CN208712839U - A kind of piston ring monomer blank stack casting automatic shakeout system - Google Patents
A kind of piston ring monomer blank stack casting automatic shakeout system Download PDFInfo
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- CN208712839U CN208712839U CN201821193303.XU CN201821193303U CN208712839U CN 208712839 U CN208712839 U CN 208712839U CN 201821193303 U CN201821193303 U CN 201821193303U CN 208712839 U CN208712839 U CN 208712839U
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- discharging
- shakeout
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Abstract
The utility model discloses a kind of piston ring monomer blank stack casting automatic shakeout systems, including automatic feeding machine, automatic shakeout machine and automatic discharging machine；The automatic feeding machine is fixed on two guide rails parallel in same level with automatic discharging machine, automatic shakeout machine then across and be fixed on two guide rail ends；The automatic shakeout machine includes the sand shake-out device using vibration and holder device of internal box body device, bottom, box body device and sand shake-out device using vibration are installed on holder device, and box body device can carry out moving up and down and capable of slidably reciprocating along horizontal direction by holder device.Compared with the existing technology, the automated production of the utility model automatic shakeout system is high-efficient, substantially reduces labor intensity, substantially eliminates steam and dust pollution.
Description
Technical field
The utility model relates to a kind of casting automatic shakeout system, in particular to a kind of piston ring monomer blank stack casting
Automatic shakeout system.
Background technique
The sand casting of monomer stack-type, knockout mode are as follows: by people after casting are used in piston ring blank foundry at present
Work push type is stacked at shakeout, with the lifting body of a sand mold stacked box, a folded sand mold is promoted, is separated with bottom plate trolley, people
Work is by bottom plate trolley on from casting Orbit Transformation to time case track.
Lifting body is declined again, sand mold sprue bottom and vibrating screen centre pier is made to contact sharp pounding, old sand passes through
Vibrating screen is fallen into back on sand belt, and casting is hung out by the pneumatic hoist device on top, then by empty sandbox is manually carried to bottom plate trolley
On, and push at moulding machine.
This knockout mode production efficiency is low, and manual working intensity is big, and the steam and dust of generation spread in shakeout week
It encloses and in workshop, leads to working environment very severe.
Utility model content
Purpose of utility model: in view of the above technical problems, the utility model provides a kind of piston ring monomer blank stacked box
Cast automatic shakeout system.
Technical solution: the utility model provides a kind of piston ring monomer blank stack casting automatic shakeout system, including
Automatic feeding machine, automatic shakeout machine and automatic discharging machine；The automatic feeding machine and automatic discharging machine are fixed on same level
On face on two parallel guide rails, automatic shakeout machine then across and be fixed on two guide rail ends；The automatic shakeout machine includes
The sand shake-out device using vibration and holder device of internal box body device, bottom, box body device and sand shake-out device using vibration are installed in
On holder device, and box body device can carry out moving up and down and capable of slidably reciprocating along horizontal direction by holder device.
The automatic feeding machine includes charging cart, positioning mechanism, feeding machine frame, feed lead rail and setting in charging cart
The charging oil cylinder of lower section, the charging cart are movably arranged in feed lead rail, and positioning mechanism, feed lead rail and charging oil cylinder are equal
It is fixed in feeding machine frame.
The automatic feeding machine further includes positional cylinder and bottom plate, and positional cylinder one end is hingedly propped up by positional cylinder bottom
Seat is connected to feeding machine frame lower part, and the other end is connected in feeding machine frame by cylinder connector；Feeding machine frame is fastened on bottom
On plate, bottom plate is fixed in pre-buried H profile steel.
The box body device include cabinet oil cylinder, front-wheel rolling group, rear-wheel rolling group, back door, front door, upper cover, the first finishing plate,
The feedstock direction of automatic feeding machine is arranged in second finishing plate, cabinet and lift cylinder, the back door, and front door is set to opposite one
Side, the first finishing plate and the second finishing plate are set to wall inner surface at left and right sides of cabinet, are above covered on cabinet top, front-wheel rolling group and
Rear-wheel rolling group is set to wall box in diagonal line, and box body device connect energy with holder device by front-wheel rolling group, rear-wheel rolling group
Enough carry out horizontal reciprocating movement.Cabinet oil cylinder is connect by oil cylinder trunnion with cabinet, lift cylinder (each one of both sides) and cabinet
Side wall is connected by floating junction.
