CN110039732A - One kind cutting glue jaws equipment and its cuts glue mouth technique - Google Patents
One kind cutting glue jaws equipment and its cuts glue mouth technique Download PDFInfo
- Publication number
- CN110039732A CN110039732A CN201910388550.8A CN201910388550A CN110039732A CN 110039732 A CN110039732 A CN 110039732A CN 201910388550 A CN201910388550 A CN 201910388550A CN 110039732 A CN110039732 A CN 110039732A
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- storage position
- shear
- glue
- station jig
- table surface
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- 239000003292 glue Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000005520 cutting process Methods 0.000 title claims description 14
- 238000003860 storage Methods 0.000 claims description 40
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 230000004807 localization Effects 0.000 claims description 7
- 230000000717 retained effect Effects 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 238000010008 shearing Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
Abstract
Glue jaws equipment is cut present invention discloses one kind and its cuts glue mouth technique, the equipment includes robotic gripping device, shear, rotating device, cavity splitting device, counting device, the robotic gripping device, rotating device gap setting is in operating table surface, robotic gripping device is flexibly connected with shear, shear is set to the top of rotating device, the rotating device is set to the middle part of operating table surface, cavity splitting device is provided with below the operating table surface, first starts switch and starts switch with second, first starts switch the lower section for starting switch with second and being symmetrically disposed on operating table surface, the robot device, counting device is connected with PLC.More than 30 is different and different product, shear precision have prevented space and the waste of personnel, can greatly save quality cost up to 0.01mm in the applicable company of the device.
Description
Technical field
Glue jaws equipment is cut the present invention relates to one kind and its cuts glue mouth technique, can be used for injection molding packaging technical field.
Background technique
With being widely used for plastic product, injection mold as plastic product a main tool of production in enterprise
Importance is also higher and higher, using injection mold can high-volume, expeditiously produce plastic product.With the big life of socialization
The requirement produced to the degree of automation is higher and higher, and the degree of automation, which does not require nothing more than, to be embodied in the injection molding production process of product, produces
It on the assembling line of product, while to be also embodied in the design process of mold, it is past that injection mold is molded by the product come
Toward needing to remove Jiao Kou by the processing in later period, in order to adapt to requirement of the socialization mass production to production efficiency, production batch
Big plastic product can all make mold become complicated and cost often through using hot flow path into glue or dispensing mouth into glue
It improves very much.
Since the shape of multiple product in company is different and difference is very big, the different pattern need according to product are needed
It makes more and cuts glue jaws equipment, not only taken time and effort using operator's handwork in the actual operation process, but also can not be true
The consistency of subject matter insured matter, processing, which is cut, hurts fraction defective height, leads to the greatly waste of financial resources and manpower.
Summary of the invention
The object of the invention is in order to solve the above-mentioned problems in the prior art, propose one kind cut glue jaws equipment and
It cuts glue mouth technique.
One kind that the purpose of the invention will be achieved through the following technical solutions: cuts glue jaws equipment, including robot crawl
Device, shear, rotating device, cavity splitting device, counting device,
The robotic gripping device, rotating device gap setting are in operating table surface, robotic gripping device and shear
It is flexibly connected, shear is set to the top of rotating device, and the rotating device is set to the middle part of operating table surface, the behaviour
Make to be provided with cavity splitting device below table top, first start switch and started switch with second, first starts switch and the second starting
Switch is symmetrically disposed on the lower section of operating table surface, and the robot device, counting device are connected with PLC.
Preferably, scissors module, robotic gripping device are provided between the shear and robotic gripping device
The localization tool connect equipped with one with shear module phase, scissors module are set to the top of shear, and it is fixed that localization tool passes through
Position pin is connected with shear module plug.
Preferably, the shear includes shear module, rotary shaft and the scissors for being fixedly arranged on shear one end, rotation
Axis drives scissors rotation, and the rotation angle of the rotary shaft is 90-180 degree.
Preferably, the rotating device includes bottom plate, switch block, rotary cylinder, connecting plate, the first station jig and the second work
In on bottom plate, connecting plate is set to the top of switch block, the first station jig and second for position jig, rotary cylinder and switch block gap setting
Station jig gap is fixedly arranged on connecting plate, switch block driven under the driving of rotary cylinder the first station jig on connecting plate and
Second station jig rotation, the rotational angle of rotating device are 90 degree, are evenly equipped with location hole on connecting plate, the first station jig with
The surrounding of second station jig is provided with the positioning pin for matching with fixation hole.
