CN114799683A - Reinforcing mesh welding device and construction method thereof - Google Patents

Reinforcing mesh welding device and construction method thereof Download PDF

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Publication number
CN114799683A
CN114799683A CN202210419887.2A CN202210419887A CN114799683A CN 114799683 A CN114799683 A CN 114799683A CN 202210419887 A CN202210419887 A CN 202210419887A CN 114799683 A CN114799683 A CN 114799683A
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CN
China
Prior art keywords
welding
mesh
reinforcing
steel bar
bearing
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Pending
Application number
CN202210419887.2A
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Chinese (zh)
Inventor
徐敬超
王大伟
刘子豪
冷雪
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China Construction Civil Engineering Co Ltd
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China Construction Civil Engineering Co Ltd
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Publication date
Application filed by China Construction Civil Engineering Co Ltd filed Critical China Construction Civil Engineering Co Ltd
Priority to CN202210419887.2A priority Critical patent/CN114799683A/en
Publication of CN114799683A publication Critical patent/CN114799683A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a reinforcing steel bar mesh welding device and a construction method thereof, wherein a plurality of reinforcing steel bars are embedded in a first fixture row and a second fixture row to preliminarily form a prototype of the reinforcing steel bar mesh, so that the arrangement of the spacing of the reinforcing steel bars meets the standard requirement, the plurality of reinforcing steel bars are aligned through a positioning structure, the reinforcing steel bar mesh on a plurality of mounting plates can be welded in sequence by rotating a bearing tray during welding, and in the welding process, the bearing tray is locked through a locking piece to improve the welding precision of the reinforcing steel bar mesh, improve the molding quality of the reinforcing steel bar mesh and further improve the construction quality of a prefabricated cover plate. The invention solves the problem that the existing prefabricated cable trough cover plate is easy to deform due to the fact that the reinforcing mesh is welded, so that the quality of the prefabricated cover plate is poor.