It completes to open and close by the control of back door oil cylinder in the back door；
It completes to open and close by the control of front door oil cylinder in the front door；
The upper cover is completed to open and close by the control of upper cover oil cylinder；
First finishing plate and the second finishing plate are completed to clamp and loosen by the control of finishing plate oil cylinder.
The sand shake-out device using vibration includes vibration head, knockout frame, knockout bucket and vibrating motor, and vibration head is arranged in knockout
The top of frame and knockout bucket, and vibration force is provided by vibrating motor connected to it, knockout frame is mounted on knockout bucket.
The knockout bucket is connected by screw with holder device.
The holder device includes rear wheel support, front-wheel support, column and pedestal, and the front-wheel support and rear wheel support are all
It is vertically fixed on column, column is directly vertically fixed on pedestal, and pedestal is fixed in pre-buried H profile steel.
The automatic discharging machine includes self-emptying vehicle, discharge guide, discharging rack and is arranged below self-emptying vehicle
Discharging oil cylinder, the self-emptying vehicle is movably arranged on discharge guide, and discharge guide and discharging oil cylinder are each attached to discharging
In rack.
The discharging rack is fixed in pre-buried H profile steel by the bottom plate that discharges.
The sand mold stacked box of casting complete is pushed into shakeout by the automatic feeding machine major function；The automatic shakeout function
Old sand in the whole folded sandbox poured is separated with sprue and casting, and successively respectively by bottom plate trolley, whole folded empty sandbox
Neat is transferred to back on case track；Wherein box portion has three height operating positions of upper, middle and lower, while having two water of disengaging
Prosposition is set；Holder part has a set of carriage mechanism, there is two horizontal positions of disengaging；Knockout part is the vibration of vibrating motor connection
Sieve；The folded son that automatic shakeout machine has fallen old sand is delivered to back on case track by the automatic discharging machine major function.
Technical effect: compared with the existing technology, the utility model automatic shakeout system will be poured by automatic feeding machine
At sand mold stacked box be pushed into shakeout, then by automatic shakeout machine by the old sand and sprue and casting in the whole folded sandbox poured
The folded son that automatic shakeout machine has fallen old sand is finally delivered to back on case track using automatic discharging machine by separation.The system is automatic
Change high production efficiency, substantially reduces labor intensity, substantially eliminate steam and dust pollution.
Detailed description of the invention
Fig. 1 is the utility model automatic shakeout system structural schematic diagram；
Fig. 2 is the automatic shakeout machine structural schematic diagram in the utility model automatic shakeout system；
Fig. 3 is the automatic feeding machine structural schematic diagram in the utility model automatic shakeout system；
Fig. 4 is the charging cylinder structure schematic diagram of the automatic feeding machine in the utility model automatic shakeout system；
Fig. 5 is the main view of the box body device structure in the utility model automatic shakeout system；
Fig. 6 is the left view of the box body device structure in the utility model automatic shakeout system；
Fig. 7 is the right view of the box body device structure in the utility model automatic shakeout system；
Fig. 8 is the top view of the box body device structure in the utility model automatic shakeout system；
Fig. 9 is the sand shake-out device using vibration structural schematic diagram in the utility model automatic shakeout system；
Figure 10 is the holder device structural schematic diagram in the utility model automatic shakeout system；
Figure 11 is the automatic discharging machine structural schematic diagram in the utility model automatic shakeout system；
Figure 12 is the discharging cylinder structure schematic diagram of the automatic discharging machine in the utility model automatic shakeout system；
Figure 13 is the box body device external perspective structure chart in the utility model automatic shakeout system；
Specific embodiment
With reference to the accompanying drawing and specific example, the utility model is furtherd elucidate, it should be understood that these examples are merely to illustrate
The utility model rather than limitation the scope of the utility model.
