CN103026472A - 环状薄膜的沉积方法 - Google Patents
环状薄膜的沉积方法 Download PDFInfo
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- 239000010409 thin film Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000000151 deposition Methods 0.000 title claims abstract description 17
- 125000004122 cyclic group Chemical group 0.000 title abstract 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 114
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 114
- 239000010703 silicon Substances 0.000 claims abstract description 111
- 239000010408 film Substances 0.000 claims abstract description 101
- 239000000758 substrate Substances 0.000 claims abstract description 38
- 239000012686 silicon precursor Substances 0.000 claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims abstract description 18
- 239000006227 byproduct Substances 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims description 38
- 238000004140 cleaning Methods 0.000 claims description 31
- 230000015572 biosynthetic process Effects 0.000 claims description 24
- 238000005137 deposition process Methods 0.000 claims description 17
- 239000012528 membrane Substances 0.000 claims description 15
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 10
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 5
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 4
- 229920005591 polysilicon Polymers 0.000 claims description 4
- 238000010926 purge Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 2
- 239000004065 semiconductor Substances 0.000 description 10
- 230000008021 deposition Effects 0.000 description 3
- 238000009616 inductively coupled plasma Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 2
- WEKIJJOSGXVNNE-UHFFFAOYSA-N CC[SiH2]NC Chemical compound CC[SiH2]NC WEKIJJOSGXVNNE-UHFFFAOYSA-N 0.000 description 1