Description

Reinforcing mesh welding device and construction method thereof
Technical Field
The invention relates to the technical field of building construction, in particular to a reinforcing mesh welding processing device and a construction method thereof.
Background
At present, the prefabricated cable trough cover plate is generally manufactured in high-speed railway construction, the current cable trough cover plate reinforcing steel mesh is generally processed and produced according to the design size of the cover plate, and the size of the mesh is guaranteed. The problems existing in the existing welding of the reinforcing mesh piece are as follows: during the welding, directly put the reinforcing bar according to the design shape usually, do not have fixing device, lead to the net piece shape change, need artifical secondary correction, consume time, can not guarantee the solder joint quality again, cause construction complex operation, inefficiency, be not conform to the quality engineering requirement, can not reach the customer and to prefabricated apron quality requirement, with current standardization operation, the construction of becoming more meticulous is mismatched.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
In order to overcome the defects in the prior art, the reinforcing mesh welding processing device and the construction method thereof are provided so as to solve the problem that the existing prefabricated cable trough cover plate is easy to deform in reinforcing mesh welding, so that the quality of the prefabricated cover plate is poor.
In order to realize above-mentioned purpose, provide a reinforcing bar net piece welding processingequipment, include:
a support frame;
the bearing tray is rotatably arranged on the bearing frame, and the bearing frame is provided with a locking piece for locking the bearing tray;
the steel bar clamping device comprises a plurality of mounting plates, wherein the mounting plates are fixedly arranged on the bearing plate, a plurality of steel bar clamps for clamping steel bars are mounted on the upper portions of the mounting plates, the plurality of steel bar clamps are arranged at intervals along a first horizontal direction to form a first clamp row, the plurality of steel bar clamps are arranged at intervals along a second horizontal direction to form a second clamp row, the number of the first clamp row and the number of the second clamp row are multiple, the first clamp row and the second clamp row are arranged in a crossed mode, each steel bar clamp comprises two elastic clamping pieces which are arranged oppositely, and the elastic clamping pieces are vertically arranged on the mounting plates; and
location structure, including supplying the tip of reinforcing bar supports first baffle and the second baffle that leans on, first baffle with the second baffle is erect respectively and is located the mounting panel, first baffle is with a plurality of first anchor clamps are arranged and are set up relatively, the second baffle is with a plurality of second anchor clamps are arranged and are set up relatively, first baffle with the second baffle sets up perpendicularly.
Further, the support shelf includes:
a counterweight base; and
the support column is vertically arranged on the counterweight base, the support column is rotatably arranged at the bottom of the bearing plate, and the locking piece is arranged on the support column.
Furthermore, the bottom of the bearing plate is coaxially connected with a socket sleeve, and the top of the support column is rotatably inserted into the socket sleeve through a bearing.
Furthermore, a stiffening rib plate is formed at the bottom of the bearing tray and arranged along the radial direction of the bearing tray.
Furthermore, a plurality of locking holes are formed in the end face of the lower end of the socket sleeve, the locking holes are arranged at intervals along the circumferential direction of the socket sleeve, the locking piece is an electric hydraulic push rod, the electric hydraulic push rod is vertically arranged at the upper end of the supporting column, and the electric hydraulic push rod extends and is inserted into one of the locking holes to lock the bearing plate.
Furthermore, a guide slope surface which is obliquely arranged is formed between the opposite hole walls of the two adjacent lock holes.
Further, the first clamp row and the second clamp row are arranged perpendicularly.
Furthermore, the distance between the upper ends of the two oppositely arranged elastic clamping pieces is greater than the distance between the lower ends of the two elastic clamping pieces.
The invention provides a construction method of a reinforcing mesh welding device, which comprises the following steps:
a. embedding a plurality of reinforcing steel bars into reinforcing steel bar clamps of the first clamp rows and the second clamp rows on a plurality of mounting plates respectively, so that the reinforcing steel bars are arranged on each mounting plate in a crossed manner;
b. abutting ends of a plurality of rebars against a first stop or a second stop of a positioning structure such that the ends of the plurality of rebars are aligned;
c. after the ends of a plurality of the reinforcing steel bars are aligned, locking the bearing tray through a locking piece;
d. welding a plurality of steel bars on the mounting plate through a welding device to form a steel bar mesh;
e. unlocking the locking piece to the bearing tray and rotating the bearing tray to enable the next mounting plate to be aligned with the welding device;
f. after the next mounting plate is aligned to the welding device, locking the bearing tray through a locking piece and welding a plurality of steel bars on the next mounting plate to form a steel bar mesh;
g. and e and f are repeated, and a plurality of steel bars on each mounting plate are welded in sequence along the circumferential direction of the bearing plate to form the steel bar mesh.
The welding processing device for the reinforcing mesh has the advantages that the rudiment of the reinforcing mesh is preliminarily formed after the reinforcing steel bars are embedded in the first fixture row and the second fixture row, so that the arrangement of the spacing of the reinforcing steel bars meets the standard requirement, the plurality of reinforcing steel bars are aligned through the positioning structure, the reinforcing mesh on the mounting plates can be welded sequentially by rotating the bearing tray during welding, the welding precision of the reinforcing mesh is improved by locking the bearing tray through the locking piece during welding, the forming quality of the reinforcing mesh is improved, and the construction quality of the prefabricated cover plate is further improved.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
fig. 1 is a schematic structural view of a reinforcing mesh welding device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a support tray according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a mounting plate according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a socket sleeve according to an embodiment of the present invention.
Fig. 5 is a cross-sectional view at C-C in fig. 4.
Fig. 6 is a schematic view of a use state of the reinforcing mesh welding device according to the embodiment of the present invention.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1 to 6, the present invention provides a reinforcing mesh welding device, including: the device comprises a supporting frame 1, a supporting tray 2, a plurality of mounting plates 3 and a positioning structure 4.
