JP3673108B2 - Hollow slab void member installation method - Google Patents

Hollow slab void member installation method Download PDF

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Publication number
JP3673108B2
JP3673108B2 JP4808899A JP4808899A JP3673108B2 JP 3673108 B2 JP3673108 B2 JP 3673108B2 JP 4808899 A JP4808899 A JP 4808899A JP 4808899 A JP4808899 A JP 4808899A JP 3673108 B2 JP3673108 B2 JP 3673108B2
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void
slab
installation method
reinforcing bar
hollow
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JP2000240207A (en
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靖夫 平野
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/326Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
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  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Reinforcement Elements For Buildings (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、鉄筋コンクリート製の中空スラブのボイド部材設置方法に係り、更に詳しくはボイド部材の設置が容易でかつ設置精度の高いボイド部材設置方法に関する。
【0002】
【従来の技術】
従来、中空スラブのボイド部材の設置及び配筋工事を現場のみで施工する場合には、まず鉄筋工が、複数の型枠パネルからなるスラブ型枠上に下端鉄筋を配筋し、その後、ボイド工事業者の作業員が、ボイド部材を固定するボイド部材固定金具を、所定位置に多数並列配列されたボイド部材の長手方向中心線のスラブ型枠パネル上の投影線上に、所定の等間隔でスラブ型枠に固定し、さらにボイド部材固定金具によってボイド部材を固定することにより、ボイド部材を配列・固定し、その後に前記鉄筋工がスラブ型枠上に、ボイド部材と干渉しないよう、1個/m2 程度の密度で間隔保持部材を設置して、この間隔保持部材上に支持されるように上端鉄筋を配筋していた。
【0003】
【発明が解決しようとする課題】
しかしながら、前記従来の中空スラブのボイド部材設置方法においては、未だ解決すべき以下のような問題があった。
(1)施工に当たって、まずボイド部材の配列中心線及びこの中心線上に、下端鉄筋と干渉しないように、ボイド部材固定金具を取付けるための位置をマーキング(墨出し)して、その取付け用孔の孔開け作業を必要とし、取付け用孔の数量も、ボイド部材を1列毎に固定するために非常に多くなり、その結果、墨出し技能者という熟練技能者を必要とすると共に、墨出し作業や孔開け作業の期間分工事が長くなるという問題があった。
(2)コンクリート打設後解体した使用済みの型枠パネルを、上部階で再使用する場合、スラブ型枠を構成する各型枠パネルを前回使用された配置と全く同一となるよう配置しなければならず、型枠パネルの配置に方向性ができるため、型枠パネルの配置作業の効率が低下する恐れがあるので、型枠作業者との調整を必要とすると共に、トラブル発生の要因になることが多いという欠点があった。
(3)上端鉄筋の配筋に当たっては、上端鉄筋用の間隔保持部材の設置が必要となり、また上端鉄筋は間隔保持部材で点支持されているのみで、支持点以外の上端鉄筋は宙に浮いた状態となる。このため、上端鉄筋の配筋の作業性が悪く、作業員の能力差による仕上がり状態の違いや、作業速度の遅速をある程度調整するための配筋用治具を準備したり、熟練の鉄筋工を配置する必要があった。
【0004】
本発明はこのような事情に鑑みてなされたもので、工事現場で中空スラブを構成するボイド部材を精度よく効率的に配列・固定し、また、配筋作業性も向上できる中空スラブのボイド部材設置方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
前記目的に沿う本発明に係る中空スラブのボイド部材設置方法は、スラブ型枠上に順次、下端鉄筋、並列に複数配置されたボイド部材及び上端鉄筋を配置後、コンクリートを打設して製造する鉄筋コンクリート製の中空スラブのボイド部材設置方法において、ボイド部材の長手方向に直交する方向に配置された長尺の底部材と、底部材に設けられそれぞれのボイド部材を嵌入可能でかつ嵌入されたボイド部材の長手方向に直交する水平方向の移動を防止可能な対となるサイドストッパーとを備えた複数の位置決め金具を下端鉄筋上に設けている。従って、ボイド部材を対となるサイドストッパーに嵌入するだけで容易に位置決めができる。
【0006】
ここで、位置決め金具に嵌入されたボイド部材の上面に浮力受け鉄筋をボイド部材の長手方向に直交する方向に配置し、隣合う2つの浮力受け鉄筋上に浮力受け鉄筋に直交する方向に押さえ部材を設け、押さえ部材を浮き止めフックボルトを介してスラブ型枠の下側から締め付け、固定する。これによって、コンクリート打設時に発生するボイド部材及びボイド部材に接続されたコンクリート補強鉄筋の浮き上がりを防止することができる。
また、浮力受け鉄筋を上端鉄筋の支持台として使用すると共に、上端鉄筋を押さえ部材として使用することにより、別途押さえ部材を準備しなくてもよい。
さらに、対となるサイドストッパーの上部は、浮力受け鉄筋を載置するだけで、水平方向の移動を防止可能な凹状に形成することによって、浮力受け鉄筋の位置決め作業が容易となる。
対となるサイドストッパーは棒鋼によって形成することにより、軽量で、加工が容易となる。
【0007】
【発明の実施の形態】
