CN111152006B - Slow-falling mechanism production line - Google Patents
Slow-falling mechanism production line Download PDFInfo
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- CN111152006B CN111152006B CN202010002214.8A CN202010002214A CN111152006B CN 111152006 B CN111152006 B CN 111152006B CN 202010002214 A CN202010002214 A CN 202010002214A CN 111152006 B CN111152006 B CN 111152006B
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- shaft sleeve
- station
- assembling
- mandrel
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
Abstract
The invention provides a slow-falling mechanism production line. Slowly, fall mechanism production line includes: the first assembling device is used for assembling the gasket, the first sealing ring, the gland and the blade on the mandrel to form a mandrel assembly; the second assembling device is used for assembling the adjusting nut and the second sealing ring on the shaft sleeve to form a shaft sleeve assembly; the third assembling device is used for welding the mandrel component and the shaft sleeve component together; the first carrying device is used for taking down the shaft sleeve assembly positioned on the second assembling equipment, overturning the shaft sleeve assembly and then placing the shaft sleeve assembly on the third assembling equipment; and the second conveying device is used for placing the mandrel component positioned on the first assembling equipment into the turned mandrel sleeve component on the third assembling equipment. The invention solves the problem that the slow-falling mechanism is assembled in a manual assembly mode in the prior art, so that time and labor are wasted.
Description
Technical Field
The invention relates to the technical field of closestool production, in particular to a slow-falling mechanism production line.
Background
The slow-falling mechanism of the closestool is complex in structure and complex in assembly process, and the slow-falling mechanism is assembled in a manual assembly mode in the prior art, so that the problems of time waste and labor waste are caused.
Disclosure of Invention
The invention mainly aims to provide a slow-falling mechanism production line, which solves the problems of time and labor waste caused by assembling a slow-falling mechanism in a manual assembly mode in the prior art.
In order to achieve the above object, the present invention provides a slow-falling mechanism production line, including: the first assembling device is used for assembling the gasket, the first sealing ring, the gland and the blade on the mandrel to form a mandrel assembly; the first assembling device and the second assembling device are arranged at intervals and used for assembling the adjusting nut and the second sealing ring on the shaft sleeve to form a shaft sleeve assembly; the third assembling equipment is arranged at intervals with the first assembling equipment and the second assembling equipment and is used for welding the mandrel component and the shaft sleeve component together; the first carrying device is arranged between the second assembling device and the third assembling device and used for taking down the shaft sleeve assembly on the second assembling device, turning the shaft sleeve assembly 180 degrees and placing the shaft sleeve assembly on the third assembling device; and the second carrying device is arranged between the first assembling device and the third assembling device, and is used for taking down the mandrel component on the first assembling device and placing the mandrel component in the turned-over mandrel sleeve component on the third assembling device.
Further, the first assembling apparatus includes: a first turntable; the mandrel clamps are arranged on the first rotary table at intervals around the circumferential direction of the first rotary table and used for fixing the mandrels; the mandrel feeding device, the gasket assembling device, the first sealing ring assembling device, the gland assembling device and the mandrel discharging device are arranged at intervals in the circumferential direction of the first rotary table.
Furthermore, the first rotary table is a six-station rotary table, and the number of the mandrel clamps is six; the first assembling device is provided with a mandrel feeding station, a gasket assembling station, a first sealing ring assembling station, a gland assembling station, a mandrel discharging station and a caching station; the mandrel feeding device corresponds to a mandrel clamp rotating to a mandrel feeding station, the gasket assembling device corresponds to a mandrel clamp rotating to a gasket assembling station, the first sealing ring assembling device corresponds to a mandrel clamp rotating to a first sealing ring assembling station, the gland assembling device corresponds to a mandrel clamp rotating to a gland assembling station, and the mandrel discharging device corresponds to a mandrel clamp rotating to a mandrel discharging station.
Further, the first assembling apparatus further includes: the workbench is arranged at intervals with the mandrel blanking device, and a mandrel clamp is arranged on the workbench; the two blade assembling devices are symmetrically arranged on two sides of the workbench along a first direction and are used for symmetrically assembling the two blades on the mandrel; the second carrying device is arranged between the workbench and the third assembling device, and the mandrel blanking device and the second carrying device are arranged on two sides of the workbench along the second direction.
Further, the second assembling apparatus includes: a second turntable; the first shaft sleeve positioning devices are arranged on the second rotary table at intervals around the circumferential direction of the second rotary table and are used for positioning shaft sleeves placed along the first direction; the shaft sleeve feeding device, the second sealing ring assembling device, the adjusting nut assembling device and the adjusting nut locking device are arranged at intervals in the circumferential direction of the second rotary table.
Furthermore, the second rotary table is a four-station rotary table, and the number of the first shaft sleeve positioning devices is four; the second assembling device is provided with a shaft sleeve feeding station, a part assembling station, an adjusting nut locking station and a shaft sleeve assembly discharging station; the shaft sleeve feeding device is arranged corresponding to the first shaft sleeve positioning device which rotates to the shaft sleeve feeding station, the second sealing ring assembling device is arranged corresponding to the first shaft sleeve positioning device which rotates to the part assembling station, the adjusting nut assembling device is arranged corresponding to the first shaft sleeve positioning device which rotates to the part assembling station, and the adjusting nut locking device is arranged corresponding to the first shaft sleeve positioning device which rotates to the adjusting nut locking station; the first carrying device is arranged between the second rotary table and the third assembling device and corresponds to the first shaft sleeve positioning device which rotates to the blanking station of the shaft sleeve assembly.