Wherein the support tray 2 is rotatably mounted to the support frame 1. Specifically, in this embodiment, the support tray is rotatably mounted on top of the support frame, and the support tray is rotatable along its axis. The support bracket 1 is fitted with a locking member. The locking member is used to lock the tray 2. During welding, the support tray is locked by a locking piece in order to avoid rotation of the support tray.
A plurality of mounting panels 3 are fixedly arranged on the bearing plate 2. The mounting plates are arranged along the circumferential direction of the bearing plate. A plurality of reinforcing bar clamps 31 are mounted on the upper portion of the mounting plate 3. A plurality of rebar clips 31 are used to grip the rebar 5. The steel bar clamps 31 are arranged at intervals along the first horizontal direction to form a first clamp row, wherein the number of the first clamp row is multiple. The plurality of first jig rows are arranged in the second horizontal direction. The remaining plurality of rebar clips 31 are spaced apart along a second horizontal direction to form a second clip row. The number of the second clamp rows is plural. The plurality of second jig rows are arranged in the first horizontal direction. The plurality of first clamp rows are arranged to intersect the plurality of second clamp rows.
Specifically, each reinforcement clip 31 includes opposing resilient clip segments 311. Elastic clip 311 is erected on mounting plate 3. A clamping space for embedding the reinforcing steel bar is formed between the two elastic clamping pieces which are oppositely arranged. The clamping spaces of the plurality of steel bar clamps of the first clamp row or the second clamp row are communicated together to be embedded with one steel bar. In this embodiment, the first gripper row is arranged perpendicular to the second gripper row.
The positioning structure 4 comprises a first baffle 41 and a second baffle 42. The first and second shutters 41 and 42 abut ends of the reinforcing bars to align one ends of the plurality of reinforcing bars. The first baffle plate 41 and the second baffle plate 42 are respectively erected on the mounting plate 3. The first shutter 41 is disposed opposite to the plurality of first jig rows. The second shutter 42 is disposed opposite to the plurality of second jig rows. The first shutter 41 is disposed perpendicular to the second shutter 42.
According to the welding processing device for the reinforcing mesh, the rudiment of the reinforcing mesh is formed preliminarily after the reinforcing steel bars are embedded in the first fixture row and the second fixture row, so that the arrangement of the spacing between the reinforcing steel bars meets the standard requirement, the reinforcing steel bars are aligned through the positioning structure, the reinforcing mesh on the mounting plates can be welded in sequence by rotating the bearing tray during welding, the bearing tray is locked through the locking piece during welding, the welding precision of the reinforcing mesh is improved, the forming quality of the reinforcing mesh is improved, and the construction quality of the prefabricated cover plate is improved.
Referring to fig. 1, in the present embodiment, the support frame 1 includes a counterweight base 11 and a support column 12. The support column 12 is vertically arranged on the counterweight base 11. The support post 12 is rotatably mounted to the bottom of the tray 2. The locking member is mounted to the support post 12.
Referring to fig. 1, 2 and 4, the bottom of the supporting plate 2 is coaxially connected with a socket sleeve 21, and the top of the supporting column 12 is rotatably inserted into the socket sleeve 21 through a bearing.
In a preferred embodiment, the bottom of the tray 2 is formed with stiffening ribs. The stiffening rib plates are arranged along the radial direction of the bearing plate 2. In this embodiment, the number of the stiffening rib plates is two, and the two stiffening rib plates are vertically arranged.
In the present embodiment, a plurality of locking holes 210 are formed in the end surface of the lower end of the socket sleeve 21. The plurality of locking holes 210 are provided at intervals in the circumferential direction of the socket sleeve 21. The locking piece is an electric hydraulic push rod. The electric hydraulic push rod is vertically arranged at the upper end of the support column 12. The electro-hydraulic push rod is extended and inserted into a lock hole 210 to lock the support plate 2.
Specifically, the electric hydraulic push rod is provided with a fixed end and a telescopic end, the fixed end of the electric hydraulic push rod is fixedly arranged at the upper end of the supporting column, and the electric hydraulic push rod is arranged upwards. After a lock hole of the socket sleeve is aligned to the electric hydraulic push rod, the telescopic end of the electric hydraulic push rod extends out of the lock hole and is inserted into the lock hole to lock the bearing plate.
Referring to fig. 4 and 5, a guide slope 211 is formed between the opposite hole walls of two adjacent lock holes 210. When the telescopic end of the electric hydraulic push rod is aligned to the position between the two adjacent lock holes, the telescopic end of the electric hydraulic push rod extends out and abuts against the guide slope surface, and the telescopic end of the electric hydraulic push rod extends upwards to the adjacent lock holes along the guide slope surface under the guide effect of the guide slope surface.
Referring to fig. 3, the resilient clip is a spring. The distance between the upper ends of the two elastic clamping pieces 311 arranged oppositely is larger than the distance between the lower ends of the two elastic clamping pieces 311.
The invention provides a construction method of a reinforcing mesh welding device, which comprises the following steps:
a. the reinforcing steel bars are respectively embedded in the reinforcing steel bar clamps 31 of the first clamp rows and the second clamp rows on the mounting plates 3, so that the reinforcing steel bars are arranged on each mounting plate 3 in a crossed manner.
b. The ends of the plurality of rebars are abutted against the first stop 41 or the second stop 42 of the positioning structure 4 so that the ends of the plurality of rebars are aligned.
c. After the ends of the plurality of reinforcing bars are aligned, the retainer tray 2 is locked by the locking members.
d. A plurality of steel bars on a mounting plate 3 are welded by a welding device to form a steel bar mesh.
e. The locking of the retainer plate 2 by the locking member is released and the retainer plate 2 is rotated so that the next mounting plate 3 is aligned with the welding device.
f. After the next mounting plate 3 is aligned with the welding device, the support tray 2 is locked by the locking members and the plurality of reinforcing bars on the next mounting plate 3 are welded to form a mesh of reinforcing bars.
g. And e and f are repeated, and a plurality of steel bars on each mounting plate 3 are sequentially welded along the circumferential direction of the bearing plate 2 to form the steel bar net.
According to the welding processing device for the reinforcing mesh, the reinforcing steel bars are placed according to the designed shape and fixed by the reinforcing steel bars during welding, so that the reinforcing mesh is stable in shape and not prone to deformation, the quality of welding spots is guaranteed, the welding efficiency of the reinforcing mesh is improved, and the quality of the prefabricated cover plate is guaranteed to meet engineering requirements.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.