続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
ここに、図1は本発明の一実施の形態に係る中空スラブのボイド部材設置方法を適用して製造された鉄筋コンクリート製の中空スラブの平断面図、図2は同中空スラブのボイド部材設置方法を適用して製造された鉄筋コンクリート製の中空スラブの正断面図、図3は同中空スラブのボイド部材設置方法に使用する位置決め金具の正面図、図4は同中空スラブのボイド部材設置方法に使用する位置決め金具の側面図、図5は図2の矢視I−I断面図、図6は図2の矢視II−II断面図、図7は図2の矢視III −III 断面図である。
【0008】
図1及び図2に示すように、本発明の一実施の形態に係る中空スラブのボイド部材設置方法を適用して製造された鉄筋コンクリート製の中空スラブ10は、スラブ型枠11上に図示しないスペーサを介して配置された下端鉄筋12と、複数の並列に配置されたボイド部材の一例である中空部を有する中空管13と、上端鉄筋14を順次配置後、コンクリート15を打設して構成されている。以下詳細に説明する。なお、図1に示すように、中空スラブ10の長さ方向をX方向、幅方向をY方向とし、XY平面に直交する方向をZ方向とする。
【0009】
スラブ型枠11は、複数の木製の型枠パネルを接合して所定の大きさに形成されている。
図2、図5及び図7に示すように、下端鉄筋12は棒鋼又は異形棒鋼からなり、下側には、Y方向に所定に間隔を開けてX方向に延びる複数の下端配力筋16と、下端配力筋16上にX方向に所定に間隔を開けてY方向に延びる複数の下端主筋17とを溶接又は結束線等によって一体的に構成されている。
中空管13は、図3及び図4に示す位置決め金具18に形成された位置決め空間部19に嵌入、配置されるようになっている。
【0010】
位置決め金具18は、図1〜図4に示すように、Y方向に所定に間隔を開けてX方向に延びる2本の長尺の底部材の一例である底筋20と、底筋20の内側に基部が溶接されて、中空管13のピッチで配置された複数の対となる門型状のサイドストッパー21とから構成されている。底筋20及びサイドストッパー21は棒鋼からなり、図3、図4に示すように、中空管13はサイドストッパー21とはA点及びC点で接触し、一方底筋20とはB点で接触するようにしている。従って、中空管13の長さ方向(Y方向)と直交する方向(X方向)に、所定の間隔を開けて複数配置された位置決め金具18に形成された各位置決め空間部19に嵌入、配置された各中空管13は水平方向及び上下方向の移動が抑制され、嵌入されるだけで位置決めができる構造となっている。
【0011】
図4〜図6に示すように、サイドストッパー21の上部は、後述する浮力受け鉄筋22を載置可能で、かつ浮力受け鉄筋22の水平方向の移動を防止可能なように凹状に形成されている。
図1、図2及び図6に示すように、Y方向に所定の間隔を開けて配置された6本の位置決め金具18の上部に形成された凹状部又は中空管13の上面に、中空管13の長手方向に直交する方向(X方向)に浮力受け鉄筋22が載置され、隣合う2本の浮力受け鉄筋22上に跨がるように、浮力受け鉄筋22に直交して押さえ部材の一例である天秤棒23が所定の間隔を開けて中空管13間に配置されている。図1では、6本の浮力受け鉄筋22と、15本の天秤棒23が使用されている。なお、天秤棒23の長さは、図6に示すように、両側の浮力受け鉄筋22から約50mm程度突出した長さとし、天秤棒23の位置決めを容易にするために、突出部を下側に傾斜させて、浮力受け鉄筋22との掛止を可能な構造とすることもできる。
【0012】
天秤棒23は、図6に示すように、先端部に逆U字状のフック24を備えた浮き止めフックボルト25を介して、スラブ型枠11と固定している。浮き止めフックボルト25の下端部には雄ねじ部26が形成され、浮き止めフックボルト25の下方には、スラブ型枠11の下面27にそのフランジ部28が当接すると共に、上端部に雄ねじ部29が形成されたフォームタイ30(又は接続ロッド)が配置されている。浮き止めフックボルト25とフォームタイ30とは、軸中心部に浮き止めフックボルト25の雄ねじ部26及びフォームタイ30の雄ねじ部29が螺合可能な雌ねじ部が形成された、下端部がスラブ型枠11の上面に当接するフランジ31を備えた筒状のレジコン(又はねじ継手)32によって固定可能な構造となっている。
【0013】
図2及び図7に示すように、天秤棒23が取付けられた中空管13間を除く位置決め金具18には、浮力受け鉄筋22と対となる2本の底筋20それぞれとを連結する連結金具33、34が設けられている。連結金具33、34は棒鋼からなり、図7に示すように、下端部にJ字状のフック部35、36と、上端部にL字状のフック部37、38が形成されている。連結金具33、34によって中空管13を位置決め金具18に強固に固定することができ、この結果、コンクリートの打設時に発生する中空管13に対する浮力に抗して、中空管13を所定位置に保持できる。
【0014】
上端鉄筋14は、図2、図5及び図7に示すように、支持台としての浮力受け鉄筋22上に、浮力受け鉄筋22に直交する方向(Y方向)に配置された上端主筋39と、上端主筋39上に上端主筋39に直交する方向(X方向)に配置され、溶接又は結束線等で一体化された上端配力筋40とから構成されている。
【0015】
次に、本発明の一実施の形態に係る中空スラブのボイド部材設置方法を適用して鉄筋コンクリート製の中空スラブ10を製造する方法について説明する。
複数の木製の型枠パネルを接合して所定の大きさのスラブ型枠11を形成し、スラブ型枠11に、フォームタイ30の雄ねじ部29が挿通可能な孔を、孔の芯出し作業の後、形成する。
下端鉄筋12をスラブ型枠11の上面に適宜配置された図示しないスペーサ上に載置し、下端鉄筋12の下端主筋17上に位置決め金具18を図1に示すように、6本Y方向に所定の間隔を開けて載置する。
【0016】
次いで、図1に示すように、20本の中空管13を6本の位置決め金具18に直交して、各位置決め金具18の対をなすサイドストッパー21間の位置決め空間部19に嵌入する。
位置決め金具18のサイドストッパー21の上端部の凹状部に、図1に示すように、浮力受け鉄筋22を6本載置した後、図1及び図6に示すように、隣合う浮力受け鉄筋22を跨ぐように、15本の天秤棒23を配置し、その後浮き止めフックボルト25、フォームタイ30及びレジコン32によって浮力受け鉄筋22とスラブ型枠11とを締め付けて、固定する。
【0017】
