CN106112289A - A kind of intelligent robot integrated system - Google Patents
A kind of intelligent robot integrated system Download PDFInfo
- Publication number
- CN106112289A CN106112289A CN201610727146.5A CN201610727146A CN106112289A CN 106112289 A CN106112289 A CN 106112289A CN 201610727146 A CN201610727146 A CN 201610727146A CN 106112289 A CN106112289 A CN 106112289A
- Authority
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- China
- Prior art keywords
- substrate
- welding
- robot
- turntable
- control cabinet
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/006—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to using of neural networks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Artificial Intelligence (AREA)
- Evolutionary Computation (AREA)
- Manipulator (AREA)
- Automatic Assembly (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of intelligent robot integrated system, including welding robot, electrode cap sharpening machine, welding post is provided with flexible rotary table, and described system is provided around safe fence, is additionally provided with robot control cabinet, welding controller, PLC switch board；Rotary table fixed by flexible rotary table, fixing rotary table surface is provided with turntable substrate, turntable substrate and substrate-parallel interval are arranged, turntable substrate is connected by slewing equipment with substrate, described slewing equipment includes servomotor, driven by servomotor turntable substrate rotating, substrate is additionally provided with accurate positioning device, analog positioner, and frock clamp is detachably arranged in described turntable upper surface of base plate.The present invention, centered by welding robot and PLC control system, completes the Automated condtrol of whole system, substantially increases welding production efficiency, and flexible revolving dial carries flexible fixture frock, can support the weld job of various workpieces, it is achieved that flexible production.
Description
Technical field
The present invention relates to robot welding field, particularly relate to a kind of intelligent robot integrated system.
Background technology
The demand in market is in constantly change, and the production cycle of new product is shorter and shorter, but the market competition of fierceness is again
Require product quality really up to the mark, propose new challenge to research and development of products team.Intelligent flexible welding workstation has height
Flexibility, longevity of service, dependable performance is stable, is greatly improved quality and the production efficiency of product, applies the most more and more
In various manufacturings.
Industrial robot intelligent flexible welding workstation is Industrial Robot Technology and Product flexible manufacturing to be organically combined,
Enterprise is not only made to have saved Product Process exploitation, equipment purchase and cost of labor, the biggest raising production efficiency and new product
Workmanship, provide gross data basis for further further investigation new product development trial-production.Fall behind compared to past tradition
Manual welding work station, the intelligence manufacture appearing as modern factories of the new technique such as industrial robot, fieldbus brings
New opportunity so that the whole line production and processing of product is to full-automatic, high flexibility, intelligentized Mode change.In conjunction with combining industry
The extensive application of robotics, by the Mathematical Model Analysis of multiple product and technical study, by having compatible multiple product
The high flexibility frock clamp of product and the intelligentized control system of integrated height so that intelligent flexible welding workstation realizes all kinds of
The Development and Trial of new product and batch production function.
Summary of the invention
It is an object of the invention to a kind of intelligent robot integrated system.
For achieving the above object, the technical scheme is that a kind of intelligent robot integrated system, including welding
Robot, the front of welding robot is provided with the electrode cap sharpening machine changed for electrode tip reconditioning and electrode cap, and electrode cap is repaiied
Grinding machine be respectively provided on two sides with welding post, be provided with screen blocking means between two welding posts, welding post is provided with flexible revolution
Platform, welding robot carries out weld job at welding post；Described system is provided around safe fence, and safe fence is near institute
The side stating welding post is provided with the opening for operator's turnover；Described opening is provided with safe grating；The outside of described opening
It is provided with the touch screen for the monitoring of upper part station and control box；Robot control cabinet, welding it is additionally provided with outside described safe fence
Controller, PLC switch board；
Described welding robot is connected with robot control cabinet by robot cable, by welding cable with welding controller even
Connect, and be circumscribed with cooling water；Described welding controller is connected with robot control cabinet, and robot control cabinet passes through communication bus
It is connected with PLC switch board with safety signal line；Described touch screen, control box, safe grating are connected with PLC switch board respectively；
Described electrode cap sharpening machine is connected with robot control cabinet；
Described PLC control cabinet is connected with workshop MES system；
Described flexible rotary table, including fixing rotary table, fixing rotary table includes that substrate, surface are provided with turntable substrate, turns
Stylobate plate and substrate-parallel interval are arranged, and turntable substrate is connected by slewing equipment with substrate, and described slewing equipment includes to be watched
Take motor, driven by servomotor turntable substrate rotating；
Being additionally provided with accurate positioning device on described substrate, accurate positioning device includes locating support, locating support is provided with vertically to
On positioning cylinder, the push rod end of positioning cylinder connects has alignment pin, the relevant position of described turntable substrate to be provided with alignment pin
Hole, the push rod of positioning cylinder stretches out, and alignment pin pushes dowel hole, it is achieved the location of turntable substrate and circumference locking；
Being additionally provided with analog positioner on described substrate, analog positioner includes the lower installation being arranged on described upper surface of base plate
Seat, being arranged on the upper mounting seat of described turntable base lower surface, described lower mounting seat, upper mounting seat are respectively equipped with corresponding key
Groove, during robot simulation, by upper mounting seat, lower mounting seat keyway in install standard key, debugging turntable substrate location
Precision；
Described frock clamp is detachably arranged in described turntable upper surface of base plate, carries out fine positioning by step pin, and frock is pressed from both sides
Tool top is polyhedral cone shaped, and multiple inclined surfaces can be installed many sets simultaneously and be provided with frock clamp, it is achieved flexible lift-launch；Described work
Clamps is integrated with multiple for workpiece sensing and the sensor of vehicle cab recognition.
