CN103624125B - Unit type automatic punching robot flexible connection mode - Google Patents

Unit type automatic punching robot flexible connection mode Download PDF

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Publication number
CN103624125B
CN103624125B CN201310554627.7A CN201310554627A CN103624125B CN 103624125 B CN103624125 B CN 103624125B CN 201310554627 A CN201310554627 A CN 201310554627A CN 103624125 B CN103624125 B CN 103624125B
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unit
punching
blanking
robot
flexible connecting
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CN103624125A (en
Inventor
蒲显西
潘晓勇
刘兵
巫江
吴鲁滨
张�林
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Sichuan Changhong Electric Co Ltd
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Sichuan Changhong Electric Co Ltd
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Abstract

The invention discloses a unit type automatic punching robot flexible connection method. The unit type automatic punching robot flexible connecting mode comprises an unstacking plate beating unit, punching units, a discharging unit, a movable feeding unit and a movable discharging unit, wherein the units are connected with independent unit control cabinets respectively, and are connected with a total control cabinet through a connection system, and the punching units are arranged between the unstacking plate beating unit and the discharging unit. Compared with the prior art, when large-batch multi-working-procedure production is carried out, flexible connection among a plurality of random punching machines can be ensured, when small-batch few-working-procedure production is carried out, it is ensured that the flexible mode can be rapidly recombined, and two or more types of materials are produced at the same time; when the abnormal condition is dealt with, temporary storage of the materials can be automatically carried out, heavy manual carrying and sorting can be avoided, automatic punching production is achieved, labor intensity of staff is greatly reduced, the use ratio and flexibility of devices are improved, the requirement for maximization of the enterprise benefit is met and high popularization value is achieved.

