Material belt type cuts detection packaging integrated machine
Technical field
The utility model relates to a kind of industrial packaging facilities that cuts, and is specifically related to a kind of material belt type and cuts detection packaging integrated machine.
Background technology
Automated machine equipment now, the high integrated automation platform that integrates discrete control, process control, motion control, man-machine interface has become the direction of following Administration & Mechanical Development.This kind equipment can use high-level programming language or traditional PLC Programming with Pascal Language to realize a control system, automation controller PAC able to programme has merged PLC and PC excellent accounting for separately, by reliable, firm to computing power powerful PC, Communication processing, widely third party software and PLC, be easy to the characteristics such as use and combine best.Can predict, this type of mechanized equipment has become the developing direction of automated machine control and management in recent years.
The product processing of cutting less for product, material is very thin, planeness requires very high, rear processing procedure to electroplate, the existing machinery that cuts can not reach product design requirement.As single product packaging can cause planeness fraction defective high, the production capacity that simultaneously also can cause monolithic to electroplate is low.Need first detection plane degree to pack in packaging link, the stability of manual detection planeness difficulty is poor again, and packaging also needs a large amount of manpowers, causes the productive manpower, thousand man-hours to remain high, and workshop usable floor area increases, and monolithic cost of product is high.
So, in order to solve the deficiency of existing automatic cutting device, need to design a kind of material belt type with stronger automation, mechanization, informationization and throughput of pipeline and cut detection packaging integrated machine, to improve the monolithic quality of production and efficiency, reduce cost of human resources, to meet the actual demand in production.
Utility model content
The utility model technical issues that need to address are just to overcome the defect of prior art, provide a kind of material belt type to cut detection packaging integrated machine, it has stronger automation, mechanization, informationization and throughput of pipeline, can improve the monolithic quality of production and efficiency, reduce cost of human resources, meet the actual demand on producing.
For addressing the above problem, the utility model adopts following technical scheme:
Material belt type cuts detection packaging integrated machine, material belt type cuts and detects the bench board that packaging integrated machine comprises frame and frame upper end, the middle part of bench board is provided with cutting mechanism, cutting mechanism is treated and is cut material and carry out die-cut operation, the left side bench board of cutting mechanism is provided with material strip wheel, and material strip wheel provides packaging material strip; The bench board of cutting mechanism side is provided with the feed mechanism for placing material to be cut, and feed mechanism is placed to material to be cut on the lower bolster of cutting mechanism; The bench board on cutting mechanism right side is provided with the plane testing agency for detection of product design, plane testing agency utilizes laser detecting apparatus to carry out product design detection, the top of plane testing agency is provided with translation mechanism, translation mechanism is provided with the mechanical arm for sorting product, mechanical arm sorts product according to the testing result of plane testing agency, remove defect ware, mechanical arm moves to package mechanism by product and carries out package handling; The right side of plane testing agency is provided with waste material box, and the right side bench board of waste material box is provided with package post, and package post is provided with package mechanism; Bench board is provided with two material strips that are set up in parallel, and is also provided with photoelectric protector on bench board, and photoelectric protector is for the protection of operating personnel's safety; Frame is provided with electric cabinet, and electric cabinet control material belt type cuts the automatic high-efficiency operation that detects packaging integrated machine.
The utility model is in order to improve die-cut operating efficiency and quality, preferably technical scheme is, cutting mechanism comprises four root posts that are arranged on bench board, the upper end of column is provided with crossbeam, crossbeam is provided with the die-cut cylinder of vertical setting, the cutting head of die-cut cylinder piston end and crossbeam below is connected, and die-cut cylinder piston end moves downward provides power for the die-cut operation of cutting head; The bench board of cutting head below is provided with lower bolster.
The utility model is in order to improve the mobile efficiency of sorting of product, preferably technical scheme also has, translation mechanism is provided with two mechanical arms that are set up in parallel, each mechanical arm is provided with for drawing the mobile suction head that cuts material, suction head is drawn and is fixedly cut material, has the motion of mechanical arm to complete the sorting operation of product; Bench board is provided with two lower bolsters arranged side by side, and cutting mechanism is provided with two cutting heads that coordinate with two lower bolsters respectively, and material belt type cuts detection packaging integrated machine and comprises two complete operating lines.
The utility model is for the operation normally and efficiently of protective packing operation, preferably technical scheme also has, bench board left end is provided with two material strip wheels that are set up in parallel, the material strip of two material strip wheels is successively through cutting mechanism, plane testing agency and package mechanism, and material strip completes the package handling of product in package mechanism.
The detection efficiency of the utility model in order to improve the quality of products, preferably technical scheme also has, plane testing agency is provided with two laser scanners that are set up in parallel, in plane testing agency, be also provided with laser detection treater, the information of laser detection treater processing laser scanner is controlled mechanical arm and is carried out product sorting operation after processing.
The utility model is for the Accuracy of Packaging of efficient regulation and control material strip, preferably technical scheme also has, package mechanism is provided with two servomotors, servomotor output shaft is provided with the carrier band drive wheel coordinating with carrier band, moving velocity and the position of servomotor accuracy controlling material strip, the packaging quality of raising product.
The utility model cuts material for efficient fast transfer, and to improve production efficiency, preferably technical scheme also has, and on two mechanical arms of translation mechanism, is equipped with driving cylinder.