さらに、図7に示すように、浮力受け鉄筋22と位置決め金具18の対となる2本の底筋20それぞれとを連結金具33、34によって接続する。図1の配置では、連結金具33、34を1組とすると、合計84組(位置決め金具18の1本当り14組必要)が取付けられる。
図2、図5及び図7に示すように、6本の浮力受け鉄筋22上に、浮力受け鉄筋22に直交する方向(Y方向)に配置される上端主筋39を有する上端鉄筋14を配置する。
【0018】
最後に、スラブ型枠11の4方の周辺部に、コンクリート流出防止用の図示しない木製の型枠パネルを配置、固定し、その後コンクリートを打設し、コンクリートを養生後、型枠パネル11を解体して中空スラブ10の製造を終了する。
従って、本発明の一実施の形態に係る中空スラブのボイド部材設置方法においては、複数の位置決め金具18に各中空管13を嵌入するだけで、容易に且つ精度良く設置できる。また、位置決め金具18の対となるサイドストッパー21の上部は凹状に形成されているので、浮力受け鉄筋22を載置するだけで、水平方向の移動を防止できる。
【0019】
前記実施の形態においては、浮力受け鉄筋22を浮き止めフックボルト25等によって型枠パネル11に締め付け、固定するために押さえ部材の一例として天秤棒23を使用したが、これに限定されず、状況に応じて天秤棒23の代わりに、上端鉄筋14を構成する上端主筋39又は上端配力筋40を利用することもできる。これによって、部品数が減って、加工費用や工事費等が安価となる。
天秤棒23は、Y方向に3本設けたが、3本分の天秤棒23の長さをカバーできる1本の天秤棒とすることもできる。また、図1において、天秤棒23を、図の上から数えて、第1の位置決め金具と第2の位置決め金具間、第3の位置決め金具と第4の位置決め金具間、又は第5の位置決め金具と第6の位置決め金具間に配置したが、これに限定されず、第2の位置決め金具と第3の位置決め金具間、又は第4の位置決め金具と第5の位置決め金具間に配置することもできる。
【0020】
位置決め金具18を構成する長尺の底部材の一例として、異形棒鋼又は棒鋼からなる2本の底筋20で説明したが、状況によっては、1枚の板材とすることもできる。また、位置決め金具18の対となるサイドストッパー21も、棒鋼を加工して形成したが、必要に応じて板材から形成することもできる。
ボイド部材として中空管13で説明したが、これに限定されず、発泡性材料を含む多泡質の軽量材からなるものであっても構わない。
下端、上端鉄筋とも施工現場において、棒材を加工、溶接等により製作することもできるし、又は工場において予め搬送可能なサイズの格子状に形成したものを施工現場において組み立てることもできる。
【0021】
【発明の効果】
請求項1〜記載の中空スラブのボイド部材設置方法においては、ボイド部材の長手方向に直交する方向に配置された長尺の底部材に設けられた対となるサイドストッパーに、それぞれのボイド部材を嵌入可能でかつ水平方向の移動を防止できるので、ボイド部材を対となるサイドストッパーに嵌入するだけで容易に位置決めができ、従って、ボイド部材を精度よく効率的に設置でき、かつ設置作業が簡単であり、配筋作業性が向上できる。
特に、この中空スラブのボイド部材設置方法においては、ボイド部材の上面に浮力受け鉄筋を配置し、隣合う2つの浮力受け鉄筋上に押さえ部材を設け、押さえ部材を浮き止めフックボルトを介してスラブ型枠の下側から締め付け、固定することができるので、コンクリート打設時に発生するボイド部材等の浮き上がりを確実に防止することができ、これによって品質の良好な中空スラブを製造することができる。
そして、この中空スラブのボイド部材設置方法においては、浮力受け鉄筋を対となるサイドストッパーの上に載置するだけで位置決めができるので、浮力受け鉄筋の位置決め作業が極めて容易となる。
【0022】
請求項記載の中空スラブのボイド部材設置方法においては、上端鉄筋を押さえ部材として使用することにより、別途押さえ部材を準備しなくて済むので、製造コストを廉価にできる。
請求項記載の中空スラブのボイド部材設置方法においては、サイドストッパーは棒鋼によって形成されているので、軽量で、加工が容易となり、その結果、製造コストをさらに廉価にできる。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る中空スラブのボイド部材設置方法を適用して製造された鉄筋コンクリート製の中空スラブの平断面図である。
【図2】同中空スラブのボイド部材設置方法を適用して製造された鉄筋コンクリート製の中空スラブの正断面図である。
【図3】同中空スラブのボイド部材設置方法に使用する位置決め金具の正面図である。
【図4】同中空スラブのボイド部材設置方法に使用する位置決め金具の側面図である。
【図5】図2の矢視I−I断面図である。
【図6】図2の矢視II−II断面図である。
【図7】図2の矢視III −III 断面図である。
【符号の説明】
10:中空スラブ、11:スラブ型枠、12:下端鉄筋、13:中空管(ボイド部材)、14:上端鉄筋、15:コンクリート、16:下端配力筋、17:下端主筋、18:位置決め金具、19:位置決め空間部、20:底筋(底部材)、21:サイドストッパー、22:浮力受け鉄筋、23:天秤棒(押さえ部材)、24:フック、25:浮き止めフックボルト、26:雄ねじ部、27:下面、28:フランジ部、29:雄ねじ部、30:フォームタイ、31:フランジ、32:レジコン、33:連結金具、34:連結金具、35:フック部、36:フック部、37:フック部、38:フック部、39:上端主筋、40:上端配力筋
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a void member installation method for a hollow slab made of reinforced concrete, and more particularly to a void member installation method that facilitates the installation of a void member and has high installation accuracy.
[0002]
[Prior art]