Description

A kind of modular automatic press machine people flexible connecting line method
Technical field
The present invention relates to electronic product production equipment technical field, particularly relate to a kind of modular automatic press machine people flexible connecting line method.
Background technology
At present, it is by manual operation punch press mostly that the metal stamping of large-scale punch press is produced, and carry out manual loading and unloading, especially large-scale PDP backboard punching production is all the more so.Operating personnel are many, and production efficiency is low, poor stability.
In order to improve the production efficiency of punch press, for the present situation of current domestic punching production, designer have developed the automation equipment of a series of automatic loading/unloading, as punching press automatic transferring manipulator, robot automatic loading and unloading system etc.But this structure transfer manipulator is relative fixing with loading and unloading robot connection mode, mostly be permanent fixed connection, and how can only realize a stream production, when the process of line body is abnormal, whole line need be shut down simultaneously, and material drops in disorder, need manually to sort process one by one, take time and effort, and existing market competition strengthens day by day, enterprise requires more and more higher to people's effect and utilization rate of equipment and installations, to requiring during abnormality processing that personnel equipment can respond fast, and the market demand is changeable, new product is is constantly researching and developing trial-production, production is various on a small quantity, in process of production, the few operation of small lot is produced frequent.Existing automatic press connection mode also cannot meet production requirement, more cannot meet enterprise's benefit requirement in keen competition.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of modular automatic press machine people flexible connecting line method, when in enormous quantities, multistage manufacturing, can ensure that multiple stage punch press flexibly connects, and realizes a stream and automatically produces; When small lot multi-product is produced, can ensure that again described modular automatic press machine people flexible connecting line mode can switch rapidly according to demand and reconfigure, reduce operating personnel, improve the utilization rate of equipment; Material fast processing can be realized when abnormality processing, without manual sorting, other equipment of line body can also be realized and normally produce.
To achieve these goals, the technical solution used in the present invention is: a kind of modular automatic press machine people flexible connecting line method, comprise de-stacking clappers unit, punching unit, blanking unit, portable feeding unit material, portable blanking unit, above-mentioned unit connects independently unit controls case respectively, be connected with master control box by connection system, described punching unit is between de-stacking clappers unit and blanking unit again.
As preferably, described de-stacking clappers unit comprises frame, servo transverse-moving mechanism, servo lifting grasping mechanism, servo transfer plate beating mechanism and de-stacking clappers unit controls case, described servo transverse-moving mechanism is installed in frame, described servo lifting grasping mechanism is installed on described servo transverse-moving mechanism, described servo transfer plate beating mechanism is installed between frame and punching unit, and whole unit is independently controlled by de-stacking clappers unit controls case;
As preferably, described de-stacking clappers unit adopts extra quality bit architecture;
As preferably, described punching unit comprises punch press and punching unit control cabinet, described punch press side is provided with robot, described robot is installed in robot mounting seat, described robot end is provided with crawl terminal-collecting machine, be provided with temporary storage mechanism between described robot and punch press, whole unit is independently controlled by punching unit control cabinet;
As preferably, described punching unit is provided with operating switch;
As preferably, described temporary storage mechanism is provided with temporary storage mechanism and determines device soon, is provided with temporary storage mechanism castor bottom described temporary storage mechanism;
As preferably, described punching unit is one or more;
As preferably, described blanking unit comprises blanking robot, blanking robot mounting seat, blanking end picking-up device for robot, material storage box and blanking unit control cabinet, and whole unit is independently controlled by blanking unit control cabinet;
As preferably, described mobile feeding unit material can be arranged between any two punching units;
As preferably, described portable blanking unit can be installed on any punching unit rear end needing blanking.
Compared with prior art, the invention has the advantages that: by modular automatic press machine people flexible connecting line mode, system unit can be started when producing multiple operation, typical products in mass production simultaneously and complete the production automatically of a stream; When any unit occurs abnormal, material can be positioned over corresponding temporary storage mechanism automatically, can not be scattered arbitrarily, not need labor cleaning, and after abnormality processing completes, system is produced from corresponding temporary storage mechanism captures material again by automatically giving tacit consent to detect; When producing few operation, be pilot, by portable feeding unit material and portable blanking unit, line body can be split as two transfer matics, the product that production two kinds is different simultaneously.By the utilization of modular automatic press machine people flexible connecting line mode, not only achieve punching automation, decrease operating personnel, reduce the labour intensity of personnel, make use of existing plant and equipment fully again, substantially increase utilization rate of equipment and installations, abnormality processing mode have also been obtained very large improvement simultaneously, ensure that company interest maximizes.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is top view of the present invention.
Fig. 3 is the schematic diagrames of two kinds of products when simultaneously producing.
