CN107585226A - A kind of intelligent assemble method of automobile door plate - Google Patents
A kind of intelligent assemble method of automobile door plate Download PDFInfo
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- CN107585226A CN107585226A CN201710589453.6A CN201710589453A CN107585226A CN 107585226 A CN107585226 A CN 107585226A CN 201710589453 A CN201710589453 A CN 201710589453A CN 107585226 A CN107585226 A CN 107585226A
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- 238000000034 method Methods 0.000 title claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000007689 inspection Methods 0.000 claims abstract description 18
- 230000002745 absorbent Effects 0.000 claims abstract description 7
- 239000002250 absorbent Substances 0.000 claims abstract description 7
- 238000010079 rubber tapping Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims description 28
- 238000012544 monitoring process Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 11
- 238000012790 confirmation Methods 0.000 claims description 6
- 230000009194 climbing Effects 0.000 claims description 4
- 238000004512 die casting Methods 0.000 claims description 3
- 238000003384 imaging method Methods 0.000 claims description 3
- 102200082816 rs34868397 Human genes 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 239000002023 wood Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000012937 correction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
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Abstract
The invention discloses a kind of intelligent assemble method of automobile door plate, it is related to intelligent machine manufacturing technology field, implemented by following work pipeline systems, work pipeline system includes artificial loading operating desk, the first station, second station, 3rd station, artificial inspection operation platform, the 4th station and artificial feeding operating desk, first station carries out waterproof washer assembling and the assembling of M5 self-tapping screws, second station carries out the assembling of buckle, jump ring and M4 screws, 3rd station carries out the assembling of buckle and energy absorbent block, and the 4th station carries out Sound-proof material assembling and ultra-sonic welded;The problem of a kind of intelligent assemble method of automobile door plate provided by the invention, solves that precision is not high in existing assembling by the design of automatic assembly line, while less efficient, while greatly save cost of labor.
Description
Technical field
The present invention relates to intelligent machine manufacturing technology field, the intelligent assemble method of especially a kind of automobile door plate.
Background technology
The fresh rare equipment for having completely assembling in automobile door plate mechanical package industry at present, more without intelligent assembling process
Case.Current stability of the production process is not high, wherein having what is brought by Bulk plastic product during existing production and assembly
Deformation of products, size difference, positioning difficulty is big, the problems such as homogeneity of product difference.
A kind of automobile door plate assembling method as disclosed in Chinese invention patent CN100368231C, it is at least by a handrail
Piece template, a Shang Gai and a mould board are formed in pad, a wood grain plaque, one, and its number of assembling steps includes:Step 1, with elasticity
The slot of armrest pad and wood grain plaque is fastened combination by fastener, then with fixing bolt by armrest pad and wood grain plaque knot
It is integrated;Step 2, the armrest pad being combined as a whole and wood grain plaque are arranged to the location division of middle template, wood grain plaque
The driving rod of bottom surface is located in the perforation of location division, then is combined armrest pad, wood grain plaque and middle template with fixing bolt
It is integrated;Step 3, sequentially upper lid, mould board, middle template are positioned in the cavity plate for the automobile door plate for being positioned over correspondingly-shaped,
And the welding post of the welding post in upper base face, the welding post of mould board bottom surface and mould board articulated section is corresponded to respectively and worn;Step
Rapid four, each welding post is processed respectively with supersonic wave welder, them is combined into one;Disclosed in the patent of invention
A kind of automobile door plate assembling method not applies intelligentized assemble method, does not also have flexibility and can expansion capability.
The content of the invention
First, technical problems to be solved
The purpose of the present invention is the drawbacks described above present in prior art, and spy provides a kind of smart group of automobile door plate
Dress method, solve the problems, such as that the assembling of existing automobile door plate is not intelligent enough, at the same automobile door plate can be assembled automation, it is intelligent and
Flexibility.
2nd, technical scheme
In order to solve the above technical problems, the present invention provides a kind of intelligent assemble method of automobile door plate, and pass through following works
Make pipeline system implementation, work pipeline system include artificial loading operating desk, the first station, second station, 3rd station,
Artificial inspection operation platform, the 4th station and artificial feeding operating desk, the first station carry out waterproof washer assembling and M5 self-tapping screws
Assembling, the assembling of second station progress buckle, jump ring and M4 screws, the assembling of 3rd station progress buckle and energy absorbent block, the 4th
Station carries out Sound-proof material assembling and ultra-sonic welded.
