CN110834374A - Toilet bowl production line - Google Patents
Toilet bowl production line Download PDFInfo
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- CN110834374A CN110834374A CN201911133251.6A CN201911133251A CN110834374A CN 110834374 A CN110834374 A CN 110834374A CN 201911133251 A CN201911133251 A CN 201911133251A CN 110834374 A CN110834374 A CN 110834374A
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- outer sleeve
- line
- toilet
- oil cylinder
- chain conveying
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims description 61
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000007723 die pressing method Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 7
- 238000000748 compression moulding Methods 0.000 claims 1
- 230000009471 action Effects 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The invention discloses a toilet bowl production line, which comprises: the toilet seat inner container forming machine, the toilet seat ring forming machine, the toilet seat outer sleeve forming machine, a first processing line, a second processing line, a first speed doubling chain conveying line, a second speed doubling chain conveying line and a third speed doubling chain conveying line, wherein an inlet of the first speed doubling chain conveying line is connected with an outlet of the toilet seat inner container forming machine, an outlet of the first speed doubling chain conveying line is connected with an inlet of the second processing line, an inlet of the second speed doubling chain conveying line is connected with an outlet of the toilet seat outer sleeve forming machine, an outlet of the second speed doubling chain conveying line is connected with an inlet of the third speed doubling chain conveying line, an outlet of the third speed doubling chain conveying line is connected with the first speed chain conveying line, and an outlet of the toilet seat ring forming machine is connected with the first processing line. The toilet production line has a simple integral structure, can simultaneously produce the toilet ring, the liner and the outer sleeve, is convenient for assembling the toilet, reduces the labor cost and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of sanitary ware production, in particular to a toilet bowl production line.
Background
As a new and fashionable household article, the intelligent closestool is approved by wide consumers, the market scale is larger and larger, and domestic sanitary ceramic production enterprises are added in many times. Because the intelligent closestool belongs to a new emerging thing, most domestic ceramic factories still utilize the existing equipment and facilities and adopt the existing gypsum forming process to produce, the problems of low production efficiency, high labor intensity of workers and the like occur; especially, the intelligent closestool ceramic body has more strict requirements on appearance and size precision, thereby causing great production difficulty and low qualification rate.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the above-mentioned problems in the prior art. In view of the above, the present invention needs to provide a production line for toilet seat with simple structure and high production efficiency.
The toilet production line according to the embodiment of the invention comprises: the toilet bowl comprises a toilet bowl inner container forming machine, a toilet bowl ring forming machine, a toilet bowl outer sleeve forming machine, a first processing line, a second processing line, a first speed doubling chain conveying line, a second speed doubling chain conveying line and a third speed doubling chain conveying line, wherein an inlet of the first speed doubling chain conveying line is connected with an outlet of the toilet bowl inner container forming machine, an outlet of the first speed doubling chain conveying line is connected with an inlet of the second processing line, an inlet of the second speed doubling chain conveying line is connected with an outlet of the toilet bowl outer sleeve forming machine, an outlet of the second speed doubling chain conveying line is connected with an inlet of the third speed doubling chain conveying line, an outlet of the third speed doubling chain conveying line is connected with the first speed chain conveying line, and an outlet of the toilet bowl ring forming machine is connected with the first processing line.
The toilet production line provided by the embodiment of the invention has a simple integral structure, can be used for simultaneously producing the toilet ring, the liner and the outer sleeve, is convenient for assembling the toilet, reduces the labor cost and improves the production efficiency.