Further, the third assembling apparatus includes: a third turntable; the second shaft sleeve positioning devices are arranged on the third rotary table at intervals around the circumferential direction of the third rotary table and are used for positioning shaft sleeves placed along the second direction; the shaft sleeve oil injection device, the welding device, the code printing device and the slow-falling mechanism discharging device are arranged at intervals around the circumference of the third rotary table.
Furthermore, the third rotary table is an eight-station rotary table, and the number of the second shaft sleeve positioning devices is eight; the third assembling device is provided with a shaft sleeve assembly feeding station, a shaft sleeve oil injecting station, a first manual sampling inspection station, a second manual sampling inspection station, a mandrel assembly feeding station, a welding station, a code printing station and a slow-falling mechanism discharging station; the shaft sleeve oiling device is arranged corresponding to the second shaft sleeve positioning device rotated to the shaft sleeve oiling station, the welding device is arranged corresponding to the second shaft sleeve positioning device rotated to the welding station, the code printing device is arranged corresponding to the second shaft sleeve positioning device rotated to the code printing station, and the slow-falling mechanism blanking device is arranged corresponding to the second shaft sleeve positioning device rotated to the slow-falling mechanism blanking station; the first carrying device is arranged corresponding to the second shaft sleeve positioning device which rotates to the feeding station of the shaft sleeve assembly; the second carrying device is arranged corresponding to the second shaft sleeve positioning device which rotates to the feeding station of the mandrel component.
Furthermore, the slow-falling mechanism production line is provided with a plurality of placing areas, wherein the placing areas comprise a first placing area for placing products in a standard torsion area, a second placing area for placing products smaller than the standard torsion area and a third placing area for placing products larger than the marked torsion area; the mechanism production line that falls slowly still includes: the detection equipment is arranged at intervals with the third assembly equipment and is used for detecting the torsion of each slow-falling mechanism and comparing the torsion with a standard torsion interval so as to obtain that the slow-falling mechanism is a standard torsion interval product, or a product smaller than the standard torsion interval product, or a product larger than the marked torsion interval product according to a comparison result; the blanking robot is arranged at intervals with the detection equipment and is in signal connection with the detection equipment so as to convey the slow falling mechanism to the corresponding placement area according to the detection result of the detection equipment.
Further, the first assembling device comprises a mandrel vibrating disk, a gasket vibrating disk, a first sealing ring vibrating disk, a gland vibrating disk and a blade vibrating disk; the mandrel vibration disc is used for bearing the mandrel so as to perform feeding operation on the mandrel through the vibration effect of the mandrel vibration disc; the gasket vibrating disc is used for bearing the gasket so as to carry out feeding operation on the gasket through the vibrating action of the gasket vibrating disc; the first sealing ring vibrating disc is used for bearing the first sealing ring so as to carry out feeding operation on the first sealing ring through the first sealing ring vibrating disc; the blade vibration disc is used for bearing the blades so as to carry out feeding operation on the blades through the blade vibration disc; and/or the second assembling device comprises a shaft sleeve vibrating disk, a second sealing ring vibrating disk and an adjusting nut vibrating disk; the shaft sleeve vibrating disc is used for bearing the shaft sleeve so as to carry out feeding operation on the shaft sleeve through the vibrating action of the shaft sleeve vibrating disc; the second sealing ring vibrating disc is used for bearing a second sealing ring so as to carry out feeding operation on the second sealing ring through the vibrating action of the second sealing ring vibrating disc; the adjusting nut vibration dish is used for bearing adjusting nut to the vibration effect through adjusting nut vibration dish carries out the material loading operation to adjusting nut.
By applying the technical scheme provided by the invention, the production line of the slow-falling mechanism can realize automatic assembly of the slow-falling mechanism, thereby being beneficial to improving the production efficiency of the slow-falling mechanism and reducing the labor intensity of workers.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 illustrates a schematic diagram of a slow-fall mechanism production line according to an alternative embodiment of the present invention;
FIG. 2 is a schematic diagram of a first assembly apparatus of the slow-fall mechanism production line of FIG. 1;
FIG. 3 shows a schematic structural view of the mandrel holder of the first assembling apparatus of FIG. 2;
FIG. 4 is a schematic diagram of a second assembly apparatus of the slow-fall mechanism manufacturing line of FIG. 1;
FIG. 5 is a schematic structural view of the first bushing positioning device of the second assembling apparatus of FIG. 4;
FIG. 6 is a schematic diagram of a third assembly apparatus of the slow release mechanism manufacturing line of FIG. 1;
FIG. 7 is a schematic structural diagram of a second bushing positioning device of the third assembling apparatus in FIG. 6;
fig. 8 is a schematic structural view showing a first carrying device of the slow-falling mechanism production line in fig. 1.
