the sound control spring positioning silica gel sleeve bearing disc (2f), a positioning groove for the sound control spring positioning silica gel sleeve bearing disc (2f) to be arranged is arranged on the base conveying table (1a), the positioning clamping assembly comprises a clamping base (2g) and a positioning manipulator (2h) arranged on the clamping base (2g), the positioning manipulator (2h) can move between the top of the sound control spring positioning silica gel sleeve bearing plate (2f) and the top of the base conveying table (1 a).
6. The automatic assembly line of electronic organ of claim 5, wherein: automatic brushing oil part (2d) is including installing at the top of base conveying platform (1a) and bearing the oil storage that dish (2f) is located the homonymy with sound control spring location silica gel cover and bear box (2d1) and a plurality of brush (2d2) that set up along the direction of transfer equidistant of base conveying platform (1a), every the handle portion of brush (2d2) all sets up in the box (2d1) is born in the oil storage, every the brush head portion of brush (2d2) all with be located the handle portion intercommunication that the box (2d1) was born in the oil storage.
7. The automatic assembly line of electronic organ of claim 1, wherein: press from both sides and get workstation (4a) and be the rectangle structure, it is vertical state setting and pressing from both sides the top of getting workstation (4a) to press from both sides and get part (4b), press from both sides and get locating plate (4c) including installing to press from both sides on getting workstation (4a), install to press from both sides and get location cylinder (4d) and press from both sides the clamp manipulator on getting locating plate (4c), press from both sides and get the manipulator of getting on getting locating plate (4d), press from both sides and get manipulator and can be circular motion along the axis of pressing from both sides and get location cylinder (4d), press from both sides and get mounting panel (4f) and install to press from both sides the clamp that gets mounting panel (4f) bottom and get actuating cylinder (4g) and install to press from both sides and get flexible claw (4h) of getting on actuating cylinder (4 g).
8. The automatic assembly line of electronic organ of claim 1, wherein: the direction of delivery of assembly conveying platform (5a) is the same with the direction of delivery of base conveying platform (1a), spacing piece on spacing seat, every are all set up along the direction of delivery of perpendicular to assembly conveying platform (5a) including setting up spacing seat and a plurality of setting on assembly conveying platform (5a) base locating component (5 b).
9. The assembly process of the automatic assembly line of the electronic organ according to any one of the claims 1 to 8, comprising the steps of:
step 1, firstly, carrying out loading operation on a base (7) through an automatic base loading mechanism (1);
step 2, after the base is loaded on the base conveying table (1a), conveying a plurality of sound control spring positioning silica gel sleeves (8) to the base (7) through the automatic sound control spring positioning silica gel sleeve assembling mechanism (2), then realizing assembling operation, and automatically brushing oil on the sound control spring positioning silica gel sleeves (8) through the automatic oil brushing component (2 d);
step 3, clamping the base (7) with the sound control spring positioning silica gel sleeve (8) assembled on a positioning mounting table (3a) through a mechanical clamping mechanism (4);
step 4, mounting the electronic organ base with the assembled sound control spring positioning silica gel sleeve (8) on a circuit board and a bottom shell by using a base and circuit board mounting mechanism (3) and locking to obtain an electronic organ base assembly, and clamping the additionally mounted electronic organ base assembly onto an assembly conveying table (5a) by using a mechanical clamping mechanism (4) after the electronic organ base assembly is mounted;
step 5, the electronic organ base assembly is conveyed to the key assembling mechanism (5) through the conveying of the assembling conveying table (5a), and a plurality of keys are manually and sequentially additionally arranged on the electronic organ base assembly;
and step 6, sequentially and additionally installing a plurality of sound control springs (9) on the electronic organ base assembly through the sound control spring automatic feeding and assembling mechanism (6), so that the electronic organ (10) is assembled.
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| CN201810119884.0A CN108453502B (en) | 2018-02-06 | 2018-02-06 | Automatic assembly line for electronic organ and assembly process thereof |
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| CN201810119884.0A CN108453502B (en) | 2018-02-06 | 2018-02-06 | Automatic assembly line for electronic organ and assembly process thereof |
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| CN110480346B (en) * | 2019-09-11 | 2021-03-16 | 广东金弘达自动化科技股份有限公司 | Electroacoustic product assembling line |
| CN111152012B (en) * | 2020-01-13 | 2021-09-17 | 江苏达摩信息咨询有限公司 | Pocket finger piano automatic production process |
| CN113414571B (en) * | 2021-06-17 | 2022-05-13 | 东莞市龙健电子有限公司 | Automatic assembling machine for keyboard plate and silica gel keys of musical instrument |
| CN113618394B (en) * | 2021-08-10 | 2022-06-07 | 山东厚德测控技术股份有限公司 | Automatic water meter assembling system and method |
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| JPS61142032A (en) * | 1984-12-12 | 1986-06-28 | Ito Seiki Hatsujo Kk | Clamping for covered member onto core member and apparatus thereof |
| CN104191242A (en) * | 2014-09-15 | 2014-12-10 | 广州珠江恺撒堡钢琴有限公司 | Semi-automatic assembling equipment and method for piano regulating rails in actions |
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| CN107363439A (en) * | 2017-06-23 | 2017-11-21 | 芜湖美奥机械科技有限公司 | A kind of compressor of air conditioner main casing body canal automatic soldering device |
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