CN207788057U - A kind of special automatic welding machine - Google Patents
A kind of special automatic welding machine Download PDFInfo
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- CN207788057U CN207788057U CN201721720568.6U CN201721720568U CN207788057U CN 207788057 U CN207788057 U CN 207788057U CN 201721720568 U CN201721720568 U CN 201721720568U CN 207788057 U CN207788057 U CN 207788057U
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- sliding stand
- direction sliding
- driving unit
- special automatic
- tooling
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Abstract
The utility model discloses a kind of special automatic welding machines, including rack, seal closure, first three-dimensional driving unit, second three-dimensional driving unit, welding gun, welding tooling, drag chain system, workbench, power control cabinet, parameter tunes operation console, drag chain system is equipped with above workbench, driving unit is slidably connected on drag chain system, often set driving unit all includes support base, X is to sliding stand, Y-direction sliding stand, Z-direction sliding stand, several servo motors, Z-direction sliding stand is welded with support base, Y-direction sliding stand is slidably connected with Z-direction sliding stand, X is slidably connected to sliding stand and Y-direction sliding stand, servo motor is respectively arranged on three-dimensional sliding stand one end, welding gun is fixedly connected with X to sliding stand.The purpose of this utility model is to provide a kind of special automatic welding machine, using multistation, alternately welding, by Serve Motor Control running equipment, operating rate is fast, productivity and the consistency of welding effect can be improved in accurate positioning, and need to exchange tooling when need not rewrite program.
Description
Technical field
The utility model is related to special welding machine technical field more particularly to a kind of special automatic welding machines.
Background technology
In the latest 20 years, with digitlization, automation, computer technology, the development of mechanical designing technique and people couple
The raising of the quality requirement of product, welding quality, aesthetics etc. have obtained the attention of bigger.With the increasing of China's labour cost
Add, and the requirement to the attention of the health of worker and to improving production efficiency, it is more and more in modern industrial production
Welding production during start use special automatic welding machine.Special automatic welding machine is the weldering for specific workpiece and definite shape
Connector and the Automation of Welding equipment specially designed.It can be realized by electrical control, pneumatic control and hydraulic control technology
The relative motion of workpiece weld seam and welding gun is realized in rotation or movement to motor, pneumatic apparatus, hydraulic actuator,
To be automatically performed the welding job of welding point.Existing special automatic welding machine mostly uses monomer list processing method and carries out welding behaviour
Make, low production efficiency and welding effect and consistency are bad can not ensure product quality；And different products need to be directed to and exchanged
Program need to be rewritten when tooling, wasting manpower and material resources operate time-consuming and laborious.
Utility model content
In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of special automatic welding machine, using multistation, alternately weldering
It connects, by Serve Motor Control running equipment, operating rate is fast, accurate positioning, the welding effect and one while improving productivity
Cause property also improves therewith, and need to exchange tooling when need not rewrite program.
Technical solution is used by the utility model solves above-mentioned technical problem：A kind of special automatic welding machine, feature
It is, including rack, seal closure, three-dimensional driving unit, welding gun, welding tooling, drag chain system, workbench, power control cabinet, parameter tune
Selection operation platform, the seal closure are placed in above the rack, and the seal closure is internally provided with the workbench, on the workbench
Side is equipped with drag chain system, and the three-dimensional driving unit is slidably connected on the drag chain system, and the three-dimensional driving unit includes
First three-dimensional driving unit and the second three-dimensional driving unit, the described first three-dimensional driving unit include support base, the first X to sliding
Platform, the first Y-direction sliding stand, the first Z-direction sliding stand, several servo motors, the first Z-direction sliding stand are welded with the support base
It connects, the first Y-direction sliding stand is slidably connected with the first Z-direction sliding stand, and the first X is to sliding stand and the first Y
It is slidably connected to sliding stand, several servo motors are separately positioned on the first X to sliding stand, the first Y-direction sliding stand,
One end of one Z-direction sliding stand, the welding gun is fixedly connected with the first X to sliding stand by angle of welding gun adjuster, described
Power control cabinet is located at the seal closure rear portion, and the parameter tunes operation console and is located above rack, the parameter tune operation console with
Rack is to be fixedly connected.
Further, the described first three-dimensional driving unit is equipped with drag chain supporting plate, and the first X is slided to sliding stand, the first Y-direction
Dynamic platform, the first Z-direction sliding stand are equipped with organ cover.