In addition, the toilet production line according to the above embodiment of the present invention may further have the following additional technical features:
according to one embodiment of the invention, the toilet bowl inner container forming machine comprises: the automatic opening and closing mechanism comprises a lower die, an upper die, a side pressing oil cylinder, an inner container rotating frame, a pressing mechanism, a blank body conveying mechanism, an automatic opening and closing line and an inner container demoulding line, wherein the pressing mechanism comprises a pressing plate and a pressing oil cylinder, the pressing oil cylinder is arranged on the rack in the vertical direction, a telescopic rod of the pressing oil cylinder is fixedly connected with the pressing plate, the bottom of the pressing plate is connected with the upper die, two ends of the pressing plate are connected with side hooks, and the side hooks extend downwards along two ends of the pressing plate; the green body conveying mechanism comprises a guide rail and a moving trolley, the guide rail is fixed on the rack along the horizontal direction, one end of the guide rail is arranged above the lower die, the other end of the guide rail is arranged above the liner stripping line, and a cylinder barrel of the pressing oil cylinder is fixed on the moving trolley; the lower die is arranged at the bottom of the inner container rotating frame, the inner container rotating frame is connected to the rack, one side of the inner container rotating frame is hinged to the side pressure oil cylinder, and one end, far away from the inner container rotating frame, of the side pressure oil cylinder is fixed to the rack and located above the inner container rotating frame; the automatic opening and closing line is arranged above the liner demoulding line and comprises a left side and a right side opening and closing trolley and a side opening and closing oil cylinder, and the left side and the right side opening and closing trolley can drive the side mould to perform reciprocating opening and closing movement along the horizontal direction.
According to one embodiment of the invention, the left and right side type opening and closing trolleys are correspondingly arranged below the left and right side dies of the toilet bowl liner forming machine along the horizontal direction, and when the side dies descend onto the left and right side type opening and closing trolleys, the left and right side type opening and closing trolleys can drive the side dies to move in a reciprocating opening and closing mode along the horizontal direction.
According to one embodiment of the invention, the liner stripping line comprises a frame body, a movable beam, a motor, a blank receiving lifting table and a pusher dog, wherein the motor is connected with the movable beam, the movable beam is connected to the frame, and the movable beam can reciprocate along the frame.
According to one embodiment of the invention, the pusher dog is connected to the movable beam, and the pusher dog pulls the blank receiving plate in the horizontal direction; the blank receiving lifting tables are respectively arranged corresponding to the descending positions of the conveying mechanisms.
According to one embodiment of the present invention, the toilet cover molding machine comprises: a support; the outer sleeve rotating frame is arranged on the support and is connected with the support through an outer sleeve inclined oil cylinder; the outer sleeve moving trolley can move on the support along the horizontal direction; the outer sleeve downward pressing oil cylinder is arranged on the outer sleeve moving trolley; the outer sleeve upper die is arranged below the outer sleeve pressing plate, and the outer sleeve pressing plate is connected with an oil cylinder rod of the outer sleeve lower oil cylinder; the outer sleeve demolding line is arranged below the outer sleeve upper mold, and the outer sleeve lower mold is arranged below the outer sleeve demolding line.
According to one embodiment of the invention, the toilet seat ring forming machine comprises a rack, a model hanger trolley arranged on the rack, a ring male die arranged on the model hanger trolley, a ring female die arranged on the model hanger trolley, and a die pressing mechanism arranged on the rack, wherein the model hanger trolley is arranged on a track of a cross beam of the rack, the die pressing mechanism is arranged on a stand column on one side surface of the rack, and the ring die is tightly pressed on a stand column on the other side surface of the rack.
According to one embodiment of the invention, the model hanger trolley comprises a guide rail and a moving trolley, wherein the guide rail is fixed on the frame cross beam along the horizontal direction, and two adjacent models in the middle are connected back to back.
According to one embodiment of the invention, the die pressing mechanism comprises a model pushing plate and a main oil cylinder, the main oil cylinder is arranged on the rack along the horizontal direction, a telescopic rod of the main oil cylinder is fixedly connected with the model pushing plate, the side surface of the model pushing plate is connected with a model on one side, and the upper surface of the model pushing plate is connected with a model hanger trolley.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is a schematic structural view of a toilet production line according to an embodiment of the present invention.
FIG. 2 is a schematic structural view of a toilet liner forming machine of a toilet production line according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of another angle of the toilet bowl liner molding machine of the toilet bowl production line according to the embodiment of the present invention.
Fig. 4 is a partial structural schematic view of a toilet liner forming machine of a toilet production line according to an embodiment of the invention.
