Summary of the invention
Technical matters to be solved by this invention provides an a kind of shield plane degree and detects automatically and the carrier band packaging integrated machine; Automatically carry out detection, the transmission of screened housing; And automatically with certified products and off gauge letter sorting; Up-to-standard screened housing auto arrangement in packing box, is improved work efficiency, realized automatic testing process.
For solving the problems of the technologies described above, the present invention provides a kind of shield plane degree to detect automatically and the carrier band packaging integrated machine, it is characterized in that, comprises
The air blowing feed mechanism, comprise one be used to hold screened housing long straight trough, said straight trough side is provided with the valve that the screened housing in straight trough is obliquely blown, the sidewall of terminal first station of said straight trough is provided with the sensing element that is used for induction sheath cover position;
The doublestroke connecting gear comprises first cylinder with first stroke and second cylinder with second stroke, and the slide plate by the motion of first air cylinder driven is provided with first suction nozzle and said second cylinder on the said slide plate, said second air cylinder driven, second suction nozzle motion; During the action of said first cylinder, said first suction nozzle adsorbs a screened housing to be detected and moves to second station by first station, and said second suction nozzle adsorbs the second station place simultaneously and detects up-to-standard screened housing and move to the 3rd station; During the action of said second cylinder, said second suction nozzle adsorbs the second station place and detects inferior-quality screened housing and move to the 4th station;
When the screened housing that detects is certified products; Then drive this screened housing of second cylinder and second suction nozzle on it absorption one first stroke to the, three station places that move by the first cylinder action drives skateboarding and discharge, the 3rd station below is for taking in the carrier band of qualified screened housing; When the screened housing that detects is off gauge; Then first cylinder, second cylinder all move; When slide plate drives second cylinder on it and moves first stroke; Second air cylinder driven, second suction nozzle, second stroke that moves makes this screened housing of second suction nozzle absorption transmit two stroke to the four station places and discharges, and the 4th station below is for taking in the waste product box of nonconformity screened housing;
Be arranged at the many of the second station place, be used to detect the shield sidewall base penetrating light intensity that is positioned over the second station place, and detection signal is sent to control setup the correlation opto-electronic pickup;
Automatic packing mechanism; Comprise of being arranged on the platform and can hold the groove that carrier band passes through; Hang on platform top corresponding discharge plate, the rewinding dish of rotation simultaneously; When said discharge plate, rewinding disc spins, carrier band transmits and is wound on the said rewinding dish by discharging gradually on the said discharge plate through the groove on the said platform; Vacant groove on the said carrier band passes through under said the 3rd station successively; The one adhesive tape dish that can rotate with said rewinding dish is set above said groove; During said adhesive tape disc spins; The adhesive tape sticking that twines on it and is wound on the said rewinding dish with carrier band to the carrier band of placing screened housing that transmits through groove continuously;
Said control setup is controlled rewinding dish routing motion in said doublestroke connecting gear and the automatic packing mechanism according to signal and said detection signal that the said sensing element that receives transmits.
Said doublestroke connecting gear comprises the baffle plate of a vertical fixing that is used to be provided with first cylinder; V-shaped groove slide plate by an elongated slot plate and said baffle plate clamping and horizontal slip; Have one on the said V-shaped groove slide plate and be inverted V-shaped groove; Cooperate on the said elongated slot plate to be provided with the elongated slot that turns round in two ends downwards, an end of a connecting shaft is by said inversion V-shaped groove and elongated slot clamping movement, one be used to be provided with second cylinder slide plate be connected with the other end of said connecting shaft; All the time do not have the said V-shaped groove slide plate end that said baffle plate blocks in said first cylinder piston rod and the said long groove and be connected, drive said V-shaped groove slide plate horizontal motion.
Said V-shaped groove slide plate is arranged on said baffle plate and the different one side of first cylinder.
Top of said inversion V-shaped groove and said elongated slot top are positioned on the horizon, and turning left of the left groove of said inversion V-shaped groove, right trench bottom and said elongated slot is curved, the curved bottom of turning right is positioned on the same horizon.
Also comprise one with said connecting shaft one end parcel slide block wherein, said slide block is stuck in outside said baffle plate, the elongated slot plate, and said slide block connects and is wrapped in said connecting shaft one end with said V-shaped groove slide plate and slides.