The invention has the beneficial effects as follows:
By welding robot and the abbreviation of PLC(Programmable Logic Controller) centered by control system, by EPA and PLC net
Network field control layer connects, it is achieved issuing of data interaction and the production schedule.Real time data between PLC and field apparatus
Exchange, completes the Automated condtrol of whole system, it is provided that double, and during system work, workman can a station wherein
Clamping workpiece, meanwhile robot can carry out weld job, concurrent job at another one station, substantially increases weldering
Connecing production efficiency, flexible revolving dial carries flexible fixture frock, can support the weld job of various workpieces, it is achieved that flexible raw
Produce.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the connection diagram of the present invention；
Fig. 3 is flexible rotary table structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described.
As shown in Figure 1, 2, a kind of intelligent robot integrated system, including welding robot 1, the front of welding robot 1
Be provided with the electrode cap sharpening machine 2 changed for electrode tip reconditioning and electrode cap, electrode cap sharpening machine 2 be respectively provided on two sides with welding
Station 3, is provided with screen blocking means 4 between two welding posts 3, welding post 3 is provided with flexible rotary table 5, and welding robot 1 is in weldering
Connecing station 3 and carry out weld job, operator carries out putting part work at another station 3 simultaneously；Described system is provided around safety and encloses
Hurdle 6, safe fence 6 is provided with the opening 601 for operator's turnover in the side near described welding post 3；Described opening 601
It is provided with safe grating 602；The outside of described opening 601 is provided with the touch screen 603 for the monitoring of upper part station and control box 604；
Robot control cabinet 9, welding controller 8, PLC switch board 7 it is additionally provided with outside described safe fence 6；
Described welding robot 1 is connected with robot control cabinet 9 by robot cable 101, by welding cable 102 with weld
Controller 8 connects, and is circumscribed with cooling water；Described welding controller 8 is connected with robot control cabinet 9, robot control cabinet 9
It is connected with PLC switch board 7 by communication bus 801 and safety signal line 802；Described touch screen 603, control box 604, safety
Grating 602 is connected with PLC switch board 7 respectively；
Described electrode cap sharpening machine 2 is connected with robot control cabinet 9；
Described PLC control cabinet 7 is connected with workshop MES system (not shown).
As it is shown on figure 3, described flexible rotary table 5, including substrate 501, substrate 501 is arranged over turntable substrate 502, turntable
Substrate 502 is arranged with substrate 501 parallel interval, and turntable substrate 502 is connected by slewing equipment 503 with substrate 501, described revolution
Device 503 includes servomotor 5031, and servomotor 5031 drives turntable substrate 502 to rotate；
Being additionally provided with accurate positioning device 504 on described substrate 501, accurate positioning device 504 includes locating support 5041, locating support
Being provided with positioning cylinder 5042 straight up on 5041, the push rod end of positioning cylinder 5042 connects alignment pin 5043, institute
The relevant position stating turntable substrate 502 is provided with dowel hole 5021, and the push rod of positioning cylinder 5042 stretches out, and alignment pin 5043 pushes
Dowel hole 5021, it is achieved the location of turntable substrate 502 and circumference locking；
Being additionally provided with analog positioner 505 on described substrate 501, analog positioner 505 includes being arranged on described substrate 501
The lower mounting seat 5051 on surface, it is arranged on the upper mounting seat (not shown) of described turntable substrate 502 lower surface, described lower peace
Dress seat 5051, upper mounting seat are respectively equipped with corresponding keyway (not shown), during robot simulation, by upper installation
Seat, the interior standard key of installing of keyway of lower mounting seat 5051, the positioning precision of debugging turntable substrate 502；
Described frock clamp 10 is dismountable, is arranged on described turntable substrate 502 upper surface, carries out essence by step pin fixed
Position, frock clamp top is polyhedral cone shaped, and multiple inclined surfaces can be installed simultaneously overlap frock clamp more, it is achieved flexible lift-launch；Institute
State frock clamp and be integrated with multiple for workpiece sensing and the sensor of vehicle cab recognition.