- 239000005046 Chlorosilane Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical compound Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- IFVRUKGTKXWWQF-UHFFFAOYSA-N methylaminosilicon Chemical compound CN[Si] IFVRUKGTKXWWQF-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 238000006884 silylation reaction Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- GIRKRMUMWJFNRI-UHFFFAOYSA-N tris(dimethylamino)silicon Chemical compound CN(C)[Si](N(C)C)N(C)C GIRKRMUMWJFNRI-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明提供一种具有优异的膜性能和阶梯覆盖的环状薄膜的沉积方法。本发明一个实施例的环状薄膜的沉积方法包括:在所述基底上形成硅薄膜的步骤,其通过重复将硅前体注入到装载了基底的腔室内部而在所述基底上沉积硅的步骤、和从所述腔室内部除去未反应的硅前体和反应副产物的第一清洗步骤;通过在腔室内部形成等离子体气氛,将所述硅薄膜形成为含硅绝缘膜的步骤。
Description
技术领域
本发明涉及一种环状薄膜的沉积方法,更具体地,涉及一种形成含硅绝缘膜的环状薄膜的沉积方法。
背景技术
近年来,随着半导体工业的发展和用户的需求,电子设备具有更加高集成化和高性能化,因此作为电子设备的核心组件的半导体器件也需要高集成化和高性能化。然而,很难实现高集成化的半导体器件的精细结构。
例如,为实现精细结构需要更薄的绝缘膜,但是如果形成的绝缘膜为薄的厚度,则膜性能如绝缘特性退化。此外,越来越难以形成具有薄的厚度的同时获得优异的阶梯覆盖(step coverage)的薄膜。
发明内容
发明要解决的课题
本发明的目的在于解决上述现有问题,并提供一种具有优异的膜性能和阶梯覆盖的绝缘膜的沉积方法。更具体地,本发明提供一种具有优异的膜性能和阶梯覆盖的环状薄膜的沉积方法。
通过下面的详细描述和附图,将更加清楚地理解本发明的其它目的。
解决课题的方法
根据本发明的一个实施例,提供了一种环状薄膜的沉积方法,该方法包括:在所述基底上形成硅薄膜的步骤,其通过重复将硅前体注入到装载了基底的腔室内部而在所述基底上沉积硅的步骤而进行、和从所述腔室内部除去未反应的硅前体和反应副产物的第一清洗步骤;和通过在腔室内部形成等离子体气氛,将所述硅薄膜形成为含硅绝缘膜的步骤。
形成含硅绝缘膜的步骤可包括注入选自O2、O3、N2和NH3的一种或多种反应气体。
所述含硅绝缘膜可以是氧化硅膜或四氮化三硅膜。
所述形成含硅绝缘膜的步骤可以包括通过注入选自Ar、He、Kr和Xe的一种或多种点火气体(ignition gas)而形成等离子体气氛。
所述点火气体可以以100sccm至3000sccm的流速注入,且所述反应气体可以以10sccm至500sccm的流速注入。
所述形成绝缘膜的步骤可以使用O2或O3作为点火气体而形成等离子体气氛。
该方法还包括:在形成绝缘膜的步骤之后用于从腔室内部除去反应副产物的第二清洗步骤,其中,可以重复进行所述沉积硅薄膜的步骤、所述形成含硅绝缘膜的步骤和所述第二清洗步骤。
所述沉积硅薄膜的步骤可以重复进行所述硅沉积步骤和所述第一清洗步骤三次至十次。
所述沉积硅薄膜的步骤也可以在保持所述腔室内部压力为0.05Torr至10Torr的同时进行。
所述形成绝缘膜的步骤也可以在保持腔室内的压力为0.05Torr至10Torr的同时进行。
形成硅薄膜的步骤可以形成由无定形硅或具有多晶性的多晶硅而形成的硅薄膜。
发明效果
本发明一个实施例的环状薄膜的沉积方法可以形成具有优异的膜性能和阶梯覆盖的含硅绝缘膜(例如氧化硅层或四氮化三硅层)。
另外,可以缩短从硅薄膜形成含硅绝缘膜的处理时间。
因此,为了实现高集成化的半导体器件,可以形成具有薄厚度的绝缘膜,而且由于绝缘膜具有优异的阶梯覆盖,因此可以实现精细结构。另外,由于绝缘膜具有优异的膜性能,因此能满足高集成化的半导体器件所需的性能。