Said rewinding dish is a driving disc spacing pressing; Drive its rotation by actuating device; Said actuating device enters under said the 3rd station vacant groove on the said carrier band by the each same angle of said rewinding disc spins that drives of said control setup control successively, is used for admitting the up-to-standard screened housing of detection; Said discharge plate, adhesive tape dish are clutch plate, are moved rotation via the carrier band, the adhesive tape that are wound on the said rewinding dish by said rewinding dribbling.
The adhesive tape that discharges from said adhesive tape dish is directed on the said carrier band of placing screened housing through pin.
Said trough rim on the said platform is provided with a rotatable pinch roller, and said pinch roller is dodged out screened housing and the said adhesive tape that will move is pressure bonded on the carrier band in the said groove.
Said platform two ends are provided with the guiding arc plate that when said discharge plate discharges carrier band and rewinding travelling expenses around carrier band, leads respectively.
Also be provided with the location wheels that transmission plays the role of positioning to carrier band on the said platform; Said location wheels comprise two upper and lower upper roller and bottom rollers that are oppositely arranged the clamping carrier band, said bottom roller circumferential surface be provided with carrier band one side on the convexity that matches of knock hole.
The beneficial effect that the present invention reached:
Shield plane degree of the present invention detects and the carrier band packaging integrated machine automatically; Automatically carry out detection, the transmission of screened housing; And, up-to-standard screened housing auto arrangement in packing box, has been realized the automation of screened housing testing process with certified products and off gauge letter sorting; Improved work efficiency, reduced in the testing process quality influence screened housing.
The air blowing feed mechanism relies on the gas that valve blew to transmit screened housing, and transport process steadily, continuous property is good, efficient is high, and the external force that acts on screened housing is little, and screened housing can not produce distortion, and screened housing is had no adverse effects; The doublestroke connecting gear; Can between the station that a plurality of distances do not wait, transmit screened housing; Two cylinder routing motions; By the first suction nozzle motion one stroke of first air cylinder driven, second cylinder and absorption screened housing, and, bigger transmission stroke can be provided by second suction nozzle of second air cylinder driven absorption screened housing, second stroke that moves; And utilize V-shaped groove, elongated slot on elongated slot plate, the V-shaped groove slide plate that level and smooth path of motion is provided, make suction nozzle in absorption and when discharging screened housing up-and-down movement and in transport process the equal held stationary of horizontal motion, transport process automatically, smooth and easy continuously, be difficult for stuck.Automatic packing mechanism can be aligned to up-to-standard screened housing on the carrier band automatically; And carrier band is encapsulated by adhesive tape; Carrier band is by discharge plate and the automatic retractable of rewinding dish; The adhesive tape dish is also followed the rotation of rewinding dish adhesive tape is encapsulated on the carrier band of arranging screened housing, and operating personal does not contact the screened housing encapsulation process, has realized the automation of screened housing packaging process.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
Like Fig. 1, Fig. 2, Fig. 4 and shown in Figure 13, shield plane degree of the present invention automatically detects with the carrier band packaging integrated machine and comprises air blowing feed mechanism 1, doublestroke connecting gear 2, sorts discharge mechanism 3 and control these several mechanisms and cooperate the control setup that moves automatically.
Screened housing to be detected gets into air blowing feed mechanism 1 successively; The sensor that is arranged on first station, 281 places is after have screened housing to be blown into first station 281; Detection signal is sent to control setup, and control setup is controlled at the signal of receiving that sensor and second station, 282 place's correlation type opto-electronic pickups send, can judge that screened housing that first station, 281 places have been ready to screened housing to be detected and second station, 282 places has detected to finish; Then; Start 2 actions of doublestroke connecting gear, by first suction nozzle 271 screened housing at first station, 281 places is picked up and be sent to second station 282 and carry out planeness and detect, simultaneously; Second suction nozzle 272 detects up-to-standard screened housing with second station, 281 places and picks up and be sent to the 3rd station place and discharge, and is sent to the 4th station place and is discharged into the waste product box and will detect inferior-quality screened housing.The 3rd station below is provided with automatic packing mechanism 3; Automatic packing mechanism 3 is moved by control setup control; Up-to-standard screened housing is arranged in order on the carrier band 34; And by adhesive tape automatically with carrier band 34 encapsulation, carrier band 34 is by discharge plate 33 and the 32 automatic retractables of rewinding dish, the adhesive tape dish is also followed 32 rotations of rewinding dish adhesive tape is encapsulated on the carrier band of arranging screened housing.