Conventionally, when installing void slab void members and reinforcing bar construction only on site, first, the reinforcing bar arranges the lower end reinforcing bar on the slab formwork consisting of multiple formwork panels, and then voids. The worker of the construction company slabs the void member fixing brackets for fixing the void member at predetermined equal intervals on the projection line on the slab form panel of the longitudinal center line of the void members arranged in parallel at a predetermined position. The void members are arranged and fixed by fixing the void members with the void member fixing metal fittings, and after that, the reinforcing bars are placed on the slab mold frame so as not to interfere with the void members. A spacing member is installed at a density of about m 2, and the upper end reinforcing bars are arranged so as to be supported on the spacing member.
[0003]
[Problems to be solved by the invention]
However, the conventional hollow slab void member installation method still has the following problems to be solved.
(1) When constructing, first mark the position for mounting the void member fixing bracket on the center line of the void member and the center line so as not to interfere with the lower end reinforcing bar. Drilling work is required, and the number of mounting holes is very large in order to fix the void members for each row. As a result, a skilled engineer such as an inking engineer is required. There was a problem that the construction was longer for the duration of the drilling work.
(2) When the used formwork panels dismantled after placing concrete are reused on the upper floor, each formwork panel that constitutes the slab formwork must be placed so that it is exactly the same as the one used last time. Since the layout of the formwork panels can be directional, the efficiency of the work of placing the formwork panels may be reduced. This requires adjustment with the formwork operator and causes trouble. There was a drawback that it often became.
(3) When placing the upper end reinforcing bars, it is necessary to install an interval retaining member for the upper end reinforcing bars, and the upper end reinforcing bars other than the supporting points float in the air only by being supported by the interval retaining members. It becomes a state. For this reason, the workability of the reinforcement of the upper end rebar is poor, and there is a bar arrangement tool for adjusting the difference in the finished state due to the difference in the ability of workers and the slowness of the work speed to some extent, Had to be placed.
[0004]
The present invention has been made in view of such circumstances, and void members of a hollow slab capable of accurately and efficiently arranging and fixing the void members constituting the hollow slab at a construction site and improving the bar arrangement workability. The purpose is to provide an installation method.