Wherein the figures include the following reference numerals:
10. a first assembly device; 101. a mandrel feeding station; 102. a gasket assembly station; 103. a first seal ring assembly station; 104. a gland assembly station; 105. a mandrel blanking station; 106. caching a station; 107. a blade assembly station; 11. a first turntable; 12. a mandrel clamp; 121. a clamp body; 122. briquetting; 123. a clamping hole; 124. a spring; 13. a mandrel feeding device; 14. a gasket assembly device; 15. a first seal ring assembly device; 16. a gland assembling device; 17. a mandrel blanking device; 18. a work table; 19. a blade assembly device; 110. a mandrel vibrating disk; 120. a gasket vibrating disk; 130. a first seal ring vibrating disk; 140. a cover pressing vibration disc; 150. a blade vibration disk; 20. a second assembly device; 201. a shaft sleeve feeding station; 202. a part assembly station; 203. adjusting a nut locking station; 204. a shaft sleeve assembly blanking station; 21. a second turntable; 22. a first sleeve positioning device; 23. a shaft sleeve feeding device; 24. a second seal ring assembly device; 25. adjusting the nut assembling device; 26. adjusting the nut locking device; 210. a shaft sleeve vibrating disk; 220. a second seal ring vibrating disk; 230. adjusting a nut vibrating disk; 30. a third assembly device; 301. a shaft sleeve assembly feeding station; 302. a shaft sleeve oil injection station; 303. a first manual spot inspection station; 304. a second manual spot inspection station; 305. a mandrel assembly feeding station; 306. a welding station; 307. a code printing station; 308. a blanking station of the slow-falling mechanism; 31. a third turntable; 32. a second bushing positioning device; 33. a shaft sleeve oil injection device; 34. a welding device; 35. a code printing device; 36. a blanking device of the slow-falling mechanism; 40. a first carrying device; 50. a second carrying device; 60. a detection device; 70. and (4) a blanking robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to solve the problem that time and labor are wasted due to the fact that a slow-falling mechanism is assembled in a manual assembly mode in the prior art, the invention provides a production line of the slow-falling mechanism.
As shown in fig. 1 to 8, the slow falling mechanism production line includes a first assembling device 10, a second assembling device 20, a third assembling device 30, a first carrying device 40 and a second carrying device 50, the first assembling device 10 is used for assembling a gasket, a first sealing ring, a gland and a blade on a mandrel to form a mandrel assembly, the first assembling device 10 is arranged at a distance from the second assembling device 20, the second assembling device 20 is used for assembling an adjusting nut and a second sealing ring on a shaft sleeve to form a shaft sleeve assembly, the third assembling device 30 is arranged at a distance from the first assembling device 10 and the second assembling device 20, the third assembling device 30 is used for welding the mandrel assembly and the shaft sleeve assembly together, the first carrying device 40 is arranged between the second assembling device 20 and the third assembling device 30, the first carrying device 40 is used for taking off the shaft sleeve assembly on the second assembling device 20, and the mandrel assembly is turned 180 degrees and then placed on the third assembling device 30, the second carrying device 50 is arranged between the first assembling device 10 and the third assembling device 30, and the second carrying device 50 is used for taking down the mandrel assembly on the first assembling device 10 and placing the mandrel assembly in the turned mandrel assembly on the third assembling device 30.
In this embodiment, a mechanism production line falls slowly is provided, can realize falling the automatic assembly of mechanism slowly to be favorable to promoting the production efficiency who falls the mechanism slowly, be favorable to reducing workman's intensity of labour.
As shown in fig. 2, the first assembling apparatus 10 includes a first rotating table 11, a plurality of mandrel clamps 12, a mandrel feeding device 13, a gasket assembling device 14, a first seal ring assembling device 15, a gland assembling device 16, and a mandrel blanking device 17, the plurality of mandrel clamps 12 are provided on the first rotating table 11 at intervals in the circumferential direction of the first rotating table 11, the mandrel clamps 12 are used for fixing mandrels, and the mandrel feeding device 13, the gasket assembling device 14, the first seal ring assembling device 15, the gland assembling device 16, and the mandrel blanking device 17 are arranged at intervals in the circumferential direction of the first rotating table 11. Thus, the mandrel is loaded into the mandrel fixture 12 by the mandrel loading device 13, the first rotary table 11 is controlled to rotate, the gasket is sleeved on the mandrel by the gasket assembling device 14, then the first rotary table 11 is controlled to rotate, the first sealing ring is sleeved on the mandrel by the first sealing ring assembling device 15, then the first rotary table 11 is controlled to rotate, the mandrel is sleeved on the mandrel by the gland assembling device 16, then the first rotary table 11 is controlled to rotate, and the mandrel provided with the gasket, the first sealing ring and the gland is transported to the position of the next process by the mandrel unloading device 17.