Fig. 5 to 7 are schematic structural views of an automatic opening and closing line which is a schematic structural view of a toilet stool production line according to an embodiment of the present invention.
Fig. 8 to 10 are schematic structural views of a toilet jacket molding machine of a toilet production line according to an embodiment of the present invention.
FIG. 11 is a schematic structural view of a toilet seat molding machine of a toilet seat production line according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Referring to fig. 1, a toilet manufacturing line according to an embodiment of the present invention includes: the toilet bowl liner forming machine 100, the toilet bowl ring forming machine 200, the toilet bowl outer sleeve forming machine 300, the first processing line 400, the second processing line 500, the first speed-doubling chain conveying line 600, the second speed-doubling chain conveying line 700 and the third speed-doubling chain conveying line 800 are arranged in sequence, specifically, an inlet of the first speed-doubling chain conveying line 600 is connected with an outlet of the toilet bowl liner forming machine 100, an outlet of the first speed-doubling chain conveying line 600 is connected with an inlet of the second processing line 500, an inlet of the second speed-doubling chain conveying line 700 is connected with an outlet of the toilet bowl outer sleeve forming machine 300, an outlet of the second speed-doubling chain conveying line 700 is connected with an inlet of the third speed-doubling chain conveying line 800, an outlet of the third speed-doubling chain conveying line 800 is connected with the first speed chain conveying line 600, and an outlet of the toilet bowl ring forming machine 200 is connected with the first processing line 400.
The toilet production line provided by the embodiment of the invention has a simple integral structure, can be used for simultaneously producing the toilet ring, the liner and the outer sleeve, is convenient for assembling the toilet, reduces the labor cost and improves the production efficiency.
According to an embodiment of the present invention, the toilet bowl inner liner molding machine 100 includes: the automatic blank-removing machine comprises a lower die 25, an upper die 29, side dies 30, a side pressure oil cylinder 24, a liner rotating frame 21, a die pressing mechanism 8, a blank body conveying mechanism, an automatic opening and closing line and a liner removing line, wherein the die pressing mechanism comprises a pressing plate 28 and a lower pressing oil cylinder 27, the lower pressing oil cylinder 27 is arranged on a rack 20 along the vertical direction, a telescopic rod of the lower pressing oil cylinder 27 is fixedly connected with the pressing plate 28, the bottom 28 of the pressing plate is connected with the upper die 29, two ends of the pressing plate 28 are connected with side hooks, and the side hooks extend downwards along two ends of the pressing plate 28.
The blank body conveying mechanism comprises a guide rail and a movable trolley 22, the guide rail is fixed on the rack 20 along the horizontal direction, one end of the guide rail is arranged above the lower die 30, the other end of the guide rail is arranged above the demoulding line of the inner container 30, and a cylinder barrel of the pressing oil cylinder 27 is fixed on the movable trolley 22.
The lower die 30 is arranged at the bottom of the inner container rotating frame 21, the inner container rotating frame 21 is connected to the rack 20, one side of the inner container rotating frame 21 is hinged to the side pressure oil cylinder 24, and one end, far away from the inner container rotating frame 21, of the side pressure oil cylinder 24 is fixed on the rack 20 and located above the inner container rotating frame 21.
The automatic opening and closing line is arranged above the liner demoulding line and comprises a left side and a right side opening and closing trolley and a side opening and closing oil cylinder, and the left side and the right side opening and closing trolley can drive the side mould to reciprocate to open and close along the horizontal direction.
