CN104276304B - A kind of full-automatic Hall element braider and braid method thereof - Google Patents
A kind of full-automatic Hall element braider and braid method thereof Download PDFInfo
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- CN104276304B CN104276304B CN201410512708.5A CN201410512708A CN104276304B CN 104276304 B CN104276304 B CN 104276304B CN 201410512708 A CN201410512708 A CN 201410512708A CN 104276304 B CN104276304 B CN 104276304B
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- hall element
- conveying
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- station
- carrier band
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Geophysics And Detection Of Objects (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The open a kind of full-automatic Hall element braider of the present invention and braid method thereof, comprise frame, rack-mounted feed mechanism, slew gear and heat sealing mechanism, described feed mechanism involving vibrations dish, export with vibrating disk the first conveying being connected, described the first conveying is skewed, and the lower end of the first conveying is drawn station and is provided with first sensor, and the top of drawing station is provided with sizer; Described slew gear comprises the support and the second conveying that are fixed in frame, on described support, turning motor is installed, described turning motor is connected with a rotatable suction pen, described heat sealing mechanism comprises heater and temperature controller, wherein heater be positioned at the second conveying directly over; Above-mentioned full-automatic Hall element braider and braid method thereof, can be encapsulated in Hall element on carrier band fast and accurately, monitors by multiple sensors simultaneously, in the time there are abnormal conditions, can send in time alarm signal, ensures the reliability of encapsulation.
Description
Technical field
The present invention relates to a kind of full-automatic Hall element braider and braid method thereof, belong to electromechanical integration technology area.
Background technology
Hall element is the semiconductor of application Hall effect. Traditional Hall element tape package generally adopts manual operation: first by hand each Hall element is arranged, and then push on the encapsulation position of carrier band, then on carrier band and Hall element, be covered with cover strip, manually boot hot sealing device, Hall element is packaged, whole process all needs workman's manual operation, efficiency is low, and easily there is dystopy packaging, cause doing over again, and manually also can damage each pin of Hall element.
In view of this, the inventor studies this, develops specially a kind of full-automatic Hall element braider and braid method thereof, and this case produces thus.
Summary of the invention
The object of this invention is to provide that a kind of compact conformation, packaging efficiency are high, the measured full-automatic Hall element braider of matter and braid method thereof.
To achieve these goals, solution of the present invention is:
A kind of full-automatic Hall element braider, comprise frame, and rack-mounted feed mechanism, slew gear and heat sealing mechanism, described feed mechanism involving vibrations dish, export with vibrating disk the first conveying being connected, described the first conveying is skewed, and the lower end of the first conveying is drawn station and is provided with first sensor, and the top of drawing station is provided with sizer; Described slew gear comprises the support and the second conveying that are fixed in frame, on described support, turning motor is installed, described turning motor is connected with a rotatable suction pen, and the top of inhaling pen connects vacuum subassembly, and tail end can swing back and forth between the first conveying and the second conveying; Described heat sealing mechanism comprises heater, the temperature sensor being connected with heater, and the temperature controller being connected with temperature sensor, wherein heater be positioned at the second conveying directly over; Hall element is assemblied on the first conveying, and carrier band is assemblied on the second conveying, and cover strip is introduced the second conveying and is encapsulated in the carrier band upper surface that assembles Hall element by heat sealing mechanism by deflector roll; Above-mentioned full-automatic Hall element braider further comprises the control module for controlling above-mentioned feed mechanism, slew gear and heat sealing mechanism action.
As preferably, the upper end of described the first conveying is further provided with the second sensor, and described the second sensor is enough to meet conveying requirement for detection of the Hall element number on the first conveying.
As preferably, the angle of inclination of described the first conveying is 40-60 °. Skewed setting, can make the downward gravity of Hall element overcome and the frictional force of guide rail, and then relies on gravity to glide fast along the first conveying, and without additional transmissions power.
As preferably, described sizer comprises gradation cylinder and the gradation briquetting being connected with gradation cylinder, and sizer is mainly used in pushing down drawing on station puts that nearest Hall element, prevents that it from falling into absorption station, and pen work is inhaled in impact.
As preferably; the both sides of described absorption station are further provided with a folding assembly, and folding assembly is connected with folding cylinder, along with the action of cylinder; can close up or open, its effect is effectively locate Hall element and prevent from falling from the first conveying at the Hall element of drawing station.
