CN109986690A - A kind of toilet seat production line - Google Patents
A kind of toilet seat production line Download PDFInfo
- Publication number
- CN109986690A CN109986690A CN201910300847.4A CN201910300847A CN109986690A CN 109986690 A CN109986690 A CN 109986690A CN 201910300847 A CN201910300847 A CN 201910300847A CN 109986690 A CN109986690 A CN 109986690A
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- Prior art keywords
- toilet seat
- liner
- pipeline
- upper mold
- rack
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000000465 moulding Methods 0.000 claims abstract description 23
- 238000009747 press moulding Methods 0.000 claims abstract description 21
- 238000007493 shaping process Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 95
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 16
- 238000010586 diagram Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 238000007569 slipcasting Methods 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 210000000232 gallbladder Anatomy 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000001427 coherent effect Effects 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
Abstract
The invention discloses a kind of toilet seat production lines, include: pipeline and is successively spaced apart the toilet seat molding machine of setting along pipeline direction, first bonding station, toilet seat liner forming machines, second bonding station and toilet seat outer sleeve shaping machine, toilet seat molding machine, toilet seat liner forming machines and toilet seat outer sleeve shaping machine include rack, the lower die being arranged on the rack, upper mold, press moulding mechanism and green body transport establishment, toilet seat liner forming machines further include side form and the side pressure oil cylinder that side form side is arranged in, lower die is connected on the rack by rotating frame, upper mold is fixed on press moulding mechanism, press moulding mechanism drives upper mold to compress lower die, green body transport establishment connect with press moulding mechanism, one end is arranged above lower die, other end setting is square on the conveyor line.Production line of the present invention is full-automation, and production procedure continuity is good, improves the efficiency of production, saves manpower and prevent product from being frayed, improves the qualification rate of product.
Description
Technical field
This application involves toilet seat production technical fields, in particular to a kind of toilet seat production line.
Background technique
The production line of existing toilet seat uses manually molding, since upper mold weight is larger, general 40 kilograms or more,
When manual molding, two physically strong people is needed to be lifted up, operation is extremely difficult, and it is time-consuming and laborious, if inefficiency, two people
Cooperate uncoordinated, can also fray green body and cause waste product.
Existing toilet seat production includes toilet seat production, the production of toilet seat liner and the production of toilet seat housing, common production
Line is single independent production, can not form a coherent production line, toilet seat green body is from a station to another station
Certain means of transport is needed to transport, production efficiency is low, and continuity is poor, time-consuming and laborious.
Summary of the invention
The present invention is directed to solve one of above-mentioned technical problem in the prior art at least to a certain extent.In view of this,
The present invention needs to provide a kind of toilet seat production line, which is full-automation, and production procedure continuity is good, improves production
Efficiency saves manpower and prevents product from being frayed, and improves the qualification rate of product.
A kind of toilet seat production line, comprising: pipeline and the toilet seat that setting is successively spaced apart along the pipeline direction
Molding machine, the first bonding station, toilet seat liner forming machines, the second bonding station and toilet seat outer sleeve shaping machine, the toilet seat at
Type machine, toilet seat liner forming machines and toilet seat outer sleeve shaping machine include rack, the lower die being arranged in the rack, upper mold, pressure
Mold mechanism and green body transport establishment, the toilet seat liner forming machines further include side form and the side pressure oil that the side form side is arranged in
Cylinder, the lower die are connected in the rack by rotating frame, and the upper mold is fixed on the press moulding mechanism, the molding press
Structure drives the upper mold to move along the direction close to or far from the lower die, and the green body transport establishment and the press moulding mechanism connect
It connects, one end is arranged above the lower die, and the other end is arranged above the pipeline.
As above, wherein the pipeline includes frame body, dynamic beam, motor and pusher dog, the motor and the dynamic Liang Lian
It connects, the dynamic beam is connected in the rack, can be moved back and forth along the rack, the pusher dog is connected on the dynamic beam, institute
It states to be horizontally disposed on pusher dog and has slab holding plate.
As above, wherein the bottom of rotating frame is arranged in the lower die, and the rotating frame is connected in the rack, institute
The side for stating rotating frame is hinged with dump ram, and the dump ram is fixed in the rack far from one end of the rotating frame
And it is located above the rotating frame.
As above, wherein the press moulding mechanism includes pressing plate and down pressing oil cylinder, and the down pressing oil cylinder is arranged along the vertical direction
In the rack, telescopic rod is fixedly connected with the pressing plate, and the pressing plate bottom is connect with the upper mold.