Preferably, the shape of the first station jig and second station jig is I-shaped, the first station jig or the
It is carved on the side wall of two station jigs and is equipped with procedure identification device, described program identification device is connected with PLC, described program identification
Device is that binary code is connected with PLC, and cavity splitting device is movably disposed in the lower section of operating table surface.
Preferably, the cavity splitting device includes the first storage position, the second storage position, third storage position and the 4th storage position,
Need to cut glue product sheared by scissors after fall to corresponding first storage position, the second storage position, third storage position and the
In four storage positions.
Preferably, it is provided with runner below the operating table surface, eight counting devices are provided in the side wall of runner, often
A counting device includes convection type sensor, and convection type sensor is connected with PLC.
Preferably, the operating table surface all around be equipped with a lens form, wherein the fore side of transparent window is provided with
Safety device, the safety device be safe grating, the safe grating be symmetrically disposed on lens form the first connecting column and
Manipulation screen is provided on second connecting column, above safety device, the safe grating includes one group of conveyer and receiver, is passed
Device is sent to be connected with PLC, conveyer can transmit one group of infrared light beam, and receiver includes at least one OPTICAL SENSORS.
Present invention further teaches it is a kind of cut glue jaws equipment cut adhesive process, the technique the following steps are included:
S1: operator places the product of glue to be cut on the first station jig；
S2: operator presses first simultaneously and starts switch and starts switch with second, and first starts switch and start switch with second
After starting, rotating device is started turning, and when rotating device turns to 90 degree, sensor confirms that the position of rotating device is correct
Afterwards, sensor signals to robotic gripping device, and robotic gripping device work drives shear to treat the product for cutting glue
It is sheared, while second station jig waits feeding；
S3: the product after S2 step cuts glue is freely fallen in cavity splitting device, and the mouth of a river can be retained in the first station jig or
In two station jigs, the cavity splitting device includes the first storage position, the second storage position, third storage position and the 4th storage position, is needed
Cut glue product sheared by scissors after fall to it is corresponding first storage position, second storage position, third storage position and the 4th
It stores in position；
S4: being provided with runner below operating table surface, eight counting devices are provided in the side wall of runner, and each counting device is equal
It include convection type sensor, convection type sensor is connected with PLC, and the product fallen in cavity splitting device through S3 step is falling
Convection type sensor can be recorded one by one when falling, and the information being recorded is sent to PLC, the production in corresponding cavity splitting device
When being more than preset number warning reminding can occur for product；
S5:, manually can be by the mouth of a river out of the first station jig or second station jig when rotating device turns to next angle
It takes out, while second station jig waits artificial loading, circuits sequentially S1-S5 step.
The advantages of technical solution of the present invention, is mainly reflected in: more than 30 different and different production in the applicable company of the device
Product, shear precision have prevented space and the waste of personnel, can greatly save quality cost up to 0.01mm.
Equipment uses 4 axis translating machinery people as movement arm, and to drive pneumatic scissors to be acted, equipment is programmable
Formula non-standard equipment after formula person writes formula, transfers formula by 2 ary codes of fixed fixture, greatly avoids people
Work operates and leads to mistake placement and the damage of equipment, and rotary cylinder is had on jig, reduces the waiting time of personnel, if
It is standby to be sheared according to different product, the jig of different product is only needed to change, artificial 70% can be saved, time 40%, work is imitated
Rate is improved, and reduces the production cost of enterprise, greatly increases the applicability of device, and being suitble to industrially promote makes
With.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram for cutting glue jaws equipment of the invention.
Fig. 2 is a kind of partial structural diagram for cutting glue jaws equipment of the invention.
Fig. 3 is a kind of partial structural diagram for cutting glue jaws equipment of the invention.
Fig. 4 is a kind of partial structural diagram for cutting glue jaws equipment of the invention.
Fig. 5 is a kind of partial structural diagram for cutting glue jaws equipment of the invention.
Fig. 6 is a kind of partial structural diagram for cutting glue jaws equipment of the invention.
Fig. 7 is a kind of partial structural diagram for cutting glue jaws equipment of the invention.
Fig. 8 is a kind of process flow chart for cutting glue jaws equipment of the invention.
Specific embodiment
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and
It explains.These embodiments are only the prominent examples using technical solution of the present invention, it is all take equivalent replacement or equivalent transformation and
The technical solution of formation, all falls within the scope of protection of present invention.
