Summary of the invention
Technical matters to be solved by this invention is to provide an a kind of shield plane degree and automatically detects and the carrier band packaging integrated machine, automatically carry out detection, the transmission of screened housing, and automatically with certified products and off gauge sorting, to qualified screened housing auto arrangement in packing box, improve work efficiency, realized automatic testing process.
For solving the problems of the technologies described above, the invention provides a kind of shield plane degree and automatically detect and the carrier band packaging integrated machine, it is characterized in that, comprise
The air blowing feed mechanism comprises a long straight trough that is used for holding screened housing, and described straight trough side is provided with the valve of the air blowing of the screened housing in straight trough obliquely, is provided with the sensing element for induction sheath cover position on the sidewall of described straight trough end the first station;
The doublestroke connecting gear comprises the first cylinder with first stroke and the second cylinder with second stroke, and the slide plate by the first air cylinder driven motion arranges the first suction nozzle and described the second cylinder on described slide plate, described second air cylinder driven the second suction nozzle motion; During described the first cylinder action, described the first suction nozzle absorption one screened housing to be detected moves to the second station by the first station, and described the second suction nozzle adsorbs simultaneously the second qualified screened housing of station place's detection and moves to the 3rd station; During described the second cylinder action, described second suction nozzle absorption the second inferior-quality screened housing of station place's detection moves to the 4th station;
When the screened housing that detects is certified products, adsorbing this screened housing motion one first stroke to the three station place's releases by first cylinder action drives skateboarding drive the second cylinder and the second suction nozzle on it, is the carrier band of taking in qualified screened housing below the 3rd station; When the screened housing that detects is off gauge, the first cylinder, the second cylinder all move, when slide plate drives second cylinder operation the first stroke on it, second air cylinder driven second suction nozzle motion the second stroke, making the second suction nozzle adsorb this screened housing and transmit the four station place's releases of two strokes to the, is the waste product box of taking in the nonconformity screened housing below the 4th station;
Be arranged at the many to the correlation opto-electronic pickup of the second station place, for detection of the shield sidewall base penetrating light intensity that is positioned over the second station place, and detection signal be sent to control setup;
Automatic packing mechanism, comprise of being arranged on platform and can hold the groove that carrier band passes through, hang on platform top corresponding discharge plate, the rewinding dish of rotation simultaneously, when described discharge plate, rewinding disc spins, carrier band transmits and is wound on described rewinding dish by discharging gradually on described discharge plate through the groove on described platform; Vacant groove on described carrier band passes through under described the 3rd station successively, one adhesive tape disc that can rotate with described rewinding dish is set above described groove, during described adhesive tape disc rotation, the tape-stripping that is wound around on it and is wound on described rewinding dish with carrier band to the carrier band of placing screened housing that transmits through groove continuously;
Described control setup is controlled rewinding dish routing motion in described doublestroke connecting gear and automatic packing mechanism according to signal and described detection signal that the described sensing element that receives transmits.
described doublestroke connecting gear comprises be used to the vertical fixing baffle plate that the first cylinder is set, V-shaped groove slide plate by an elongated slot plate and described baffle plate clamping and horizontal slip, have one on described V-shaped groove slide plate and be inverted V-shaped groove, coordinate on described elongated slot plate and be provided with the elongated slot that turns round in two ends downwards, one end of one connecting shaft is by described inversion V-shaped groove and elongated slot clamping movement, one is connected with the other end of described connecting shaft for the slide plate that the second cylinder is set, the described V-shaped groove slide plate end of blocking without described baffle plate all the time in described the first cylinder piston rod and described long groove is connected, drive described V-shaped groove slide plate horizontal motion.
Described V-shaped groove slide plate is arranged on described baffle plate and the different one side of the first cylinder.
Described inversion V-shaped groove top and described elongated slot top are positioned on a horizon, and turning left of the left groove of described inversion V-shaped groove, right trench bottom and described elongated slot is curved, the curved bottom of turning right is positioned on the same level line.
Also comprise one with described connecting shaft one end parcel slide block wherein, described slide block is stuck in outside described baffle plate, elongated slot plate, and described slide block connects with described V-shaped groove slide plate and is wrapped in and slides together with described connecting shaft one end.