As above, wherein the green body transport establishment includes guide rail and moving trolley, and the guide rail is fixed in the horizontal direction
In the rack, the top of the lower die is arranged in one end, and the top of the pipeline, the pushing is arranged in the other end
The cylinder barrel of oil cylinder is fixed in the moving trolley.
As above, wherein the pressing plate both ends of the toilet seat liner forming machines are connected with side type hook, and the side type links up with edge
The both ends of the pressing plate extend downwardly.
As above, wherein the toilet seat liner forming machines further include automatic shutter line, and the automatic shutter line is arranged in institute
It states above pipeline, the automatic shutter line includes two trolleies in left and right, when side form is moved to above pipeline, left and right two
Trolley is correspondingly arranged in the horizontal direction below the side form of left and right two of the toilet seat liner forming machines, and can drive the side form
Reciprocal folding movement in the horizontal direction.
As above, wherein the first bonding station and the second bonding station are equipped with automatic adhesive machine people.
It is as above, wherein be additionally provided on the pipeline and connect base lifting platform, it is described connect base lifting platform correspond to toilet seat liner at
It is arranged at the blanking of type machine.
As above, wherein the slab holding plate upper surface is fixed with positioning pin, encloses upper mold, liner side form and housing upper mold
Lower surface all has the pin hole with the detent fit, and the green body is fallen on the slab holding plate, and the positioning pin is through institute
State the inside of pin hole.
The beneficial effects of the present invention are: pipeline runs through five stations, cooperates with each station, complete the system of toilet seat
Make process.Pipeline is to be driven by a motor dynamic Liang Yidong, and dynamic sill bolt moves pusher dog and moves reciprocatingly, slab holding plate in the form of stepping
Be designated position is automatically shifted to by slab holding plate placing frame, then carry out toilet seat molding machine, toilet seat liner forming machines, toilet seat housing at
Type machine successively stamping die smears bonding mud by artificial or robot and carries out automatic adhesive, keeps flow line production more coherent, significantly
Improve work efficiency and work convenience, reduces the waste of manpower and material resources, is suitble to large-scale production.
Additional aspect and advantage of the invention will also be set forth in part in the description, partially will from the following description
Become obvious, or practice through the invention is recognized.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of toilet seat production line of the present invention.
Fig. 2 is a kind of toilet seat molding machine front view of toilet seat production line of the present invention.
Fig. 3 is a kind of toilet seat molding side view of toilet seat production line of the present invention.
Fig. 4 is a kind of the first bonding station structure schematic diagram of toilet seat production line of the present invention.
Fig. 5 is a kind of toilet seat liner forming machines front view of toilet seat production line of the present invention.
Fig. 6 is a kind of toilet seat liner molding side view of toilet seat production line of the present invention.
Fig. 7 is a kind of the second bonding station structure schematic diagram of toilet seat production line of the present invention.
Fig. 8 is a kind of toilet seat outer sleeve shaping machine front view of toilet seat production line of the present invention.
Fig. 9 is a kind of toilet seat outer sleeve shaping machine side view of toilet seat production line of the present invention.
Figure 10 is a kind of circle moving trolley structural schematic diagram of toilet seat production line of the present invention.
Figure 11 is a kind of liner moving trolley structural schematic diagram of toilet seat production line of the present invention.
Figure 12 is a kind of housing moving trolley structural schematic diagram of toilet seat production line of the present invention.
Figure 13 is a kind of automatic shutter line front view of toilet seat production line of the present invention.
Figure 14 is a kind of automatic shutter line top view of toilet seat production line of the present invention.
Figure 15 is a kind of pipeline front view of toilet seat production line of the present invention.
Figure 16 is a kind of pipeline side view of toilet seat production line of the present invention.
Figure 17 is a kind of slab holding plate structural schematic diagram of toilet seat production line of the present invention.