Present invention discloses one kind to cut glue jaws equipment, and shown in as shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, this cuts glue
Jaws equipment includes robotic gripping device 1, shear 2, rotating device 3, cavity splitting device 4, counting device 5, procedure identification dress
It sets.In in operating table surface 6, robotic gripping device 1 and shearing are filled for the robotic gripping device 1,3 gap setting of rotating device
2 flexible connections are set, shear 2 is set to the top of rotating device 3, and the rotating device 3 is set in operating table surface 6
Portion.
The robotic gripping device 1 is that four axis translate manipulator, and the lower section of the operating table surface 6 is provided with cavity splitting device
4, it first 7 and second is started switch starts switch 8, first, which starts switch 7 and second, starts switch 8 and be symmetrically disposed on operating table surface
Lower section, the robot device, counting device be connected with PLC, and PLC is programmable control system.
It is provided with scissors module 21 between the shear 2 and robotic gripping device 1, robotic gripping device is equipped with
One localization tool 9 connect with shear module phase, scissors module are set to the top of shear, and localization tool passes through positioning pin
It plugs and connects with shear module.In the actual operation process, scissors can be cut 300,000 times, and the edge of a knife of scissors is Wu Gang, and hardness is only
Inferior to diamond, the setting of the scissors material greatly increases the service life of the device.Scissors in the actual operation process
Quick-replaceable, the disassembly movement of achievable scissors in 5 minutes.
The shear 2 includes shear module 21, rotary shaft 22 and the scissors 23 for being fixedly arranged on shear one end, rotation
Axis drives scissors rotation, and the rotation angle of the rotary shaft is 90-180 degree.
The rotating device 3 includes bottom plate 31, switch block 32, rotary cylinder 33, connecting plate 34, the first station jig 35 and the
In on bottom plate, connecting plate is set to the top of switch block, the first station jig for two station jigs 36, rotary cylinder and switch block gap setting
It is fixedly arranged on connecting plate with second station jig gap, switch block drives the first station on connecting plate under the driving of rotary cylinder
Jig and second station jig rotation, the rotational angle of rotating device are 90 degree, and location hole, the first station are evenly equipped on connecting plate
The surrounding of jig and second station jig is provided with the positioning pin for matching with fixation hole.Localization tool has positioning pin,
Without looking for positioning again during installation.
In the technical scheme, the shape of the first station jig 35 and second station jig 36 is I-shaped, first
On the side wall of station jig or second station jig carve be equipped with procedure identification device, procedure identification device be binary code 37, two into
Code is connected with PLC, passes to industrial personal computer by PLC, each binary code has unique program, and binary code is in practical operation
Cheng Zhongke mistake proofing, fool proof, recognition speed is fast, accurate, accuracy is high.Cavity splitting device is movably disposed under operating table surface
Side.Tooling coding, i.e. binary coding are carved, technique is transferred with the completion of cooperating equipment code reader, only needs handle when a problem occurs
That serial number is taken out.
The cavity splitting device 4 includes that position 42, third storage position 43 and the 4th storage position are stored in the first storage position 41, second
44, in the technical scheme, the row of position 42, third storage position 43 and the 4th storage position 44 is stored to the first storage position 41, second
Mode for cloth is not specifically limited, and can be arranged for cross distribution or arranged in parallel, the product that need to cut glue passes through scissors
After shearing, four material fall to corresponding first storage position, the second storage position, third storage position and the 4th storage position respectively
In.
It is provided with runner below the operating table surface, eight counting devices, each counting are provided in the side wall of runner
Device includes convection type sensor, and convection type sensor is connected with PLC.
The operating table surface is all around equipped with a lens form, and wherein the fore side of transparent window is provided with safety device
10, the safety device is safe grating, and the safe grating is symmetrically disposed on the first connecting column of lens form and second and connects
It connects on column, manipulation screen 11 is provided with above safety device, the safe grating includes one group of conveyer and receiver, conveyer
It is connected with PLC, conveyer can transmit one group of infrared light beam, and receiver includes at least one OPTICAL SENSORS.The safe grating
Setting greatly increase the safety of operator, avoid operator that accident occurs during the work time.
Present invention further teaches it is a kind of cut glue jaws equipment cut adhesive process, as shown in figure 8, the technique the following steps are included:
S1: operator places the product of glue to be cut on the first station jig；
S2: operator presses first simultaneously and starts switch and starts switch with second, and first starts switch and start switch with second
After starting, rotating device is started turning, and when rotating device turns to 90 degree, sensor confirms that the position of rotating device is correct
Afterwards, sensor gives robot to signal, and robot work drives shear to treat and cuts the product of glue and sheared, while second
Station jig waits feeding.