Referring to fig. 1 to 11, it can be understood that the liner moving trolley 22 automatically moves into the liner rotating frame 21, the liner pressing cylinder 27 piston rod extends out to drive the liner pressing plate 28, the liner upper die 29 and the side die 30 to descend, the liner pressing plate 28, the liner upper die 29, the liner lower die 25 and the side die 30 are pressed tightly, the side pressing cylinder 24 piston rod extends out to press the side die 30 tightly, then grouting is performed, after a certain time, the liner tilting cylinder 23 piston rod retracts, the liner rotating frame 21 tilts by a certain angle to perform a grout discharging action, then the liner tilting cylinder 23 piston rod extends out, the liner rotating frame 21 returns to the right position, the side pressing cylinder 24 piston rod retracts, the liner pressing cylinder 27 retracts to drive the liner pressing plate 28 and the liner upper die 29 to ascend, meanwhile, the side type hook 31 on the liner pressing plate 28 drives the side die 30 to ascend, the side die 30 drives the liner blank to ascend together, and after the liner blank ascends to the right position, the liner moving trolley 22 moves towards the liner demoulding line 19 and moves to the position right above the liner demoulding line 19, then the piston rod of the liner inclined oil cylinder 23 retracts, the liner rotating frame 21 inclines at a certain angle to perform water drainage action, then the piston rod of the liner inclined oil cylinder 23 extends out, the liner rotating frame 21 returns to the right position, water drainage action is performed, simultaneously the liner pressing oil cylinder 27 extends out to drive the liner pressing plate 28, the liner upper die 29, the side die 30 and the liner green body to descend, the side die 30 falls onto the automatic opening and closing line 26, the blank receiving lifting platform 10 rises, the blank receiving plate 11 is jacked to the positions of the left trolley and the right trolley of the automatic opening and closing line 26, the liner is just contacted with the blank receiving plate 11, the side opening and closing oil cylinder 18 retracts, the automatic opening and closing line 26 is opened, the side die 30 is driven to be opened, the liner green body completely falls onto the blank receiving plate 11, the blank receiving lifting platform 10 descends, the blank receiving plate 11 is, the side type opening and closing oil cylinder 18 extends out, the automatic opening and closing line 26 is closed to drive the side mold 30 to be closed, the liner pressing oil cylinder 27 retracts to drive the liner pressing plate 28, the liner upper mold 29 and the side mold 30 to ascend together, then the liner moving trolley 22 automatically returns to the inner liner rotating frame 21 to carry out next grouting, then the motor of the liner demoulding line 19 drives the moving beam pusher dog 8 to do reciprocating motion, the blank receiving plate 11 with the liner green body is moved to the first double-speed chain conveying line in a stepping mode, and then the blank receiving plate 11 with the liner green body is moved to the processing line 2 by the first double-speed chain conveying line.
According to one embodiment of the invention, the left and right side type opening and closing trolleys are correspondingly arranged below the left and right side dies of the toilet bowl liner forming machine along the horizontal direction, and when the side dies descend onto the left and right side type opening and closing trolleys, the left and right side type opening and closing trolleys can drive the side dies to perform reciprocating opening and closing movement along the horizontal direction. The liner stripping line comprises a frame body, a movable beam, a motor, a blank receiving lifting table and a pusher dog, wherein the motor is connected with the movable beam, the movable beam is connected on the rack, and the movable beam can move along the rack in a reciprocating mode. The pusher dog is connected to the movable beam, and the pusher dog pulls the blank receiving plate in the horizontal direction; the blank receiving lifting platforms are respectively arranged corresponding to the descending positions of the conveying mechanisms.
Referring to fig. 8 to 10, according to an embodiment of the present invention, a toilet cover molding machine includes: a support; the outer sleeve rotating frame is arranged on the support and is connected with the support through an outer sleeve inclined oil cylinder; the outer sleeve moving trolley can move on the support along the horizontal direction; the outer sleeve downward pressing oil cylinder is arranged on the outer sleeve moving trolley; an outer sleeve pressing plate, wherein an outer sleeve upper die is arranged below the outer sleeve pressing plate, and the outer sleeve pressing plate is connected with an oil cylinder rod of an outer sleeve lower oil cylinder; the outer sleeve demolding device comprises an outer sleeve demolding line, an outer sleeve lower die and an outer sleeve lower die, wherein the outer sleeve demolding line is arranged below an outer sleeve upper die, and the outer sleeve lower die is arranged below the outer sleeve demolding line.