Appended drawing reference: 1, pipeline；2, toilet seat molding machine；3, toilet seat liner forming machines；4, toilet seat outer sleeve shaping machine；5,
First bonding station；6, the second bonding station；7, frame body；8, pusher dog；9, slab holding plate placing frame；10, base lifting platform is connect；11, it connects
Blanket；12, rack is enclosed；13, rotating frame is enclosed；14, moving trolley is enclosed；15, dump ram is enclosed；16, lower die is enclosed；17, lower pressure oil is enclosed
Cylinder；18, pressing plate is enclosed；19, upper mold is enclosed；20, liner rack；21, liner rotating frame；22, liner moving trolley；23, liner tilts
Oil cylinder；24, side pressure oil cylinder；25, liner lower die；26, automatic shutter line；27, liner down pressing oil cylinder；28, liner pressing plate；29, interior
Gallbladder upper mold；30, side form；31, side type is linked up with；32, housing rack；33, housing rotating frame；34, housing moving trolley；35, housing
Dump ram；36, housing lower die；37, housing down pressing oil cylinder；38, housing upper mold；39, housing pressing plate；100, toilet seat green body；
200, toilet seat liner green body；300, toilet seat housing green body.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
As shown in Figure 1, a kind of toilet seat production line, comprising: pipeline 1 and along 1 direction of pipeline successively be spaced apart setting
Toilet seat molding machine 2, first be bonded station 5, toilet seat liner forming machines 3, second are bonded station 6 and toilet seat outer sleeve shaping machine 4,
Toilet seat molding machine 2, toilet seat liner forming machines 3 and toilet seat outer sleeve shaping machine 4 include rack, be arranged on the rack lower die,
Upper mold, press moulding mechanism and green body transport establishment, toilet seat liner forming machines 3 further include side form 30 and the side that 30 side of side form is arranged in
Compressing cylinder 24, upper mold is fixed on press moulding mechanism, and press moulding mechanism drives upper mold mobile close to or far from lower die, that is, molding press
Structure can drive upper mold compression lower die or release, green body transport establishment to connect with press moulding mechanism, and one end is arranged above lower die, separately
One end is arranged above pipeline 1.
As shown in Figure 15-Figure 17, it further includes slab holding plate placing frame that pipeline 1, which includes frame body 7, dynamic beam, motor and pusher dog 8,
9, motor is connect with dynamic beam, and dynamic beam is connected on frame body 7, can be moved back and forth along frame body 7, pusher dog 8 is connected on dynamic beam, pusher dog 8
Upper be horizontally disposed with has slab holding plate 11.
A specific embodiment according to the present invention is additionally provided on pipeline 1 and connects base lifting platform 10, it is right to connect base lifting platform 10
It answers and is arranged at the blanking of toilet seat liner forming machines 3.
A specific embodiment according to the present invention, toilet seat molding machine 2, toilet seat liner forming machines 3 and toilet seat housing at
The lower die of type machine 4 is arranged at the bottom of rotating frame, and rotating frame connects on the rack, and the side of rotating frame is hinged with inclination oil
Cylinder, dump ram are fixed on the rack far from one end of rotating frame and are located above rotating frame.
A specific embodiment according to the present invention, press moulding mechanism include pressing plate and down pressing oil cylinder, and down pressing oil cylinder is along vertical
Direction is arranged on the rack, and telescopic rod is fixedly connected with the pressing plate, and pressing plate bottom is connect with upper mold.
A specific embodiment according to the present invention, green body transport establishment include guide rail and moving trolley, and guide rail is along horizontal
Direction is fixed on the rack, and the top of lower die is arranged in one end, and the top of pipeline, the cylinder of down pressing oil cylinder is arranged in the other end
Cylinder is fixed in moving trolley.
It as shown in Figures 2 and 3, is the structural schematic diagram of toilet seat molding machine 2, for forming toilet seat green body 100, including
Circle rotating frame 13 is installed, the side of circle rotating frame 13 is equipped with circle dump ram 15, circle inclination in circle rack 12, circle rack 12
Oil cylinder 15 is fixed in rack 12 far from one end of circle rotating frame 13, and is located at the top of circle rotating frame 13, circle rotating frame 13
Circle lower die 16 is installed on bottom mounting plate, when the telescopic rod of circle dump ram 15 retracts, one can be rotated with moving-coil rotating frame 13
Angle is determined, so as to which the slurries in mould are discharged.
As shown in figs. 2 and 10, toilet seat molding machine 2 further includes circle press moulding mechanism and circle green body transport establishment, encloses pressing mold
Mechanism includes the circle pressing plate 18 for enclosing down pressing oil cylinder 17 and being connected to circle 17 bottom of down pressing oil cylinder, encloses 18 bottom surface retainer plate upper mold of pressing plate
19, circle down pressing oil cylinder 17 is arranged along the vertical direction, and telescopic rod is arranged below cylinder barrel, and the bottom end of telescopic rod and circle pressing plate 18 are solid
Fixed connection.It encloses green body transport establishment and includes circle moving trolley 14 and circle moving guide rail, circle moving trolley 14 and circle down pressing oil cylinder 17
Cylinder barrel be fixedly connected, enclose between pressing plate 18 and circle moving trolley 14 and be equipped with guide rod, circle moving trolley 14 is equipped with and can penetrate and leads
The guide sleeve of bar, guide rod and guide sleeve are cooperatively connected, and guide rod setting is led in cylinder barrel side when the telescopic rod of down pressing oil cylinder 17 retracts
Bar moves in guide sleeve, and circle pressing plate 18 is moved up with moving-coil upper mold 19, and the setting of circle moving guide rail one end is on circle rotating frame 13
Side, the other end are arranged above pipeline 1, and circle moving trolley 14 can be moved along circle moving guide rail, are run to by circle rotating frame 13
1 top of pipeline.