Described rewinding dish is driving disc spacing pressing, drive its rotation by actuating device, described actuating device is controlled each same angle of described rewinding disc spins that drives by described control setup, and the vacant groove on described carrier band is entered under described the 3rd station successively, is used for admittance and detects qualified screened housing; Described discharge plate, adhesive tape disc are clutch plate, are moved rotation via the carrier band, the adhesive tape that are wound on described rewinding dish by described rewinding dribbling.
The adhesive tape that discharges from described adhesive tape disc is directed on the described carrier band of placing screened housing through pin.
Described trough rim on described platform arranges a rotatable pinch roller, and described pinch roller is dodged out screened housing and the described adhesive tape that will move is pressure bonded on carrier band in described groove.
Described platform two ends arrange respectively a guiding arc plate that leads when described discharge plate discharges carrier band and rewinding travelling expenses around carrier band.
Also be provided with the location wheels that transmission plays the role of positioning to carrier band on described platform, described location wheels comprise two upper and lower upper roller and bottom rollers that are oppositely arranged the clamping carrier band, and described bottom roller circumferential surface is provided with the projection that matches with knock hole on carrier band one side.
The beneficial effect that the present invention reaches:
Shield plane degree of the present invention detects and the carrier band packaging integrated machine automatically, automatically carry out detection, the transmission of screened housing, and with certified products and off gauge sorting, to qualified screened housing auto arrangement in packing box, realized the automation of screened housing testing process, improve work efficiency, reduced in the testing process quality influence to screened housing.
The air blowing feed mechanism relies on the gas that valve blows to transmit screened housing, and transport process steadily, continuous property is good, efficient is high, and the external force that acts on screened housing is little, and screened housing can not produce distortion, and screened housing is had no adverse effects; The doublestroke connecting gear, can transmit screened housing between the station that a plurality of distances do not wait, two cylinder routing motions, the first suction nozzle motion one stroke by first air cylinder driven the second cylinder and absorption screened housing, and by second suction nozzle motion the second stroke of the second air cylinder driven absorption screened housing, can provide larger transmission stroke; And utilize V-shaped groove, elongated slot on elongated slot plate, V-shaped groove slide plate that level and smooth path of motion is provided, when making suction nozzle in absorption and discharging screened housing up-and-down movement and in transport process the equal held stationary of horizontal motion, transport process automatically, smooth and easy continuously, be difficult for stuck.Automatic packing mechanism can be aligned to qualified screened housing on carrier band automatically, and by adhesive tape, carrier band is encapsulated, carrier band is by discharge plate and the automatic retractable of rewinding dish, adhesive tape disc is also followed the rotation of rewinding dish adhesive tape is encapsulated on the carrier band of arranging screened housing, operating personal does not contact the screened housing encapsulation process, has realized the automation of screened housing packaging process.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
As Fig. 1, Fig. 2, Fig. 4 and shown in Figure 13, shield plane degree of the present invention detects automatically and the carrier band packaging integrated machine comprises air blowing feed mechanism 1, doublestroke connecting gear 2, automatic sorting discharge mechanism 3 and controls the control setup that these mechanisms coordinate operation.
screened housing to be detected enters air blowing feed mechanism 1 successively, after the sensor that is arranged on the first station 281 places has detected screened housing and has been blown into the first station 281, detection signal is sent to control setup, control setup is controlled at the signal of receiving that sensor and second station 282 place's correlation type opto-electronic pickups send, can judge that the screened housing that the first station 281 places have been ready to screened housing to be detected and the second station 282 places has detected complete, then, start 2 actions of doublestroke connecting gear, by the first suction nozzle 271, the screened housing at the first station 281 places being picked up and be sent to the second station 282 carries out planeness and detects, simultaneously, the second suction nozzle 272 picks up the second qualified screened housing of station 281 places detection and is sent to the 3rd station place's release, be sent to the 4th station place and be discharged into the waste product box and will detect inferior-quality screened housing.Automatic packing mechanism 3 is set below the 3rd station, automatic packing mechanism 3 is controlled mobile by control setup, qualified screened housing is arranged in order on carrier band 34, and automatically carrier band 34 is encapsulated by adhesive tape, carrier band 34 is by discharge plate 33 and the automatic retractable of rewinding dish 32, and adhesive tape disc is also followed 32 rotations of rewinding dish adhesive tape is encapsulated on the carrier band of arranging screened housing.