Further, the described second three-dimensional driving unit include support base, the 2nd X to sliding stand, the second Y-direction sliding stand,
Second Z-direction sliding stand, several servo motors, sliding rail, the second Z-direction sliding stand are welded with the support base, second Y-direction
Sliding stand is slidably connected with the second Z-direction sliding stand, and the 2nd X connects to sliding stand and the second Y-direction sliding stand sliding
It connects, several servo motors are separately positioned on the 2nd X to sliding stand, the second Y-direction sliding stand, the second Z-direction sliding stand
One end, the welding gun are fixedly connected with the 2nd X to sliding stand by angle of welding gun adjuster.
Further, the described second three-dimensional driving unit is equipped with drag chain supporting plate, and the 2nd X is slided to sliding stand, the second Y-direction
Dynamic platform, the second Z-direction sliding stand are equipped with organ cover.
Further, the power control cabinet is controlled by PLC.
Further, the seal closure is equipped with three color warning lamps and running indicator, and the seal closure doorway is equipped with protective door
Curtain and safe grating, the safe grating are controlled by PLC.
Further, the workbench is equipped with tool locating pin, entrance hole and tooling crimper, the tooling crimper
The welding tooling is fixedly connected with workbench by tool locating pin.
Further, it is additionally provided with lower margin in the rack.
Further, it is additionally provided with extraction fan on the seal closure.
Further, it is additionally provided with deposit tooling lay down location in the rack, storage is stored in the deposit tooling lay down location
Standby tooling.
The utility model has the advantage of：
1. the three-dimensional driving unit of setting drives welding gun to be moved by three servo motors, SERVO CONTROL running equipment
Operating rate is fast, accurate positioning, and welding effect and consistency are also with improving while improving productivity.
2. workbench is equipped with tool locating pin, program need not be rewritten when need to exchange tooling, it is only necessary to exchange out and work as
The program of preceding welding tooling saves the most of the time for the operation of operating personnel.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific implementation mode or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, other drawings may also be obtained based on these drawings.
Fig. 1 is the three-dimensional structure diagram of the utility model.
Fig. 2 is the front view of the utility model.
Fig. 3 is the part-structure schematic diagram of the workbench of the utility model.
Fig. 4 is the structural schematic diagram of the three-dimensional driving unit of the utility model.
Wherein：
1, seal closure 2, power control cabinet 3, extraction fan
4, three color warning lamps 5, running indicator 6, parameter tune operation console
7, operation button 8, lower margin 9, welding tooling
10, workbench 11, tooling crimper 12, safe grating
13, drag chain system 14, three-dimensional driving unit 15, deposit tooling lay down location
16, tool locating pin 17, entrance hole 18, support base
19, servo motor 20, the first Y-direction sliding stand 21, the first Z-direction sliding stand
22, drag chain supporting plate 23, welding gun 24, angle of welding gun adjuster
25, rack 26, organ cover 27, the first X are to sliding stand
Specific implementation mode
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
The every other embodiment that field those of ordinary skill is obtained without making creative work, belongs to this practicality
Novel protected range.
It is in the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
The utility model and simplifying describes for ease of description, do not indicate or imply the indicated device or element must have it is specific
Orientation, with specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for description purposes only, and are not understood to indicate or imply relative importance.
A kind of special automatic welding machine as shown in Figure 1, 2, including rack 25, seal closure 1, three-dimensional driving unit 14, welding gun
23, welding tooling 9, drag chain system 13, workbench 10, power control cabinet 2, parameter tune operation console 6, and the seal closure 1 is placed in described
25 top of rack, the seal closure 1 are internally provided with the workbench 10, and 10 top of the workbench is equipped with drag chain system 13, institute
It states and slidably connects the three-dimensional driving unit 14 on drag chain system 13, the three-dimensional driving unit 14 includes the first three-dimensional driving
Unit and the second three-dimensional driving unit, the power control cabinet 2 are located at 1 rear portion of the seal closure, and the power control cabinet 2 is controlled by PLC,
The parameter tunes operation console 6 and is located at 25 top of rack, and it is to be fixedly connected, and set that the parameter, which tunes operation console 6 with rack 25,
There is operation button 7；It is additionally provided with lower margin 8, adjustable rack height in the rack 25, and rack can be made more firm；It is described close
It is additionally provided with extraction fan on sealing cover, the waste heat of welding generation, exhaust gas can be discharged in time.