13 top of rotating frame is enclosed when circle moving trolley 14 is movable to, it is corresponding in circle 13 inside hour circle upper mold 19 of rotating frame
In the top of circle lower die 16, circle down pressing oil cylinder 17 can will enclose upper mold 19 with moving-coil pressing plate 18 and be pressed in circle lower die 16, after compression
Slurries are injected into mould, to form toilet seat green body 100.
After toilet seat green body 100 is formed, circle moving trolley 14 is with moving-coil upper mold 19 and toilet seat green body 100 from circle rotating frame
13 is mobile to pipeline 1, when circle moving trolley 14 is moved to 1 top of pipeline with moving-coil upper mold 19 and toilet seat green body 100,
Circle down pressing oil cylinder 17 drops to green body and connects with the slab holding plate 11 on pipeline 1 with moving-coil pressing plate 18, circle upper mold 19 and circle green body 100
Touching carries out automatic demoulding, and circle upper mold 19 follows the telescopic rod of circle down pressing oil cylinder 17 to rise later, electric motor starting, moves sill bolt dynamic group
Slab holding plate 11 and toilet seat green body 100 are moved to the first bonding station 5 by pawl 8.
As shown in figure 4, the first bonding station 5 is equipped with automatic adhesive machine people, automatic adhesive machine people is to toilet seat base
Body 100 carries out pasting, and after the completion of pasting, electric motor starting, dynamic sill bolt moves pusher dog 8 and is moved at 3 machining position of toilet seat liner forming machines.
According to another embodiment of the invention, it is also possible to artificial pasting on the first bonding station 5.
As shown in figure 5, being toilet seat liner forming machines 3, for forming toilet seat liner green body 200, toilet seat liner forming machines 3 are wrapped
Liner rack 20 is included, liner rotating frame 21 is installed in liner rack 20, is equipped on the bottom mounting plate of liner rotating frame 21
Liner lower die 25, liner rotating frame 21 are equipped with liner dump ram 23 relative to the top place side of liner lower die 25, and liner inclines
Oblique oil cylinder 23 is connected in liner rack 20 far from one end of liner rotating frame 21, specifically, the cylinder barrel of liner dump ram 23
It being fixed in liner rack 20, telescopic rod and liner rotating frame 21 are hinged, when telescopic rod retracts, the rotation of liner rotating frame 21 one
Angle is determined, so as to which the slurries in mould are discharged.
As shown in fig. 6, the two sides of liner rotating frame 21, which are located at the top place of liner lower die 25, is equipped with side pressure oil cylinder 24, side pressure
Oil cylinder 24 is fixed on liner rotating frame 21, and side pressure oil cylinder 24 makes mould be stitched together, for compressing side form so as into mould
Cavity injects slurries.
As shown in Figure 5,6, toilet seat liner forming machines 3 further include liner press moulding mechanism and liner green body transport establishment, liner
Press moulding mechanism includes liner down pressing oil cylinder 27 and liner pressing plate 28, and liner down pressing oil cylinder 27 is arranged along the vertical direction, and liner pushes
The telescopic rod of oil cylinder 27 is arranged below cylinder barrel, and liner pressing plate 28 installs telescopic rod bottom end, 28 bottom of liner pressing plate in the horizontal direction
On surface install liner upper mold 29, telescopic rod stretch out when, drive liner pressing plate 28 decline, liner pressing plate 28 by liner upper mold 29,
Liner side form 30 is pressed in liner lower die 25.Liner green body transport establishment includes liner moving trolley 22 and liner guide rail, interior
Gallbladder guide rail one end is arranged above liner rotating frame 21, and the other end is arranged above pipeline 1, the cylinder barrel of liner down pressing oil cylinder 27
It is fixed in liner moving trolley 22, liner moving trolley 22 can drive liner down pressing oil cylinder 27 and liner pressing plate 28, liner side
Mould 30 and liner upper mold 29 are moved back and forth along liner guide rail, i.e., by liner rotating frame 21 be moved to pipeline 1 top or by
The top of pipeline 1 is moved to liner rotating frame 21, to transport toilet seat liner green body 200 to pipeline 1.
As shown in Fig. 5, Fig. 6 and Figure 11, two end sides of liner pressing plate 28 are equipped with side type hook 31, and type hook 31 in side is along interior
The both ends of gallbladder pressing plate 28 extend downwardly, and when die sinking, side form 30 is sling in the side that the hook of side type hook 31 catches on side form 30, interior
Side form 30 and toilet seat liner green body 200 is driven to be moved to the top of pipeline 1 while gallbladder moving trolley 22 is mobile.