One read out instrument can also be set, be used for showing, storing screened housing testing result and each mechanism's running state.Control setup and read out instrument can be integrated in one.The second station 282 be used for placing be provided with on the platform of screened housing many to the correlation type opto-electronic pickup, every pair of correlation type opto-electronic pickup lays respectively at the both sides of shield sidewall bottom surface, the planeness of sidewall bottom surface is different, the light signal strength of correlation type opto-electronic pickup receiving end reception is different, therefore the correlation type opto-electronic pickup is passed to control setup with the signal that receives, judged the planeness of shield sidewall bottom surface by control setup according to the detection signal that receives, and control the movement of doublestroke connecting gear 2, automatic packing mechanism 3 according to testing result.
As shown in Figure 2 and Figure 3, air blowing feed mechanism 1 comprises a platform 18, and long straight trough 11 that is used for holding screened housing 12 is set on platform 18, and a plurality of screened housings 12 are sequentially arranged in straight trough 11 by same direction.Straight trough 11 comprises the initiating terminal 111 that enters screened housing and the first station 281 that takes out screened housing.But be provided with proximity transducer 4 or other trigger elements that whether the induction sheath cover enters the first station 281 of straight trough end on the sidewall of straight trough end 112.
Straight trough 11 sides are provided with the valve 13 of the 12 upper surfaces air blowings of the screened housing in straight trough obliquely, and valve 13 arranges towards the screened housing direction of transfer, and valve 13 is connected with the compressed air source unit that gas is provided by tracheae.The air-flow size that valve 13 blows can be regulated as required.
It is to be separately positioned on the initiating terminal 111 of straight trough and to connect subterminal the first station 281 positions that valve 13 can arrange a plurality of, better modes.Also can increase valve 13 quantity by other location-appropriates in straight trough according to the quality of the screened housing that transmits in the length of straight trough 11 and straight trough.
The top of straight trough 11 can also arrange the baffle plate 15 of barrier air diffusion.
By screened housing 12 upper surfaces of airflow function in straight trough that the valve 13 that tilts blows out, this application force produces a tangential component to screened housing 12 direction of transfers at screened housing 12 upper surfaces, makes more frivolous screened housing 12 forward movement.After screened housing 121 foremost enters the first station 281 of straight trough end, after sensor 14 is sensed this screened housing 121, detection signal is sent to control setup, control setup is controlled 2 actions of doublestroke connecting gear, by the first suction nozzle 271, the screened housing at the first station 281 places is picked up and transmits, is positioned over the second station 282 and detect.After this screened housing 121 was removed, under the effect of air-flow, the screened housing that is arranged in order moved forward continuing, and the first station of straight trough end is filled by next screened housing immediately, after next screened housing reenters the first station of straight trough end, repeated said process.
As Fig. 4, Fig. 5, Fig. 6 and shown in Figure 7, doublestroke connecting gear 2 comprises the baffle plate 22 that is supported and captiveed joint with support 21 by support 21, one end of baffle plate 22 arranges a long groove 221, on baffle plate 22, horizontal direction is installed the first cylinder 23 with the first row journey, the point of connection 241 of V-shaped groove slide plate 24 1 ends in the piston rod of the first cylinder 23 and baffle plate 22 is connected, this point of connection 241 is arranged in the long groove 221 of baffle plate, do not blocked by baffle plate 22, therefore, when piston rod stretches, can drive 24 horizontal slips of V-shaped groove slide plate, not move interference with baffle plate 22.One inverted V-shaped groove 242 is set on V-shaped groove slide plate 24.Be fixedly installed the first suction nozzle 271, second cylinder 273, the second cylinder 273 piston rods connection the second suction nozzles 272 on slide plate 27.The second suction nozzle 272 can by the second cylinder 273 drive along slide plate 27 slide relative second stroke to the position 283 places.
