CN207606399U - A kind of automatic positioning welding equipment - Google Patents
A kind of automatic positioning welding equipment Download PDFInfo
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- CN207606399U CN207606399U CN201721836555.5U CN201721836555U CN207606399U CN 207606399 U CN207606399 U CN 207606399U CN 201721836555 U CN201721836555 U CN 201721836555U CN 207606399 U CN207606399 U CN 207606399U
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- automatic positioning
- welding equipment
- product
- spot
- positioning welding
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Abstract
The utility model provides a kind of automatic positioning welding equipment, for battery and battery protecting plate to be welded as a whole, including board, and the product transmission mechanism being arranged on board, take pictures detent mechanism and spot-welding mechanism；The product transmission mechanism includes Product transport track, takes pictures detent mechanism and spot-welding mechanism is set in turn in the side of Product transport track；For the detent mechanism of taking pictures for determining pad locations, detent mechanism of taking pictures includes CCD camera module and CCD light source modules.The utility model is by introducing take pictures detent mechanism and vision-based detection computing system, accurate judgement pad locations effectively improve the accuracy of spot welding, to improve the yields of product, and realize entire welding process automation pile line operation, effectively improve production efficiency.
Description
Technical field
The utility model is related to battery processing equipment fields, and in particular to a kind of automatic positioning welding equipment, being used for will be electric
Pond and battery protecting plate are welded as a whole.
Background technology
With the rapid development of electronic products, due to battery in electronic product in occupation of core status, the quality of battery
There is vital influence to the operation of electronic product and service life, and battery pole ear and protection board pressing are swashed
The process of luminous point weldering is to influence one of the key factor of battery quality quality.
Currently, the workflow of used laser welding apparatus is in industry：Battery is first placed on fixed position, so
Protection board is moved at the position of battery pole ear by mechanical arm afterwards；Then, according to the parameter set, control laser welding head or
Fixture is moved to the stitch bond location of setting, and weldering pawl downlink pressing lug and protection board pad, laser galvanometer send out light beam in pole
Ear and pad locations get solder joint, complete laser spot welding process.There are following disadvantages for such laser welding process：1, lack certainly
Dynamic positioning system, spot welding accuracy is low, and bad product rate is high；2, bad products can not be excluded in time, waste resources of production；3, intelligence
Change degree is relatively low, and production efficiency is not high.
Invention content
The utility model in view of the deficiencies of the prior art, provides a kind of automatic positioning welding equipment, passes through introducing
It takes pictures detent mechanism and vision-based detection computing system, accurate judgement pad locations effectively improve the accuracy of spot welding, to
Improve the yields of product.
The technical solution of the utility model is as described below：A kind of automatic positioning welding equipment, for protecting battery and battery
Backplate is welded as a whole, including board, and the product transmission mechanism being arranged on board, take pictures detent mechanism and mash welder
Structure；The product transmission mechanism includes Product transport track, takes pictures detent mechanism and spot-welding mechanism is set in turn in product fortune
The side of defeated track；The described detent mechanism of taking pictures for determining pad locations, detent mechanism of taking pictures include CCD camera module and
CCD light source modules.
Further, the automatic positioning welding equipment further includes reshaping device, and the reshaping device includes upper whole
Shape dress is set and lower apparatus for shaping；The upper apparatus for shaping includes the power part that upper dressing stick and the upper dressing stick of driving move downward
Part, the lower apparatus for shaping include the power part that lower dressing stick and the lower dressing stick of driving move upwards；When shaping, product position
Between upper dressing stick and lower dressing stick, upper dressing stick and lower dressing stick fit in the upper and lower surface of product respectively.
Further, the automatic positioning welding equipment further includes that defective products excludes mechanism, and the defective products excludes
Mechanism includes solder joint detection device and defective products transmission device；The solder joint detection device includes CCD camera module and light source
Module；The defective products transmission device includes defective products blanking mechanical hand, and defective products blanking mechanical hand is for shifting solder joint inspection
Survey underproof product.
Further, the solder joint detection device includes the fixed seat being installed vertically on board, fixed seat from up to
Under be sequentially installed with CCD camera module, upper light source module, lower light source module and lower CCD camera module.Upper CCD camera mould
Block carries out detection of taking pictures to the upper surface solder joint of product, and upper light source module provides light source of taking pictures for upper CCD camera module；Lower CCD
Camera model carries out detection of taking pictures to the lower surface of product, and lower light source module provides light source of taking pictures for lower CCD camera module.