One read out instrument can also be set, be used for showing, storing screened housing testing result and each mechanism's running state.Control setup and read out instrument can be integrated in one.The platform that second station 282 is used for placing screened housing is provided with many to correlation type opto-electronic pickup; Every pair of correlation type opto-electronic pickup lays respectively at the both sides of shield sidewall bottom surface; The planeness of sidewall bottom surface is different; Then the light signal strength of correlation type opto-electronic pickup receiving end reception is different; Therefore correlation type opto-electronic pickup is passed to control setup with the signal that receives, by the planeness of control setup according to the detection signal judgement shield sidewall bottom surface that receives, and moving according to testing result control doublestroke connecting gear 2, automatic packing mechanism 3.
Like Fig. 2, shown in Figure 3, air blowing feed mechanism 1 comprises a platform 18, and long straight trough 11 that is used to hold screened housing 12 is set on the platform 18, and a plurality of screened housings 12 are sequentially arranged in the straight trough 11 by same direction.Straight trough 11 comprises initiating terminal 111 that gets into screened housing and first station 281 that takes out screened housing.But the sidewall of straight trough terminal 112 is provided with proximity transducer 4 or other triggering elements that whether the induction sheath cover gets into the first terminal station 281 of straight trough.
Straight trough 11 sides are provided with the valve 13 of 12 upper surfaces of the screened housing in straight trough air blowing obliquely, and valve 13 is provided with towards the screened housing direction of transfer, and valve 13 is connected with the compressed air source unit that gas is provided through tracheae.The air-flow size that valve 13 is blown can be regulated as required.
It is initiating terminal 111 and approaching terminal first station, 281 positions that are separately positioned on straight trough that valve 13 can be provided with a plurality of, preferable modes.Quality according to the screened housing that transmits in the length of straight trough 11 and the straight trough also can increase valve 13 quantity by other location-appropriates in straight trough.
The top of straight trough 11 can also be provided with the baffle plate 15 of barrier air diffusion.
The air-flow that is blown out by bevelled valve 13 acts on screened housing 12 upper surfaces in the straight trough, and this application force produces a tangential component to screened housing 12 direction of transfers at screened housing 12 upper surfaces, and it is mobile that more frivolous screened housing 12 is forwarded.After screened housing 121 foremost gets into the first terminal station 281 of straight trough; After sensor 14 is sensed this screened housing 121; Detection signal is sent to control setup; 2 actions of control setup control doublestroke connecting gear pick up and transmit, are positioned over second station 282 by first suction nozzle 271 with the screened housing at first station, 281 places and detect.After this screened housing 121 was taken away, under the effect of air-flow, the screened housing that is arranged in order moved forward continuing, and the first terminal station of straight trough is filled by next screened housing immediately, and next screened housing repeats said process after getting into the first terminal station of straight trough again.
Like Fig. 4, Fig. 5, Fig. 6 and shown in Figure 7, doublestroke connecting gear 2 comprises the baffle plate 22 that is supported and captiveed joint with support 21 by support 21, and an end of baffle plate 22 is provided with a long groove 221; Horizontal direction is installed first cylinder 23 with first stroke on the baffle plate 22; The point of connection 241 of V-shaped groove slide plate 24 1 ends in the piston rod of first cylinder 23 and the baffle plate 22 is connected, and this point of connection 241 is arranged in the long groove 221 of baffle plate, is not blocked by baffle plate 22; Therefore; When piston rod stretches, can drive 24 horizontal slips of V-shaped groove slide plate, not move interference with baffle plate 22.One inverted V-shaped groove 242 is set on the V-shaped groove slide plate 24.Be set with first suction nozzle 271 on the slide plate 27, second cylinder, 273, the second cylinders, 273 piston rods connect second suction nozzle 272.Second suction nozzle 272 can be driven along slide plate 27 relative 283 places, second stroke to position of sliding by second cylinder 273.
V-shaped groove slide plate 24 remains horizontal motion by baffle plate 22,25 clampings of elongated slot plate, all fixing nothing motion of baffle plate 22, elongated slot plate 25.As shown in Figure 8, elongated slot plate 25 horizontal directions are provided with an elongated slot 251, and the two ends of elongated slot 251 include a downward bending 252 respectively.