Liner moving trolley 22 can be run to the top of pipeline 1 by liner rotating frame 21, when liner moving trolley 22
When above liner rotating frame 21, liner upper mold 29 and side form 30 are located at the top of liner lower die 25.Side form 30 and liner side pressure
In the same horizontal line, liner side pressure oil cylinder 24 stretches out oil cylinder 24, can be fitted together be provided separately two side forms 30.
As shown in Figure 13 and Figure 14, toilet seat liner forming machines 3 further include automatic shutter line 26, and the setting of automatic shutter line 26 exists
1 top of pipeline, automatic shutter line 26 include two trolleies in left and right, and two trolleies in left and right are arranged horizontally at toilet seat liner
30 lower section of the side form of left and right two of molding machine, and the reciprocal folding movement in the horizontal direction of side form 30, automatic shutter line 26 can be driven
For automatically opening side form 30, what the toilet seat liner green body 200 in side form 30 fell in pipeline 1 connects what base lifting platform 10 was jacked up
On the toilet seat green body 100 of slab holding plate 11.
When liner moving trolley 22 drives liner upper mold 29, liner side form 30 and toilet seat liner green body 200 to be moved to conveying
When 1 top of line, connects base lifting platform 10 and rise certain altitude to catch toilet seat liner green body 200, then decline again, by toilet seat liner
Green body 200, toilet seat green body 100 and slab holding plate 11 are placed on pipeline 1, electric motor starting, are moved sill bolt and are moved pusher dog 8 for slab holding plate 11
And toilet seat liner green body 200, toilet seat green body 100 are moved to the second bonding station 6.
As shown in fig. 7, the second bonding station 6 is equipped with automatic adhesive machine people, automatic adhesive machine people is to toilet seat liner base
Body 200 carries out pasting, and after the completion of pasting, electric motor starting moves sill bolt and moves pusher dog 8 for slab holding plate 11 and toilet seat liner green body 200, seat
Just circle green body 100 is moved at 4 machining position of toilet seat outer sleeve shaping machine.
According to another embodiment of the invention, it is also possible to manually be bonded on the second bonding station 6.
As shown in Figure 8 and Figure 9, toilet seat outer sleeve shaping machine 4 is for forming toilet seat housing green body 300, toilet seat outer sleeve shaping machine 4
Including housing rack 32, housing rotating frame 33 is installed in housing rack 32, the lower mounting plate of housing rotating frame 33 is equipped with
Housing lower die 36,33 side of housing rotating frame, which is higher than at housing lower die 36, is equipped with housing dump ram 35, housing dump ram
35 cylinder barrel is fixed in housing rack 32, and cylinder barrel is arranged higher than housing rotating frame 33, and telescopic rod and housing rotating frame 33 are hinged,
When telescopic rod retracts, housing rotating frame 33 is driven to turn an angle, for slurries in mould to be discharged.
As shown in figs. 8 and 12, toilet seat outer sleeve shaping machine 4 further includes housing press moulding mechanism and housing green body transport establishment,
Housing press moulding mechanism includes housing down pressing oil cylinder 37 and housing pressing plate 39, and 39 bottom of housing pressing plate is fixed with housing upper mold 38, outside
Covering green body transport establishment includes housing moving trolley 34 and housing guide rail, and housing down pressing oil cylinder 37 is arranged along the vertical direction, including
Cylinder barrel and telescopic rod, telescopic rod are arranged below cylinder barrel, and the bottom end of telescopic rod is fixedly connected with housing pressing plate 39, and cylinder barrel is fixedly connected
In housing moving trolley 34, housing moving trolley 34 is arranged on housing guide rail, and housing guide rail is horizontally disposed, one
The top of housing rotating frame 33 is arranged in end, and the top of pipeline 1 is arranged in the other end, and housing moving trolley 34 drives outer casing pressure
Plate 39 and housing upper mold 38 are moved to the top of housing lower die 36, and the telescopic rod of housing down pressing oil cylinder 37 stretches out, and drive outer casing pressure
Plate 39 and housing upper mold 38 compress housing lower die 36, are then poured slurries into housing lower die 36 and housing upper mold 38, at one section
Between after die sinking, the telescopic rod of housing down pressing oil cylinder 37 retracts, and drives housing pressing plate 39, housing upper mold 38 and toilet seat housing green body
300 rise to certain altitude, and housing moving trolley 34 is moved to above pipeline 1 along housing guide rail, when housing moving trolley 34
When housing upper mold 38 and toilet seat housing green body 300 being driven to be moved to 1 top of pipeline, housing down pressing oil cylinder 37 drives housing pressing plate
39, housing upper mold 38, toilet seat housing green body 300 drop to toilet seat housing green body 300 and contact with toilet seat green body 100, carry out certainly
Dynamic demoulding, later, housing upper mold 38 rises, and slab holding plate 11 and the green body being bonded are moved out outer sleeve shaping machine 4 by pusher dog 8.