附图说明
图1是流程图,其表示本发明一个实施例的环状薄膜的沉积方法。
图2是剖视图,其示意性表示半导体制造装置,该半导体制造装置用于进行本发明一个实施例的环状薄膜的沉积方法。
图3是表示本发明一个实施例的环状薄膜的沉积方法的图解。
图4a至4c是剖视图,其表示本发明一个实施例的沉积硅的步骤。
图5是剖视图,其表示本发明一个实施例的形成含硅的硅薄膜的状况。
图6a是剖视图,其表示本发明一个实施例的从硅薄膜形成含硅绝缘膜的步骤。
图6b是剖视图,其表示本发明一个实施例的进行第二清洗步骤的状况。
图7是剖视图,其表示本发明另一个实施例的形成含硅绝缘膜的状况。
具体实施方式
在下文中,参照附图来更详细地说明根据本发明的发明构思的实施例。然而,本发明的发明构思的实施例可以各种形式进行修改,并且本发明的范围和精神不应受限于以下描述的实施例。提供了根据本发明的发明构思的实施方案,使得本领域的技术人员可以更完全地理解本发明。在附图中,相同的附图标记是指相同的元件。此外,在附图中的各种元件和区域被示意性地示出了。因此,本发明并不限于在附图中示出的相对大小或间隔。
图1是流程图,其表示本发明实施例的环状薄膜的沉积方法。参照图1,将基底装载在半导体制造装置的腔室内部(S100)。在上述腔室内部装载的基底上形成硅薄膜(S200),为形成硅薄膜重复进行硅沉积步骤S210和第一清洗步骤S220。
为了沉积硅,可以将硅(Si)前体注入到上述腔室内部,由此将硅沉积在基底上(S210)。将硅沉积在基底上之后,进行除去未反应的硅前体和反应副产物的第一清洗步骤(S220)。然后,通过重复硅沉积步骤S210和第一清洗步骤S220,由此在基底上形成硅薄膜(S230)。
例如,可以重复硅沉积步骤S210和第一清洗步骤S220三次至十次。在每个硅沉积步骤S210中,可以在上述基底上形成一层或多层硅原子层。因此,如果重复进行硅沉积步骤S210和第一清洗步骤S220,则可以在基底上形成由无定形硅或具有多晶性的多晶硅而形成的硅薄膜(S230)。无定形硅或具有多晶性的硅薄膜可以具有几埃或几十埃的厚度。
随后,将在上述基底上形成的硅薄膜形成为含硅绝缘膜(S300)。例如,含硅绝缘膜可以是氧化硅膜或四氮化三硅膜。
为了从硅薄膜形成含硅绝缘膜,可将反应气体注入腔室内以在腔室内形成等离子体气氛。例如,反应气体可以是选自O2、O3、N2和NH3的一种或多种气体。
如果含硅绝缘膜是氧化硅膜,则反应气体可以是含氧原子的气体,例如O2或O3。如果含硅绝缘膜是四氮化三硅膜,反应气体可以是含氮原子的气体,例如N2或NH3。
为了将硅薄膜形成为含硅绝缘膜例如氧化硅膜,可以通过将O2或O3用作点火气体在腔室内部形成等离子体气氛。
为了将硅薄膜形成为含硅绝缘膜例如四氮化三硅膜,可以通过将N2或NH3用作点火气体在腔室中形成等离子体气氛。
随后,可以进行从腔室内部除去反应副产物和反应气体或点火气体的第二清洗步骤(S400)。
为了获得具有所需厚度的含硅绝缘膜,根据需要可以重复进行形成硅薄膜的步骤S200、形成含硅绝缘膜的步骤S300和第二清洗步骤S400(S500)。
当形成具有所需厚度的含硅绝缘膜时,基底可以从腔室中卸载(S900)。
图2是剖视图,其示意性表示半导体制造装置,该半导体制造装置用于进行本发明一个实施例的环状薄膜的沉积方法。如图2所示,形成了将反应气体引入到半导体制造装置10的腔室11内的导入部12。经由导入部12导入的反应气体可以通过喷头13喷射至腔室11内部。
作为沉积对象的基底100置于卡盘14上,该卡盘14被卡盘支座16支撑。如果必要的话,卡盘14可以向基底100施加热,使得基底100具有规定温度。通过半导体制造装置10进行沉积,此后,通过排出部分17来排出。
此外,为了形成等离子体气氛,半导体制造装置10可包括等离子体产生部18。
图3是表示本发明一个实施例的环状薄膜的沉积方法的图解。如图3所示,反复进行硅(Si)前体的注入和清洗(purge)。在反复进行硅前体的注入和清洗之后,形成等离子体气氛。在已形成等离子体气氛的状态下,可根据需要注入反应气体。
因此,从反复进行硅前体的注入和清洗到形成等离子体气氛的步骤为止作为一个周期进行。即,在通过反复进行硅前体的注入和清洗来形成硅薄膜之后,通过形成等离子体气氛来形成含硅绝缘膜,其作为一个周期进行。