As shown in fig. 2, the first turntable 11 is a six-station turntable, and the number of mandrel holders 12 is six; the first assembling device 10 is provided with a mandrel feeding station 101, a gasket assembling station 102, a first sealing ring assembling station 103, a gland assembling station 104, a mandrel blanking station 105 and a buffer station 106; the mandrel feeding device 13 corresponds to the mandrel clamp 12 rotating to the mandrel feeding station 101, the gasket assembling device 14 corresponds to the mandrel clamp 12 rotating to the gasket assembling station 102, the first sealing ring assembling device 15 corresponds to the mandrel clamp 12 rotating to the first sealing ring assembling station 103, the gland assembling device 16 corresponds to the mandrel clamp 12 rotating to the gland assembling station 104, and the mandrel discharging device 17 corresponds to the mandrel clamp 12 rotating to the mandrel discharging station 105. Therefore, the six-station rotary table is matched with the mandrel feeding device 13, the gasket assembling device 14, the first sealing ring assembling device 15, the gland assembling device 16 and the mandrel discharging device 17, so that automatic assembly of the mandrel assembly is realized.
Alternatively, six mandrel clamps 12 are equally spaced on a six-station turret.
As shown in fig. 2, the first assembling apparatus 10 further includes a workbench 18 and two blade assembling devices 19, the workbench 18 is spaced apart from the mandrel blanking device 17, the workbench 18 is provided with a mandrel clamp 12, and the two blade assembling devices 19 are symmetrically arranged on two sides of the workbench 18 along a first direction for symmetrically assembling two blades on the mandrel; wherein the second handling device 50 is arranged between the work table 18 and the third assembling apparatus 30, and the mandrel blanking device 17 and the second handling device 50 are arranged on both sides of the work table 18 in the second direction. In this way, the mandrel provided with the gasket, the first seal ring and the gland is conveyed to the workbench 18 by the mandrel blanking device 17, two blades are assembled on the mandrel to form a mandrel assembly by the blade assembling device 19, and then the mandrel assembly is conveyed from the workbench 18 to the third assembling device 30 by the second conveying device 50.
As shown in fig. 2, the table 18 has a blade assembling station 107, and the mandrel blanking device 17 conveys the mandrel with the gasket, the first seal ring, and the gland to the blade assembling station 107 of the table 18.
In a specific implementation, the mandrel with the gasket, the first sealing ring and the gland can be buffered by the buffer station 106, and the mandrel located at the buffer station 106 is transported to the workbench 18 by the mandrel blanking device 17.
As shown in fig. 3, the mandrel holder 12 includes a holder body 121, a pressing block 122 and a spring 124, the holder body 121 has a mounting hole, the two pressing blocks 122 are oppositely disposed in the mounting hole, a clamping hole 123 is formed between the two pressing blocks 122, the spring 124 is disposed between the pressing block 122 and the holder body 121 to provide a pressing force to the pressing block 122, and the mandrel feeding device 13 inserts the mandrel into the clamping hole 123.
As shown in fig. 4, the second assembling apparatus 20 includes a second turntable 21, a plurality of first boss positioning devices 22, a boss feeding device 23, a second seal ring assembling device 24, an adjusting nut assembling device 25, and an adjusting nut locking device 26, the plurality of first boss positioning devices 22 being provided on the second turntable 21 at intervals around the circumferential direction of the second turntable 21, the first boss positioning devices 22 being used to position the boss placed in the first direction, the boss feeding device 23, the second seal ring assembling device 24, the adjusting nut assembling device 25, and the adjusting nut locking device 26 being arranged at intervals around the circumferential direction of the second turntable 21. In this way, the shaft sleeve is placed on the first shaft sleeve positioning device 22 by the shaft sleeve feeding device 23, the second rotary table 21 is controlled to rotate, the second seal ring is assembled on the shaft sleeve by the second seal ring assembling device 24, the second rotary table 21 is controlled to rotate, then the adjusting nut is assembled on the shaft sleeve by the adjusting nut assembling device 25, the second rotary table 21 is controlled to rotate, and then the torsion force of the adjusting nut is adjusted by the adjusting nut locking device 26 to form the shaft sleeve assembly.
As shown in fig. 4, the second turntable 21 is a four-station turntable, and the number of the first sleeve positioning devices 22 is four; the second assembling device 20 is provided with a shaft sleeve feeding station 201, a part assembling station 202, an adjusting nut locking station 203 and a shaft sleeve assembly blanking station 204; the shaft sleeve feeding device 23 is arranged corresponding to the first shaft sleeve positioning device 22 which rotates to the shaft sleeve feeding station 201, the second sealing ring assembling device 24 is arranged corresponding to the first shaft sleeve positioning device 22 which rotates to the part assembling station 202, the adjusting nut assembling device 25 is arranged corresponding to the first shaft sleeve positioning device 22 which rotates to the part assembling station 202, and the adjusting nut locking device 26 is arranged corresponding to the first shaft sleeve positioning device 22 which rotates to the adjusting nut locking station 203; the first carrying device 40 is arranged between the second rotary table 21 and the third assembling device 30, and the first carrying device 40 is arranged corresponding to the first shaft sleeve positioning device 22 rotated to the shaft sleeve assembly blanking station 204. Thus, the four-station rotary table, the shaft sleeve feeding device 23, the second sealing ring assembling device 24, the adjusting nut assembling device 25, the adjusting nut locking device 26 and the first carrying device 40 are matched to realize automatic assembly of the shaft sleeve assembly.
As shown in fig. 5, the first bushing positioning device 22 includes a positioning block adapted to the bushing.
Alternatively, four first bushing positioning means 22 are equally spaced on said second turntable 21.
