CN104890197A - Automatic cutting system and method for gate of injection part - Google Patents
Automatic cutting system and method for gate of injection part Download PDFInfo
- Publication number
- CN104890197A CN104890197A CN201510336845.2A CN201510336845A CN104890197A CN 104890197 A CN104890197 A CN 104890197A CN 201510336845 A CN201510336845 A CN 201510336845A CN 104890197 A CN104890197 A CN 104890197A
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- Prior art keywords
- workpiece
- robot
- waste material
- river
- cutting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an automatic cutting system and method for a gate of an injection part. According to the automatic cutting system, a vacuum generator is arranged on a robot and connected with a vacuum suction cup; the vacuum suction cup and a shearing tool are connected with the robot respectively; a waste collection device is arranged right below the position where a workpiece is cut; a material fetching device is used for obtaining the workpiece, and the cutting robot cuts the workpiece through the shearing tool and then puts the workpiece on a conveying belt, so that the workpiece can be conveyed. The automatic cutting system and method have the advantages as follows: requirements of workpieces in different shapes can be met and meanwhile, the shearing precision can be guaranteed due to the fact that the robot operates flexibly in space and can position at high precision and respond quickly. Scraps produced during shearing can be collected by the vacuum suction cup, and the surface of the workpiece can be prevented from being polluted. The sheared workpiece is directly conveyed through the conveying belt for quality testing, and automatic operation of the whole process is realized.
Description
Technical field
The present invention relates to automatic producing technology field, particularly relate to the moulding mouth of a river and automatically excise system and method.
Background technology
In current daily life and in industrial use, increasing product adopts plastic products, and plastic products are then completed by injection machine injection molding process.Injection-molded work is in injection moulding process, and raw material is heated to form liquid state, and inject die cavity by sprue and be processed into workpiece, meanwhile sprue place leaves gate waste.Qualified workpiece needs gate waste to excise, and does not affect the quality at other position of workpiece simultaneously.
Current most of injection moulding enterprise still manually shears the mouth of a river in employing, injection mo(u)lding workpiece takes out by injection machine by manipulator, be placed into and export on belt, work piece delivery is located to operator by belt, workpiece is taken off by belt feeder by operator, carry out injection moulding quality inspection gate waste to be cut off simultaneously, then carry out the subsequent processings such as packaging.This method repeated labor is many, and working strength is large, and cost of labor is also more and more higher; And the quality that different operators shears is not identical, and percent defective is high, cannot meet equipment capacity.
Summary of the invention
Object of the present invention is exactly to solve the problem, and proposes a kind of moulding mouth of a river and automatically excises system and method, by adopting mouth of a river automatic gas cutting machine, reduce manual working intensity, boost productivity, ensure product quality same quality, improve equipment capacity.
To achieve these goals, the present invention adopts following technical scheme:
System is excised automatically in a kind of moulding mouth of a river, comprising: take out device, cutting robot, vacuum generator, vacuum cup, cutting implement, frock clamp, waste material collection device and conveyer;
Described vacuum generator is arranged in robot, vacuum generator is connected with vacuum cup, vacuum cup and cutting implement are connected to robot end, and frock clamp is arranged on waste material collection device, and waste material collection device is arranged on immediately below cut workpiece position;
Take out device obtains workpiece, and cutting robot is cut workpiece by cutting implement, then puts into feed belt and carries.
The moulding mouth of a river is automatically excised system and is also comprised: be arranged on the rotary cylinder on described frock clamp and Standard Cylinder, is installed on the industrial dust collector at waste material collection device place.
System is excised automatically in a kind of moulding mouth of a river, can also be, comprise: take out device, cutting robot, vacuum generator, vacuum cup, cutting implement, waste material collection device and conveyer;
Described vacuum generator is arranged in robot, and vacuum generator is connected with vacuum cup, and vacuum cup is arranged on robot end, and cutting implement is arranged on waste material collection device;
Take out device obtains workpiece, and cutting robot is cut workpiece by cutting implement, then puts into feed belt and carries.
Described cutting robot is provided with workpiece gripper device, and each workpiece is all equipped with corresponding workpiece gripper device, and described workpiece gripper device is connected with robot by hydraulic quick coupler.
The moulding mouth of a river is automatically excised system and is also comprised: the industrial dust collector being installed on waste material collection device place.
Described take out device is mechanical hand or feeding robot.
Described waste material collection device is scrap collecting tank or waste material transmission belt.