V-shaped groove slide plate 24 remains horizontal motion by baffle plate 22,25 clampings of elongated slot plate, and baffle plate 22, elongated slot plate 25 are all fixing without motion.As shown in Figure 8, elongated slot plate 25 horizontal directions are provided with an elongated slot 251, and the two ends of elongated slot 251 include respectively a downward bending 252.
As Fig. 9-shown in Figure 12, one end of one connecting shaft 26 is stuck in V-shaped groove 242 on elongated slot plate 25, V-shaped groove slide plate 24, elongated slot 251 all the time, inverted V-shaped groove 242 tops and elongated slot 251 are positioned on a horizon, and the left folding of the left groove 2421 of inverted V-shaped groove 242, right groove 2422 least significant ends and elongated slot is curved 2521, curved 2522 least significant ends of right folding are positioned on the same level line.When V-shaped groove slide plate 24 drove horizontal slip by the first cylinder 23, V-shaped groove 242, elongated slot 251 coordinated, and connecting shaft 26 is moved along level and smooth path of motion.Better mode is that the width of V-shaped groove 242, elongated slot 251 is identical, just holds an end of connecting shaft 26.The other end of connecting shaft 26 is connected with slide plate 27, so the path of motion of connecting shaft 26 is the path of motion of slide plate 27.As shown in Figure 4, when slide plate 27 moves with connecting shaft 26, the first suction nozzle 271 on it is in the first station 281 and 282 motions of the second station, wherein, the first station 281 is screened housing in-position to be detected, the second station 282 is for detecting station, and the effect of the first suction nozzle 271 is will screened housing to be detected to pick up from the first station 281 by vacuum suction then to be sent to the second station 282 releases, at the second station 282 places, screened housing detected.During slide plate 27 motion, the second cylinder 273 on it and the motion thereupon simultaneously of the second suction nozzle 272, screened housing after the second suction nozzle 272 will detect picks up, and the effect of the second suction nozzle 272 is the screened housing after detecting can be sent to the 3rd station or the release of the 4th station from the second station.Wherein, the 3rd station is the position of screened housing qualified after collect detecting, the 4th station for collect detect after the position of inferior-quality screened housing, the below is a waste product box 37.Testing result according to this screened housing, control setup is controlled the action of the first cylinder 23 and the second cylinder 273, if this screened housing is certified products, only need the first cylinder 23 actions, the first suction nozzle 271 is sent to the second station 272 with screened housing to be detected from the first station 271 absorption, and the second suction nozzle 272 is sent to the 3rd station place's release with the second qualified screened housing absorption of station 272 places detection simultaneously; If after second station place's detection, screened housing is off gauge, when the first cylinder 23 moves, the second cylinder 273 also moves, when namely the first suction nozzle 271 is sent to the second station 272 with screened housing to be detected from the first station 271 absorption, the second suction nozzle 272 also by second cylinder 273 piston rod actuation movement the second strokes, is sent to the 4th station place's release with the second inferior-quality screened housing absorption of station 272 places detection in motion the first stroke.
For the path of motion of the first suction nozzle 271, the second suction nozzle 272 absorption, transmission screened housing is described, mainly the path of motion with connecting shaft 26 describes, and the slide plate 27 that drive V-shaped groove slide plate 24 drive connecting shafts 26 during the first cylinder action, is connected with connecting shaft 26 is done the motion of the first stroke.Slide plate 27 plays motion with connecting shaft 26 fixed random one, the first suction nozzle 271 that is fixedly installed on slide plate 27, the path of motion of the second cylinder 273 are identical with the path of motion of connecting shaft 26, the second suction nozzle 272 that the second cylinder 273 drives can also be done by the action of the second cylinder the motion of the second stroke except the motion of doing same trajectories with the second cylinder, and therefore the stroke of the second suction nozzle 272 can reach the summation of the first stroke and the second stroke.Being illustrated in figure 9 as the first cylinder is contracted in initial position and drives V-shaped groove slide plate 24 and be positioned at rightmost position, connecting shaft 26 enters the right folding curved 2521 of elongated slot 251 and is inverted in left groove 2421 bottoms of V-shaped groove 242, this moment, the first suction nozzle 271 was positioned at the position of the lowest part absorption of the first station 281 screened housing to be detected, the screened housing after the lowest part absorption that the second suction nozzle 272 is positioned at the second station 282 detects.