Like Fig. 9-shown in Figure 12; One end of one connecting shaft 26 is stuck in V-shaped groove 242 on elongated slot plate 25, the V-shaped groove slide plate 24, the elongated slot 251 all the time; Inverted V-shaped groove 242 tops and elongated slot 251 are positioned on the horizon, and the left groove 2421 of inverted V-shaped groove 242, right groove 2422 least significant ends and the left bending 2521 of elongated slot, right bending 2522 least significant ends are positioned on the same horizon.When V-shaped groove slide plate 24 drove horizontal slip by first cylinder 23, V-shaped groove 242, elongated slot 251 cooperated, and connecting shaft 26 is moved along level and smooth path of motion.Preferable mode is that the width of V-shaped groove 242, elongated slot 251 is identical, holds an end of connecting shaft 26 just.The other end of connecting shaft 26 is connected with slide plate 27, so the path of motion of connecting shaft 26 is the path of motion of slide plate 27.As shown in Figure 4; When slide plate 27 moved with connecting shaft 26, first suction nozzle 271 on it was in first station 281 and 282 motions of second station, wherein; First station 281 is screened housing in-position to be detected; Second station 282 is for detecting station, and the effect of first suction nozzle 271 is through vacuum suction screened housing to be detected to be picked up from first station 281 to be sent to 282 releases of second station then, and 282 places are detected screened housing at second station.During slide plate 27 motions; Second cylinder 273 on it and second suction nozzle 272 be movement therewith simultaneously; Screened housing after second suction nozzle 272 will detect picks up, and the effect of second suction nozzle 272 is can the screened housing after detecting be sent to the 3rd station or the release of the 4th station from second station.Wherein, the 3rd station is for collecting the position of detecting the up-to-standard screened housing in back, and the 4th station is for collecting the position of detecting the inferior-quality screened housing in back, and the below is a waste product box 37.Testing result according to this screened housing; Control setup is controlled the action of first cylinder 23 and second cylinder 273; If this screened housing is certified products; Then only need move by first cylinder 23, first suction nozzle 271 is sent to second station 272 with screened housing to be detected from 271 absorption of first station, and second suction nozzle 272 detects up-to-standard screened housing absorption with second station, 272 places and is sent to the release of the 3rd station place simultaneously; Screened housing is an off gauge if the back is detected at the second station place; Second cylinder 273 also moved when then first cylinder 23 moved; When promptly first suction nozzle 271 is sent to second station 272 with screened housing to be detected from the absorption of first station 271; Second suction nozzle 272 also by second cylinder, 273 piston rod drive movement, second stroke, detects inferior-quality screened housing absorption with second station, 272 places and is sent to the release of the 4th station place in motion first stroke.
For first suction nozzle 271,272 absorption of second suction nozzle being described, being transmitted the path of motion of screened housing; Mainly the path of motion with connecting shaft 26 describes, and drives V-shaped groove slide plate 24 during the action of first cylinder and drives connecting shafts 26, does the motion of first stroke with connecting shaft 26 bonded assembly slide plates 27.Slide plate 27 plays motion with connecting shaft 26 fixed random one of which; First suction nozzle 271 that then fixedly installs on the slide plate 27, the path of motion of second cylinder 273 are identical with the path of motion of connecting shaft 26; Second suction nozzle 272 that second cylinder 273 drives removes the motion that the motion of doing same trajectories with second cylinder can also be done second stroke by the action of second cylinder, and therefore the stroke of second suction nozzle 272 can reach the summation of first stroke and second stroke.Being illustrated in figure 9 as first cylinder is contracted in initial position and drives V-shaped groove slide plate 24 and be positioned at rightmost position; Connecting shaft 26 gets into the right bending 2521 of elongated slot 251 and is inverted in left groove 2421 bottoms of V-shaped groove 242; This moment, first suction nozzle 271 was positioned at the position of the lowest part absorption of first station 281 screened housing to be detected, the screened housing after the lowest part absorption that second suction nozzle 272 is positioned at second station 282 detects.