The intelligent assemble method of automobile door plate comprises the following steps:
Clearance door-plate pattern is the first to wire body automatically for double-speed chain first, and manually door-plate positioning is placed on door-plate pattern,
ACK button is pressed, equipment places situation to product and carries out detection confirmation, after confirmation is put well, automatic conveying to the first station;
First station is assembled by carrying out waterproof washer assembling and M5 self-tapping screws after end of door plate pattern precision positioning, and right
Assembling process and result carry out intellectual monitoring and real-time prompting is fed back on display screen, while before door-plate pattern the first station of outflow
Toward second station;
After second station is by end of door plate pattern precision positioning, the assembling of buckle, jump ring and M4 screws is carried out.In this process
It is middle because of uneven deformation in automobile door plate, the plastic column of neck and the jump ring installation of buckle has different degrees of deformation and size poor
It is different, equipment will by laser ranging test card slot height and camera imaging correlation technique to the deviation of plastic column carry out detection and
Correction, is then correctly assembled by the precise information of feedback, and to assembling process and result progress intellectual monitoring and real
When prompting feed back on display screen, while door-plate pattern outflow second station and go to 3rd station;
3rd station is by carrying out the assembling of buckle and energy absorbent block after end of door plate pattern precision positioning, in the process still
Need to carry out detection to the height of neck by the detection of laser ranging to assemble, and assembling process and result are carried out
Simultaneously real-time prompting is fed back on display screen intellectual monitoring, while door-plate pattern outflow 3rd station goes to artificial inspection operation platform;
Artificial inspection operation platform is manually repaired and confirmed to the alarm in assembling process;If there is no report
Alert, then the artificial inspection operation platform of door-plate pattern outflow goes to the 4th station;
4th station is by carrying out Sound-proof material assembling and ultra-sonic welded after precision positioning, the feed of Sound-proof material is by automatic lifting
Magazine feed, the angle of Sound-proof material can be positioned, assembling, welding process safety automation and efficiently, and to process and result
Carry out intellectual monitoring and real-time prompting is fed back on display screen, while door-plate pattern outflow five processes go to artificial feeding to grasp
Make platform, treat manually to take door-plate away.
Wherein, door-plate pattern is molded by die casting, and its material is S45C, and POM materials are provided with pattern
Door-plate backing plate.
Wherein, the precision positioning of door-plate pattern by the climbing structure on door-plate pattern and is arranged on the first station, second
The jacking fit structure of station, 3rd station and the 4th station is realized.
Wherein, Sound-proof material is welded by automobile door plate Sound-proof material bonding machine.
Wherein, after alarm occur in the first station, second station and 3rd station, the door-plate pattern can be gone directly to
Artificial inspection operation platform.
3rd, beneficial effect
Compared with prior art, the intelligent assemble method of a kind of automobile door plate provided by the invention, by automating flowing water
The problem of precision is not high in the existing assembling of design solution of line, while less efficient, while greatly save cost of labor.
Brief description of the drawings
Fig. 1 is that a kind of intelligent assemble method of automobile door plate of the present invention implements pipeline organization figure;
In figure:1 is artificial loading operating desk;2 be the first station;3 be second station;4 be 3rd station;5 be artificial inspection
Repair operating desk;6 be the 4th station;7 be artificial feeding operating desk;8 be door-plate pattern.
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is described in further detail.Implement below
Example is used to illustrate the present invention, but can not be used for limiting the scope of the present invention.
The intelligent assemble method of a kind of automobile door plate of the embodiment of the present invention, as shown in figure 1, the intelligence assembling of automobile door plate
Method is implemented by following work pipeline systems, and work pipeline system includes artificial loading operating desk 1, the first station 2, the
Two stations 3,3rd station 4, artificial inspection operation platform 5, the 4th station 6 and artificial feeding operating desk 7, the first station 2 is prevented
Water cushion circle assembles and the assembling of M5 self-tapping screws, second station 3 carry out the assembling of buckle, jump ring and M4 screws, the 3rd station 4
The assembling of buckle and energy absorbent block is carried out, the 4th station 6 carries out Sound-proof material assembling and ultra-sonic welded.