S3: the product after S2 step cuts glue is freely fallen in cavity splitting device, and the mouth of a river can be retained in the first station jig
It, manually can be by the mouth of a river from the first station jig or second when rotating device turns to next angle or in second station jig
It is taken out in station jig；The mouth of a river refers to waste material.
S4: being provided with runner below operating table surface, eight counting devices, each counting dress are provided in the side wall of runner
Setting includes convection type sensor, and convection type sensor is connected with PLC, and the product in cavity splitting device is fallen to through S3 step
When falling, convection type sensor can be recorded one by one, and the information being recorded is sent to PLC, and technology alarm is set
Desired device in cavity splitting device, technology alarm can be reported after the product in corresponding cavity splitting device is more than preset quantity
It is alert to remind.
Industrial personal computer is connected with PLC, and PLC gives robotic gripping device signal, and robotic gripping device is allowed to operate.People places
Product, by start button, rotating device starts turning 90 degree, and sensor confirms that position is correct, and sensor gives robot signal, machine
Device is manually made to shear product, and product is freely fallen after shearing, and the mouth of a river can be retained in above.
In the technical scheme, glue mouth mode is cut using robot, the shearing of different product may be implemented, robot is being cut
When cutting, artificial loading and unloading simultaneously, without being wasted time in waiting.For the Jiao Kou that cuts of different product, correspondence is different
Jig carves binary code on jig；Different product material bars is completed using different programs, passes through the binary code tune of jig
It takes；Every kind of parameter can store so as to spare.
After artificial loading, by double-button, empty jig is turned over, waits artificial loading, robot is when cutting glue mouth and people
Feeding bar and upper product simultaneously, have saved the waiting time in this way, have greatly increased working efficiency in work.Tooling coding is carved,
That is binary coding transfers technique with the completion of cooperating equipment code reader.
Still there are many embodiment, all technical sides formed using equivalents or equivalent transformation by the present invention
Case is within the scope of the present invention.
Claims (9)
1. one kind cuts glue jaws equipment, it is characterised in that: filled including robotic gripping device, shear, rotating device, a point cave
Set, counting device, the robotic gripping device, rotating device gap setting in operating table surface, robotic gripping device with
Shear is flexibly connected, and shear is set to the top of rotating device, and the rotating device is set in operating table surface
Portion is provided with cavity splitting device below the operating table surface, first starts switch and start switch with second, first start switch and
Second starts switch the lower section for being symmetrically disposed on operating table surface, and the robot device, counting device are connected with PLC.
2. one kind according to claim 1 cuts glue jaws equipment, it is characterised in that: the shear and robot crawl fill
Scissors module is provided between setting, robotic gripping device is equipped with a localization tool connect with shear module phase, scissors module
It is set to the top of shear, localization tool is connected by positioning pin and shear module plug.
3. one kind according to claim 1 cuts glue jaws equipment, it is characterised in that: the shear include shear module,
Rotary shaft and the scissors for being fixedly arranged on shear one end, rotary shaft drive scissors rotation, and the rotation angle of the rotary shaft is 90-
180 degree.
4. one kind according to claim 1 cuts glue jaws equipment, it is characterised in that: the rotating device include bottom plate, switch block,
Rotary cylinder, connecting plate, the first station jig and second station jig, rotary cylinder and switch block gap setting connect on bottom plate
Fishplate bar is set to the top of switch block, and the first station jig and second station jig gap are fixedly arranged on connecting plate, and switch block is in rotary pneumatic
The the first station jig and second station jig rotation on connecting plate are driven under the driving of cylinder, the rotational angle of rotating device is 90
Degree, is evenly equipped with location hole on connecting plate, and the surrounding of the first station jig and second station jig, which is provided with, to be used for and fixation hole
The positioning pin to match.
5. one kind according to claim 4 cuts glue jaws equipment, it is characterised in that: the first station jig and second station
The shape of jig be it is I-shaped, on the side wall of the first station jig or second station jig carve be equipped with procedure identification device, it is described
Procedure identification device is connected with PLC, and described program identification device is that binary code is connected with PLC, and cavity splitting device is movably
It is set to the lower section of operating table surface.
6. one kind according to claim 1 cuts glue jaws equipment, it is characterised in that: the cavity splitting device includes the first storage
Position, second storage position, third storage position and the 4th storage position, need to cut glue product sheared by scissors after fall to it is corresponding
In first storage position, the second storage position, third storage position and the 4th storage position.