[0005]
[Means for Solving the Problems]
The void member installation method of the hollow slab according to the present invention that meets the above-described object is manufactured by sequentially placing a lower end reinforcing bar, a plurality of void members arranged in parallel, and an upper end reinforcing bar on a slab form, and then placing concrete into the slab formwork. In a void member installation method for a reinforced concrete hollow slab, a long bottom member arranged in a direction perpendicular to the longitudinal direction of the void member, and a void provided in the bottom member and capable of inserting each void member A plurality of positioning fittings provided with a pair of side stoppers that can prevent horizontal movement perpendicular to the longitudinal direction of the member are provided on the lower end reinforcing bar. Therefore, the positioning can be easily performed only by inserting the void member into the paired side stopper.
[0006]
Here, a buoyancy receiving reinforcing bar is arranged on the upper surface of the void member inserted into the positioning metal fitting in a direction orthogonal to the longitudinal direction of the void member, and a pressing member in a direction orthogonal to the buoyancy receiving reinforcing bar is placed on two adjacent buoyancy receiving reinforcing bars. the provided, tightening the lower slab form via the locking hook bolt float the pressing member is fixed. Thereby, it is possible to prevent the void member generated at the time of placing the concrete and the concrete reinforcing reinforcing bar connected to the void member from being lifted.
Moreover, while using a buoyancy receiving reinforcing bar as a support stand of an upper end reinforcing bar, and using an upper end reinforcing bar as a pressing member, it is not necessary to prepare a pressing member separately.
Further, the upper part of the paired side stoppers is formed in a concave shape that can prevent horizontal movement only by placing the buoyancy receiving reinforcing bars, thereby facilitating the positioning work of the buoyancy receiving reinforcing bars.
The paired side stoppers are made of steel bars, so that they are lightweight and easy to process.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
FIG. 1 is a plan sectional view of a reinforced concrete hollow slab manufactured by applying a hollow slab void member installation method according to an embodiment of the present invention, and FIG. 2 is a void slab void member installation method of the hollow slab. Fig. 3 is a front view of a positioning metal fitting used for the void member installation method of the hollow slab, and Fig. 4 is used for the void member installation method of the hollow slab. 5 is a sectional view taken along the line II in FIG. 2, FIG. 6 is a sectional view taken along the line II-II in FIG. 2, and FIG. 7 is a sectional view taken along the line III-III in FIG. .
[0008]
As shown in FIGS. 1 and 2, a hollow slab 10 made of reinforced concrete manufactured by applying a void slab void member installation method according to an embodiment of the present invention includes a spacer (not shown) on a slab formwork 11. The lower end reinforcing bar 12 arranged through the hollow, the hollow tube 13 having a hollow portion which is an example of a plurality of void members arranged in parallel, and the upper end reinforcing bar 14 are sequentially arranged, and then the concrete 15 is driven and configured. Has been. This will be described in detail below. In addition, as shown in FIG. 1, let the length direction of the hollow slab 10 be the X direction, the width direction be the Y direction, and let the direction orthogonal to the XY plane be the Z direction.
[0009]
The slab formwork 11 is formed in a predetermined size by joining a plurality of wooden formwork panels.
As shown in FIGS. 2, 5, and 7, the lower end reinforcing bar 12 is made of steel bar or deformed bar steel, and a plurality of lower end force reinforcing bars 16 extending in the X direction with predetermined intervals in the Y direction are provided on the lower side. A plurality of lower principal bars 17 extending in the Y direction at predetermined intervals in the X direction are integrally formed on the lower force distribution bars 16 by welding or binding wires.
The hollow tube 13 is fitted and arranged in a positioning space portion 19 formed in the positioning fitting 18 shown in FIGS.
[0010]
As shown in FIGS. 1 to 4, the positioning fitting 18 includes a bottom muscle 20 which is an example of two long bottom members extending in the X direction with a predetermined interval in the Y direction, and an inner side of the bottom muscle 20. The base portion is welded to each other, and a plurality of pairs of gate-shaped side stoppers 21 are arranged at the pitch of the hollow tube 13. The bottom reinforcement 20 and the side stopper 21 are made of steel bars. As shown in FIGS. 3 and 4, the hollow tube 13 is in contact with the side stopper 21 at points A and C, while the bottom reinforcement 20 is at point B. I try to make contact. Therefore, in the direction (X direction) orthogonal to the length direction (Y direction) of the hollow tube 13, it is fitted and arranged in each positioning space portion 19 formed in a plurality of positioning fittings 18 arranged at a predetermined interval. Each of the hollow tubes 13 thus formed has a structure in which the movement in the horizontal direction and the vertical direction is suppressed and positioning can be performed simply by being inserted.
[0011]
As shown in FIGS. 4 to 6, the upper portion of the side stopper 21 is formed in a concave shape so that a buoyancy receiving bar 22 described later can be placed and the horizontal movement of the buoyancy receiving bar 22 can be prevented. Yes.