A specific embodiment according to the present invention, circle moving trolley 14, liner moving trolley 22 and housing moving trolley
Circle down pressing oil cylinder 17, liner down pressing oil cylinder 27 and the 37 two sides rotating frame of housing down pressing oil cylinder at 34 middle parts are symmetrically fixed with guide rail,
And guide rail is located at circle pressing plate 18,39 two sides of liner pressing plate 28 and housing pressing plate, and it is mobile small to improve circle moving trolley 14, liner
The kinetic stability of vehicle 22 and housing moving trolley 34.
A specific embodiment according to the present invention, two where 26 lower section pipeline of automatic shutter line, 1 liner forming machines 3
Side connects base lifting platform 10, and connects base lifting platform 10 and be located at 1 two sides of pipeline, and slab holding plate 11 is facilitated to fall on pipeline 1.
A specific embodiment according to the present invention, 11 upper surface of slab holding plate are fixed with positioning pin, enclose upper mold 19, liner side
Mould 30, housing upper mold 38 lower surface all have the pin hole with detent fit, green body is fallen on slab holding plate 11, and positioning pin is through
The inside of pin hole, to guarantee that green body will not be misplaced from slab holding plate 11, be deviated.
The beneficial effects of the present invention are: pipeline runs through five stations, cooperates with each station, complete the system of toilet seat
Make process.Pipeline is to be driven by a motor dynamic Liang Yidong, and dynamic sill bolt moves pusher dog and moves reciprocatingly, slab holding plate in the form of stepping
Be designated position is automatically shifted to by slab holding plate placing frame, then carry out toilet seat molding machine, toilet seat liner forming machines, toilet seat housing at
Type machine successively stamping die smears bonding mud by artificial or robot and carries out automatic adhesive, keeps flow line production more coherent, significantly
Improve work efficiency and work convenience, reduces the waste of manpower and material resources, is suitble to large-scale production.
A kind of working principle of toilet seat production line of the present invention are as follows:
First station, toilet seat molding machine 2 work, and inside circle 14 automatic running of moving trolley to circle rotating frame 13, enclose lower pressure oil
17 piston rod of cylinder stretches out band moving-coil pressing plate 18 and circle upper mold 19 declines, and circle pressing plate 18, circle upper mold 19, circle lower die 16 is held out against, so
Grouting behind shaft or drift lining, after a certain period of time, circle 15 piston rod of dump ram retracts for slip casting, and circle rotating frame 13 is tilted a certain angle, and carries out plasma discharge
Consolidation movement is enclosed 15 piston rod of dump ram later and is stretched out, and circle rotating frame 13 returns just, and circle down pressing oil cylinder 17 retracts and with moving-coil pressure
Plate 18 rises with circle upper mold 19, and circle upper mold 19 rises together with moving-coil green body, after rising in place, encloses moving trolley 14 to pipeline
Side is mobile, is moved to right above pipeline 1, and circle down pressing oil cylinder 17 stretches out band moving-coil pressing plate 18 and circle upper mold 19 and toilet seat green body
100 declines, enclose the pin hole of upper mold 19 and the detent fit of slab holding plate 11, toilet seat green body 100 are placed on pipeline 1
On slab holding plate 11, automatic dismoulding system separates toilet seat green body 100 and circle upper mold 19, and toilet seat green body 100, which is entirely fallen within, to be connect
On blanket 11, circle down pressing oil cylinder 17 is retracted, and band moving-coil pressing plate 18 and circle upper mold 19 rise, and then encloses 14 automatic running of moving trolley
To inside circle rotating frame 13, slip casting next time is carried out, the motor of pipeline 1 drives dynamic beam pusher dog 8 to move reciprocatingly, with stepping
Slab holding plate 11 with toilet seat green body 100 to second station, i.e., it is mobile to be bonded station 5 to first by form.
Second station: after the slab holding plate 11 with toilet seat green body 100 reaches the bonding station 5 of second station i.e. first, machine
Device people or manually in the mud Nian Jie with the abutting edge of toilet seat liner green body 200 smearing of toilet seat green body 100, then in pipeline 1
Drive under it is mobile from trend 3rd station.