As shown in fig. 8, the first handling device 40 includes a sleeve clamp, and the sleeve clamp includes two clamping jaws adapted to clamp the sleeve.
As shown in fig. 6, the third assembling apparatus 30 includes a third rotary table 31, a plurality of second bushing positioning devices 32, a bushing oiling device 33, a welding device 34, a coding device 35, and a slow-falling mechanism blanking device 36, the plurality of second bushing positioning devices 32 are provided on the third rotary table 31 at intervals around the circumferential direction of the third rotary table 31, the second bushing positioning devices 32 are used for positioning a bushing placed in the second direction, and the bushing oiling device 33, the welding device 34, the coding device 35, and the slow-falling mechanism blanking device 36 are arranged at intervals around the circumferential direction of the third rotary table 31. In this way, the first carrying device 40 is used for overturning the sleeve assembly for 180 degrees and then placing the sleeve assembly on the second sleeve positioning device 32 of the third rotary table 31, the third rotary table 31 is controlled to rotate, oil is injected into the sleeve, the third rotary table 31 is controlled to rotate, the second carrying device 50 is used for loading the mandrel assembly into the sleeve assembly filled with the oil, the third rotary table 31 is controlled to rotate, the mandrel assembly is welded on the sleeve assembly through the welding device 34, a slow falling mechanism is formed, the third rotary table 31 is controlled to rotate, the code printing device 35 is used for printing the identification code on the slow falling mechanism, then the blanking device 36 of the slow falling mechanism is used for carrying the slow falling mechanism to the next station, and blanking of the slow falling mechanism is completed.
As shown in fig. 6, the third turntable 31 is an eight-station turntable, and the number of the second bushing positioning devices 32 is eight; the third assembling device 30 is provided with a shaft sleeve assembly feeding station 301, a shaft sleeve oiling station 302, a first manual sampling inspection station 303, a second manual sampling inspection station 304, a shaft sleeve assembly feeding station 305, a welding station 306, a code printing station 307 and a slow-falling mechanism blanking station 308; the shaft sleeve oiling device 33 is arranged corresponding to the second shaft sleeve positioning device 32 rotated to the shaft sleeve oiling station 302, the welding device 34 is arranged corresponding to the second shaft sleeve positioning device 32 rotated to the welding station 306, the coding device 35 is arranged corresponding to the second shaft sleeve positioning device 32 rotated to the coding station 307, and the slow-falling mechanism blanking device 36 is arranged corresponding to the second shaft sleeve positioning device 32 rotated to the slow-falling mechanism blanking station 308; the first carrying device 40 is arranged corresponding to the second shaft sleeve positioning device 32 which rotates to the shaft sleeve assembly feeding station 301; the second handling device 50 is disposed corresponding to the second sleeve positioning device 32 rotated to the mandrel assembly feeding station 305. In this way, the eight-station turntable, the first conveying device 40, the shaft sleeve oiling device 33, the second conveying device 50, the welding device 34, the coding device 35 and the slow-falling mechanism blanking device 36 are matched to realize the automatic assembly of the slow-falling mechanism.
In specific implementation, the first manual sampling inspection station 303 and/or the second manual sampling inspection station 304 are/is used for detecting the oil-filled shaft sleeve.
As shown in fig. 7, the second bushing positioning device 32 has two stoppers fitted to the outer peripheral wall of the bushing.
Alternatively, eight second bushing positioning means 32 are arranged on said third turntable 31 at equal intervals.
Optionally, the slow-falling mechanism production line is provided with a plurality of placing areas, and the plurality of placing areas comprise a first placing area for placing products in a standard torsion interval, a second placing area for placing products smaller than the standard torsion interval, and a third placing area for placing products larger than the marked torsion interval; as shown in fig. 1, the slow-falling mechanism production line further includes a detection device 60 and an unloading robot 70, the detection device 60 is disposed at an interval with the third assembly device 30, the detection device 60 is used for detecting the torsion of each slow-falling mechanism and comparing the detected torsion with a standard torsion interval, so as to obtain that the slow-falling mechanism is a standard torsion interval product, or is smaller than the standard torsion interval product, or is larger than a labeled torsion interval product according to the comparison result, the unloading robot 70 is disposed at an interval with the detection device 60, the unloading robot 70 is in signal connection with the detection device 60, and the slow-falling mechanism is conveyed to a corresponding placement area according to the detection result of the detection device 60. In this way, the detection device 60 and the blanking robot 70 are used in cooperation to detect the torque of each slow-falling mechanism, and each slow-falling mechanism is correspondingly sorted into each placement area.
In particular, the inspection apparatus 60 has a plurality of inspection stations for inspecting a plurality of slow-fall mechanisms.