Further, it is equipped in the fixed seat and lowers mould preparation group, the lower CCD camera module is installed on lower adjustment
On module；It includes the track and driving part moved up and down for lower CCD camera module to lower mould preparation group.
Further, the spot-welding mechanism is laser spot welding mechanism, and laser spot welding mechanism includes laser machine and is located at sharp
Spot welding device below ray machine；The spot welding device includes claw component and lower support member.
Further, the laser machine is equipped with apparatus for adjusting position, and the apparatus for adjusting position includes and laser
The connected lifting module of machine and XY adjust module.Lifting module is for adjusting laser machine in the position perpendicular to board horizontal plane direction
It sets, XY adjustment modules are used to adjust laser machine X-direction position in the horizontal plane and Y direction position.
Further, the lower support member includes the gas that column structure part and drive column structure part move up and down
Cylinder；When spot welding, spot welding station is moved on column structure part, and claw component pushes so that battery and protection board are fully pressed
To column structure part.
Further, the automatic positioning welding equipment further includes again feed mechanism, and the non-defective unit for that will misjudge is again
Secondary feeding Product transport track enters next process；Again the feed mechanism includes again feeding manipulator.
Further, the feed mechanism again further includes again feeding transmission belt, the transmission belt of feeding again
Transmission end connects with Product transport track.When work, the non-defective unit of feeding manipulator crawl misjudgement is put into again feeding biography again
Defeated band, and then enter Product transport track.
The beneficial effects of the utility model：
1, the utility model discloses a kind of automatic positioning welding equipment, take pictures detent mechanism and vision-based detection meter are introduced
Calculation system, can be according to actual battery and battery protecting plate location determination pad locations, to realize precision welding, effectively
Ground improves yields；
2, entire welding process intelligence degree is high, can realize positioning of taking pictures, spot welding, shaping, solder joint detection, defective products
Non-defective unit upper package integral pile line operation again is excluded and misjudged, reduces to artificial degree of dependence, is effectively improved
Production efficiency；
3, this equipment can be equipped with defective products exclude mechanism and and misjudgement non-defective unit feed mechanism again, on the one hand can send out in time
Now with solve the problem in production process, on the other hand by the non-defective unit that will misjudge again feeding, correct a mistake promptly, have
Effect production cost is saved.
Description of the drawings
Fig. 1 is a kind of automatic positioning welding equipment structural schematic diagram of embodiment.
Fig. 2 is the detent mechanism structural schematic diagram of taking pictures of embodiment.
Fig. 3 is the laser machine apparatus structure schematic diagram of laser spot welding mechanism in embodiment.
Fig. 4 is the spot welding device structural schematic diagram of laser spot welding mechanism in embodiment.
Fig. 5 is the structural schematic diagram of reshaping device in embodiment.
Fig. 6 is the structural schematic diagram of solder joint detection device in embodiment.
Fig. 7 integrated structural schematic diagrams of feeding module for defective products blanking module in embodiment and again.
Specific implementation mode
The purpose of this utility model is realized with specific embodiment below in conjunction with the accompanying drawings, functional characteristics and advantage are done into one
Step explanation, but it is not used in restriction the utility model.
A kind of automatic positioning welding equipment is present embodiments provided, for battery and battery protecting plate to be welded as a whole,
Entire welding process realizes automatic assembly line operation.As shown in Figure 1, the automatic positioning welding equipment of the present embodiment includes built-in
The board 1 of PLC control system is equipped with Product transport track 2, detent mechanism 3 of taking pictures, laser spot welding mechanism 4, whole on board 1
Shape mechanism 5, defective products exclude mechanism 6 and again feed mechanism 7；Placement processed product is installed on Product transport track 2
Fixture, under the action of orbit motor, fixture is moved along Product transport track 2；Defective products excludes mechanism 6 and is examined including solder joint
Survey device 61 and defective products transmission device 62.The side of Product transport track 2 is disposed with take pictures detent mechanism 3, laser point
Welding mechanism 4, reshaping device 5, solder joint detection device 61, defective products transmission device 62 and feed mechanism 7 again correspond to respectively
Expect positional stations, spot welding station, shaping station, detection station, defective products feed station and feeding station, fixture pass through again
Product transport track 2 sequentially enters each station, completes entire welding procedure.