In figure: de-stacking clappers unit 1, servo transverse-moving mechanism 11, servo lifting grasping mechanism 12, servo transfer plate beating mechanism 13, de-stacking clappers unit controls case 14, material level 1, material level 2 16, frame 17, punching unit 2, robot mounting seat 21, robot 22, end picking-up device for robot 23, punching unit control cabinet 24, punch press 25, temporary storage mechanism 26, temporary storage mechanism determines device 27 soon, temporary storage mechanism castor 28, blanking unit 3, blanking robot mounting seat 31, blanking robot 32, blanking unit control cabinet 33, material storage box 34, blanking end picking-up device for robot 35, portable cutting agency 4, portable feed mechanism 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment: see Fig. 1, Fig. 2, shown in Fig. 3, one provided by the invention modular automatic press machine people flexible connecting line method, comprise the de-stacking clappers unit 1 being positioned at described punching unit 2 front end, and be positioned at the blanking unit 3 of line body end, above-mentioned unit is respectively by independently unit controls case control, be connected with master control box by connection system again, described unit controls case comprises de-stacking clappers unit controls case 14, punching unit control cabinet 24, blanking unit control cabinet 33, according to need of production, the automatic production of a stream can be realized realize again relatively independent combined type multi items and automatically produce.Before described de-stacking clappers unit 1 is installed on described punching unit 2 by frame 17, described servo transverse-moving mechanism 11 is installed in frame 17, described servo lifting grasping mechanism 12 is installed on described servo transverse-moving mechanism 11, described servo transfer plate beating mechanism 13 is installed between frame 17 and punching unit 2, realizes de-stacking and the alignment of plate clappers of supplied materials buttress material.Described robot mounting seat 21 is installed on punch press 25 side, described robot 22 is installed in robot mounting seat 21, and end picking-up device for robot 23 is installed on robot 22 end, realizes material and captures, punching unit 2 realizes controlling by punching unit control cabinet 24, completes material transferring and punching press., described punching unit 2 quantity can according to the actual punch press number combinations of production, do not limit by concrete quantity, described punching unit 2 is provided with operating switch, adjacent punching unit 2 can any amount combine, described blanking unit 3 is installed on line body end, described blanking unit 3 comprises blanking robot 32, blanking robot mounting seat 31, blanking end picking-up device for robot 35, material storage box 34 and blanking unit control cabinet 33, whole unit controls by blanking unit control cabinet 33 is independent, punching unit 2 punching press is completed material and captures out and be positioned over material storage box 34 li and complete material collection by blanking end picking-up device for robot 35.
Concrete production procedure is: after material level 1 place material captures and promotes by servo lifting grasping mechanism 12, described servo transverse-moving mechanism 11 motive objects is expected on servo transfer plate beating mechanism 13, material is clapped and is transferred to end picking-up device for robot 23 crawl position just afterwards by servo transfer plate beating mechanism 13, end picking-up device for robot 23 is controlled by punching unit switch board 24, capture material and carry out punching press to punch press 25 li, after punching press completes, the end picking-up device for robot 23 of next punching unit 2 captures material and carries out punching press to next punching unit punch press 25 li, continuous circulation like this, after material punching press completes, the material that punching unit 2 punching press completes by blanking end picking-up device for robot 35 is gone out from crawl punch press 25, be positioned over material storage box 34 li, realize material collection.Like this, when carrying out multistage manufacturing in enormous quantities, de-stacking clappers unit 1 is combined as a transfer matic with punching unit 2 and blanking unit 3, is controlled by system main-control case, realizes a stream and automatically produces.
In above-mentioned embodiment; described de-stacking clappers unit adopts extra quality bit architecture; for material level 1 and material level 2 16; realize material loading and unloading without any time loss; after material level 1 place material has captured by servo lifting grasping mechanism 12, de-stacking clappers unit controls case 14 has moved to material level 2 16 place by automatically controlling servo lifting grasping mechanism 12, realizes material and automatically changes; when avoiding material loading, board is shut down, and ensures continuous production.
In above-mentioned embodiment, when any punching unit 2 in centre occurs abnormal, material grabs on temporary storage mechanism 26 temporary by described end picking-up device for robot 23, manually carry out Abnormality remove, when starting to continue to produce, end picking-up device for robot 23 captures material on temporary storage mechanism 26 and produces, and does not need manually to carry out material discharge.
In above-mentioned embodiment, described temporary storage mechanism 26 realizes flexible movement by temporary storage mechanism castor 28, described temporary storage mechanism 26 is determined device 27 soon by temporary storage mechanism and is realized quick position, and when can realize system exception process, material is kept in, and can move rapidly again with during mold exchange.
In above-mentioned embodiment, described mobile feeding unit material 4 can be arranged between any two punching units 2, complete the easy clappers of material loading fast location, described portable blanking unit 5 can be installed on any punching unit 2 rear end needing blanking, complete material blanking transmission work, when the few process product of production small lot, can according to the needs of production process, between the punching unit 2 portable cutting agency 4 being moved to corresponding operation, realize one, front end stream automatically to produce, portable feed mechanism 5 is also moved between corresponding punching unit 2 simultaneously, realize one, rear end stream automatically to produce, take full advantage of existing equipment, improve the utilization rate of equipment, ensure that the interests of enterprise.
Above exhaustive presentation is carried out to one provided by the present invention modular automatic press machine people flexible connecting line method, apply specific case herein to set forth principle of the present invention and embodiment, the explanation of above embodiment just understands method of the present invention and core concept thereof for helping; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, to change of the present invention and improve will be possible, and design and the scope of accessory claim defined can not be exceeded, in sum, this description should not be construed as limitation of the present invention.