As shown in FIGS. 1, 2, and 6, a hollow portion is formed on the upper surface of the concave portion or the hollow tube 13 formed on the top of the six positioning brackets 18 arranged at a predetermined interval in the Y direction. A buoyancy receiving rebar 22 is placed in a direction (X direction) orthogonal to the longitudinal direction of the tube 13, and the pressing member is orthogonal to the buoyancy receiving rebar 22 so as to straddle two adjacent buoyancy receiving rebars 22. As an example, a balance rod 23 is disposed between the hollow tubes 13 at a predetermined interval. In FIG. 1, six buoyancy receiving bars 22 and 15 balance bars 23 are used. As shown in FIG. 6, the length of the balance rod 23 is a length that protrudes about 50 mm from the buoyancy receiving reinforcing bars 22 on both sides. In order to facilitate positioning of the balance rod 23, the protruding portion is inclined downward. Thus, a structure capable of being hooked to the buoyancy receiving reinforcing bar 22 can be provided.
[0012]
As shown in FIG. 6, the balance rod 23 is fixed to the slab mold frame 11 via a non-lifting hook bolt 25 having an inverted U-shaped hook 24 at the tip. A male threaded portion 26 is formed at the lower end of the buoyancy hook bolt 25, and a flange portion 28 abuts the lower surface 27 of the slab mold 11 below the buoyancy hook bolt 25 and a male threaded portion 29 at the upper end. A foam tie 30 (or connecting rod) in which is formed is disposed. The buoyancy hook bolt 25 and the foam tie 30 are formed with a male screw portion 26 and a female screw portion 29 in which the male screw portion 29 of the float tie 30 can be screwed at the center of the shaft. It has a structure that can be fixed by a cylindrical regicon (or threaded joint) 32 having a flange 31 that contacts the upper surface of the frame 11.
[0013]
As shown in FIG. 2 and FIG. 7, a connecting fitting for connecting the buoyancy receiving reinforcing bar 22 and each of the two bottom reinforcing bars 20 to the positioning fitting 18 excluding the space between the hollow tubes 13 to which the balance rods 23 are attached. 33 and 34 are provided. The connecting fittings 33 and 34 are made of steel bars, and as shown in FIG. 7, J-shaped hook portions 35 and 36 are formed at the lower end portion, and L-shaped hook portions 37 and 38 are formed at the upper end portion. The hollow tube 13 can be firmly fixed to the positioning member 18 by the connecting fittings 33 and 34. As a result, the hollow tube 13 is fixed against the buoyancy with respect to the hollow tube 13 generated when placing concrete. Can be held in position.
[0014]
As shown in FIGS. 2, 5, and 7, the upper end reinforcing bar 14 has an upper end main reinforcing bar 39 disposed on a buoyancy receiving reinforcing bar 22 as a support base in a direction perpendicular to the buoyant receiving reinforcing bar 22 (Y direction); The upper end reinforcing bar 40 is arranged on the upper main bar 39 in a direction (X direction) orthogonal to the upper main bar 39 and integrated by welding or a binding line.
[0015]
Next, a method for manufacturing the hollow slab 10 made of reinforced concrete by applying the void member installation method of the hollow slab according to the embodiment of the present invention will be described.
A plurality of wooden formwork panels are joined to form a slab formwork 11 of a predetermined size, and a hole through which the male thread portion 29 of the foam tie 30 can be inserted into the slab formwork 11 for centering the hole. After forming.
The lower end reinforcing bar 12 is placed on a spacer (not shown) appropriately disposed on the upper surface of the slab formwork 11, and six positioning brackets 18 are predetermined in the Y direction on the lower end main reinforcing bar 17 of the lower end reinforcing bar 12 as shown in FIG. Place with a gap of.
[0016]
Next, as shown in FIG. 1, the 20 hollow tubes 13 are fitted into the positioning space 19 between the side stoppers 21 forming a pair of the positioning brackets 18 so as to be orthogonal to the six positioning brackets 18.
As shown in FIG. 1, six buoyancy receiving reinforcing bars 22 are placed in the concave portion at the upper end of the side stopper 21 of the positioning bracket 18, and as shown in FIGS. 1 and 6, the adjacent buoyancy receiving reinforcing bars 22 are adjacent to each other. 15 balance rods 23 are arranged so as to straddle, and then the buoyancy receiving bar 22 and the slab formwork 11 are fastened and fixed by the floating hook bolt 25, the foam tie 30 and the regicon 32.
[0017]
Further, as shown in FIG. 7, the buoyancy receiving reinforcing bar 22 and the two bottom reinforcing bars 20 as a pair of the positioning fittings 18 are connected by connecting fittings 33 and 34. In the arrangement of FIG. 1, if one set of the connecting brackets 33 and 34 is provided, a total of 84 sets (14 sets per positioning bracket 18 are required) are attached.
As shown in FIGS. 2, 5, and 7, the upper end reinforcing bar 14 having the upper end main reinforcing bars 39 arranged in the direction (Y direction) orthogonal to the buoyant force receiving reinforcing bars 22 is arranged on the six buoyancy receiving reinforcing bars 22. .