Described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the present invention
In embodiment, the every other enforcement that those of ordinary skill in the art are obtained under not making creative work premise
Example, broadly falls into the scope of protection of the invention.
Claims (1)
1. an intelligent robot integrated system, it is characterised in that include welding robot, the front of welding robot is provided with use
In the electrode cap sharpening machine that electrode tip reconditioning and electrode cap are changed, electrode cap sharpening machine be respectively provided on two sides with welding post, two
Being provided with screen blocking means between welding post, welding post is provided with flexible rotary table, and welding robot welds at welding post
Connect operation；Described system is provided around safe fence, and safe fence is provided with for operating in the side near described welding post
The opening of person's turnover；Described opening is provided with safe grating；The outside of described opening is provided with the touch screen for the monitoring of upper part station
With control box；Robot control cabinet, welding controller, PLC control cabinet it is additionally provided with outside described safe fence；
Described welding robot is connected with robot control cabinet by robot cable, by welding cable with welding controller even
Connect, and be circumscribed with cooling water；Described welding controller is connected with robot control cabinet, and robot control cabinet passes through communication bus
It is connected with PLC control cabinet with safety signal line；Described touch screen, control box, safe grating are connected with PLC control cabinet respectively；
Described electrode cap sharpening machine is connected with robot control cabinet；
Described PLC control cabinet is connected with workshop MES system；
Described flexible rotary table, including fixing rotary table, fixing rotary table includes that substrate, surface are provided with turntable substrate, turns
Stylobate plate and substrate-parallel interval are arranged, and turntable substrate is connected by slewing equipment with substrate, and described slewing equipment includes to be watched
Take motor, driven by servomotor turntable substrate rotating；
Being additionally provided with accurate positioning device on described substrate, accurate positioning device includes locating support, locating support is provided with vertically to
On positioning cylinder, the push rod end of positioning cylinder connects has alignment pin, the relevant position of described turntable substrate to be provided with alignment pin
Hole, the push rod of positioning cylinder stretches out, and alignment pin pushes dowel hole, it is achieved the location of turntable substrate and circumference locking；
Being additionally provided with analog positioner on described substrate, analog positioner includes the lower installation being arranged on described upper surface of base plate
Seat, being arranged on the upper mounting seat of described turntable base lower surface, described lower mounting seat, upper mounting seat are respectively equipped with corresponding key
Groove, during robot simulation, by upper mounting seat, lower mounting seat keyway in install standard key, debugging turntable substrate location
Precision；
Described frock clamp is detachably arranged in described turntable upper surface of base plate, carries out fine positioning by step pin, and frock is pressed from both sides
Tool top is polyhedral cone shaped, and multiple inclined surfaces can be installed many sets simultaneously and be provided with frock clamp, it is achieved flexible lift-launch；Described work
Clamps is integrated with multiple for workpiece sensing and the sensor of vehicle cab recognition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610727146.5A CN106112289B (en) | 2016-08-25 | 2016-08-25 | A kind of intelligent robot integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610727146.5A CN106112289B (en) | 2016-08-25 | 2016-08-25 | A kind of intelligent robot integrated system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106112289A true CN106112289A (en) | 2016-11-16 |
| CN106112289B CN106112289B (en) | 2018-07-27 |