Detent mechanism 3 of taking pictures is for determining pad locations, as shown in Figure 2 comprising the CCD installations being fixed on board 1
Seat 31, and the CCD camera module 32 and CCD light source modules 33 that are set in CCD mounting bases 31, and CCD camera module 32
Positioned at the top of CCD light source modules 33.It is first after being placed with the fixture feeding to Product transport track 2 of battery and battery protecting plate
It is introduced into detent mechanism 3 of taking pictures and determines pad locations.PLC control system starts CCD camera module 32 and captures battery and battery guarantor
The location status of backplate, the status information of 32 acquisition of vision-based detection computing system analysis CCD camera module of PLC control system,
So that it is determined that best bond pad locations and being sent to laser spot welding mechanism 4.
Laser spot welding mechanism 4 includes laser machine 41 and the spot welding device positioned at 41 lower section of laser machine.As shown in figure 3, laser
Machine 41 is equipped with apparatus for adjusting position 42, and bond pad locations are adjusted by adjusting the position of laser machine 41.Apparatus for adjusting position 42
Include the lifting module 421 being connected with laser machine 41 and XY adjustment modules 422, the lifting module 421 is for adjusting laser
Machine 41 is in the position perpendicular to board horizontal plane direction；XY adjustment module 422 is set on board 1, is used to adjust laser machine
41 X-direction position and Y direction position in the horizontal plane.As shown in figure 4, spot welding device includes being installed on board 1
Bearing 43, bearing 43 are from top to bottom disposed with claw component and lower support member, wherein claw component includes 44 He of claw
The upper air cylinder 45 that driving claw 44 is moved towards lower support member, and lower support member includes Copper column structure part 46 and drives
The cylinder 47 that Copper column structure part 46 moves up and down；When spot welding, upper air cylinder 45 drives claw 44 to push so that battery and protection board
It is fully pressure bonded on Copper column structure part 46, laser machine 41 sends out light beam and gets solder joint in pad locations, completes laser spot welding.
Reshaping device 5 is used to carry out weld shaping to the product for completing laser spot welding so that product appearance and quality meet
The reshaping device 5 of standard, the present embodiment includes mounting base 50 and the upper apparatus for shaping being set in mounting base and lower shaping dress
It sets.As shown in figure 5, upper apparatus for shaping includes upper dressing stick 51 and the driving upper shaping cylinder 52 that above dressing stick 51 moves downward,
And lower apparatus for shaping includes the lower shaping cylinder 54 that dressing stick 53 moves upwards under lower dressing stick 53 and driving.Product is carried out whole
When shape, the fixture for being placed with product is moved to shaping station（Between upper dressing stick 51 and lower dressing stick 53）, whole in control
Shape block 51 and lower dressing stick 53 perform relative motion, i.e.,：Upper dressing stick 51 is moved downward until fit in the upper surface of product, under it is whole
Shape block 53 moves the lower surface up to fitting in product upward, and the pressing for passing through upper dressing stick 51 and lower dressing stick 53 acts on completion
Product shaping.
The solder joint detection device 61 that defective products excludes mechanism 6 includes the fixed seat 611 being installed vertically on board, such as Fig. 6
Shown, fixed seat 611 is sequentially installed with CCD camera module 612, upper light source module 613, lower light source module 614 from top to bottom
And lower CCD camera module 615.Upper CCD camera module 612 carries out detection of taking pictures, upper light source die to the upper surface solder joint of product
Block 613 is that upper CCD camera module 612 provides light source of taking pictures；Lower CCD camera module 615 carries out inspection of taking pictures to the lower surface of product
It surveys, lower light source module 614 is that lower CCD camera module 615 provides light source of taking pictures.It is also equipped in fixed seat 611 and lowers mould preparation group,
Lower CCD camera module 615, which is installed on, to be lowered in mould preparation group；The position that mould preparation group is used to adjust lower CCD camera module 615 is lowered,
It includes the track 616 moved up and down for lower CCD camera module 615 and lower adjustment motor 617.