[0018]
Finally, a wooden formwork panel (not shown) for preventing concrete spillage is placed and fixed around the four sides of the slab formwork 11, and then concrete is placed. After curing the concrete, the formwork panel 11 is attached. It disassembles and the manufacture of the hollow slab 10 is complete | finished.
Therefore, in the void slab void member installation method according to the embodiment of the present invention, the hollow tube 13 can be easily and accurately installed by simply inserting the hollow tubes 13 into the plurality of positioning fittings 18. Moreover, since the upper part of the side stopper 21 which becomes a pair of the positioning metal fitting 18 is formed in a concave shape, the horizontal movement can be prevented only by placing the buoyancy receiving reinforcing bar 22.
[0019]
In the above embodiment, the balance rod 23 is used as an example of a pressing member in order to fasten and fix the buoyancy receiving reinforcing bar 22 to the formwork panel 11 with the floating hook bolt 25 or the like. Accordingly, instead of the balance bar 23, the upper end main reinforcing bar 39 or the upper end distributing bar 40 constituting the upper end reinforcing bar 14 can also be used. As a result, the number of parts is reduced, and processing costs and construction costs are reduced.
Three balance rods 23 are provided in the Y direction, but a single balance rod that can cover the length of the three balance rods 23 can also be used. Moreover, in FIG. 1, the balance rod 23 is counted from the top of the drawing, between the first positioning bracket and the second positioning bracket, between the third positioning bracket and the fourth positioning bracket, or the fifth positioning bracket. Although arranged between the sixth positioning brackets, the present invention is not limited to this, and may be disposed between the second positioning bracket and the third positioning bracket, or between the fourth positioning bracket and the fifth positioning bracket.
[0020]
As an example of the long bottom member constituting the positioning fitting 18, the two bottom bars 20 made of deformed steel bars or steel bars have been described. However, depending on the situation, a single plate material may be used. Moreover, although the side stopper 21 used as the pair of the positioning metal fitting 18 was also formed by processing a steel bar, it can also be formed from a plate material as necessary.
Although the hollow tube 13 was demonstrated as a void member, it is not limited to this, You may consist of a polyfoam lightweight material containing a foamable material.
Both the lower end and the upper end rebar can be manufactured by processing, welding, or the like at the construction site, or can be assembled at the construction site by being formed in a grid shape of a size that can be transported in advance in the factory.
[0021]
【The invention's effect】
In the void member installation method of the hollow slab of Claims 1-3, it is each void member to the side stopper used as the pair provided in the elongate bottom member arrange | positioned in the direction orthogonal to the longitudinal direction of a void member. Can be inserted and the movement in the horizontal direction can be prevented, so that the void member can be easily positioned by simply inserting it into the pair of side stoppers. It is simple and can improve the work of bar arrangement.
In particular, in this void slab void member installation method, a buoyancy receiving reinforcing bar is arranged on the upper surface of the void member, a pressing member is provided on two adjacent buoyancy receiving reinforcing bars, and the pressing member is slabd via a floating hook bolt. Since it can be tightened and fixed from the lower side of the formwork, it is possible to reliably prevent the void member and the like from being lifted up during the concrete placement, and thereby to produce a hollow slab with good quality.
In this void slab void member installation method, positioning can be performed simply by placing the buoyancy receiving reinforcing bars on the paired side stoppers, so that the positioning work of the buoyancy receiving reinforcing bars becomes extremely easy.
[0022]
In the void member installation method of the hollow slab according to claim 2 , since the upper end reinforcing bar is used as the pressing member, it is not necessary to separately prepare the pressing member, so that the manufacturing cost can be reduced.
In the void slab void member installation method according to the third aspect , since the side stopper is formed of a steel bar, it is lightweight and easy to process, and as a result, the manufacturing cost can be further reduced.
[Brief description of the drawings]
FIG. 1 is a plan sectional view of a reinforced concrete hollow slab manufactured by applying a hollow slab void member installation method according to an embodiment of the present invention.
FIG. 2 is a front sectional view of a reinforced concrete hollow slab manufactured by applying the void slab void member installation method.
FIG. 3 is a front view of a positioning fitting used in the void member installation method for the hollow slab.
FIG. 4 is a side view of a positioning fitting used in the void member installation method for the hollow slab.
5 is a cross-sectional view taken along the line II in FIG.
6 is a cross-sectional view taken along the line II-II in FIG.
7 is a cross-sectional view taken along the line III-III in FIG.