Family
ID=57274823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610727146.5A Active CN106112289B (en) | 2016-08-25 | 2016-08-25 | A kind of intelligent robot integrated system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881538A (en) * | 2017-03-31 | 2017-06-23 | 广州瑞松北斗汽车装备有限公司 | Horizontal rotation vehicle switching flexible welding system |
| CN106938377A (en) * | 2017-03-31 | 2017-07-11 | 广州瑞松北斗汽车装备有限公司 | Vertical rotary vehicle switches flexible welding system |
| CN106944780A (en) * | 2017-03-31 | 2017-07-14 | 广州瑞松北斗汽车装备有限公司 | Vertical rotary vehicle switches flexible welding workbench |
| CN107052558A (en) * | 2017-04-18 | 2017-08-18 | 湖北三环汽车工程塑料有限公司 | Door plate welding production line and production method |
| CN108422121A (en) * | 2018-05-31 | 2018-08-21 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of robot welding system of thin-walled heating furnace body |
| CN109048190A (en) * | 2018-10-16 | 2018-12-21 | 东莞市先行者智能设备科技有限公司 | A kind of Double-station welding positioner |
| CN109175851A (en) * | 2018-09-19 | 2019-01-11 | 广州富士汽车整线集成有限公司 | Trihedral servo turntable |
| CN109562495A (en) * | 2017-04-19 | 2019-04-02 | 深圳配天智能技术研究院有限公司 | A kind of automatic welding work system and its operating method |
| CN110064826A (en) * | 2019-04-26 | 2019-07-30 | 西安航天自动化股份有限公司 | Nine folded section cabinet flexible welding systems of one kind and its welding method |
| CN112355442A (en) * | 2020-10-09 | 2021-02-12 | 中车唐山机车车辆有限公司 | Welding system and method |
| CN114799683A (en) * | 2022-04-20 | 2022-07-29 | 中国建筑土木建设有限公司 | Reinforcing mesh welding device and construction method thereof |
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| CN205989131U (en) * | 2016-08-25 | 2017-03-01 | 天津瑞松北斗汽车装备有限公司 | A kind of intelligent robot integrated system |
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| CN104308658A (en) * | 2014-10-29 | 2015-01-28 | 西安航空动力股份有限公司 | Tube shape measuring machine based pipe class part machining method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881538A (en) * | 2017-03-31 | 2017-06-23 | 广州瑞松北斗汽车装备有限公司 | Horizontal rotation vehicle switching flexible welding system |
| CN106938377A (en) * | 2017-03-31 | 2017-07-11 | 广州瑞松北斗汽车装备有限公司 | Vertical rotary vehicle switches flexible welding system |
| CN106944780A (en) * | 2017-03-31 | 2017-07-14 | 广州瑞松北斗汽车装备有限公司 | Vertical rotary vehicle switches flexible welding workbench |
| CN107052558B (en) * | 2017-04-18 | 2019-11-19 | 湖北三环汽车工程塑料有限公司 | A kind of door-plate welding production line and production method |
| CN107052558A (en) * | 2017-04-18 | 2017-08-18 | 湖北三环汽车工程塑料有限公司 | Door plate welding production line and production method |
| CN109562495A (en) * | 2017-04-19 | 2019-04-02 | 深圳配天智能技术研究院有限公司 | A kind of automatic welding work system and its operating method |
| CN108422121A (en) * | 2018-05-31 | 2018-08-21 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of robot welding system of thin-walled heating furnace body |
| CN109175851A (en) * | 2018-09-19 | 2019-01-11 | 广州富士汽车整线集成有限公司 | Trihedral servo turntable |
| CN109048190A (en) * | 2018-10-16 | 2018-12-21 | 东莞市先行者智能设备科技有限公司 | A kind of Double-station welding positioner |
| CN110064826A (en) * | 2019-04-26 | 2019-07-30 | 西安航天自动化股份有限公司 | Nine folded section cabinet flexible welding systems of one kind and its welding method |
| CN110064826B (en) * | 2019-04-26 | 2023-11-14 | 西安航天自动化股份有限公司 | Flexible welding system and welding method for nine-fold sectional material cabinet |
| CN112355442A (en) * | 2020-10-09 | 2021-02-12 | 中车唐山机车车辆有限公司 | Welding system and method |
| CN114799683A (en) * | 2022-04-20 | 2022-07-29 | 中国建筑土木建设有限公司 | Reinforcing mesh welding device and construction method thereof |
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| Publication number | Publication date |
|---|---|
| CN106112289B (en) | 2018-07-27 |
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Address after: 300000 Seat A1, No. 10, Saidabei Road, Xiqing Economic and Technological Development Zone, Tianjin Patentee after: Tianjin Ribei Automation Equipment Co., Ltd. Address before: 300380 Tianjin city Xiqing District Xiqing Road No. 315, No. 1 West Jinsheng Industrial Park Patentee before: Tianjin Ruisong Beidou automotive equipment Co. Ltd. |
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