It can be understood that the outer sleeve moving trolley 34 automatically moves into the outer sleeve rotating frame 33, the piston rod of the outer sleeve pressing cylinder 37 extends out to drive the outer sleeve pressing plate 39 and the outer sleeve upper die 38 to descend, the outer sleeve pressing plate 39, the outer sleeve upper die 38 and the outer sleeve lower die 36 are tightly pressed, then grouting is carried out, after a certain time of grouting, the piston rod of the outer sleeve inclined cylinder 35 retracts, the outer sleeve rotating frame 33 tilts for a certain angle to carry out the grout discharge and consolidation action, then the piston rod of the outer sleeve inclined cylinder 35 extends out, the outer sleeve rotating frame 33 is straightened, the outer sleeve pressing cylinder 37 retracts and drives the outer sleeve pressing plate 39 and the outer sleeve upper die 38 to ascend, the outer sleeve upper die 38 drives the outer sleeve blank body to ascend together, after the outer sleeve moving trolley 34 moves to the outer sleeve release line 40 side and moves to be right above the outer sleeve release line 40, then the piston rod, the water discharging action is carried out, then, a piston rod of the outer sleeve inclined oil cylinder 35 extends out, the outer sleeve rotating frame 33 returns to the right position, the outer sleeve pressing oil cylinder 37 extends out to drive the outer sleeve pressing plate 39, the outer sleeve upper die 38 and the outer sleeve blank body to descend at the same time of the water discharging action, the outer sleeve blank body is separated from the outer sleeve upper die 38 by the automatic demoulding system after the outer sleeve pressing oil cylinder 37 descends to drive the outer sleeve pressing plate 39 and the outer sleeve upper die 38 to ascend, then the outer sleeve moving trolley 34 automatically runs into the outer sleeve rotating frame 33 to carry out next grouting, then the moving beam pusher dog 8 is driven by the motor of the outer sleeve demoulding line 40 to carry out reciprocating motion, the outer sleeve blank plate with the outer sleeve blank body is moved to the second speed doubling chain conveying line in a stepping mode, and then the outer sleeve blank plate with the outer sleeve blank body is moved to the third speed doubling chain conveying line by the second speed doubling chain conveying line, and moving the blank receiving plate with the outer sleeve blank to the first speed-multiplying chain conveying line by the third speed-multiplying chain conveying line, and then moving the blank receiving plate with the outer sleeve blank to the auxiliary conveying line by the first speed-multiplying chain conveying line.
According to one embodiment of the invention, the toilet seat forming machine comprises a rack, a model hanger trolley arranged on the rack, a ring male die arranged on the model hanger trolley, a ring female die arranged on the model hanger trolley, and a die pressing mechanism arranged on the rack, wherein the model hanger trolley is arranged on a track of a cross beam of the rack, the die pressing mechanism is arranged on a stand column on one side surface of the rack, and the ring die is tightly pressed on a stand column on the other side surface of the rack.
The model hanger trolley comprises a guide rail and a moving trolley, wherein the guide rail is fixed on the frame beam along the horizontal direction, and two adjacent models in the middle are connected back to back.
The die pressing mechanism comprises a model pushing plate and a main oil cylinder, the main oil cylinder is arranged on the rack along the horizontal direction, a telescopic rod of the main oil cylinder is fixedly connected with the model pushing plate, the side surface of the model pushing plate is connected with a model on one side, and the upper surface of the model pushing plate is connected with a model hanger trolley.
A piston rod of a main pressure oil cylinder 17 extends out to drive a model pushing plate 16, a ring convex die 15, a model hanger trolley 12 moves along the horizontal direction, the rest ring models arranged on the model hanger trolley 12 are tightly propped against the side surface of the stand column of the other side, then grouting is carried out, after a certain period of time, the grouting consolidation action is carried out, then the piston rod of the main pressure oil cylinder 17 of the ring retracts to drive the model pushing plate 16, the ring convex die 15 and the model hanger trolley move reversely along the horizontal direction until the piston rod of the side pressure oil cylinder 17 of the ring retracts completely, then the ring models are manually pushed, the ring concave die and the ring convex die are separated, at the moment, blanks are separated from the models on one side, then a demoulding button is manually pressed to carry out demoulding, then the ring blanks are manually and all moved onto a blank supporting plate of the auxiliary conveying line 1 in sequence, then the grouting button, and (3) compressing in the horizontal direction, performing next grouting, and after manually performing fettling processing, moving the blank receiving plate with the ring blank body to a processing line 2.