As preferably, described the second conveying is provided with a placement station along the front end of throughput direction, places working-position vertical direction and is provided with the 3rd sensor, and whether for detection of entering, to place the carrier band room of station accurate; Whether the rear end horizontal direction of placing station is provided with four-sensor, detect Hall element on the one hand and be accurately placed on carrier band room; Detect on the other hand whether space and Hall element floating of carrier band simultaneously.
As preferably, described control module adopts PLC to control, and be connected with visualized operation man-machine interface and sound and light alarm device, all cylinders of described braider are all connected with control module by magnetic valve, and first sensor, the second sensor, the 3rd sensor, four-sensor, heat sealing mechanism are also all connected with control module with each motor. Visualized operation man-machine interface can, for the input and output of braid process parameters, be convenient to user and control process.
The braid method of above-mentioned full-automatic Hall element braider, comprises the steps:
Step 1: open vibrating disk, Hall element falls into the first conveying successively by vibration, and arrive and draw station along the first conveying, now, folding assembly is for closing up state, and sizer is pushed down second Hall element drawing station top, draws while there is Hall element on station when first sensor detects, signal is sent to control module, and control module receives the backward slew gear of signal and sends instruction;
Step 2: turning motor starts action, the tail end of inhaling pen is turned to the absorption station of the first conveying, simultaneously, vacuum subassembly and folding cylinder also start action, inhale pen air-breathing, folding assembly is opened, and the Hall element of drawing on station is held, turning motor moves again, inhale pen end and go back to original position, now, inhale pen just to placing station, in the Hall element of sizer on absorption station siphons away, start gradation cylinder, unclamp second Hall element, make it fall into absorption station, and action, pushes down the 3rd Hall element again;
Step 3: when step 2 is inhaled pen absorption Hall element, carrier band has been assemblied on the second conveying, and detect it by the 3rd sensor and whether place accurately on placement station;
Step 4: the Hall element of step 2 and step 3 after carrier tape all puts in place, air extractor moves again, cancel suction, Hall element falls into the room of carrier band, then travel forward along the second conveying, inhale pen simultaneously and again turn to the first conveying, draw next ready Hall element, whether the 3rd sensor again detects next carrier band room and prepares to put in place;
Step 5: when the carrier band that packs Hall element into is during through four-sensor, whether four-sensor detects Hall element on the one hand and be accurately placed on carrier band room; Detect on the other hand simultaneously carrier band whether space and Hall element whether float, in the time there are above-mentioned abnormal conditions, send alarm signal by control module, otherwise, enter heat seal step;
Step 6: cover strip is introduced the second conveying top of four-sensor rear end by deflector roll, and cover on the carrier band of filling Hall element, then add heat-seal by heater, temperature sensor detects the temperature of heater in real time, temperature controller is for controlling the temperature of heater, make it constant in 145-175 degree, the Hall element after encapsulation finishes is from the tail end output of the second conveying, rolling sabot.
As preferably, the vibrating disk described in above-mentioned steps 1, in whole braid process, without opening constantly, only has when the second sensor does not detect Hall element, and vibrating disk starts startup, and Hall element is moved into the first conveying.
Adopt full-automatic Hall element braider and the braid method thereof of said structure, can fast and accurately Hall element be loaded on carrier band, monitor by multiple sensors simultaneously, in the time there are abnormal conditions, can send in time alarm signal, ensure the reliability of packaging, draw Hall element by inhaling pen, compare traditional craft or mechanical gripper operation, operating efficiency is higher, and can not damage the pin of Hall element.
Below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
Brief description of the drawings
Fig. 1 is the full-automatic Hall element braider perspective view one (inhale pen and placing station) of the present embodiment;
Fig. 2 is the full-automatic Hall element braider perspective view two (inhale pen and placing station) of the present embodiment;
Fig. 3 is the full-automatic Hall element braider side view (inhale pen and drawing station) of the present embodiment;
Label declaration:
Frame 1;
Feed mechanism 2; Vibrating disk 21; The first conveying 22; First sensor 23; Draw station 24; Sizer 25; The second sensor 26; Folding assembly 27;
Slew gear 3; Support 31; The second conveying 32; Inhale pen 33; Place station 34; Four-sensor 35;
Heat sealing mechanism 4; Heater 41;
Hall element 5;
Carrier band 6; Carrier band dish 61;
Cover strip 7; Cover strip dish 71; Deflector roll 72;
Finished disk 8.