3rd station, toilet seat liner forming machines 3 work, in liner moving trolley 22 automatic running to liner rotating frame 21
Portion, 27 piston rod of liner down pressing oil cylinder, which stretches out, drives liner pressing plate 28 and liner upper mold 29 and side form 30 to decline, by liner pressing plate
28, liner upper mold 29, liner lower die 25 and side form 30 are held out against, and 24 piston rod of side pressure oil cylinder stretches out, and are held out against side form 30, are then infused
Slurry, after a certain period of time, 23 piston rod of liner dump ram retracts for slip casting, and liner rotating frame 21 is tilted a certain angle, and carries out plasma discharge
Consolidation movement, 23 piston rod of liner dump ram stretches out later, and liner rotating frame 21 returns just, and 24 piston rod of side pressure oil cylinder retracts,
Liner down pressing oil cylinder 27 retracts and drives liner pressing plate 28 and liner upper mold 29 to rise, while the side type hook on liner pressing plate 28
31 drive side form 30 to rise, and side form 30 drives toilet seat liner green body 200 to rise together, after rising in place, liner moving trolley 22
It is mobile to 1 side of pipeline, it is moved to right above pipeline 1, liner down pressing oil cylinder 27, which is stretched out, drives liner pressing plate 28, liner upper mold
29, side form 30 and toilet seat liner green body 200 decline, and side form 30 is fallen on automatic shutter line 26, connect the rise of base lifting platform 10, jack up
Slab holding plate 11 with toilet seat reaches at 26 or so two trolley of automatic shutter line, the positioning of the pin hole and slab holding plate 11 of side form 30
Pin cooperation, toilet seat liner green body 200 is just contacted with toilet seat green body 100 at this time, and automatic shutter line 26 automatically opens, and drives side
Mould 30 is opened, and toilet seat liner green body 200 entirely falls within the upper surface of toilet seat green body 100 on slab holding plate 11, as primary bonding,
The decline of base lifting platform 10 is connect, slab holding plate 11 is placed on pipeline 1, and the closure of automatic shutter line 26 drives side form 30 to be closed, interior
Gallbladder down pressing oil cylinder 27 retracts, and drives liner pressing plate 28, liner upper mold 29 and side form 30 to rise together, then liner moving trolley 22
Automatically return to inside liner rotating frame 21, carry out slip casting next time, then, from the motor of pipeline 1 drive dynamic beam pusher dog 8 do toward
Multiple movement, by the slab holding plate 11 with toilet seat green body 100 and toilet seat liner green body 200 to the 4th station in the form of stepping,
It is i.e. mobile to the second bonding station 6.
4th station: the 4th is reached with the slab holding plate 11 of bonding toilet seat green body 100 and toilet seat liner green body 200
After station i.e. second is bonded station 6, robot or manually smeared in toilet seat green body 100 and 300 abutting edge of toilet seat housing green body
It is bonded mud, it is then mobile from the 5th station of trend.
5th station, toilet seat outer sleeve shaping machine 4 work, in housing moving trolley 34 automatic running to housing rotating frame 33
Portion, 37 piston rod of housing down pressing oil cylinder, which stretches out, drives housing pressing plate 39 and housing upper mold 38 to decline, and by housing pressing plate 39, outside puts on
Mould 38, housing lower die 36 are held out against, then slip casting, and after a certain period of time, 35 piston rod of housing dump ram retracts for slip casting, housing rotation
Frame 33 is tilted a certain angle, and carries out plasma discharge consolidation movement, and 35 piston rod of housing dump ram stretches out later, and housing rotating frame 33 returns
Just, housing down pressing oil cylinder 37 retracts and drives housing pressing plate 39 and housing upper mold 38 to rise, and housing upper mold 38 drives housing green body
Rise together, after rising in place, housing moving trolley 34 is mobile to 1 side of pipeline, is moved to right above pipeline 1, under housing
Compressing cylinder 37, which stretches out, drives housing pressing plate 39 and housing upper mold 38 and the decline of housing green body, at this time on the slab holding plate 11 of pipeline 1
There are bonding toilet seat green body 100 and toilet seat liner green body 200, housing upper mold 38 drives under toilet seat housing green body 300
Drop, the pin hole of housing upper mold 38 and the detent fit of slab holding plate 11, drop to toilet seat housing green body 300 and toilet seat green body
After 100 contacts, toilet seat liner green body 200 be completely in inside toilet seat housing green body 300, automatic dismoulding system is by toilet seat housing base
Body 300 is separated with housing upper mold 38, and toilet seat housing green body 300 is entirely fallen on toilet seat green body 100, as secondary bonding, outside
It covers down pressing oil cylinder 37 to retract, drives housing pressing plate 39 and housing upper mold 38 to rise, then 34 automatic running of housing moving trolley arrives
Inside housing rotating frame 33, slip casting next time is carried out, in this station, toilet seat molding has been fully completed, then, by pipeline 1
Motor drive dynamic beam pusher dog 8 to move reciprocatingly, toilet seat green body 100,200 and of toilet seat liner green body are driven in the form of stepping
Toilet seat housing green body 300 transports toilet seat outer sleeve shaping machine 4, and once grouting and automatic adhesive are completed.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