[Explanation of symbols]
10: Hollow slab, 11: Slab formwork, 12: Lower end reinforcing bar, 13: Hollow pipe (void member), 14: Upper end reinforcing bar, 15: Concrete, 16: Lower end reinforcement bar, 17: Lower end main reinforcing bar, 18: Positioning Metal fitting, 19: Positioning space part, 20: Bottom bar (bottom member), 21: Side stopper, 22: Buoyancy receiving bar, 23: Balance rod (pressing member), 24: Hook, 25: Lifting hook bolt, 26: Male screw Part: 27: lower surface, 28: flange part, 29: male thread part, 30: foam tie, 31: flange, 32: regicon, 33: connecting metal fitting, 34: connecting metal fitting, 35: hook part, 36: hook part, 37 : Hook part, 38: Hook part, 39: Upper main muscle, 40: Upper end reinforcement

Claims (3)

スラブ型枠上に順次、下端鉄筋、並列に複数配置されたボイド部材及び上端鉄筋を配置後、コンクリートを打設して製造する鉄筋コンクリート製の中空スラブのボイド部材設置方法において、
前記ボイド部材の長手方向に直交する方向に配置された長尺の底部材と、該底部材に設けられそれぞれの前記ボイド部材を嵌入可能でかつ嵌入された該ボイド部材の長手方向に直交する水平方向の移動を防止可能な対となるサイドストッパーとを備えた複数の位置決め金具を前記下端鉄筋上に設け
前記位置決め金具に嵌入された前記ボイド部材の上面に浮力受け鉄筋を該ボイド部材の長手方向に直交する方向に配置し、隣合う2つの前記浮力受け鉄筋上に該浮力受け鉄筋に直交する方向に押さえ部材を設け、該押さえ部材を浮き止めフックボルトを介して前記スラブ型枠の下側から締め付け固定し、しかも、前記対となるサイドストッパーの上部は、前記浮力受け鉄筋を載置するだけで、水平方向の移動を防止可能な凹状に形成されていることを特徴とする中空スラブのボイド部材設置方法。
In the void member installation method for a hollow slab made of reinforced concrete, which is manufactured by placing concrete after placing the lower end rebar, a plurality of void members arranged in parallel and the upper end rebar sequentially on the slab formwork,
A long bottom member arranged in a direction orthogonal to the longitudinal direction of the void member, and a horizontal member provided on the bottom member and capable of inserting the respective void member and orthogonal to the longitudinal direction of the inserted void member A plurality of positioning brackets provided with a pair of side stoppers capable of preventing movement in the direction are provided on the lower end reinforcing bar ,
A buoyancy receiving reinforcing bar is arranged on the upper surface of the void member inserted into the positioning fitting in a direction perpendicular to the longitudinal direction of the void member, and on two adjacent buoyancy receiving reinforcing bars in a direction perpendicular to the buoyancy receiving reinforcing bar. A holding member is provided, and the holding member is fastened and fixed from the lower side of the slab mold frame via a floating hook bolt, and the upper part of the pair of side stoppers simply mounts the buoyancy receiving reinforcing bar. A void member installation method for a hollow slab, wherein the hollow member is formed in a concave shape capable of preventing horizontal movement .
請求項記載の中空スラブのボイド部材設置方法において、前記浮力受け鉄筋を前記上端鉄筋の支持台として使用すると共に、該上端鉄筋を前記押さえ部材として使用することを特徴とする中空スラブのボイド部材設置方法。The void member installation method of the hollow slab of Claim 1 WHEREIN: While using the said buoyancy receiving reinforcement as a support stand of the said upper end reinforcement, it uses this upper end reinforcement as the said pressing member, The void member of the hollow slab characterized by the above-mentioned. Installation method. 請求項1及び2のいずれか1項に記載の中空スラブのボイド部材設置方法において、前記対となるサイドストッパーは棒鋼によって形成されていることを特徴とする中空スラブのボイド部材設置方法。 3. The void slab void member installation method according to claim 1 , wherein the pair of side stoppers are formed of steel bars. 4.
JP4808899A 1999-02-25 1999-02-25 Hollow slab void member installation method Expired - Fee Related JP3673108B2 (en)

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WO2002092935A1 (en) * 2001-05-16 2002-11-21 Penta-Ocean Construction Co., Ltd. Buried material unit, precast concrete panel and method of manufacturing the concrete panel, and slab and method of constructing the slab
KR100508532B1 (en) * 2002-10-23 2005-08-17 주식회사 용마엔지니어링 Structure of Bridge with Hollow Slab and Constructing Method Thereof
KR100885865B1 (en) * 2008-08-13 2009-03-05 주식회사 반석티비에스 Hollow slab formwork with integrated lightweight body, hollow slab construction method using the same and hollow slab constructed by the method
KR101391349B1 (en) * 2012-05-25 2014-05-02 삼광선재 주식회사 Rebar structure of void concrete slab
KR101715746B1 (en) 2016-06-01 2017-03-15 조상규 Spacer assembly for slab structure integrated a plurality of the spacers
CN109339323A (en) * 2018-10-22 2019-02-15 中国十七冶集团有限公司 A kind of assembled integral hollow floor structure system and its construction method
CN113530049B (en) * 2021-07-26 2022-10-04 广东华坤建设集团有限公司 Hollow floor slab structure
CN114000633B (en) * 2021-09-17 2022-11-29 德润建安工程集团有限公司 Anti-floating structure of cast-in-place concrete hollow floor and construction method thereof

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