Embodiment
A kind of piston ring monomer blank stack casting automatic shakeout system, as depicted in figs. 1 and 2, including automatic feeding machine
1, automatic shakeout machine 2 and automatic discharging machine 3；The automatic feeding machine 1 and automatic discharging machine 3 are fixed in same level
On two parallel guide rails, automatic shakeout machine 2 then across and be fixed on two guide rail ends；Automatic shakeout machine 2 includes internal
Box body device 2-1, bottom sand shake-out device using vibration 2-2 and holder device 2-3, box body device 2-1 and sand shake-out device using vibration 2-2
It is installed on holder device 2-3, and box body device 2-1 can carry out moving up and down by holder device 2-3 and can be along
Horizontal direction slidably reciprocates.
As shown in Figure 3 and Figure 4, automatic feeding machine 1 include charging cart 1-1, positioning mechanism 1-2, feeding machine frame 1-3, into
The material guide rail 1-4 and charging oil cylinder 1-9 being arranged in below charging cart 1-1, charging cart 1-1 are movably arranged on feed lead rail 1-
On 4, positioning mechanism 1-2, feed lead rail 1-4 and charging oil cylinder 1-9 are each attached on feeding machine frame 1-3.Charging oil cylinder 1-9 passes through
Screw attachment is provided by it feeding stroke and drawback movement that power completes automatic feed vehicle 1-1 on rack 1-3.
Automatic feeding machine 1 further includes positional cylinder 1-5 and bottom plate 1-7, and the one end positional cylinder 1-5 passes through positional cylinder bottom
Pivoting support 1-8 is connected to the lower part feeding machine frame 1-3, and the other end is connected by screw to by cylinder connector 1-6 in feeding machine frame
On 1-3；Feeding machine frame 1-3, which is connected by screw to, to be fixed on bottom plate 1-7, and bottom plate 1-7 is fixed in pre-buried H profile steel.
As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, box body device 2-1 include cabinet oil cylinder 2-1-1, front-wheel rolling group 2-1-2, after
Take turns rolling group 2-1-3, back door 2-1-4, front door 2-1-6, upper cover 2-1-7, the first finishing plate 2-1-8, the second finishing plate 2-1-9, case
The feedstock direction of automatic feeding machine 1 is arranged in body 2-1-19 and lift cylinder 2-1-20, back door 2-1-4, and front door 2-1-6 is set to phase
Anti- side, the first finishing plate 2-1-8 and the second finishing plate 2-1-9 are set to wall inner surface at left and right sides of cabinet 2-1-19, upper cover
2-1-7 is set to the top cabinet 2-1-19, front-wheel rolling group 2-1-2 and rear-wheel rolling group 2-1-3 and is set to cabinet 2-1-19 in diagonal line
Side wall, box body device 2-1 connect the level of being able to carry out with holder device 2-3 by front-wheel rolling group 2-1-2, rear-wheel rolling group 2-1-3
It moves back and forth.Cabinet oil cylinder 2-1-1 is connect by oil cylinder trunnion 2-1-11 with cabinet 2-1-19, to give entire box body device
2-1 horizontal reciprocating movement on holder device 2-3 provides power.
Back door 2-1-4 completes to open and close by the control of back door oil cylinder 2-1-5；The back door front end oil cylinder 2-1-5 with
The right door of back door 2-1-4 is connected, and tail end is connected with left-hand door, and back door 2-1-4 and back door oil cylinder 2-1-5 lead to as a whole
Later door hinge secondary 2-1-10 is connected on cabinet 2-1-19；
Front door 2-1-6 completes to open and close by the control of front door oil cylinder 2-1-18, and front door 2-1-6 passes through front door oil
Cylinder link block 2-1-12 is connect with front door oil cylinder 2-1-18；
Upper cover 2-1-7 completes to open and close by the control of upper cover oil cylinder 2-1-15, upper cover oil cylinder 2-1-15 tail end
It is fixed on cabinet 2-1-19, the other end is connect with upper cover 2-1-7 with upper cover link block 2-1-16 and pin shaft 2-1-17, to control
The opening and closing of upper cover 2-1-7 processed, upper cover 2-1-7 are connected on cabinet 2-1-19 by link block and pin shaft；
The control that first finishing plate 2-1-8 and the second finishing plate 2-1-9 passes through two finishing plate oil cylinder 2-1-14 respectively is complete
At clamping and loosen.First finishing plate 2-1-8 and the second finishing plate 2-1-9 passes through two with two finishing plate oil cylinder 2-1-13 respectively
A finishing plate nipple pin 2-1-14 links together；
Lift cylinder 2-1-20 (each one of both sides) is connected with wall box by floating junction 2-1-21, is the upper of cabinet
Lower movement provides power.