The defective products transmission device 62 that defective products excludes mechanism 6 includes defective products blanking module 621 and defective products transmission belt
622, when work, defective products blanking module is drawn from solder joint detection device to be detected underproof product and is put into defective products transmission belt
Recycling.Again feed mechanism 7 includes feeding module 71 and again feeding transmission belt 72 again, the transmission belt of feeding again 72
Transmission end connects with Product transport track 2.
In the present embodiment, defective products blanking module 621 and feeding module 71 is integrated again, as loading and unloading
Robot device, loading and unloading manipulator device are located at defective products transmission belt 622 and again between feeding transmission belts 72.Such as Fig. 7 institutes
Show, defective products blanking module 621 includes the first cross moving track 101, the blanking clip claw assembly being installed on the first cross moving track 101
102 and the first traversing motor 103, under the driving of the first traversing motor 103, blanking clip claw assembly 102 is traversing along first
Track 101 moves, and captures defective products from solder joint detection device 61 and be positioned in defective products transmission belt 622；Again feeding mould
Group 71 is traversing including the second cross moving track 201, the feeding clip claw assembly 202 and second being installed on the second cross moving track 201
Motor 203, under the driving of the second traversing motor 203, feeding clip claw assembly 202 is moved and is grabbed along the second cross moving track 201
It takes on the non-defective unit to feeding transmission belt 72 again of erroneous judgement.
The workflow of this equipment is as described below：The fixture feeding of battery to be welded and battery protecting plate will be placed with extremely
Product transport track 2, under the action of orbit motor, fixture is moved along Product transport track 2, sequentially enters feeding positioning work
Position, spot welding station, shaping station and detection station, detect qualified product and continue on Product transport track 2 and move into down
One of manufacturing procedure, and detect underproof product and be transferred in defective products transmission belt 621 by defective products blanking module and recycled；When
It was found that when non-defective unit is mistaken for defective products, the non-defective unit of erroneous judgement is transferred to by feeding transmission belt 72 again by feeding module again
On, and then enter Product transport track 2 and arrive lower one of manufacturing procedure.
It these are only the preferred embodiment of the utility model, it does not limit the scope of the patent of the present invention, every
The equivalent structure transformation done using the utility model specification and accompanying drawing content, it is relevant to be applied directly or indirectly in other
Technical field is equally included in the patent within the scope of the utility model.
Claims (10)
1. a kind of automatic positioning welding equipment, for battery and battery protecting plate to be welded as a whole, which is characterized in that including machine
Platform, and the product transmission mechanism being arranged on board, take pictures detent mechanism and spot-welding mechanism；The product transmission mechanism packet
Product transport track is included, detent mechanism is taken pictures and spot-welding mechanism is set in turn in the side of Product transport track；Described takes pictures
For detent mechanism for determining pad locations, detent mechanism of taking pictures includes CCD camera module and CCD light source modules.
2. automatic positioning welding equipment according to claim 1, which is characterized in that the automatic positioning welding equipment is also
Including reshaping device, the reshaping device includes upper apparatus for shaping and lower apparatus for shaping；The upper apparatus for shaping includes upper
The power part that dressing stick and the upper dressing stick of driving move downward, the lower apparatus for shaping include whole under lower dressing stick and driving
The power part that shape block moves upwards；When shaping, product is between upper dressing stick and lower dressing stick, upper dressing stick and lower shaping
Block fits in the upper and lower surface of product respectively.
3. automatic positioning welding equipment according to claim 1, which is characterized in that the automatic positioning welding equipment is also
Mechanism is excluded including defective products, it includes solder joint detection device and defective products transmission device that the defective products, which excludes mechanism,；It is described
Solder joint detection device include CCD camera module and light source module；The defective products transmission device includes defective products blanking machine
Tool hand.
4. automatic positioning welding equipment according to claim 3, which is characterized in that the solder joint detection device includes hanging down
The straight fixed seat being installed on board, fixed seat are sequentially installed with CCD camera module, upper light source module, lower light from top to bottom
Source module and lower CCD camera module.
5. automatic positioning welding equipment according to claim 4, which is characterized in that be equipped with lower adjustment in the fixed seat
Module, the lower CCD camera module, which is installed on, to be lowered in mould preparation group；It includes for above and below lower CCD camera module to lower mould preparation group
Mobile track and driving part.