Then, by the first cylinder action, the piston rod elongation drives V-shaped groove slide plate 24 to left movement, as shown in figure 10, inversion V-shaped groove 242 on V-shaped groove slide plate 24 is during to left movement, its left groove 2421 will promote connecting shaft 26 along the curved upward movement gradually of right folding, until moving to, connecting shaft 26 is inverted V-shaped groove 242, curved 2521 tops of right folding, at this moment, the first suction nozzle 271 absorption screened housings move up to highest point by the first station 281 lowest parts, and the second suction nozzle 272 absorption screened housings move up to highest point by the second station 282 lowest parts.V-shaped groove slide plate 24 continues to left movement, and connecting shaft 26 will enter in elongated slot 251, continues be inverted V-shaped groove 242 top positions along elongated slot 251 to left movement.At this moment, the first suction nozzle 271 absorption screened housings move to the second station 282 by the first station 281, simultaneously, the second suction nozzle 272 absorption screened housings by the second station 282 places to the 3rd station, the 4th station direction motion.Distance between the 3rd station and the second station equals the distance between the second station and the first station, and maximum can reach the range of the first cylinder.The distance of the 4th station and the second station is greater than the distance of the second station and the first station, and the maximum range sum that can reach the first cylinder, the second cylinder of the distance of the 4th station and the second station.
If the second suction nozzle 272 will be run to the 4th station by the second station, can start the second cylinder action when starting the first cylinder 23, increase by one second stroke, when making the first suction nozzle 271 move to the second station 281 by the first station 281, the second suction nozzle 272 can move to the 4th station by the second station 282 just.If do not start the second cylinder 273, the second suction nozzle 272 only moves to the 3rd station by the second station.At this moment, when V-shaped groove slide plate 24 moves to as shown in figure 11 the position left, connecting shaft 26 is driven to slide into by V-shaped groove slide plate 24 and is inverted V-shaped groove 242 tops and elongated slot 251 and turns left curved 2521 overlapping, the first suction nozzle 271 moves to the second station 282, the second suction nozzles 272 and moves to the 3rd station or the 4th station.
Then, the first cylinder continues action, piston rod continues elongation, drive V-shaped groove slide plate 24 to left movement, when being inverted V-shaped groove 242 to left movement, its right groove 2422 will promote connecting shaft 26 and move downward gradually along left folding curved 2521, until connecting shaft 26 moves to right groove 2422, curved 2521 bottommosts of left folding, as shown in figure 12, at this moment, the first suction nozzle 271 downwards moves to extreme lower position at the 3rd station or the 4th station place by the extreme higher position at the second station 282, the second suction nozzle 272, and discharges at the screened housing that its lowest position will be adsorbed respectively separately.V-shaped groove slide plate 24 has moved to left-most position.
Afterwards, the piston rod of the first cylinder is done contractive action, and the running orbit of connecting shaft 26 is opposite with said process, until the first cylinder is retracted to initial position.
For keeping stable, the precision of operation, at baffle plate 22, elongated slot plate 25 outer wrapping one slide block 29 with 24 motions of V-shaped groove slide plate, slide block 29 is stuck in outside baffle plate 22, elongated slot plate 25, slide block 29 wraps up an end of connecting shaft 26 wherein simultaneously, make connecting shaft 26 can do perpendicular movement in slide block, and without horizontal relative motion.
As shown in figure 13, automatic packing mechanism 3 comprises and is suspended on platform 31 corresponding discharge plate 32, the rewinding dish 33 that can rotate simultaneously, discharge plate 32, rewinding dish 33 can be respectively be connected to by one chooses arm 321,331 suspending rotaries on platform 31, arranges one on platform 31 and can hold the groove 311 that carrier band 34 passes through.The vertical direction position suspension one rotatable adhesive tape disc 35 of carrier band 34 on platform between discharge plate 32, rewinding dish 33.The S. A. 322,332,352 of discharge plate 32, rewinding dish 33, adhesive tape disc 35 be arranged in parallel.