An automatic cutting method for system is excised at the moulding mouth of a river automatically, comprises the following steps:
(1) injection machine work, component shaping, workpiece takes out by injection machine by take out device;
(2) workpiece is placed on frock clamp corresponding to this workpiece by take out device;
(3) Workpiece clamping is fixed by frock clamp;
(4) moderate shear machine people drives cutting implement to shear workpiece, collects the waste material after shearing simultaneously;
(5) large lump waste materials falls into the waste material collection device of frock clamp bottom by self gravitation; Shear the chip produced to be collected by dust collection equipment;
(6) shear complete, moderate shear machine people by shear after workpiece taken out by frock position, be placed into transmitting device and carry.
An automatic cutting method for system is excised at the moulding mouth of a river automatically, comprises the following steps:
(1) injection machine work, component shaping, workpiece takes out by injection machine by take out device;
(2) take out device docks with moderate shear machine people, and moderate shear machine people fixed workpiece by workpiece gripper device;
(3) moderate shear machine people drives cutting implement to shear workpiece, collects the waste material after shearing simultaneously;
(4) large lump waste materials falls into the waste material collection device of frock clamp bottom by self gravitation; Shear the chip produced to be collected by dust collection equipment;
(5) shear complete, the workpiece after shearing is placed into transmitting device and carries by moderate shear machine people.
Each shearing is complete, by vision system check cutter whether intact and the need of cleaning cutter; If cutter exists abnormal, then send alarm signal.
The invention has the beneficial effects as follows:
By adopting the moulding mouth of a river automatically to excise system, reducing manual working intensity, boosting productivity, while guarantee product quality, improve equipment capacity.Reduce cost of labor simultaneously, be conducive to the long-run development of factory.
Run flexibly in space by using robot and hi-Fix, to respond fast, the difform requirement of workpiece can be met, the precision sheared can be ensured simultaneously.Shear the chip produced to be collected by vacuum absorber, prevent from producing surface of the work polluting.Directly workpiece carried quality inspection by conveyer after shearing completes and case, achieving the automation mechanized operation of whole process.
Accompanying drawing explanation
Fig. 1 is that overall system architecture schematic diagram is excised at the embodiment of the present invention one moulding mouth of a river automatically;
Fig. 2 is that overall system architecture schematic diagram is excised at the embodiment of the present invention two moulding mouth of a river automatically;
Fig. 3 is the embodiment of the present invention one method flow diagram;
Fig. 4 is the embodiment of the present invention two method flow diagram;
Wherein, 1. injection machine, 2. moderate shear machine people, 3. vacuum generator, 4. magnetic valve, 5. vacuum cup, 6. cutting implement, 7. frock clamp, 8. waste material collection device, 9. feed belt, 10. workpiece.
Detailed description of the invention:
Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
Be to be understood that, the design attitude of the take out device related in the embodiment of the present invention, cutting robot, conveyer and waste material collection device 8 is a kind of detailed description of the invention that the present embodiment provides, those skilled in the art have the ability suitably to adjust the position of each part, to meet the needs of actual production according to actual needs.
Embodiment one:
System is excised automatically in a kind of moulding mouth of a river, as shown in Figure 1, comprising: take out device, cutting robot, vacuum generator 3, vacuum cup 5, cutting implement 6, conveyer, waste material collection device 8 and frock clamp 7;
Frock clamp 7 is arranged on waste material collection device 8, vacuum generator 3 is arranged in robot, vacuum generator 3 is connected with vacuum cup 5, vacuum cup 5 and cutting implement 6 are connected to robot end, control vacuum generator 3 by magnetic valve 4 to work, and then control vacuum cup 5 works; Waste material collection device 8 is arranged on immediately below cut workpiece position.
In addition, frock clamp 7 is separately installed with rotary cylinder and Standard Cylinder, for clamping injection-molded work 10; Cutting implement 6 is specially pneumatic cutting nippers and electric slicer, is arranged on the end of cutting robot; At waste material collection device 8, place arranges industrial dust collector, for adsorbing the broken end of cutting, particle;
Take out device obtains workpiece 10, and cutting robot is cut by cutting implement 6 pairs of workpiece 10, then puts into feed belt 9 and carries.