As shown in figure 9, sand shake-out device using vibration 2-2 include vibration head 2-2-1, knockout frame 2-2-2, knockout bucket 2-2-3 and
The top of knockout frame 2-2-2 and knockout bucket 2-2-3 is arranged in vibrating motor 2-2-4, vibration head 2-2-1, and by being connected thereto
Vibrating motor 2-2-4 provide vibration force, give sandbox vibration frequency appropriate under the action of vibration head 2-2-1, make sand from
It is backing out in sandbox.Knockout frame 2-2-2 is mounted on knockout bucket 2-2-3, and knockout bucket 2-2-3 passes through screw 2-2-5 and bracket
Device 2-3 is connected.
As shown in Figure 10, holder device 2-3 includes rear wheel support 2-3-1, front-wheel support 2-3-2, column 2-3-3 and pedestal
2-3-4, front-wheel support 2-3-2 and rear wheel support 2-3-1 pass through screw and are vertically fixed on column 2-3-3, column 2-3-3
It is directly vertically fixed on pedestal 2-3-4 by screw, pedestal 2-3-4 is fixed in pre-buried H profile steel.Sand shake-out device using vibration 2-2
It is directly connect with pedestal 2-3-4, and to carry out the rotary motion of certain angle around pivoting support.
As is illustrated by figs. 11 and 12, automatic discharging machine 3 includes self-emptying vehicle 3-1, discharge guide 3-2, discharging rack 3-3
With the discharging oil cylinder 3-5 being arranged in below self-emptying vehicle 3-1, self-emptying vehicle 3-1 is movably arranged on discharge guide 3-2,
Discharge guide 3-2 and discharging oil cylinder 3-5 are each attached on discharging rack 3-3.Discharging rack 3-3 is fixed by the bottom plate 3-4 that discharges
In pre-buried H profile steel, by the actuating length of discharging oil cylinder 3-5 control self-emptying vehicle 4-1.
The utility model specific work process:
Step 1: conveying the positioning mechanism 1-2 of sand mold stacked box to automatic feeding machine 1 automatically by casting guideway transit system
Place, when automatic feeding machine has sensed that type is folded, the part box body device 2-1 is in carry with bracket, and positioning mechanism 1-2 unclamps, together
When the part box body device 2-1 back door 2-1-4 and collating unit (the first finishing plate 2-1-8 and the second finishing plate 2-1-9) open,
The charging cart 1-1 of automatic feeding machine 1 works, by folded push-in automatic shakeout machine 2 (box portion is in middle position at this time) of type, then
Back door 2-1-4 is closed, and limits sandbox stack-type front-rear position.
Step 2: dressing mechanism (the first finishing plate 2-1-8 and the second finishing plate 2-1-9) clamps, limitation sandbox or so position
Set, then cabinet 2-1-19 is promoted to extreme higher position with sandbox stack-type, after high location switch induction, bracket by bottom plate trolley from into
Bit transition is to position out.Next step cabinet 2-1-19 drops to extreme lower position with sandbox, connects sandbox stack-type with sand shake-out device 2-2
After touching vibration for several times, the front door 2-1-6 and upper cover 2-1-7 of box body device 2-1 is opened, and manually hangs out casting.