Rewinding dish 33 is driving disc spacing pressing, and it is connected with actuating device, drives rewinding dish 3 by the control setup accessory drive and is rotated, and discharge plate 32 is clutch plate.Be the disk of a fully loaded band of winding during discharge plate 32 initial condition, carrier band 34 can be discharged gradually during its rotation, the free end of carrier band 34 is through fixedly being wound on rewinding dish 33 after the groove on platform.When rewinding dish 33 active rotation are rotated, drive discharge plate 32 by carrier band 34 and follow rotation, the carrier band 34 that discharge plate 32 discharges can be wound on the rewinding dish gradually.After carrier band on discharge plate 32 all discharged and is wound on rewinding dish 33, the disk that replacing one is wound around fully loaded band was done discharge plate and and is made the rewinding dish without the disk of carrier band.Discharge plate 32, rewinding dish 33, adhesive tape disc 35 are convenient to change all by the clamping of fast folder.
Equidistantly be arranged with the groove 351 that matches with screened housing 36 shapes on carrier band 34, can hold a screened housing 36 in each groove 351.qualified screened housing is picked up by the second suction nozzle 272 after testing, and be urged to the 3rd station of carrier band top by one first cylinder 23, the control setup accessory drive makes the vacant groove 351 of the carrier band that releases from discharge plate 32 be positioned at the 3rd station 38 belows, the second suction nozzle 272 is released into this screened housing 36 in this vacant groove 351, after this, when control setup is qualified according to the screened housing that detects, accessory drive drives the same angle of rewinding disc spins at every turn, make vacant groove 351 on carrier band enter into successively the 3rd station 38 belows, by the qualified screened housing 36 that the second suction nozzle 272 discharges, vacant groove is filled successively.
Adhesive tape disc 35 is also clutch plate, is being wound around adhesive tape 351 on it, adopts transparent adhesive tape in the present embodiment.Adhesive tape 351 stops stretching through pin 353, and through depression bar 354 guiding more approaching with the carrier band distance, so that it can entirely paste on carrier band 34.Adhesive tape 351 original free ends paste on the carrier band 341 of filling screened housing, are wound on rewinding dish 33 with carrier band 34.After this, rewinding dish 33 will drive adhesive tape disc 35 when rotating and rotate simultaneously, and the carrier band 341 of filling screened housing is wound on rewinding dish 33 together with adhesive tape 351 continuously, realize the encapsulation packing.For adhesive tape 351 is pasted on carrier band 34 better, be fixedly installed a pinch roller 355 on the platform 31 between depression bar 354 and rewinding dish 32, pinch roller 355 is arranged on groove 311 limits and adhesive tape 351 can be pressed onto on carrier band 34, and dodge out the qualified screened housing 36 in carrier band groove 351 simultaneously, can not produce any impact to screened housing 36.
Relative position arranges respectively a guiding arc plate 39 between two ends, discharge plate 32 and the rewinding dish 33 of platform 31, better, guiding arc plate 39 can be separately positioned on choosing on arm 321,331 of discharge plate, rewinding dish, by guiding arc plate 39 the carrier band of not filling screened housing 342 that discharge plate 32 discharges and rewinding travelling expenses around the carrier band of filling screened housing 341 near the position carrier band is led, make carrier band 34 smoothly by the groove 311 on platform.
Also be provided with the location wheels 310 that transmission plays the role of positioning to carrier band on platform 31, as shown in Figure 2, location wheels 310 comprise two upper and lower upper roller 3101 and bottom rollers 3102 that are oppositely arranged carrier band 34 clampings, upper roller 3101 circumferential surfaces arrange a soft formation, bottom roller 3102 circumferential surfaces are provided with projection 31021, when bottom roller 3102 rotated, projection 31021 matched with knock hole 343 on carrier band 34 1 sides, and 34 transmission position to carrier band.
The above is only the preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvement and distortion, these improvement and distortion also should be considered as protection scope of the present invention.