Concrete operating process as shown in Figure 3, comprising:
(1) injection machine 1 works, and workpiece 10 is shaped; Workpiece 10 takes out by injection machine 1 by feeding robot or three axle robert;
(2) workpiece 10 is placed on the frock clamp 7 of this workpiece 10 correspondence by feeding robot or manipulator; Workpiece 10 is fixedly clamped by frock clamp 7, often kind of corresponding a set of frock clamp 7 of workpiece 10;
(3) moderate shear machine people 2 drives cutting implement 6 pairs of workpiece 10 to shear, and collects waste material, chip after shearing simultaneously;
Large lump waste materials falls into ash can or the garbage collection belt of frock bottom by self gravitation, shears the chip produced and is collected by industrial dust collector, prevents from producing workpiece 10 surface polluting;
(4) shear complete, moderate shear machine people 2 by shear after workpiece 10 taken out by frock position, be placed into belt feeder and carry, desk checking and vanning;
Each shearing is complete, and check that whether cutter is intact and the need of cleaning cutter by vision system, if cutter occurs abnormal, vision system sends alarm.
Embodiment two:
The effect of the frock clamp 7 in embodiment one is in order to the fixing instrument needing cutting, in other embodiment, devise a kind of moulding mouth of a river and automatically excise system, as shown in Figure 2, comprising: take out device, cutting robot, vacuum generator 3, vacuum cup 5, cutting implement 6, feed belt 9 and waste material collection device 8;
Vacuum generator 3 is arranged in robot, and vacuum generator 3 is connected with vacuum cup 5, and vacuum cup 5 is connected with robot, controls vacuum generator 3 work by magnetic valve 4, and then control vacuum cup 5 works; Waste material collection device 8 cutting implement 6 is arranged on the top of waste material collection device 8; Cutting robot is provided with workpiece gripper device, and each workpiece 10 is all equipped with corresponding workpiece gripper device, and described workpiece gripper device is connected with robot by hydraulic quick coupler.
In addition, cutting implement 6 is specially pneumatic cutting nippers and electric slicer, is arranged on the end of cutting robot; At waste material collection device 8, place arranges industrial dust collector, for adsorbing the broken end of cutting, particle;
Take out device obtains workpiece 10, and cutting robot is cut by cutting implement 6 pairs of workpiece 10, then puts into feed belt 9 and carries.
Concrete operating process as shown in Figure 4, comprising:
(1) injection machine 1 works, and workpiece 10 is shaped; Workpiece 10 is directly taken out by taking-up or moderate shear machine people 2 in injection machine 1 by feeding robot or three axle robert by workpiece 10;
(2) workpiece 10 docks with moderate shear machine people 2 by feeding robot or manipulator, and workpiece 10 takes out by moderate shear machine people 2; Often kind of workpiece 10 has corresponding handgrip, and handgrip is changed by fast junction apparatus;
(3) moderate shear machine people 2 drives workpiece 10 to be sheared workpiece 10 by external instrument, collects waste material, chip after shearing simultaneously;
Large lump waste materials falls into ash can or the garbage collection belt of frock bottom by self gravitation, shears the chip produced and is collected by industrial dust collector, prevents from producing workpiece 10 surface polluting;
(4) shear complete, the workpiece 10 after shearing is placed into belt feeder and carries, for inspection and vanning by moderate shear machine people 2;
Each shearing is complete, and check that whether cutter is intact and the need of cleaning cutter by vision system, if cutter occurs abnormal, vision system sends alarm.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.
Claims (10)
1. a system is excised automatically in the moulding mouth of a river, it is characterized in that, comprising: take out device, cutting robot, vacuum generator, vacuum cup, cutting implement, frock clamp, waste material collection device and conveyer;
Described vacuum generator is arranged in robot, vacuum generator is connected with vacuum cup, vacuum cup and cutting implement are connected to robot end, and frock clamp is arranged on waste material collection device, and waste material collection device is arranged on immediately below cut workpiece position;
Take out device obtains workpiece, and cutting robot is cut workpiece by cutting implement, then puts into feed belt and carries.
2. a system is excised automatically in the moulding mouth of a river, it is characterized in that, comprising: take out device, cutting robot, vacuum generator, vacuum cup, cutting implement, waste material collection device and conveyer;
Described vacuum generator is arranged in robot, and vacuum generator is connected with vacuum cup, and vacuum cup is arranged on robot end, and cutting implement is arranged on waste material collection device;
Take out device obtains workpiece, and cutting robot is cut workpiece by cutting implement, then puts into feed belt and carries.
3. system is excised automatically in a kind of moulding mouth of a river as claimed in claim 2, it is characterized in that, described cutting robot is provided with workpiece gripper device, and each workpiece is all equipped with corresponding workpiece gripper device, and described workpiece gripper device is connected with robot by hydraulic quick coupler.