Detailed description of the invention
A kind of full-automatic Hall element braider, comprises frame 1, is arranged on feed mechanism 2, slew gear 3 in frame 1, heat sealing mechanism 4, and for controlling above-mentioned feed mechanism 2, slew gear 3, the control module that heat sealing mechanism 4 moves. In frame 1, be further provided with and carry the carrier band dish 61 of carrier band 6, the cover strip dish 71 of conveying cover strip 7, reclaim the finished disk 8 of packaged carrier band, carrier band dish 61, cover strip dish 71 and finished disk 8 all drive by motor, and described motor is connected with control module, in braid process, realize synchronously and rotating. Hall element 5 is assemblied on feed mechanism 2 first conveyings 22, carrier band 6 is assemblied on the second conveying 32 of slew gear 3, and cover strip 7 is introduced the second conveying 32 and is encapsulated in the carrier band upper surface that assembles Hall element 5 by heat sealing mechanism 4 by deflector roll 72.
Described feed mechanism 2 involving vibrations dishes 21, export with vibrating disk 21 the first conveying 22 being connected, described the first conveying 22 is skewed, angle of inclination is for being generally 40-60 °, and in the present embodiment, described angle of inclination is 45 °, skewed setting, can make the downward gravity of Hall element 5 overcome and the frictional force of guide rail, and then rely on gravity to glide fast along the first conveying 22, and without additional transmissions power. Whether the lower end of the first conveying 22 is drawn station 24 and is provided with first sensor 23, have Hall element 5 to exist for detection of drawing on station 24. Draw station 24 and be provided with sizer 25 along the upper end of transmission direction, described sizer 25 comprises gradation cylinder and the gradation briquetting being connected with gradation cylinder, sizer is mainly used in pushing down draws that nearest Hall element 5 of station 24 upper ends, prevents that it from falling into absorption station 24, and pen work is inhaled in impact. The upper end of described the first conveying 22 is further provided with the second sensor 26, and described the second sensor 26 is enough to meet conveying requirement for detection of Hall element 5 numbers on the first conveying 22. The both sides of described absorption station 24 are provided with a folding assembly 27; folding assembly 27 is connected with folding cylinder; along with the action of cylinder, can close up or open, its effect is effectively locate Hall element and prevent from falling from the first conveying at the Hall element of drawing station.
Described slew gear 3 comprises that the support 31 and the second conveying 32, the second conveyings 32 that are fixed in frame 1 are provided with a placement station 34 along the front end of throughput direction, on described support 31, turning motor is installed, described turning motor is connected with a rotatable suction pen 33, the top of inhaling pen 33 connects vacuum subassembly, and tail end can swing back and forth between the placement station 34 of the absorption station 24 of the first conveying 22 and the second conveying 32, described placement station 34 vertical direction are provided with the 3rd sensor, whether accurate for detection of the carrier band room that enters placement station 34, the detection principle of the 3rd sensor: each room of carrier band 6 is a groove, the centre of groove is provided with a small through hole, the receiving terminal of the 3rd sensor and transmitting are rectified room small through hole, in the time that receiving terminal receives the photosignal that transmitting terminal sends, illustrate that carrier band room is positioned on the tram of track, in the time that receiving terminal cannot receive the photosignal that transmitting terminal sends, the displacement of carrier band room is described, be not positioned on the tram of track, send alarm signal by control module in time, place the rear end horizontal direction of station 34 and be provided with four-sensor 35, for detection of the height of Hall element 5, and then whether definite Hall element 5 is accurately placed on carrier band room, whether space and Hall element float carrier band.
The temperature sensors of high precision that described heat sealing mechanism 4 comprises heater 41, is connected with heater 41, and the temperature controller being connected with temperature sensor, wherein heater 41 be positioned at the second conveying 32 directly over, temperature controller is for controlling the temperature of heater 41, make it constant in 145-175 degree, specifically different depending on material, in positive and negative 1 degree of precision.
In the present embodiment, described control module adopts PLC to control, and be connected with visualized operation man-machine interface and sound and light alarm device, all cylinders of described braider are all connected with control module by magnetic valve, and first sensor 23, the second sensor 26, the 3rd sensor, four-sensor 35, heat sealing mechanism 4 are also all connected with control module with each motor. Visualized operation man-machine interface can, for the input and output of braid process parameters, be convenient to user and control process.