The processing line comprises a processing line frame body and an unpowered carrier roller, wherein the unpowered carrier roller is arranged on the frame body, the blank receiving plate is placed on the unpowered carrier roller, and the blank receiving plate can be pushed to operate manually.
The double-speed chain conveying line comprises a double-speed chain conveying line frame body, a double-speed chain, a motor and a chain wheel, wherein the motor is arranged at the end part of the frame body, the motor drives the chain wheel to rotate, the double-speed chain is arranged on the chain wheel, the chain wheel drives the chain to move, a blank receiving plate with blanks and arranged on the double-speed chain can move along the double-speed chain conveying line, and a transplanting machine is arranged at the transition position of the line.
And (4) manually trimming and processing the liner blank, the jacket blank and the ring blank, and then bonding.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (9)
1. A toilet bowl production line is characterized by comprising: the toilet bowl comprises a toilet bowl inner container forming machine, a toilet bowl ring forming machine, a toilet bowl outer sleeve forming machine, a first processing line, a second processing line, a first speed doubling chain conveying line, a second speed doubling chain conveying line and a third speed doubling chain conveying line, wherein an inlet of the first speed doubling chain conveying line is connected with an outlet of the toilet bowl inner container forming machine, an outlet of the first speed doubling chain conveying line is connected with an inlet of the second processing line, an inlet of the second speed doubling chain conveying line is connected with an outlet of the toilet bowl outer sleeve forming machine, an outlet of the second speed doubling chain conveying line is connected with an inlet of the third speed doubling chain conveying line, an outlet of the third speed doubling chain conveying line is connected with the first speed chain conveying line, and an outlet of the toilet bowl ring forming machine is connected with the first processing line.
2. The toilet bowl production line of claim 1, wherein the toilet bowl liner molding machine comprises: a lower die, an upper die, a side pressure oil cylinder, an inner container rotating frame, a die pressing mechanism, a green body conveying mechanism, an automatic opening and closing line and an inner container demoulding line, wherein,
the die pressing mechanism comprises a pressing plate and a pressing oil cylinder, the pressing oil cylinder is arranged on the rack in the vertical direction, a telescopic rod of the pressing oil cylinder is fixedly connected with the pressing plate, the bottom of the pressing plate is connected with the upper die, two ends of the pressing plate are connected with side hooks, and the side hooks extend downwards along two ends of the pressing plate;
the green body conveying mechanism comprises a guide rail and a moving trolley, the guide rail is fixed on the rack along the horizontal direction, one end of the guide rail is arranged above the lower die, the other end of the guide rail is arranged above the liner stripping line, and a cylinder barrel of the pressing oil cylinder is fixed on the moving trolley;
the lower die is arranged at the bottom of the inner container rotating frame, the inner container rotating frame is connected to the rack, one side of the inner container rotating frame is hinged to the side pressure oil cylinder, and the side pressure oil cylinder is far away from one end of the inner container rotating frame, fixed on the rack and located above the inner container rotating frame;
the automatic opening and closing line is arranged above the liner demoulding line and comprises a left side and a right side opening and closing trolley and a side opening and closing oil cylinder, and the left side and the right side opening and closing trolley can drive the side mould to perform reciprocating opening and closing movement along the horizontal direction.
3. The toilet production line according to claim 2, wherein the left and right side opening and closing trolleys are correspondingly arranged below the left and right side molds of the toilet liner forming machine along the horizontal direction, and when the side molds descend onto the left and right side opening and closing trolleys, the left and right side opening and closing trolleys can drive the side molds to perform reciprocating opening and closing movement along the horizontal direction.
4. The toilet production line according to claim 3, wherein the liner-release profile line comprises a frame body, a movable beam, a motor, a blank-receiving lifting table and a pusher dog, wherein the motor is connected with the movable beam, the movable beam is connected on the frame, and the movable beam can reciprocate along the frame.