6. automatic positioning welding equipment according to claim 1, which is characterized in that the spot-welding mechanism is laser spot welding
Mechanism, laser spot welding mechanism include laser machine and the spot welding device below laser machine；The spot welding device includes claw
Component and lower support member.
7. automatic positioning welding equipment according to claim 6, which is characterized in that the laser machine is equipped with position tune
Regulating device, the apparatus for adjusting position include that the lifting module being connected with laser machine and XY adjust module.
8. automatic positioning welding equipment according to claim 6, which is characterized in that the lower support member includes column
Structural member and the cylinder for driving column structure part to move up and down；When spot welding, spot welding station is moved on column structure part, and claw
Component pushes so that battery and protection board are fully pressure bonded on column structure part.
9. being automatically positioned welding equipment according to claim 1-8 any one of them, which is characterized in that the automatic positioning
Welding equipment further includes again feed mechanism, enters lower one of work for the non-defective unit of misjudgement to be fed again into Product transport track
Sequence；Again the feed mechanism includes again feeding manipulator.
10. automatic positioning welding equipment according to claim 9, which is characterized in that the feed mechanism again also wraps
Feeding transmission belt again is included, the transmission end of the transmission belt of feeding again connects with Product transport track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721836555.5U CN207606399U (en) | 2017-12-25 | 2017-12-25 | A kind of automatic positioning welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721836555.5U CN207606399U (en) | 2017-12-25 | 2017-12-25 | A kind of automatic positioning welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207606399U true CN207606399U (en) | 2018-07-13 |
Family
ID=62798485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721836555.5U Active CN207606399U (en) | 2017-12-25 | 2017-12-25 | A kind of automatic positioning welding equipment |
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| Country | Link |
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| CN (1) | CN207606399U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048058A (en) * | 2018-08-06 | 2018-12-21 | 大族激光科技产业集团股份有限公司 | Battery laser welding and detection device |
| CN109332840A (en) * | 2018-11-20 | 2019-02-15 | 武汉欣远拓尔科技有限公司 | A kind of Intelligent welding system and method |
| CN110421258A (en) * | 2019-08-15 | 2019-11-08 | 珠海冠宇电源有限公司 | Laser welding and solder joint detect all-in-one machine |
| CN113146070A (en) * | 2021-05-13 | 2021-07-23 | 广东镭泰激光智能装备有限公司 | Battery apron mouth of a river laser cutting machine |
| CN113301790A (en) * | 2021-05-31 | 2021-08-24 | 江苏海天微电子股份有限公司 | Automatic arrangement transmission device on paster assembly line |
| CN117102677A (en) * | 2023-10-23 | 2023-11-24 | 深圳市业展电子有限公司 | Resistance laser welding and shaping integrated equipment |
-
2017
- 2017-12-25 CN CN201721836555.5U patent/CN207606399U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048058A (en) * | 2018-08-06 | 2018-12-21 | 大族激光科技产业集团股份有限公司 | Battery laser welding and detection device |
| CN109332840A (en) * | 2018-11-20 | 2019-02-15 | 武汉欣远拓尔科技有限公司 | A kind of Intelligent welding system and method |
| CN109332840B (en) * | 2018-11-20 | 2024-01-30 | 武汉欣远拓尔科技有限公司 | Intelligent welding system and method |
| CN110421258A (en) * | 2019-08-15 | 2019-11-08 | 珠海冠宇电源有限公司 | Laser welding and solder joint detect all-in-one machine |
| CN113146070A (en) * | 2021-05-13 | 2021-07-23 | 广东镭泰激光智能装备有限公司 | Battery apron mouth of a river laser cutting machine |
| CN113301790A (en) * | 2021-05-31 | 2021-08-24 | 江苏海天微电子股份有限公司 | Automatic arrangement transmission device on paster assembly line |
| CN113301790B (en) * | 2021-05-31 | 2022-09-16 | 江苏海天微电子股份有限公司 | Automatic arrangement transmission device on paster assembly line |
| CN117102677A (en) * | 2023-10-23 | 2023-11-24 | 深圳市业展电子有限公司 | Resistance laser welding and shaping integrated equipment |
| CN117102677B (en) * | 2023-10-23 | 2024-01-09 | 深圳市业展电子有限公司 | Resistance laser welding and shaping integrated equipment |
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