因此,环状薄膜的沉积方法可以通过重复进行硅前体的注入和清洗,并通过重复进行硅薄膜的形成和绝缘膜的形成步骤而进行。
本发明一个实施例的环状薄膜的沉积方法将基于上述说明书并参照图4a至图7进行逐步地具体描述。在图4a至图7的下述说明中,可以根据需要使用图1至图3的附图标记。
图4a至图4c是剖视图,其表示本发明一个实施例的沉积硅的步骤。图4a是剖视图,其表示本发明一个实施例的注入硅前体的步骤。
如图4a所示,硅前体50被注入到装载了基底100的腔室11内。例如,基底100可以包括半导体基底如硅或化合物半导体晶片。另外,基底100可以包括不同于半导体的基底材料如玻璃、金属、陶瓷和石英等。
硅前体50例如可以是:氨基硅烷如双乙基甲基氨基硅烷(BEMAS,bisethylmethylaminosilane)、双二甲基氨基硅烷(BDMAS,bisdimethylaminosilane)、BEDAS、四乙基甲基氨基硅烷(TEMAS,tetrakisethymethylaminosilane)、四二甲基氨基硅烷(TDMAS,tetrakisidimethylaminosilane)和TEDAS或氯基硅烷如六氯乙硅烷(HCD,hexachlorinedisilan);含硅和氢的硅烷基前体。
为了使基底100与硅前体50反应,基底100可以维持在50℃至600℃的温度。此外,装载了基底100的腔室11内部的压力可以维持在0.05Torr至10Torr。
图4b是剖视图,其表示本发明一个实施例的将硅沉积在基底上的状况。如图4b所示,通过硅前体50的一部分与基底100反应,在基底100上沉积硅原子,因此可以形成硅层112。硅层112可以由一层或多层硅原子层形成。
硅前体50可以在与基底100反应之后,形成副产物52。此外,硅前体50中的其它部分可以以未与基板100反应的未反应状态残留。
图4c是剖视图,其表示进行本发明一个实施例的第一清洗步骤的状况。如图4c所示,在基底100上形成硅层112,然后进行从腔室11内部除去未反应状态的残留硅前体50和反应副产物52的清洗。从腔室11内部除去残留的硅前体50和反应副产物52的清洗(purge)步骤可称为第一清洗步骤。
在第一清洗步骤中,基底100可以维持在50℃至600℃的温度。此外,装载了基底100的腔室11内部的压力可以维持在0.05Torr至10Torr。即,在沉积硅层112的步骤和第一清洗步骤中,可以将基底100的温度和腔室11内的压力保持一定。
图5是剖视图,其表示本发明一个实施例的沉积硅薄膜的状况。如图5所示,通过重复进行图4a至4c的步骤,将多层硅层112、114和116沉积在基底100上,从而形成由无定形硅或具有多晶性的多晶硅形成的硅薄膜110。
由此,如果将硅薄膜110形成为多层硅层112,则硅薄膜110可以具有优异的膜性能和阶梯覆盖(step coverage)。
图6a是剖视图,其表示本发明一个实施例的从硅薄膜形成含硅绝缘膜的步骤。如图6a所示,将等离子体施加到形成了硅薄膜110的基底100上。即,在装载了基底100的腔室11内部形成等离子体气氛。为了形成等离子体气氛,也可使用电感耦合等离子体(ICP,Inductively CoupledPlasma)、电容耦合等离子体(CCP,Capacitively Coupled Plasma)或微波(MW,Microwave)等离子体。在这个时候,为了形成等离子体气氛,可以施加100W至3kW的功率。
为了形成等离子体气氛,可以注入例如选自Ar、He、Kr和Xe的一种或多种点火气体(ignition gas)和例如选自O2、O3、N2和NH3的一种或多种反应气体60。在这种情况下,点火气体可以以100sccm至3000sccm的流速注入。
另外,为了形成等离子体气氛,可以注入选自O2、O3、N2和NH3的一种或多种反应气体60。在这种情况下,反应气体起到点火气体的作用,因此可以不注入单独的点火气体。
例如,当含氧原子的气体如O2或O3用作反应气体60时,硅薄膜110可以与反应气体60中所包含的氧原子反应,从而形成氧化硅薄膜。此外,当含氮原子的气体如N2或NH3用作反应气体60时,硅薄膜110可以与反应气体60中所包含的氮原子反应,从而形成四氮化三硅膜。
为了在等离子体气氛中将硅薄膜110转变为后述的含硅绝缘膜如氧化硅膜或四氮化三硅膜,装载了基底100的腔室11的压力可以维持在0.05Torr至10Torr。