Claims (9)

1. The utility model provides a reinforcing bar net piece welding process device which characterized in that includes:
a support frame;
the bearing tray is rotatably arranged on the bearing frame, and the bearing frame is provided with a locking piece for locking the bearing tray;
the steel bar clamping device comprises a plurality of mounting plates, wherein the mounting plates are fixedly arranged on the bearing plate, a plurality of steel bar clamps for clamping steel bars are mounted on the upper portions of the mounting plates, the plurality of steel bar clamps are arranged at intervals along a first horizontal direction to form a first clamp row, the plurality of steel bar clamps are arranged at intervals along a second horizontal direction to form a second clamp row, the number of the first clamp row and the number of the second clamp row are multiple, the first clamp row and the second clamp row are arranged in a crossed mode, each steel bar clamp comprises two elastic clamping pieces which are arranged oppositely, and the elastic clamping pieces are vertically arranged on the mounting plates; and
location structure, including supplying the tip of reinforcing bar supports first baffle and the second baffle that leans on, first baffle with the second baffle is erect respectively and is located the mounting panel, first baffle is with a plurality of first anchor clamps are arranged and are set up relatively, the second baffle is with a plurality of second anchor clamps are arranged and are set up relatively, first baffle with the second baffle sets up perpendicularly.
2. A mesh reinforcement welding processing apparatus according to claim 1, wherein said support frame comprises:
a counterweight base; and
the support column is vertically arranged on the counterweight base, the support column is rotatably arranged at the bottom of the bearing plate, and the locking piece is arranged on the support column.
3. The mesh sheet welding processing device of claim 2, wherein a socket sleeve is coaxially connected to the bottom of the supporting tray, and the top of the supporting column is rotatably inserted into the socket sleeve through a bearing.
4. A reinforcing mesh welding processing device as set forth in claim 3, wherein a stiffening rib plate is formed at the bottom of said supporting tray, and said stiffening rib plate is disposed along the radial direction of said supporting tray.
5. The reinforcing mesh welding processing device as claimed in claim 3, wherein a plurality of locking holes are formed in an end face of a lower end of the socket sleeve, the locking pieces are arranged at intervals along a circumferential direction of the socket sleeve, the locking pieces are electric hydraulic push rods, the electric hydraulic push rods are vertically arranged at upper ends of the supporting columns, and the electric hydraulic push rods extend and are inserted into one locking hole to lock the bearing tray.
6. The reinforcing mesh welding processing device of claim 5, wherein an obliquely arranged guide slope is formed between the opposite hole walls of two adjacent lock holes.
7. The mesh-sheet welding apparatus according to claim 1, wherein the first clamp row is disposed perpendicular to the second clamp row.
8. The mesh-sheet welding apparatus according to claim 1, wherein a distance between upper ends of the two elastic clips disposed opposite to each other is greater than a distance between lower ends of the two elastic clips.
9. A construction method of a reinforcing mesh welding device as claimed in any one of claims 1 to 8, characterized by comprising the following steps:
a. embedding a plurality of reinforcing steel bars into reinforcing steel bar clamps of the first clamp rows and the second clamp rows on a plurality of mounting plates respectively, so that the reinforcing steel bars are arranged on each mounting plate in a crossed manner;
b. abutting ends of a plurality of rebars against a first stop or a second stop of a positioning structure such that the ends of the plurality of rebars are aligned;
c. after the ends of a plurality of the reinforcing steel bars are aligned, locking the bearing tray through a locking piece;
d. welding a plurality of steel bars on the mounting plate through a welding device to form a steel bar mesh;
e. unlocking the locking piece to the bearing tray and rotating the bearing tray to enable the next mounting plate to be aligned with the welding device;
f. after the next mounting plate is aligned to the welding device, locking the bearing tray through a locking piece and welding a plurality of steel bars on the next mounting plate to form a steel bar mesh;
g. and e and f are repeated, and a plurality of steel bars on each mounting plate are welded in sequence along the circumferential direction of the bearing plate to form the steel bar mesh.
CN202210419887.2A 2022-04-20 2022-04-20 Reinforcing mesh welding device and construction method thereof Pending CN114799683A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210419887.2A CN114799683A (en) 2022-04-20 2022-04-20 Reinforcing mesh welding device and construction method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210419887.2A CN114799683A (en) 2022-04-20 2022-04-20 Reinforcing mesh welding device and construction method thereof