Step 3: pressing ACK button after hanging out, the front door 2-1-6 and upper cover 2-1-7 of box body device 2-1 is closed, old sand
Sand belt is fallen into back from 2 bottom of automatic shakeout machine, then cabinet 2-1-19 is promoted to extreme higher position with empty sandbox, moves again to
Position out.Next step cabinet 2-1-19 drops to middle position, and empty sandbox is placed on bottom plate trolley, and after putting well, back door 2-1-4 is opened,
Sky is folded and is drawn out to back case track by automatic discharging machine (3), and after sky is folded and is completely pulled out, back door 2-1-4 is closed, cabinet 2-1-19
It is promoted to a high position, bracket returns to carry, and box body device 2-1 then moves to carry, and is re-lowered to middle position.Whole process is one
Knockout circulation.
Above only describes the basic usage mode of the utility model, those skilled in the art can make perhaps according to foregoing description
More changes and improvements, these changes and improvements should belong in the protection scope of the utility model.
Claims (10)
1. a kind of piston ring monomer blank stack casting automatic shakeout system, which is characterized in that including automatic feeding machine (1), certainly
Dynamic shakeout (2) and automatic discharging machine (3)；The automatic feeding machine (1) and automatic discharging machine (3) are fixed on same level
On face on two parallel guide rails, automatic shakeout machine (2) then across and be fixed on two guide rail ends；The automatic shakeout machine
It (2) include the sand shake-out device using vibration (2-2) and holder device (2-3) of internal box body device (2-1), bottom, box body device
(2-1) and sand shake-out device using vibration (2-2) are installed on holder device (2-3), and wherein box body device (2-1) can pass through bracket
Device (2-3) move up and down and can slidably reciprocate along horizontal direction.
2. piston ring monomer blank stack casting automatic shakeout system according to claim 1, which is characterized in that it is described from
Dynamic charger (1) includes charging cart (1-1), positioning mechanism (1-2), feeding machine frame (1-3), feed lead rail (1-4) and setting
Charging oil cylinder (1-9) below charging cart (1-1), the charging cart (1-1) are movably arranged on feed lead rail (1-4)
On, positioning mechanism (1-2), feed lead rail (1-4) and charging oil cylinder (1-9) are each attached on feeding machine frame (1-3).
3. piston ring monomer blank stack casting automatic shakeout system according to claim 2, which is characterized in that it is described from
Dynamic charger (1) further includes positional cylinder (1-5) and bottom plate (1-7), and positional cylinder one end (1-5) is cut with scissors by positional cylinder bottom
It connects support (1-8) and is connected to the lower part feeding machine frame (1-3), the other end is connected to feeding machine frame (1-3) by cylinder connector (1-6)
On；Feeding machine frame (1-3) is fastened on bottom plate (1-7), and bottom plate (1-7) is fixed in pre-buried H profile steel.
4. piston ring monomer blank stack casting automatic shakeout system according to claim 1, which is characterized in that the case
Body device (2-1) includes cabinet oil cylinder (2-1-1), front-wheel rolling group (2-1-2), rear-wheel rolling group (2-1-3), back door (2-1-4), preceding
Door (2-1-6), upper cover (2-1-7), the first finishing plate (2-1-8), the second finishing plate (2-1-9), cabinet (2-1-19) and promotion
Oil cylinder 2-1-20, in the feedstock direction of automatic feeding machine (1), front door (2-1-6) is set to opposite for back door (2-1-4) setting
Side, the first finishing plate (2-1-8) and the second finishing plate (2-1-9) are set to wall inner surface at left and right sides of cabinet (2-1-19), on
It covers (2-1-7) and is set to the top cabinet (2-1-19), front-wheel rolling group (2-1-2) and rear-wheel rolling group (2-1-3) are set in diagonal line
Cabinet (2-1-19) side wall, box body device (2-1) pass through front-wheel rolling group (2-1-2), rear-wheel rolling group (2-1-3) and holder device
(2-3) connection is able to carry out horizontal reciprocating movement；Cabinet oil cylinder (2-1-1) passes through oil cylinder trunnion (2-1-11) and cabinet (2-1-
19) it connects, lift cylinder (2-1-20) is connected with cabinet (2-1-19) side wall by floating junction (2-1-21).