7. one kind according to claim 1 cuts glue jaws equipment, it is characterised in that: be provided with stream below the operating table surface
Road, eight counting devices are provided in the side wall of runner, and each counting device includes convection type sensor, convection type sensing
Device is connected with PLC.
8. one kind according to claim 1 cuts glue jaws equipment, it is characterised in that: the operating table surface is all around equipped with one
Lens form, wherein the fore side of transparent window is provided with safety device, and the safety device is safe grating, the safety light
Grid are symmetrically disposed on the first connecting column and the second connecting column of lens form, and manipulation screen, institute are provided with above safety device
Stating safe grating includes that one group of conveyer and receiver, conveyer are connected with PLC, and conveyer can transmit one group of infrared ray
Beam, receiver include at least one OPTICAL SENSORS.
9. it is a kind of cut glue jaws equipment cut adhesive process, it is characterised in that: the technique the following steps are included:
S1: operator places the product of glue to be cut on the first station jig；
S2: operator presses first simultaneously and starts switch and starts switch with second, and first starts switch and start switch with second
After starting, rotating device is started turning, and when rotating device turns to 90 degree, sensor confirms that the position of rotating device is correct
Afterwards, sensor signals to robotic gripping device, and robotic gripping device work drives shear to treat the product for cutting glue
It is sheared, while second station jig waits feeding；
S3: the product after S2 step cuts glue is freely fallen in cavity splitting device, and the mouth of a river can be retained in the first station jig or
In two station jigs, the cavity splitting device includes the first storage position, the second storage position, third storage position and the 4th storage position, is needed
Cut glue product sheared by scissors after fall to it is corresponding first storage position, second storage position, third storage position and the 4th
It stores in position；
S4: being provided with runner below operating table surface, eight counting devices are provided in the side wall of runner, and each counting device is equal
It include convection type sensor, convection type sensor is connected with PLC, and the product fallen in cavity splitting device through S3 step is falling
Convection type sensor can be recorded one by one when falling, and the information being recorded is sent to PLC, the production in corresponding cavity splitting device
When being more than preset number warning reminding can occur for product；
S5:, manually can be by the mouth of a river out of the first station jig or second station jig when rotating device turns to next angle
It takes out, while second station jig waits artificial loading, circuits sequentially S1-S5 step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910388550.8A CN110039732A (en) | 2019-05-10 | 2019-05-10 | One kind cutting glue jaws equipment and its cuts glue mouth technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910388550.8A CN110039732A (en) | 2019-05-10 | 2019-05-10 | One kind cutting glue jaws equipment and its cuts glue mouth technique |
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| Publication Number | Publication Date |
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| CN110039732A true CN110039732A (en) | 2019-07-23 |
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|---|---|---|---|
| CN201910388550.8A Pending CN110039732A (en) | 2019-05-10 | 2019-05-10 | One kind cutting glue jaws equipment and its cuts glue mouth technique |
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| CN104890197A (en) * | 2015-06-17 | 2015-09-09 | 张三义 | Automatic cutting system and method for gate of injection part |
| CN105922522A (en) * | 2016-07-15 | 2016-09-07 | 佛山市川东磁电股份有限公司 | Water gap separation device and water gap separation method thereof |
| CN206011631U (en) * | 2016-08-03 | 2017-03-15 | 深圳市壹零壹精密设备有限公司 | Rotary tap hole shearing equipment |
| CN206242428U (en) * | 2016-08-04 | 2017-06-13 | 威海三元塑胶科技有限公司 | A kind of cast gate automatic cutting device |
| CN206780898U (en) * | 2017-03-16 | 2017-12-22 | 东江精创注塑（深圳）有限公司 | Full-automatic mould water gap shearing device |
| CN108189339A (en) * | 2018-03-02 | 2018-06-22 | 深圳市鼎星精密科技有限公司 | A kind of moulding mouth of a river automatic shearing system and method |
| CN208343365U (en) * | 2018-04-16 | 2019-01-08 | 东莞市协誉模具有限公司 | A kind of three board molds of automatic water gap cutting |
| CN208343366U (en) * | 2018-04-27 | 2019-01-08 | 深圳市东彩自动化科技有限公司 | A kind of cutting machine that can be oriented in high precision |
| CN208468951U (en) * | 2018-06-08 | 2019-02-05 | 深圳市亿能科技有限公司 | A kind of variety classes product automatic separating apparatus |
| CN210308850U (en) * | 2019-05-10 | 2020-04-14 | 优力精密塑胶（苏州）有限公司 | Glue shearing device |
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