图6b是剖视图,其表示本发明一个实施例的进行含硅第二清洗步骤的状况。如图6a和6b所示,通过进行除去残留的反应气体60和反应副产物的第二清洗步骤,可以形成含硅绝缘膜120a。含硅绝缘膜120a例如可以是氧化硅膜或四氮化三硅膜。
如果将上述含硅绝缘膜120a如氧化硅膜或四氮化三硅膜在等离子体气氛中形成,则可以获得优异的膜性能。具体地,即使形成的含硅绝缘膜120a具有薄的厚度,含硅绝缘膜120a也可以具有优异的膜性能。
另外,如上所述,由于硅薄膜110具有优异的膜性能和阶梯覆盖,因此含硅绝缘膜120a也可以具有优异的膜性能和阶梯覆盖。具体地,由于含硅绝缘膜120a在等离子体气氛中形成,因此含硅绝缘膜120a可以具有更优异的膜性能。
从腔室11内部除去未反应状态的残留反应气体60或反应副产物的清洗步骤可称为第二清洗步骤。
图7是剖视图,其表示本发明另一个实施例的形成含硅绝缘膜的状况。如图7所示,通过重复进行图4a至6b中说明的步骤,可以形成包括多层含硅绝缘膜120a、120b的绝缘膜120。
当将图6a所示的硅薄膜110形成为含硅绝缘膜120a时,硅薄膜110从暴露的表面转变为绝缘膜。因此,如果硅薄膜110是厚的,则用于与硅薄膜反应的氧或氮必须穿过在硅薄膜表面上形成的绝缘膜。因此,绝缘膜的形成速度随着硅薄膜110的厚度变厚而变得缓慢。
当欲形成的绝缘膜120相对厚时,如果在形成相对薄的硅薄膜之后通过重复进行形成含硅绝缘膜的过程,则与从相对厚的硅薄膜一次性形成绝缘膜的过程相比,可以缩短处理时间。
因此,考虑处理时间和含硅绝缘膜的所需厚度,可以确定重复图4a至图6B说明的步骤的次数。
此外,本发明的绝缘膜120表示为包括两层含硅绝缘膜120a、120b,但绝缘膜120可以包括三层以上含硅绝缘膜。
本发明已经通过优选实施例详细地进行了说明,但本发明可以以其他实施例实施。因此,下述权利要求的精神和范围并不限于优选实施例。
由于本发明在不脱离其精神或基本特征的情况下可以几种形式具体化,应理解为上述实施方案并不限于任何上述的细节,除非另有规定,而是应该在所附的权利要求中所定义的其精神和范围内广泛地解释,并且因此在权利要求的边界和范围内或这些边界和范围的等同物内的所有变化和修改旨在被所附的权利要求书保护。
产业上的可利用性
本发明可适用于如沉积过程的各种各样的半导体制造工艺中。
Claims (11)
1.一种环状薄膜的沉积方法,该方法包括:
在基底上形成硅薄膜的步骤,其通过重复将硅前体注入到装载了所述基底的腔室内部而在所述基底上沉积硅的步骤、和从所述腔室内部除去未反应的硅前体和反应副产物的第一清洗步骤而进行;
通过在腔室内部形成等离子体气氛,将所述硅薄膜形成为含硅绝缘膜的步骤。
2.权利要求1所述的方法,其特征在于,
所述形成含硅绝缘膜的步骤包括注入一种或多种选自O2、O3、N2和NH3的反应气体。
3.权利要求1或2所述的方法,其特征在于,所述含硅绝缘膜是氧化硅膜或四氮化三硅膜。
4.权利要求2所述的方法,其特征在于,
形成所述绝缘膜的步骤包括通过注入一种或多种选自Ar、He、Kr和Xe的点火气体而形成等离子体气氛。
5.权利要求4所述的方法,其特征在于,
所述点火气体以100sccm至3000sccm的流速注入,且所述反应气体以10sccm至500sccm的流速注入。
6.权利要求1所述的方法,其特征在于,
所述形成绝缘膜的步骤包括使用O2或O3作为点火气体而形成等离子体气氛。
7.权利要求1所述的方法,其特征在于,
还包括:在所述形成含硅绝缘膜的步骤之后用于从腔室内部除去反应副产物的第二清洗步骤,其中,
重复进行所述形成硅薄膜的步骤、所述形成绝缘膜的步骤和所述第二清洗步骤。
8.权利要求1所述的方法,其特征在于,
所述形成硅薄膜的步骤通过重复进行所述硅沉积步骤和所述第一清洗步骤三次至十次而进行。
9.权利要求1所述的方法,其特征在于,
所述形成硅薄膜的步骤在保持腔室内部压力为0.05Torr至10Torr的同时进行。
10.权利要求1所述的方法,其特征在于,
所述形成绝缘膜的步骤在保持腔室内部压力为0.05Torr至10Torr的同时进行。
11.权利要求1所述的方法,其特征在于,
所述形成硅薄膜的步骤形成由无定形硅或具有多晶性的多晶硅形成的硅薄膜。
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