The intelligent assemble method of automobile door plate comprises the following steps:
Clearance door-plate pattern 8 is the first to wire body automatically for double-speed chain first, and door-plate positioning manually is placed on into door-plate pattern 8
On, ACK button is pressed, equipment places situation to product and carries out detection confirmation, after confirmation is put well, automatic conveying to the first station
2;
First station 2 is assembled by carrying out waterproof washer assembling and M5 self-tapping screws after the precision positioning of end of door plate pattern 8, and
Intellectual monitoring is carried out to assembling process and result and real-time prompting is fed back on display screen, while door-plate pattern 8 flows out the first work
Second station 3 is gone in position 2;
After second station 3 leans on 8 mould precision positionings by end of door plate, the assembling of buckle, jump ring and M4 screws is carried out.Cross herein
Because uneven deformation in automobile door plate, the plastic column of neck and the jump ring installation of buckle have different degrees of deformation and size in journey
Difference, equipment will be detected by laser ranging test card slot height and camera imaging correlation technique to the deviation of plastic column
And correction, then correctly assembled by the precise information of feedback, and intellectual monitoring is carried out simultaneously to assembling process and result
Real-time prompting is fed back on display screen, while door-plate pattern 8 flows out second station 3 and goes to 3rd station 4;
3rd station 4 by carrying out the assembling of buckle and energy absorbent block after the precision positioning of end of door plate pattern 8, in the process according to
So need to carry out detection to the height of neck by the detection of laser ranging to assemble, and assembling process and result are entered
Simultaneously real-time prompting is fed back on display screen row intellectual monitoring, while door-plate pattern 8 flows out 3rd station 4 and goes to artificial inspection operation
Platform 5;
Artificial inspection operation platform 5 is manually repaired and confirmed to the alarm in assembling process;If there is no report
Alert, then door-plate pattern 8 flows out artificial inspection operation platform 5 and goes to the 4th station 4;
4th station 4 is by carrying out Sound-proof material assembling and ultra-sonic welded after precision positioning, the feed of Sound-proof material by carrying automatically
Magazine feed is risen, the angle of Sound-proof material can be positioned, be assembled, weld, process safety is automatic and efficient, and to process and knot
Fruit carries out intellectual monitoring and real-time prompting is fed back on display screen, while the outflow five processes of door-plate pattern 8 go to and manually taken
Expect operating desk 7, treat manually to take door-plate away.
Wherein, door-plate pattern 8 is molded by die casting, and its material is S45C, and POM materials are provided with pattern
Door-plate backing plate, the effect of the lightweight of door-plate pattern 8 in the case where ensureing moulding, can be taken into account.
Wherein, the precision positioning of door-plate pattern 8 by the climbing structure on door-plate pattern 8 and is arranged on the first station 2, the
Two stations 3, the jacking fit structure of the station 6 of 3rd station 4 and the 4th are realized, in position fixing process, rely primarily on door-plate pattern 8
Realize that wire body end of door plate pattern 8 positions with resetting structure, the purpose of the end of door plate of door-plate pattern 8 positioning, door-plate is had good positioning
Mean also to have good positioning screw hole position.
Wherein, Sound-proof material is welded by automobile door plate Sound-proof material bonding machine, efficient and convenient, and can be realized well
The effect of sound insulation.
Wherein, after alarm occur in the first station 2, second station 3 and 3rd station 4, door-plate pattern 8 can be gone directly to
Artificial inspection operation platform, effectively ensure installation quality, while the detection accuracy automated is high.
A kind of intelligent assemble method of automobile door plate of patent of the present invention, given birth to using the streamline of the equipment of all fronts assembling
Production, in this process, door-plate pattern 8 are accelerated to after specified location by double-speed chain, by climbing structure and secondary fixed
Realize door-plate pattern precision positioning in position.Wire body keeps flowing not stop line simultaneously, coordinates sensing device to realize times of intelligent control
Fast chain wire body, greatly accelerates production efficiency, simultaneously for door-plate of problems, by being accomplished manually alert process, keeps
Artificial inspection operation platform 5, on the other hand can be arranged on last procedure by the smooth work of streamline, problem exclude after from
Newly enter streamline.
A kind of intelligent assemble method of automobile door plate of patent of the present invention, what can be applicable is not only the installation of door-plate,
As flexible assembly line, the different product that can be assembled as needed carries out Reasonable adjustment, such as the replacing of door-plate pattern 8, with
And the change of installation procedure.