Workbench 10 as shown in Figure 3 is equipped with tool locating pin 16, entrance hole 17 and tooling crimper 11, the tooling
The welding tooling 9 is fixedly connected by crimper 11 by tool locating pin 16 with workbench 10, can by tool locating pin 16
It is convenient for changing different toolings, program need not be rewritten when need to exchange tooling, it is only necessary to exchange out the journey of current welding tooling
Sequence, significantly when the operation for having become personnel saves the most of the time.
As shown in Figure 4 first three-dimensional driving unit includes support base 18, the first X to sliding stand 27, the first Y-direction sliding stand
20, the first Z-direction sliding stand 21, several servo motors 19, the first Z-direction sliding stand 21 is welded with the support base 18, described
First Y-direction sliding stand 20 is slidably connected with the first Z-direction sliding stand 21, the first X to sliding 27 with first Y-direction
Sliding stand 20 is slidably connected, and several servo motors 19 are separately positioned on the first X and are slided to sliding stand 27, the first Y-direction
One end of platform 20, the first Z-direction sliding stand 21, the welding gun 23 is by angle of welding gun adjuster 24 and the first X to sliding stand
27 are fixedly connected, and drive welding gun 23 to be moved by three servo motors 19, and the operating rate of SERVO CONTROL running equipment is fast,
Accurate positioning, welding effect and consistency are also with improve while improving productivity.
Further, the described first three-dimensional driving unit is equipped with drag chain supporting plate 22, and the first X is to sliding stand 27, the first Y
It is equipped with organ cover 26 to sliding stand 20, the first Z-direction sliding stand 21, coolant, grease proofing is resistant to, meets in welding process and steadily transport
Capable requirement.
Further, the described second three-dimensional driving unit include support base, the 2nd X to sliding stand, the second Y-direction sliding stand,
Second Z-direction sliding stand, several servo motors, sliding rail, the second Z-direction sliding stand are welded with the support base, second Y-direction
Sliding stand is slidably connected with the second Z-direction sliding stand, and the 2nd X connects to sliding stand and the second Y-direction sliding stand sliding
It connects, several servo motors are separately positioned on the 2nd X to sliding stand, the second Y-direction sliding stand, the second Z-direction sliding stand
One end, the welding gun are fixedly connected with the 2nd X to sliding stand by angle of welding gun adjuster.
Further, the described second three-dimensional driving unit is equipped with drag chain supporting plate, and the 2nd X is slided to sliding stand, the second Y-direction
Dynamic platform, the second Z-direction sliding stand are equipped with organ cover.
Further, the seal closure is equipped with three color warning lamps 4 and running indicator 5, and 1 doorway of the seal closure is equipped with protection
Door curtain and safe grating 12, the safe grating 12 are controlled by PLC.
Further, deposit tooling is additionally provided in the rack 25 to place at 15,15 memory of deposit tooling lay down location
Contain deposit tooling.
Working method:
Workpiece is put into tooling, presses start button, protection door curtain declines, after tooling compression cylinder clamps, three-dimensional driving
Unit drives welding gun 23 to be moved to pad, and welding signal starts after movement in place, and welding gun 23 and wire-feed motor startup start to weld
Work, when multi-point welding, servo motor 19 can drive welding gun be welded successively according to program, return to initial shape after the completion
State, door curtain rise, and tooling compression cylinder, which automatically opens, completes single-piece welding, and worker removes workpiece.
It operates and safe grating 12 is housed at doorway, safe grating 12 starts when welding, and operator's such as misconnection is close, and equipment can be stood
It is stopped and three color warning lamps 4 starts flicker alarm, each side door is also equipped with a safety switch, and equipment is not when being not turned off
It can start, and prompt door is not shut.
Finally it should be noted that：The above various embodiments is only to illustrate the technical solution of the utility model, rather than limits it
System；Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should
Understand：It still can be with technical scheme described in the above embodiments is modified, either to which part or whole
Technical characteristic carries out equivalent replacement；And these modifications or replacements, this practicality that it does not separate the essence of the corresponding technical solution are new
The range of each embodiment technical solution of type.