Claims (9)

1. a modular automatic press machine people flexible connecting line method, it is characterized in that: comprise de-stacking clappers unit, punching unit, blanking unit, portable feeding unit material, portable blanking unit, above-mentioned unit connects independently unit controls case respectively, be connected with master control box by connection system again, described punching unit is between de-stacking clappers unit and blanking unit, described punching unit comprises punch press and punching unit control cabinet, described punch press side is provided with robot, described robot is installed in robot mounting seat, described robot end is provided with crawl terminal-collecting machine, between described robot and punch press, temporary storage mechanism is installed, whole unit is independently controlled by punching unit control cabinet.
2. one according to claim 1 modular automatic press machine people flexible connecting line method, it is characterized in that: described de-stacking clappers unit comprises frame, servo transverse-moving mechanism, servo lifting grasping mechanism, servo transfer plate beating mechanism and de-stacking clappers unit controls case, described servo transverse-moving mechanism is installed in frame, described servo lifting grasping mechanism is installed on described servo transverse-moving mechanism, described servo transfer plate beating mechanism is installed between frame and punching unit, and whole unit is independently controlled by de-stacking clappers unit controls case.
3. one according to claim 2 modular automatic press machine people flexible connecting line method, is characterized in that: described de-stacking clappers unit adopts extra quality bit architecture.
4. one according to claim 1 modular automatic press machine people flexible connecting line method, is characterized in that: described punching unit is provided with operating switch.
5. one according to claim 1 modular automatic press machine people flexible connecting line method, is characterized in that: described temporary storage mechanism is provided with temporary storage mechanism and determines device soon, is provided with temporary storage mechanism castor bottom described temporary storage mechanism.
6. one according to claim 1 modular automatic press machine people flexible connecting line method, is characterized in that: described punching unit is one or more.
7. one according to claim 1 modular automatic press machine people flexible connecting line method, it is characterized in that: described blanking unit comprises blanking robot, blanking robot mounting seat, blanking end picking-up device for robot, material storage box and blanking unit control cabinet, whole unit is independently controlled by blanking unit control cabinet.
8. one according to claim 1 modular automatic press machine people flexible connecting line method, is characterized in that: described portable feeding unit material can be arranged between any two punching units.
9. one according to claim 1 modular automatic press machine people flexible connecting line method, is characterized in that: described portable blanking unit can be installed on any punching unit rear end needing blanking.
CN201310554627.7A 2013-11-08 2013-11-08 Unit type automatic punching robot flexible connection mode Active CN103624125B (en)

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CN103920826B (en) * 2014-04-04 2015-12-02 济南二机床集团有限公司 A kind of automatic conveying device for workpieces
CN105750392B (en) * 2016-04-14 2018-02-16 广东金弘达自动化科技股份有限公司 A kind of impedance piece automatic clicker
CN105750441A (en) * 2016-04-21 2016-07-13 佛山市顺德区凯硕精密模具自动化科技有限公司 Integrated swing arm punching robot for punch
US20200061806A1 (en) * 2016-06-30 2020-02-27 Abb Schweiz Ag Handling parts in a press line
CN106001237B (en) * 2016-07-21 2019-03-19 广东和氏工业技术集团股份有限公司 Metal punching produces multirobot cooperating manufacture line
CN106270078B (en) * 2016-09-29 2018-01-23 锦州华一汽车部件有限公司 A kind of automobile starter stator casing automation press line
CN108153270A (en) * 2018-03-06 2018-06-12 广东翠峰机器人科技股份有限公司 A kind of robot punching press line production system
CN108817209A (en) * 2018-06-05 2018-11-16 广东顺德为艾斯机器人有限公司 A kind of full-automatic stamping line of precise high-efficiency
CN109821975A (en) * 2018-11-12 2019-05-31 沈阳自动化研究所(昆山)智能装备研究院 A kind of press machine system based on tow-armed robot implantation
CN109465353A (en) * 2018-11-13 2019-03-15 广东亿恒工业装备有限公司 A kind of full-automatic face-piece stamping line
CN109731989B (en) * 2019-02-15 2020-07-10 上海发那科机器人有限公司 Automatic stamping system for connecting lines of multi-station press
CN111014446A (en) * 2019-12-31 2020-04-17 大昌汽车部件股份有限公司 Full-automatic production device for stamping and stretching

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