Optionally, each component is automatically fed with a respective vibratory pan. As shown in fig. 1 and 2, the first assembling apparatus 10 includes a mandrel vibration disk 110, a gasket vibration disk 120, a first packing vibration disk 130, a gland vibration disk 140, and a blade vibration disk 150; the mandrel vibration disc 110 is used for bearing a mandrel, so that the mandrel is fed under the vibration action of the mandrel vibration disc 110, the mandrel feeding device 13 is arranged adjacent to the mandrel vibration disc 110, and the mandrel feeding device 13 is used for loading the mandrel on the mandrel vibration disc 110 onto the mandrel clamp 12 of the first rotary table 11; the gasket vibrating disk 120 is used for bearing the gasket so as to perform feeding operation on the gasket through the vibrating action of the gasket vibrating disk 120, the gasket assembling device 14 is arranged adjacent to the gasket vibrating disk 120, and the gasket on the gasket vibrating disk 120 is assembled on the mandrel clamp 12 of the first rotary table 11 by the gasket assembling device 14; the first seal ring vibrating disc 130 is used for bearing a first seal ring so as to perform a feeding operation on the first seal ring through the first seal ring vibrating disc 130, the first seal ring assembling device 15 is arranged adjacent to the first seal ring vibrating disc 130, and the first seal ring assembling device 15 assembles the first seal ring on the first seal ring vibrating disc 130 on a mandrel on the mandrel clamp 12 of the first rotary table 11; blade vibration dish 150 is used for bearing the weight of the blade to carry out the material loading operation to the blade through blade vibration dish 150, two blade vibration dishes 150 are located the both sides of workstation 18 respectively, are used for providing two blades simultaneously for blade assembly device 19, and blade assembly device 19 assembles two blades simultaneously on placing the dabber on workstation 18, accomplishes the assembly of dabber subassembly.
As shown in fig. 1 and 4, the second assembling apparatus 20 includes a sleeve vibration plate 210, a second packing vibration plate 220, and an adjusting nut vibration plate 230; the shaft sleeve vibrating disk 210 is used for bearing a shaft sleeve so as to perform a shaft sleeve feeding operation through the vibrating action of the shaft sleeve vibrating disk 210, the shaft sleeve feeding device 23 is arranged adjacent to the shaft sleeve vibrating disk 210, and the shaft sleeve on the shaft sleeve vibrating disk 210 is assembled on the first shaft sleeve positioning device 22 of the second rotary table 21 through the shaft sleeve feeding device 23; the second sealing ring vibrating disc 220 is used for bearing a second sealing ring so as to perform feeding operation on the second sealing ring through the vibration effect of the second sealing ring vibrating disc 220, and the second sealing ring assembling device 24 is arranged adjacent to the second sealing ring vibrating disc 220 and is used for assembling the second sealing ring on the second sealing ring vibrating disc 220 on the shaft sleeve of the first shaft sleeve positioning device 22 of the second rotary table 21; the adjusting nut vibrating disk 230 is used for bearing adjusting nuts so as to perform feeding operation on the adjusting nuts through the vibrating action of the adjusting nut vibrating disk 230, the adjusting nut assembling device 25 is arranged adjacent to the adjusting nut vibrating disk 230, and the adjusting nuts on the adjusting nut vibrating disk 230 are assembled on the shaft sleeve of the first shaft sleeve positioning device 22 of the second rotary table 21 through the adjusting nut assembling device 25.
In a specific embodiment, the second gasket assembly device 24 includes a second gasket clamp, the adjusting nut assembly device 25 includes an adjusting nut clamp, and the second gasket clamp and the adjusting nut clamp are integrated on a driving arm movably disposed on the three-axis guide rail, and the driving arm is rotatably disposed to clamp the second gasket by the second gasket clamp or clamp the adjusting nut by the adjusting nut clamp.
Optionally, the first sealing ring and the second sealing ring are both O-rings.
The application provides a mechanism production line falls slowly adopts subregion and divides the plate massing design, divide into plate such as axle core subassembly assembly, blade assembly, adjusting nut and axle sleeve pre-installation, integrated device assembly, welding spout a yard and fall mechanism detection branch material slowly according to process flow. All stations needing feeding adopt vibration discs for feeding, and different distribution devices, material taking manipulators or assembly manipulators are designed according to incoming material conditions and assembly modes; a special blade tooling workbench 18 and two four-axis robots are adopted, wherein one robot is responsible for feeding a shaft core to the workbench 18, the front and rear blades are discharged by a vibrating disc and are installed and fastened by a blade assembling device 19, and the other robot is responsible for clamping and fastening the shaft core assembly with the blades from the workbench 18 and then assembling the shaft core assembly into a shaft sleeve assembly. The second assembling equipment 20 comprises a shaft sleeve feeding station, a part adjusting nut station, an adjusting nut locking station and a shaft sleeve assembly overturning and discharging station. The third assembling device 30 comprises a shaft sleeve assembly feeding station, an oil injection station, a final assembly station, a pressing station, a welding detection station, a code spraying station and a discharging station, all stations needing to be fed adopt vibrating disc feeding, and different distributing devices, material taking manipulators or assembling manipulators are designed according to incoming material conditions and assembling modes.