5. piston ring monomer blank stack casting automatic shakeout system according to claim 4, it is characterised in that:
The back door (2-1-4) completes to open and close by the control of back door oil cylinder (2-1-5)；
The front door (2-1-6) completes to open and close by the control of front door oil cylinder (2-1-18)；
The upper cover (2-1-7) completes to open and close by the control of upper cover oil cylinder (2-1-15)；
First finishing plate (2-1-8) and the second finishing plate (2-1-9) pass through two finishing plate oil cylinders (2-1-13) respectively
Control is completed to clamp and loosen.
6. piston ring monomer blank stack casting automatic shakeout system according to claim 1, which is characterized in that the vibration
Dynamic sand shake-out device (2-2) includes vibration head (2-2-1), knockout frame (2-2-2), knockout bucket (2-2-3) and vibrating motor (2-2-
4), vibration head (2-2-1) is arranged in the top of knockout frame (2-2-2) and knockout bucket (2-2-3), and by vibration connected to it
Motor (2-2-4) provides vibration force, and knockout frame (2-2-2) is mounted on knockout bucket (2-2-3).
7. piston ring monomer blank stack casting automatic shakeout system according to claim 6, which is characterized in that described to fall
Sand hopper (2-2-3) is connected by screw (2-2-5) with holder device (2-3).
8. piston ring monomer blank stack casting automatic shakeout system according to claim 1, which is characterized in that the branch
Rack device (2-3) includes rear wheel support (2-3-1), front-wheel support (2-3-2), column (2-3-3) and pedestal (2-3-4), described
Front-wheel support (2-3-2) and rear wheel support (2-3-1) are all vertically fixed on column (2-3-3), and column (2-3-3) is directly vertical
It is fixed on pedestal (2-3-4), pedestal (2-3-4) is fixed in pre-buried H profile steel.
9. piston ring monomer blank stack casting automatic shakeout system according to claim 1, which is characterized in that it is described from
Dynamic discharging machine (3) include self-emptying vehicle (3-1), discharge guide (3-2), discharging rack (3-3) and are arranged in self-emptying vehicle
Discharging oil cylinder (3-5) below (3-1), the self-emptying vehicle (3-1) are movably arranged on discharge guide (3-2), and discharging is led
Rail (3-2) and discharging oil cylinder (3-5) are each attached in discharging rack (3-3).
10. piston ring monomer blank stack casting automatic shakeout system according to claim 9, which is characterized in that described
Discharging rack (3-3) is fixed in pre-buried H profile steel by discharging bottom plate (3-4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821193303.XU CN208712839U (en) | 2018-07-26 | 2018-07-26 | A kind of piston ring monomer blank stack casting automatic shakeout system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821193303.XU CN208712839U (en) | 2018-07-26 | 2018-07-26 | A kind of piston ring monomer blank stack casting automatic shakeout system |
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| Publication Number | Publication Date |
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| CN208712839U true CN208712839U (en) | 2019-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821193303.XU Active CN208712839U (en) | 2018-07-26 | 2018-07-26 | A kind of piston ring monomer blank stack casting automatic shakeout system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637223A (en) * | 2018-07-26 | 2018-10-12 | 南京飞燕活塞环股份有限公司 | A kind of piston ring monomer blank stack casting automatic shakeout system |
| CN113199011A (en) * | 2021-04-15 | 2021-08-03 | 安庆安帝技益精机有限公司 | Shakeout machine |
-
2018
- 2018-07-26 CN CN201821193303.XU patent/CN208712839U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637223A (en) * | 2018-07-26 | 2018-10-12 | 南京飞燕活塞环股份有限公司 | A kind of piston ring monomer blank stack casting automatic shakeout system |
| CN108637223B (en) * | 2018-07-26 | 2024-02-13 | 南京飞燕活塞环股份有限公司 | Automatic shakeout system for piston ring single blank stack box casting |
| CN113199011A (en) * | 2021-04-15 | 2021-08-03 | 安庆安帝技益精机有限公司 | Shakeout machine |
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