5. The toilet production line according to claim 4, wherein the pusher dog is connected to the movable beam, and the pusher dog pulls the blank receiving plate in the horizontal direction; the blank receiving lifting tables are respectively arranged corresponding to the descending positions of the conveying mechanisms.
6. The toilet bowl production line of claim 1, wherein the toilet bowl jacket forming machine comprises: a support; the outer sleeve rotating frame is arranged on the support and is connected with the support through an outer sleeve inclined oil cylinder; the outer sleeve moving trolley can move on the support along the horizontal direction; the outer sleeve downward pressing oil cylinder is arranged on the outer sleeve moving trolley; the outer sleeve upper die is arranged below the outer sleeve pressing plate, and the outer sleeve pressing plate is connected with an oil cylinder rod of the outer sleeve lower oil cylinder; the outer sleeve demolding line is arranged below the outer sleeve upper mold, and the outer sleeve lower mold is arranged below the outer sleeve demolding line.
7. The toilet production line according to claim 1, wherein the toilet seat forming machine comprises a frame, a model hanger trolley arranged on the frame, a ring convex die arranged on the model hanger trolley, a ring concave die arranged on the model hanger trolley, and a die pressing mechanism arranged on the frame, wherein the model hanger trolley is arranged on a track of a cross beam of the frame, the die pressing mechanism is arranged on a stand column on one side of the frame, and the ring die is tightly pressed on a stand column on the other side of the frame.
8. The toilet production line according to claim 7, wherein the model hanger trolley comprises a guide rail and a traveling trolley, the guide rail is fixed on the frame beam along the horizontal direction, and two adjacent models in the middle are connected back to back.
9. The toilet production line according to claim 8, wherein the compression molding mechanism comprises a model pushing plate and a main pressure cylinder, the main pressure cylinder is horizontally arranged on the frame, an expansion link of the main pressure cylinder is fixedly connected with the model pushing plate, the side surface of the model pushing plate is connected with a model on one side, and the upper surface of the model pushing plate is connected with the model hanger trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911133251.6A CN110834374A (en) | 2019-11-19 | 2019-11-19 | Toilet bowl production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911133251.6A CN110834374A (en) | 2019-11-19 | 2019-11-19 | Toilet bowl production line |
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| Publication Number | Publication Date |
|---|---|
| CN110834374A true CN110834374A (en) | 2020-02-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911133251.6A Pending CN110834374A (en) | 2019-11-19 | 2019-11-19 | Toilet bowl production line |
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| CN (1) | CN110834374A (en) |
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| KR20040041396A (en) * | 2002-11-11 | 2004-05-17 | 주식회사 디엠씨테크 | A Metal Pipe Product System |
| CN202943730U (en) * | 2012-09-19 | 2013-05-22 | 惠达卫浴股份有限公司 | High-pressure closestool forming machine with closestool seat and closestool body produced on identical machine |
| CN204622292U (en) * | 2015-05-05 | 2015-09-09 | 惠达卫浴股份有限公司 | A kind of high pressure mask shaping equipment |
| CN109986690A (en) * | 2019-04-15 | 2019-07-09 | 唐山森兰瓷科技有限公司 | A kind of toilet seat production line |
| CN110450268A (en) * | 2019-09-12 | 2019-11-15 | 广东金马领科智能科技有限公司 | High-pressure slip-casting forming production line, forming method and system |
| CN212445683U (en) * | 2019-11-19 | 2021-02-02 | 唐山森兰瓷科技有限公司 | Toilet bowl production line |
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- 2019-11-19 CN CN201911133251.6A patent/CN110834374A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20040041396A (en) * | 2002-11-11 | 2004-05-17 | 주식회사 디엠씨테크 | A Metal Pipe Product System |
| CN202943730U (en) * | 2012-09-19 | 2013-05-22 | 惠达卫浴股份有限公司 | High-pressure closestool forming machine with closestool seat and closestool body produced on identical machine |
| CN204622292U (en) * | 2015-05-05 | 2015-09-09 | 惠达卫浴股份有限公司 | A kind of high pressure mask shaping equipment |
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