4. system is excised automatically in a kind of moulding mouth of a river as claimed in claim 1, it is characterized in that, also comprises: be arranged on the rotary cylinder on described frock clamp and Standard Cylinder, be installed on the industrial dust collector at waste material collection device place.
5. system is excised automatically in a kind of moulding mouth of a river as claimed in claim 2, it is characterized in that, also comprises: the industrial dust collector being installed on waste material collection device place.
6. system is excised automatically in a kind of moulding mouth of a river as claimed in claim 1 or 2, it is characterized in that, described take out device is mechanical hand or feeding robot.
7. system is excised automatically in a kind of moulding mouth of a river as claimed in claim 1 or 2, it is characterized in that, described waste material collection device is scrap collecting tank or waste material transmission belt.
8. an automatic cutting method for system is excised at the moulding mouth of a river as claimed in claim 1 automatically, it is characterized in that, comprises the following steps:
(1) injection machine work, component shaping, workpiece takes out by injection machine by take out device;
(2) workpiece is placed on frock clamp corresponding to this workpiece by take out device;
(3) Workpiece clamping is fixed by frock clamp;
(4) moderate shear machine people drives cutting implement to shear workpiece, collects the waste material after shearing simultaneously;
(5) large lump waste materials falls into the waste material collection device of frock clamp bottom by self gravitation; Shear the chip produced to be collected by dust collection equipment;
(6) shear complete, moderate shear machine people by shear after workpiece taken out by frock position, be placed into transmitting device and carry.
9. an automatic cutting method for system is excised at the moulding mouth of a river as claimed in claim 2 automatically, it is characterized in that, comprises the following steps:
(1) injection machine work, component shaping, workpiece takes out by injection machine by take out device;
(2) take out device docks with moderate shear machine people, and moderate shear machine people fixed workpiece by workpiece gripper device;
(3) moderate shear machine people drives cutting implement to shear workpiece, collects the waste material after shearing simultaneously;
(4) large lump waste materials falls into the waste material collection device of frock clamp bottom by self gravitation; Shear the chip produced to be collected by dust collection equipment;
(5) shear complete, the workpiece after shearing is placed into transmitting device and carries by moderate shear machine people.
10. as claimed in claim 8 or 9 the automatic cutting method of system is excised at any one moulding mouth of a river automatically, it is characterized in that, shears complete at every turn, checks that whether cutter is intact and the need of cleaning cutter by vision system; If cutter exists abnormal, then send alarm signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510336845.2A CN104890197A (en) | 2015-06-17 | 2015-06-17 | Automatic cutting system and method for gate of injection part |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510336845.2A CN104890197A (en) | 2015-06-17 | 2015-06-17 | Automatic cutting system and method for gate of injection part |
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| CN104890197A true CN104890197A (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510336845.2A Pending CN104890197A (en) | 2015-06-17 | 2015-06-17 | Automatic cutting system and method for gate of injection part |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171998A (en) * | 2015-09-28 | 2015-12-23 | 芜湖蓝博塑胶有限公司 | Corner remainder device for plastic products |
| CN107377932A (en) * | 2017-08-24 | 2017-11-24 | 东莞星河精密技术股份有限公司 | A kind of fully-automatic supersonic goes mouth of a river production system |
| CN108859024A (en) * | 2018-06-12 | 2018-11-23 | 南通金池塑胶有限公司 | A kind of moulding mouth of a river excision equipment |
| CN108908368A (en) * | 2018-08-03 | 2018-11-30 | 广汽丰田汽车有限公司 | It is a kind of to beat electrostatic spike devices, material processing system to be sprayed and method automatically |