The description present invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with spy
Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office
What can be combined in any suitable manner in one or more embodiment or examples.In addition, those skilled in the art can say this
Different embodiments or examples described in bright book are engaged and are combined.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (10)
1. a kind of toilet seat production line characterized by comprising pipeline and along the pipeline direction successively be spaced apart setting
Toilet seat molding machine, the first bonding station, toilet seat liner forming machines, the second bonding station and toilet seat outer sleeve shaping machine,
The toilet seat molding machine, toilet seat liner forming machines and toilet seat outer sleeve shaping machine include rack, are arranged in the rack
On lower die, upper mold, press moulding mechanism and green body transport establishment, the toilet seat liner forming machines further include side form and be arranged described
The side pressure oil cylinder of side form side, the lower die are connected in the rack by rotating frame, and the upper mold is fixed on the pressing mold
In mechanism, the press moulding mechanism drives the upper mold to move along the direction close to or far from the lower die, the green body transporter
Structure is connect with the press moulding mechanism, and one end is arranged above the lower die, and the other end is arranged above the pipeline.
2. a kind of toilet seat production line according to claim 1, which is characterized in that the pipeline include frame body, dynamic beam,
Motor and pusher dog, the motor are connect with the dynamic beam, and the dynamic beam is connected in the rack, can back and forth be moved along the rack
Dynamic, the pusher dog is connected on the dynamic beam, and being horizontally disposed on the pusher dog has slab holding plate.
3. a kind of toilet seat production line according to claim 1, which is characterized in that the lower die is arranged in the rotating frame
Bottom, the rotating frame is connected in the rack, and the side of the rotating frame is hinged with dump ram, the dump ram
One end far from the rotating frame is fixed in the rack and is located above the rotating frame.
4. a kind of toilet seat production line according to claim 1, which is characterized in that the press moulding mechanism includes pressing plate under
Compressing cylinder, the down pressing oil cylinder are arranged vertically in the rack, and telescopic rod is fixedly connected with the pressing plate, described
Pressing plate bottom is connect with the upper mold.
5. a kind of toilet seat production line according to claim 4, which is characterized in that the green body transport establishment includes guide rail
And moving trolley, the guide rail are fixed in the horizontal direction in the rack, the top of the lower die is arranged in one end, another
The top of the pipeline is arranged in end, and the cylinder barrel of the down pressing oil cylinder is fixed in the moving trolley.
6. a kind of toilet seat production line according to claim 5, which is characterized in that the pressing plate of the toilet seat liner forming machines
Both ends are connected with side type hook, and the side type hook is extended downwardly along the both ends of the pressing plate.
7. a kind of toilet seat production line according to claim 1, which is characterized in that the toilet seat liner forming machines further include
Automatic shutter line, the automatic shutter line are arranged above the pipeline, and the automatic shutter line includes two trolleies in left and right,
When side form is moved to above pipeline, two trolleies in left and right are correspondingly arranged at the toilet seat liner forming machines in the horizontal direction
Below the side form of left and right two, and the side form back and forth folding movement in the horizontal direction can be driven.
8. a kind of toilet seat production line according to claim 1, which is characterized in that the first bonding station and described the
Two bonding stations are equipped with automatic adhesive machine people.
9. a kind of toilet seat production line according to claim 2, which is characterized in that be additionally provided on the pipeline and connect base liter
Platform drops, and the base lifting platform that connects corresponds to setting at the blanking of the toilet seat liner forming machines.
10. a kind of toilet seat production line according to claim 2, which is characterized in that the slab holding plate upper surface is fixed with
The lower surface of positioning pin, circle upper mold, liner side form and housing upper mold all has the pin hole with the detent fit, the green body
It falls on the slab holding plate, the positioning pin is through the inside of the pin hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910300847.4A CN109986690A (en) | 2019-04-15 | 2019-04-15 | A kind of toilet seat production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910300847.4A CN109986690A (en) | 2019-04-15 | 2019-04-15 | A kind of toilet seat production line |
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| CN109986690A true CN109986690A (en) | 2019-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910300847.4A Pending CN109986690A (en) | 2019-04-15 | 2019-04-15 | A kind of toilet seat production line |
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| CN (1) | CN109986690A (en) |
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