The application provides a mechanism production line falls slowly, can realize that falling slowly of toilet lid carries out automatic assembly, is favorable to promoting the assembly efficiency who falls the mechanism slowly, is favorable to guaranteeing the product quality who falls the mechanism slowly, guarantees the production uniformity who falls the mechanism slowly.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a mechanism production line falls slowly, fall mechanism production line slowly and be used for producing the mechanism that falls slowly of toilet lid which characterized in that, fall mechanism production line slowly and include:
a first assembly apparatus (10), the first assembly apparatus (10) for assembling a gasket, a first seal ring, a gland and a vane on a mandrel to form a mandrel assembly;
the first assembling device (10) and the second assembling device (20) are arranged at intervals, and the second assembling device (20) is used for assembling the adjusting nut and the second sealing ring on the shaft sleeve to form a shaft sleeve assembly;
a third assembling device (30), wherein the third assembling device (30) is arranged at a distance from the first assembling device (10) and the second assembling device (20), and the third assembling device (30) is used for welding the mandrel component and the bushing component together;
a first handling device (40), wherein the first handling device (40) is arranged between the second assembling device (20) and the third assembling device (30), and the first handling device (40) is used for taking off the shaft sleeve assembly on the second assembling device (20) and placing the shaft sleeve assembly on the third assembling device (30) after turning 180 degrees;
a second handling device (50), wherein the second handling device (50) is arranged between the first assembling device (10) and the third assembling device (30), and the second handling device (50) is used for taking down the mandrel assembly on the first assembling device (10) and placing the mandrel assembly in the overturned shaft sleeve assembly on the third assembling device (30);
the first fitting apparatus (10) includes: a first turntable (11); a plurality of mandrel clamps (12), the plurality of mandrel clamps (12) being arranged on the first turntable (11) at intervals around the circumference of the first turntable (11), the mandrel clamps (12) being used for fixing the mandrels; the gasket assembling device comprises a mandrel feeding device (13), a gasket assembling device (14), a first sealing ring assembling device (15), a gland assembling device (16) and a mandrel discharging device (17), wherein the mandrel feeding device (13), the gasket assembling device (14), the first sealing ring assembling device (15), the gland assembling device (16) and the mandrel discharging device (17) are arranged at intervals around the circumference of a first rotary table (11);
the second fitting apparatus (20) includes: a second turntable (21); a plurality of first bushing positioning devices (22), the plurality of first bushing positioning devices (22) being arranged on the second rotary table (21) at intervals around the circumference of the second rotary table (21), the first bushing positioning devices (22) being used for positioning a bushing placed in a first direction; the shaft sleeve feeding device (23), the second sealing ring assembling device (24), the adjusting nut assembling device (25) and the adjusting nut locking device (26) are arranged at intervals in the circumferential direction of the second rotary table (21);
the third fitting apparatus (30) includes: a third turntable (31); a plurality of second bushing positioning devices (32), the plurality of second bushing positioning devices (32) being arranged on the third turntable (31) at intervals around the circumference of the third turntable (31), the second bushing positioning devices (32) being configured to position a bushing placed in a second direction; the device comprises a shaft sleeve oil injection device (33), a welding device (34), a code printing device (35) and a slow-falling mechanism blanking device (36), wherein the shaft sleeve oil injection device (33), the welding device (34), the code printing device (35) and the slow-falling mechanism blanking device (36) are arranged at intervals in the circumferential direction of the third rotary table (31).
2. A slow drop mechanism production line as claimed in claim 1,
the first rotary table (11) is a six-station rotary table, and the number of the mandrel clamps (12) is six; the first assembling device (10) is provided with a mandrel feeding station (101), a gasket assembling station (102), a first sealing ring assembling station (103), a gland assembling station (104), a mandrel discharging station (105) and a buffer station (106);
dabber loading attachment (13) with rotate extremely dabber anchor clamps (12) of dabber loading station (101) department correspond the setting, gasket assembly quality (14) with rotate extremely dabber anchor clamps (12) of gasket assembly station (102) department correspond the setting, first sealing washer assembly quality (15) with rotate extremely dabber anchor clamps (12) of first sealing washer assembly station (103) department correspond the setting, gland assembly quality (16) with rotate extremely dabber anchor clamps (12) of gland assembly station (104) correspond the setting, dabber unloader (17) with rotate extremely dabber anchor clamps (12) of dabber unloading station (105) department correspond the setting.
3. Slow-fall mechanism production line according to claim 1, characterized in that said first assembly device (10) further comprises:
the workbench (18), the workbench (18) and the mandrel blanking device (17) are arranged at intervals, and the mandrel clamp (12) is arranged on the workbench (18);
blade assembling devices (19), wherein two blade assembling devices (19) are symmetrically arranged on two sides of the workbench (18) along a first direction and are used for symmetrically assembling two blades on the mandrel;
wherein the second handling device (50) is arranged between the work table (18) and the third assembly equipment (30), and the mandrel blanking device (17) and the second handling device (50) are arranged on two sides of the work table (18) along a second direction.
4. A slow drop mechanism production line as claimed in claim 1,
the second rotary table (21) is a four-station rotary table, and the number of the first shaft sleeve positioning devices (22) is four; the second assembling device (20) is provided with a shaft sleeve feeding station (201), a part assembling station (202), an adjusting nut locking station (203) and a shaft sleeve assembly blanking station (204);
the shaft sleeve feeding device (23) is arranged corresponding to the first shaft sleeve positioning device (22) which rotates to the shaft sleeve feeding station (201), the second sealing ring assembling device (24) is arranged corresponding to the first shaft sleeve positioning device (22) which rotates to the part assembling station (202), the adjusting nut assembling device (25) is arranged corresponding to the first shaft sleeve positioning device (22) which rotates to the part assembling station (202), and the adjusting nut locking device (26) is arranged corresponding to the first shaft sleeve positioning device (22) which rotates to the adjusting nut locking station (203);
the first conveying device (40) is arranged between the second rotary table (21) and the third assembling equipment (30), and the first conveying device (40) is arranged corresponding to the first shaft sleeve positioning device (22) which rotates to the shaft sleeve assembly blanking station (204).