Claims (10)
1. a kind of special automatic welding machine, which is characterized in that including rack, seal closure, three-dimensional driving unit, welding gun, welding tooling,
Drag chain system, workbench, power control cabinet, parameter tune operation console, and the seal closure is placed in above the rack, in the seal closure
Portion is equipped with the workbench, and drag chain system is equipped with above the workbench, the three-dimensional is slidably connected on the drag chain system
Driving unit, the three-dimensional driving unit include the first three-dimensional driving unit and the second three-dimensional driving unit, and described first is three-dimensional
Driving unit includes support base, the first X to sliding stand, the first Y-direction sliding stand, the first Z-direction sliding stand, several servo motors, institute
The first Z-direction sliding stand to be stated to weld with the support base, the first Y-direction sliding stand is slidably connected with the first Z-direction sliding stand,
First X is slidably connected to sliding stand and the first Y-direction sliding stand, and several servo motors are separately positioned on described
One X passes through angle of welding gun adjuster and institute to one end of sliding stand, the first Y-direction sliding stand, the first Z-direction sliding stand, the welding gun
It states the first X to be fixedly connected to sliding stand, the power control cabinet is located at the seal closure rear portion, and the parameter tunes operation console and is located at machine
Above frame, it is to be fixedly connected that the parameter, which tunes operation console with rack,.
2. a kind of special automatic welding machine according to claim 1, which is characterized in that the described first three-dimensional driving unit is equipped with
Drag chain supporting plate, the first X are equipped with organ cover to sliding stand, the first Y-direction sliding stand, the first Z-direction sliding stand.
3. a kind of special automatic welding machine according to claim 1, which is characterized in that the second three-dimensional driving unit includes
Support base, the 2nd X are to sliding stand, the second Y-direction sliding stand, the second Z-direction sliding stand, several servo motors, sliding rail, the 2nd Z
It being welded to sliding stand and the support base, the second Y-direction sliding stand is slidably connected with the second Z-direction sliding stand, and described the
Two X are slidably connected to sliding stand and the second Y-direction sliding stand, several servo motors be separately positioned on the 2nd X to
One end of sliding stand, the second Y-direction sliding stand, the second Z-direction sliding stand, the welding gun pass through angle of welding gun adjuster and described second
X is fixedly connected to sliding stand.
4. a kind of special automatic welding machine according to claim 3, which is characterized in that the described second three-dimensional driving unit is equipped with
Drag chain supporting plate, the 2nd X are equipped with organ cover to sliding stand, the second Y-direction sliding stand, the second Z-direction sliding stand.
5. a kind of special automatic welding machine according to claim 1, which is characterized in that the power control cabinet is controlled by PLC.
6. a kind of special automatic welding machine according to claim 1, which is characterized in that the seal closure is warned equipped with three colors
Lamp and running indicator, the seal closure doorway is equipped with protection door curtain and safe grating, the safe grating are controlled by PLC.
7. a kind of special automatic welding machine according to claim 1, which is characterized in that the workbench is equipped with tool locating
Pin, entrance hole and tooling crimper, the tooling crimper are fixed the welding tooling with workbench by tool locating pin
Connection.
8. a kind of special automatic welding machine according to claim 1, which is characterized in that be additionally provided with lower margin in the rack.
9. a kind of special automatic welding machine according to claim 1, which is characterized in that be additionally provided with exhausting on the seal closure
Fan.
10. a kind of special automatic welding machine according to claim 1, which is characterized in that be additionally provided with deposit work in the rack
Lay down location is filled, deposit tooling is stored in the deposit tooling lay down location.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721720568.6U CN207788057U (en) | 2017-12-12 | 2017-12-12 | A kind of special automatic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721720568.6U CN207788057U (en) | 2017-12-12 | 2017-12-12 | A kind of special automatic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207788057U true CN207788057U (en) | 2018-08-31 |
Family
ID=63283728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721720568.6U Active CN207788057U (en) | 2017-12-12 | 2017-12-12 | A kind of special automatic welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207788057U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743208A (en) * | 2020-12-30 | 2021-05-04 | 江西鑫田车业有限公司 | Water-cooling plate resistance welding method and equipment for new energy automobile |
| CN113478127A (en) * | 2021-07-02 | 2021-10-08 | 济宁矿业集团海纳科技机电股份有限公司 | Manual clamping intelligent welding tool for heavy hammer tensioning support of mine belt conveyor |
-
2017
- 2017-12-12 CN CN201721720568.6U patent/CN207788057U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743208A (en) * | 2020-12-30 | 2021-05-04 | 江西鑫田车业有限公司 | Water-cooling plate resistance welding method and equipment for new energy automobile |
| CN113478127A (en) * | 2021-07-02 | 2021-10-08 | 济宁矿业集团海纳科技机电股份有限公司 | Manual clamping intelligent welding tool for heavy hammer tensioning support of mine belt conveyor |
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