It the above is only the preferred embodiment of the present invention, it is noted that come for those skilled in the art
Say, without departing from the technical principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (5)
- A kind of 1. intelligent assemble method of automobile door plate, it is characterised in that:The intelligent assemble method of the automobile door plate is under The implementation of work pipeline system is stated, the work pipeline system includes artificial loading operating desk (1), the first station (2), second Station (3), 3rd station (4), artificial inspection operation platform (5), the 4th station (6) and artificial feeding operating desk (7), described first Station (2) carries out waterproof washer assembling and the assembling of M5 self-tapping screws, and the second station (3) carries out buckle, jump ring and M4 screws Assembling, the 3rd station (4) carries out the assembling of buckle and energy absorbent block, the 4th station (6) carry out Sound-proof material assembling and Ultra-sonic welded.The intelligent assemble method of the automobile door plate comprises the following steps:Clearance door-plate pattern (8) is the first to wire body automatically for double-speed chain first, and door-plate positioning manually is placed on into door-plate pattern (8) On, ACK button is pressed, equipment places situation to product and carries out detection confirmation, after confirmation is put well, automatic conveying to the first station (2);First station (2) is assembled by carrying out waterproof washer assembling and M5 self-tapping screws after end of door plate pattern (8) precision positioning, and Intellectual monitoring is carried out to assembling process and result and real-time prompting is fed back on display screen, while door-plate pattern (8) outflow first Station (2) goes to second station (3);After second station (3) leans on (8) mould precision positioning by end of door plate, the assembling of buckle, jump ring and M4 screws is carried out, is led to simultaneously Cross laser ranging test card slot height and camera imaging correlation technique is detected and corrected to deviation, then pass through feedback Precise information is correctly assembled, and feeds back to display screen to assembling process and result progress intellectual monitoring and real-time prompting On, while door-plate pattern (8) flows out second station (3) and goes to 3rd station (4);3rd station (4) is led in the process by the assembling of progress buckle and energy absorbent block after end of door plate pattern (8) precision positioning The detection for crossing laser ranging carries out detection to the height of neck and assembled, and carries out intellectual monitoring simultaneously to assembling process and result Real-time prompting is fed back on display screen, while door-plate pattern (8) outflow 3rd station (4) goes to artificial inspection operation platform (5);Artificial inspection operation platform (5) is manually overhauled and confirmed to the alarm in assembling process;If there is no report Alert, then the artificial inspection operation platform (5) of door-plate pattern (8) outflow goes to the 4th station (4);4th station (4) is by carrying out Sound-proof material assembling and ultra-sonic welded after precision positioning, the feed of Sound-proof material is by automatic lifting Magazine feed, the angle of Sound-proof material can be positioned, assembled and welded, and intellectual monitoring and real-time is carried out to process and result Prompting is fed back on display screen, while door-plate pattern (8) outflow five processes go to artificial feeding operating desk (7), treat artificial Take door-plate away.
- A kind of 2. intelligent assemble method of automobile door plate as claimed in claim 1, it is characterised in that:The door-plate pattern (8) It is molded by die casting, its material is S45C, and the door-plate backing plate of POM materials is provided with pattern.
- A kind of 3. intelligent assemble method of automobile door plate as claimed in claim 1, it is characterised in that:The door-plate pattern (8) Precision positioning by the climbing structure on door-plate pattern (8) and being arranged on the first station (2), second station (3), 3rd station (4) and the 4th station (6) jacking fit structure realize.
- A kind of 4. intelligent assemble method of automobile door plate as claimed in claim 1, it is characterised in that:The Sound-proof material passes through vapour Door panel Sound-proof material bonding machine is welded.
- A kind of 5. intelligent assemble method of automobile door plate as claimed in claim 1, it is characterised in that:First station (2), After alarm occur in second station (3) and 3rd station (4), the door-plate pattern (8) can go directly to artificial inspection operation Platform (5).
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CN201710589453.6A CN107585226B (en) | 2017-07-19 | 2017-07-19 | Intelligent assembling method for automobile door plate |
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CN107585226B CN107585226B (en) | 2020-02-07 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109353021A (en) * | 2018-11-07 | 2019-02-19 | 浙江利民实业集团有限公司 | A kind of door-plate Modular Flexible assembly line and its assembly method |
CN111037087A (en) * | 2019-12-27 | 2020-04-21 | 苏州凯尔博精密机械有限公司 | Intelligent assembly line for buckle screws |
CN113290357A (en) * | 2021-04-01 | 2021-08-24 | 东风延锋汽车饰件系统有限公司 | Door plate assembly detection method and door plate assembly detection system |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109353021A (en) * | 2018-11-07 | 2019-02-19 | 浙江利民实业集团有限公司 | A kind of door-plate Modular Flexible assembly line and its assembly method |
CN111037087A (en) * | 2019-12-27 | 2020-04-21 | 苏州凯尔博精密机械有限公司 | Intelligent assembly line for buckle screws |
CN113290357A (en) * | 2021-04-01 | 2021-08-24 | 东风延锋汽车饰件系统有限公司 | Door plate assembly detection method and door plate assembly detection system |
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