5. A slow drop mechanism production line as claimed in claim 1,
the third rotary table (31) is an eight-station rotary table, and the number of the second shaft sleeve positioning devices (32) is eight; the third assembling device (30) is provided with a shaft sleeve assembly feeding station (301), a shaft sleeve oil injection station (302), a first manual sampling inspection station (303), a second manual sampling inspection station (304), a mandrel assembly feeding station (305), a welding station (306), a code printing station (307) and a slow-falling mechanism discharging station (308);
the shaft sleeve oil injection device (33) is arranged corresponding to the second shaft sleeve positioning device (32) which is rotated to the shaft sleeve oil injection station (302), the welding device (34) is arranged corresponding to the second shaft sleeve positioning device (32) which is rotated to the welding station (306), the code printing device (35) is arranged corresponding to the second shaft sleeve positioning device (32) which is rotated to the code printing station (307), and the slow-falling mechanism blanking device (36) is arranged corresponding to the second shaft sleeve positioning device (32) which is rotated to the slow-falling mechanism blanking station (308);
the first carrying device (40) is arranged corresponding to the second shaft sleeve positioning device (32) which rotates to the shaft sleeve assembly feeding station (301); the second carrying device (50) is arranged corresponding to the second shaft sleeve positioning device (32) which rotates to the mandrel component feeding station (305).
6. The slow drop mechanism production line of claim 1, wherein the slow drop mechanism production line has a plurality of placement areas, the plurality of placement areas including a first placement area for placing products in a standard torsion interval, a second placement area for placing products in a torsion interval smaller than the standard torsion interval, and a third placement area for placing products in a torsion interval larger than the marked torsion interval; the slow-falling mechanism production line further comprises:
the detection equipment (60) is arranged at intervals with the third assembling equipment (30), and the detection equipment (60) is used for detecting the torsion of each slow falling mechanism and comparing the torsion with a standard torsion interval so as to obtain that the slow falling mechanism is a product in the standard torsion interval, or a product in the interval smaller than the standard torsion interval, or a product in the interval larger than the marked torsion interval according to a comparison result;
the blanking robot (70), the blanking robot (70) with check out test set (60) interval sets up, blanking robot (70) with check out test set (60) signal connection to according to check out test set (60)'s testing result will slowly fall the mechanism and carry to corresponding place the region.
7. A slow-fall mechanism production line according to any one of claims 1 to 6,
the first assembling device (10) comprises a mandrel vibrating disk (110), a gasket vibrating disk (120), a first sealing ring vibrating disk (130), a gland vibrating disk (140) and a blade vibrating disk (150); the mandrel vibrating disk (110) is used for bearing the mandrel so as to perform feeding operation on the mandrel through the vibrating action of the mandrel vibrating disk (110); the gasket vibrating disk (120) is used for bearing the gasket so as to perform feeding operation on the gasket through the vibrating action of the gasket vibrating disk (120); the first sealing ring vibration disc (130) is used for bearing the first sealing ring so as to carry out feeding operation on the first sealing ring through the first sealing ring vibration disc (130); the blade vibration disk (150) is used for bearing the blades so as to perform feeding operation on the blades through the blade vibration disk (150); and/or
The second assembling device (20) comprises a shaft sleeve vibration disc (210), a second sealing ring vibration disc (220) and an adjusting nut vibration disc (230); the shaft sleeve vibrating disk (210) is used for bearing the shaft sleeve so as to carry out feeding operation on the shaft sleeve through the vibrating action of the shaft sleeve vibrating disk (210); the second sealing ring vibration disc (220) is used for bearing the second sealing ring so as to carry out feeding operation on the second sealing ring through the vibration effect of the second sealing ring vibration disc (220); the adjusting nut vibrating disk (230) is used for bearing the adjusting nut so as to perform feeding operation on the adjusting nut through the vibrating action of the adjusting nut vibrating disk (230).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010002214.8A CN111152006B (en) | 2020-01-02 | 2020-01-02 | Slow-falling mechanism production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010002214.8A CN111152006B (en) | 2020-01-02 | 2020-01-02 | Slow-falling mechanism production line |
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| CN111152006A CN111152006A (en) | 2020-05-15 |
| CN111152006B true CN111152006B (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010002214.8A Active CN111152006B (en) | 2020-01-02 | 2020-01-02 | Slow-falling mechanism production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020972A (en) * | 2021-03-26 | 2021-06-25 | 重庆双禾科技有限公司 | Automatic assembling process and device for notebook hinge |
| CN114393398A (en) * | 2022-02-14 | 2022-04-26 | 中山华南包装制品有限公司 | Insecticide tank cover nozzle assembling machine |
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| CN111152006A (en) | 2020-05-15 |
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