Publications (1)

Publication Number Publication Date
CN114799683A true CN114799683A (en) 2022-07-29

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2690703A1 (en) * 1992-05-04 1993-11-05 Mandelli Jean Positioner for reinforcing rods in concrete mould - comprises two linked wedging elements at right angles to one another, equipped with socket and clip to receive ends of reinforcing rods
CN106112289A (en) * 2016-08-25 2016-11-16 天津瑞松北斗汽车装备有限公司 A kind of intelligent robot integrated system
CN207087177U (en) * 2017-08-02 2018-03-13 北京华龙兴昌人防工程防护设备有限公司 A kind of automatic valve multistation welding revolving dial
US20180142475A1 (en) * 2015-05-19 2018-05-24 Lifting Point Pre-Form Pty Limited A clip
CN209736908U (en) * 2019-03-05 2019-12-06 无锡贝奥精密机械有限公司 Welding fixture for reinforcing steel bar net rack
CN210587565U (en) * 2019-08-19 2020-05-22 许昌誉腾电子科技有限公司 Robot welding jig
CN113021619A (en) * 2021-03-11 2021-06-25 广东博智林机器人有限公司 Reinforcing bar net piece clamping device and reinforcing bar cylinder mould former
CN214558632U (en) * 2021-01-12 2021-11-02 重庆镪镔建筑材料制品有限公司 Be used for reinforcing bar net fixed-position welding frock frame
CN113618268A (en) * 2021-10-13 2021-11-09 启东辉煌钢结构工程有限公司 Full-automatic welding equipment of steel construction
CN113967817A (en) * 2021-09-23 2022-01-25 浙江铭鑫冷链设备有限公司 Welding turntable platform for heat exchange coil of condenser

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2690703A1 (en) * 1992-05-04 1993-11-05 Mandelli Jean Positioner for reinforcing rods in concrete mould - comprises two linked wedging elements at right angles to one another, equipped with socket and clip to receive ends of reinforcing rods
US20180142475A1 (en) * 2015-05-19 2018-05-24 Lifting Point Pre-Form Pty Limited A clip
CN106112289A (en) * 2016-08-25 2016-11-16 天津瑞松北斗汽车装备有限公司 A kind of intelligent robot integrated system
CN207087177U (en) * 2017-08-02 2018-03-13 北京华龙兴昌人防工程防护设备有限公司 A kind of automatic valve multistation welding revolving dial
CN209736908U (en) * 2019-03-05 2019-12-06 无锡贝奥精密机械有限公司 Welding fixture for reinforcing steel bar net rack
CN210587565U (en) * 2019-08-19 2020-05-22 许昌誉腾电子科技有限公司 Robot welding jig
CN214558632U (en) * 2021-01-12 2021-11-02 重庆镪镔建筑材料制品有限公司 Be used for reinforcing bar net fixed-position welding frock frame
CN113021619A (en) * 2021-03-11 2021-06-25 广东博智林机器人有限公司 Reinforcing bar net piece clamping device and reinforcing bar cylinder mould former
CN113967817A (en) * 2021-09-23 2022-01-25 浙江铭鑫冷链设备有限公司 Welding turntable platform for heat exchange coil of condenser
CN113618268A (en) * 2021-10-13 2021-11-09 启东辉煌钢结构工程有限公司 Full-automatic welding equipment of steel construction

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