The braid method of above-mentioned full-automatic Hall element braider, comprises the steps:
Step 1: open vibrating disk 21, Hall element 5 falls into the first conveying 22 successively by vibration, and arrive and draw station 24 along the first conveying 22, now, folding assembly 27 is for closing up state, and sizer 25 is pushed down second Hall element 5 drawing station 24 tops, draws while there is Hall element 5 on station 24 when first sensor 23 detects, signal is sent to control module, and control module receives the backward slew gear of signal and sends instruction;
Step 2: turning motor starts action, the tail end of inhaling pen 33 is turned to the absorption station 24 of the first conveying 22, simultaneously, folding cylinder and vacuum subassembly also start action, folding assembly 27 is opened, inhale pen 33 air-breathing, the Hall element 5 of drawing on station 24 is held, turning motor moves again, inhale pen 33 tail ends and go back to original position, now, inhale pen just to placing station 34, in the Hall element 5 of sizer 25 on absorption station 24 siphons away, start gradation cylinder, unclamp second Hall element 5, it is fallen into and draw station 24, and action again, push down the 3rd Hall element 5,
Step 3: whether, when step 2 is inhaled pen 33 absorption Hall elements 5, carrier band 6 has been assemblied on the second conveying 32, and detect it by the 3rd sensor and place accurately on placement station 34;
Step 4: the Hall element 5 of step 2 and step 3 after carrier tape 6 all puts in place, air extractor moves again, cancel suction, Hall element 5 falls into the room of carrier band 6, then travel forward along the second conveying 32, inhale pen simultaneously and again turn to the first conveying 22, draw next ready Hall element 5, the three sensor and again detect next carrier band room and whether prepare to put in place;
Step 5: when the carrier band that packs Hall element 5 into is during through four-sensor 35, whether four-sensor 35 detects Hall element 5 on the one hand and be accurately placed on carrier band room; Detect on the other hand simultaneously carrier band whether space and Hall element whether float, in the time there are above-mentioned abnormal conditions, send alarm signal by control module, otherwise, enter heat seal step;
Step 6: cover strip 7 is introduced the second conveying 32 tops of four-sensor 35 rear ends by deflector roll 72, and cover on the carrier band of filling Hall element 5, then add heat-seal by heater 41, temperature sensor detects the temperature of heater 41 in real time, temperature controller is for controlling the temperature of heater, make it constant in 145-175 degree, Hall element 5 after encapsulation finishes is from the tail end output of the second conveying 32, by finished disk 8 rolling sabots, in whole braid process, carrier band dish 61, cover strip dish 71 and finished disk 8 are all realized synchronous rotation, coordinate the package speed of each device.
Vibrating disk described in above-mentioned steps 1, in whole braid process, without opening constantly, only has in the time that the second sensor 26 does not detect Hall element 5, and vibrating disk 21 starts to start, and Hall element 5 is moved into the first conveying 22.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present invention.
Claims (9)
1. a full-automatic Hall element braider, it is characterized in that: comprise frame, and rack-mounted feed mechanism, slew gear and heat sealing mechanism, described feed mechanism involving vibrations dish, export with vibrating disk the first conveying being connected, described the first conveying is skewed, and the lower end of the first conveying is drawn station and is provided with first sensor, and the top of drawing station is provided with sizer; Described slew gear comprises the support and the second conveying that are fixed in frame, on described support, turning motor is installed, described turning motor is connected with a rotatable suction pen, and the top of inhaling pen connects vacuum subassembly, and tail end can swing back and forth between the first conveying and the second conveying; Described heat sealing mechanism comprises heater, the temperature sensor being connected with heater, and the temperature controller being connected with temperature sensor, wherein heater be positioned at the second conveying directly over; Hall element is assemblied on the first conveying, and carrier band is assemblied on the second conveying, and cover strip is introduced the second conveying and is encapsulated in the carrier band upper surface that assembles Hall element by heat sealing mechanism by deflector roll; Above-mentioned full-automatic Hall element braider further comprises the control module for controlling above-mentioned feed mechanism, slew gear and heat sealing mechanism action.
2. the full-automatic Hall element braider of one as claimed in claim 1, is characterized in that: the upper end of described the first conveying is further provided with the second sensor.