| CN108927946A (en) * | 2018-09-05 | 2018-12-04 | 常源科技（天津）有限公司 | Automobile stand column automatic processing system and method |
| CN109093987A (en) * | 2018-08-13 | 2018-12-28 | 珠海格力智能装备有限公司 | Trimming system, and method and device for processing rim charge |
| CN110039732A (en) * | 2019-05-10 | 2019-07-23 | 优力精密塑胶（苏州）有限公司 | One kind cutting glue jaws equipment and its cuts glue mouth technique |
| CN110253840A (en) * | 2019-07-10 | 2019-09-20 | 深圳市锴诚精密模具有限公司 | A kind of full automatic production equipment and its control method for working shaft-like component |
| CN110253828A (en) * | 2019-07-10 | 2019-09-20 | 深圳市锴诚精密模具有限公司 | It is a kind of for processing the full automatic production equipment and its control method of paper discharge guide plate |
| CN112208070A (en) * | 2019-07-12 | 2021-01-12 | 明门(中国)幼童用品有限公司 | Automatic excision and detection equipment |
| CN113594074A (en) * | 2021-08-17 | 2021-11-02 | 广东汇芯半导体有限公司 | Automatic board dividing equipment for semiconductor circuit |
| CN113696414A (en) * | 2021-08-30 | 2021-11-26 | 芜湖市京桥精密智造有限公司 | A snatch mechanism for automatic weld line of through-flow fan blade |
| CN114055729A (en) * | 2022-01-18 | 2022-02-18 | 江苏才道精密仪器有限公司 | Full-automatic milling equipment |
| CN114714571A (en) * | 2022-03-31 | 2022-07-08 | 公元股份有限公司 | Unloader of ball valve |
| CN115489085A (en) * | 2022-09-22 | 2022-12-20 | 广东立义科技股份有限公司 | Assembly line for removing waste edge material part of strip-shaped workpiece |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171998A (en) * | 2015-09-28 | 2015-12-23 | 芜湖蓝博塑胶有限公司 | Corner remainder device for plastic products |
| CN107377932A (en) * | 2017-08-24 | 2017-11-24 | 东莞星河精密技术股份有限公司 | A kind of fully-automatic supersonic goes mouth of a river production system |
| CN108859024A (en) * | 2018-06-12 | 2018-11-23 | 南通金池塑胶有限公司 | A kind of moulding mouth of a river excision equipment |
| CN108908368A (en) * | 2018-08-03 | 2018-11-30 | 广汽丰田汽车有限公司 | It is a kind of to beat electrostatic spike devices, material processing system to be sprayed and method automatically |
| CN109093987A (en) * | 2018-08-13 | 2018-12-28 | 珠海格力智能装备有限公司 | Trimming system, and method and device for processing rim charge |
| CN108927946A (en) * | 2018-09-05 | 2018-12-04 | 常源科技（天津）有限公司 | Automobile stand column automatic processing system and method |
| CN110039732A (en) * | 2019-05-10 | 2019-07-23 | 优力精密塑胶（苏州）有限公司 | One kind cutting glue jaws equipment and its cuts glue mouth technique |
| CN110253828B (en) * | 2019-07-10 | 2023-09-22 | 深圳市锴诚精密模具有限公司 | Full-automatic production equipment for processing paper discharge guide plate and control method thereof |
| CN110253840A (en) * | 2019-07-10 | 2019-09-20 | 深圳市锴诚精密模具有限公司 | A kind of full automatic production equipment and its control method for working shaft-like component |
| CN110253828A (en) * | 2019-07-10 | 2019-09-20 | 深圳市锴诚精密模具有限公司 | It is a kind of for processing the full automatic production equipment and its control method of paper discharge guide plate |
| CN110253840B (en) * | 2019-07-10 | 2023-09-22 | 深圳市锴诚精密模具有限公司 | Full-automatic production equipment for machining shaft parts and control method thereof |
| CN112208070A (en) * | 2019-07-12 | 2021-01-12 | 明门(中国)幼童用品有限公司 | Automatic excision and detection equipment |
| CN113594074A (en) * | 2021-08-17 | 2021-11-02 | 广东汇芯半导体有限公司 | Automatic board dividing equipment for semiconductor circuit |
| CN113696414A (en) * | 2021-08-30 | 2021-11-26 | 芜湖市京桥精密智造有限公司 | A snatch mechanism for automatic weld line of through-flow fan blade |
| CN113696414B (en) * | 2021-08-30 | 2023-10-13 | 芜湖市京桥精密智造有限公司 | Grabbing mechanism for automatic welding line of cross-flow fan blade |
| CN114055729B (en) * | 2022-01-18 | 2022-04-26 | 江苏才道精密仪器有限公司 | Full-automatic milling equipment |
| CN114055729A (en) * | 2022-01-18 | 2022-02-18 | 江苏才道精密仪器有限公司 | Full-automatic milling equipment |
| CN114714571A (en) * | 2022-03-31 | 2022-07-08 | 公元股份有限公司 | Unloader of ball valve |
| CN115489085A (en) * | 2022-09-22 | 2022-12-20 | 广东立义科技股份有限公司 | Assembly line for removing waste edge material part of strip-shaped workpiece |
| CN115489085B (en) * | 2022-09-22 | 2024-08-06 | 广东立义科技股份有限公司 | Assembly line for removing waste rim charge parts of strip-shaped workpieces |
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Application publication date: 20150909 |