The utility model cuts in order to realize material belt type the high-efficient automatic operation that detects packaging integrated machine; preferably technical scheme also has; in electric cabinet, be provided with programmable logic controller (PLC), programmable logic controller (PLC) is connected with photoelectric protector, mechanical arm, servomotor, punching mechanism, feed mechanism, plane testing agency respectively by control path.
The utility model cuts in order further efficiently to control material belt type the efficient operation that detects the each mechanism of packaging integrated machine, and preferably technical scheme also has, and is also provided with gas compressor in frame, is also provided with electric control unit and power supply unit in electric cabinet.
The utility model material belt type cuts and detects the working process of packaging integrated machine and be: feed mechanism by material to be cut be positioned over cutting mechanism lower bolster on, die-cut cylinder moving makes cutting head decline carry out die-cut operation, after die-cut completing, will cut material by the mechanical arm on translation mechanism moves to plane testing agency and carries out quality testing, laser detection treater carries out instructing mechanical arm to sort product after information processing, defect ware is put to waste material box, finished product is put to package mechanism; Package mechanism utilizes material strip to carry out package handling to finished product.Programmable logic controller (PLC) in electric cabinet carries out automated job control to each mechanism.
Advantage of the present utility model and beneficial effect are: the utility model material belt type cuts and detects the each mechanism of packaging integrated machine by programmable logic controller (PLC) controls automatic operating, has improved work efficiency, reduces cost of human resources; The utility model material belt type cuts detection packaging integrated machine and comprises two workflow waterlines arranged side by side, has improved the efficiency that cuts package handling; The utility model material belt type cuts and detects packaging integrated machine and be provided with plane testing agency, and quality that can efficient detection product, removes off-grade, thereby improves the quality of finished product.
Brief description of the drawings
Fig. 1 is that the utility model material belt type cuts detection packaging integrated machine three-dimensional structure diagram.
In figure: 1, material strip; 2, package mechanism; 3, translation mechanism; 4, waste material box; 5, plane testing agency; 6, crossbeam; 7, die-cut cylinder; 8, cutting head; 9, material strip wheel; 10, bench board; 11, column; 12, feed mechanism; 13, lower bolster; 14, package post; 15, frame; 16, electric cabinet.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, the utility model is that material strip 1 formula cuts detection packaging integrated machine, material strip 1 formula cuts and detects the bench board 10 that packaging integrated machine comprises frame 15 and frame 15 upper ends, the middle part of bench board 10 is provided with cutting mechanism, the left side bench board 10 of cutting mechanism is provided with material strip wheel 9, and the bench board 10 of cutting mechanism side is provided with the feed mechanism 12 for placing material to be cut; The bench board 10 on cutting mechanism right side is provided with the plane testing agency 5 for detection of product design, the top of plane testing agency 5 is provided with translation mechanism 3, translation mechanism 3 is provided with the mechanical arm for sorting product, and the right side of plane testing agency 5 is provided with waste material box 4; The right side bench board 10 of waste material box 4 is provided with package post 14, and package post 14 is provided with package mechanism 2; Bench board 10 is provided with two material strips that are set up in parallel 1, is also provided with photoelectric protector on bench board 10; Frame 15 is provided with electric cabinet 16; Cutting mechanism comprises four root posts 11 that are arranged on bench board 10, and the upper end of column 11 is provided with crossbeam 6, and crossbeam 6 is provided with the die-cut cylinder 7 of vertical setting, and die-cut cylinder 7 piston ends are connected with the cutting head 8 of crossbeam 6 belows; The bench board 10 of cutting head 8 belows is provided with lower bolster 13.
Embodiment 2
On the basis of embodiment 1, the utility model cuts in order to improve material strip 1 formula the production efficiency that detects packaging integrated machine, preferably embodiment also has, and translation mechanism 3 is provided with two mechanical arms that are set up in parallel, and each mechanical arm is provided with for drawing the mobile suction head that cuts material; Bench board 10 is provided with two lower bolsters 13 arranged side by side, and cutting mechanism is provided with two cutting heads 8 that coordinate with two lower bolsters 13 respectively.Bench board 10 left ends are provided with the material strip 1 of two 9, two material strip wheels 9 of material strip wheel that are set up in parallel successively through cutting mechanism, plane testing agency 5 and package mechanism 2.Plane testing agency 5 is provided with two laser scanners that are set up in parallel, and is also provided with laser detection treater in plane testing agency 5.Package mechanism 2 is provided with two servomotors, and servomotor output shaft is provided with the carrier band drive wheel coordinating with carrier band.On two mechanical arms of translation mechanism 3, be equipped with driving cylinder.Other parts are identical with embodiment 1.
Embodiment 3
On the basis of embodiment 2; the utility model cuts in order to realize material strip 1 formula the high-efficient automatic operation that detects packaging integrated machine; reduce cost of human resources; preferably embodiment also has; in electric cabinet 16, be provided with programmable logic controller (PLC), programmable logic controller (PLC) is connected with photoelectric protector, mechanical arm, servomotor, punching mechanism, feed mechanism 12, plane testing agency 5 respectively by control path.In frame 15, be also provided with gas compressor, in electric cabinet 16, be also provided with electric control unit and power supply unit.Other parts are identical with embodiment 2.
Finally it should be noted that: obviously, above-described embodiment is only for the utility model example is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection domain of the present utility model.