3. the full-automatic Hall element braider of one as claimed in claim 1, is characterized in that: the angle of inclination of described the first conveying is 40-60 °.
4. the full-automatic Hall element braider of one as claimed in claim 1, is characterized in that: described sizer comprises gradation cylinder and the gradation briquetting being connected with gradation cylinder.
5. the full-automatic Hall element braider of one as claimed in claim 1, is characterized in that: the both sides of described absorption station are further provided with a folding assembly, folding assembly is connected with folding cylinder, along with the action of cylinder, can close up or open.
6. the full-automatic Hall element braider of one as claimed in claim 1, it is characterized in that: described the second conveying is provided with a placement station along the front end of throughput direction, place working-position vertical direction and be provided with the 3rd sensor, whether accurate for detection of the carrier band room that enters placement station; Whether the rear end horizontal direction of placing station is provided with four-sensor, detect Hall element on the one hand and be accurately placed on carrier band room; Detect on the other hand carrier band whether space and Hall element float simultaneously.
7. the full-automatic Hall element braider of one as claimed in claim 1, it is characterized in that: described control module adopts PLC to control, and be connected with visualized operation man-machine interface and sound and light alarm device, all cylinders of described braider are all connected with control module by magnetic valve, and first sensor, the second sensor, the 3rd sensor, four-sensor, heat sealing mechanism are also all connected with control module with each motor.
8. a braid method for full-automatic Hall element braider, is characterized in that comprising the steps:
Step 1: open vibrating disk, Hall element falls into the first conveying successively by vibration, and arrive and draw station along the first conveying, now, folding assembly is for closing up state, and sizer is pushed down second Hall element drawing station top, draws while there is Hall element on station when first sensor detects, signal is sent to control module, and control module receives the backward slew gear of signal and sends instruction;
Step 2: turning motor starts action, the tail end of inhaling pen is turned to the absorption station of the first conveying, simultaneously, vacuum subassembly and folding cylinder also start action, inhale pen air-breathing, folding assembly is opened, and the Hall element of drawing on station is held, turning motor moves again, inhale pen end and go back to original position, now, inhale pen just to placing station, in the Hall element of sizer on absorption station siphons away, start gradation cylinder, unclamp second Hall element, make it fall into absorption station, and action, pushes down the 3rd Hall element again;
Step 3: when step 2 is inhaled pen absorption Hall element, carrier band has been assemblied on the second conveying, and detect it by the 3rd sensor and whether place accurately on placement station;
Step 4: the Hall element of step 2 and step 3 after carrier tape all puts in place, air extractor moves again, cancel suction, Hall element falls into the room of carrier band, then travel forward along the second conveying, inhale pen simultaneously and again turn to the first conveying, draw next ready Hall element, whether the 3rd sensor again detects next carrier band room and prepares to put in place;
Step 5: when the carrier band that packs Hall element into is during through four-sensor, whether four-sensor detects Hall element on the one hand and be accurately placed on carrier band room; Detect on the other hand simultaneously carrier band whether space and Hall element whether float, in the time there are above-mentioned abnormal conditions, send alarm signal by control module, otherwise, enter heat seal step;
Step 6: cover strip is introduced the second conveying top of four-sensor rear end by deflector roll, and cover on the carrier band of filling Hall element, then add heat-seal by heater, temperature sensor detects the temperature of heater in real time, temperature controller is for controlling the temperature of heater, make it constant in 145-175 degree, the Hall element after encapsulation finishes is from the tail end output of the second conveying, rolling sabot.
9. the braid method of a kind of full-automatic Hall element braider as claimed in claim 8, it is characterized in that: the vibrating disk described in above-mentioned steps 1 is in whole braid process, without opening constantly, only have in the time that the second sensor does not detect Hall element, vibrating disk starts to start, and Hall element is moved into the first conveying.
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| CN201410512708.5A CN104276304B (en) | 2014-09-29 | 2014-09-29 | A kind of full-automatic Hall element braider and braid method thereof |
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| CN201410512708.5A CN104276304B (en) | 2014-09-29 | 2014-09-29 | A kind of full-automatic Hall element braider and braid method thereof |
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| CN104276304B true CN104276304B (en) | 2016-05-04 |
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| CN104276304A (en) | 2015-01-14 |
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