Then; By the action of first cylinder, the piston rod elongation drives V-shaped groove slide plate 24 to left movement, and is shown in figure 10; Inversion V-shaped groove 242 on the V-shaped groove slide plate 24 is when left movement; Its left groove 2421 will promote connecting shaft 26 along right bendings upward movement gradually, move to until connecting shaft 26 and will be inverted the top of V-shaped groove 242, right bending 2521, at this moment; First suction nozzle, 271 absorption screened housings move up to highest point by first station, 281 lowest parts, and second suction nozzle, 272 absorption screened housings move up to highest point by second station, 282 lowest parts.V-shaped groove slide plate 24 continues to left movement, and connecting shaft 26 will get in the elongated slot 251, continues at the tip position of inversion V-shaped groove 242 along elongated slot 251 to left movement.At this moment, first suction nozzle, 271 absorption screened housings move to second station 282 by first station 281, and simultaneously, second suction nozzle, 272 absorption screened housings are moved to the 3rd station, the 4th station direction by second station, 282 places.Distance between the 3rd station and second station equals the distance between second station and first station, and maximum can reach the range of first cylinder.The distance of the 4th station and second station is greater than the distance of second station and first station, and the maximum range sum that can reach first cylinder, second cylinder of the distance of the 4th station and second station.
If will second suction nozzle 272 be run to the 4th station by second station; Then when starting first cylinder 23, can start the action of second cylinder; Increase by one second stroke; When making first suction nozzle 271 move to second station 281 by first station 281, second suction nozzle 272 can move to the 4th station by second station 282 just.If do not start second cylinder 273, then second suction nozzle 272 only moves to the 3rd station by second station.At this moment; When V-shaped groove slide plate 24 moves to position shown in figure 11 left; Connecting shaft 26 by V-shaped groove slide plate 24 drive slide into be inverted the top of V-shaped groove 242 and elongated slot 251 turn left bend 2521 overlapping; First suction nozzle 271 moves to second station, 282, the second suction nozzles 272 and moves to the 3rd station or the 4th station.
Then, first cylinder continues action, and piston rod continues elongation; Drive V-shaped groove slide plate 24 to left movement; Be inverted V-shaped groove 242 when left movement, its right groove 2422 will promote the connecting shaft 26 left bendings 2521 in edge and move downward gradually, move to right groove 2422, left bending 2521 bottommosts until connecting shaft 26; Shown in figure 12; At this moment, first suction nozzle 271 downwards moves to extreme lower position at the 3rd station or the 4th station place by the extreme higher position at second station 282, second suction nozzle 272, and discharges at the screened housing that its lowest position will be adsorbed respectively separately.V-shaped groove slide plate 24 has moved to left-most position.
Afterwards, the piston rod of first cylinder is done contractive action, and the running orbit and the said process of connecting shaft 26 are opposite, are retracted to initial position until first cylinder.
For keeping stable, the precision of operation; At baffle plate 22, elongated slot plate 25 outerwrap one slide block 29 with 24 motions of V-shaped groove slide plate; Slide block 29 is stuck in outside baffle plate 22, the elongated slot plate 25; Slide block 29 wraps up an end of connecting shaft 26 wherein simultaneously, makes connecting shaft 26 can in slide block, do perpendicular movement, and does not have horizontal relative motion.
Shown in figure 13; Automatic packing mechanism 3 comprises and is suspended on the platform 31 corresponding discharge plate 32, the rewinding dish 33 that can rotate simultaneously; Discharge plate 32, rewinding dish 33 can be respectively be connected through one chooses arm 321,331 unsettled rotations on the platform 31, is provided with one on the platform 31 and can holds the groove 311 that carrier band 34 passes through.The vertical direction hung one rotatable adhesive tape dish 35 of carrier band 34 on the platform between discharge plate 32, the rewinding dish 33.The S. A. 322,332,352 of discharge plate 32, rewinding dish 33, adhesive tape dish 35 laterally arranges.
Rewinding dish 33 is a driving disc spacing pressing, and it is connected with actuating device, drives rewinding dish 3 by the control setup accessory drive and is rotated, and discharge plate 32 is a clutch plate.Be the disk of the fully loaded band of a winding during discharge plate 32 initial conditions, can carrier band 34 be discharged gradually during its rotation that the free end of carrier band 34 is through fixedly being wound on the rewinding dish 33 behind the groove on the platform.When rewinding dish 33 active rotation are rotated, drive discharge plate 32 through carrier band 34 and follow rotation, can the carrier band 34 that discharge plate 32 discharges be wound on the rewinding dish gradually.After carrier band on the discharge plate 32 all discharged and is wound on the rewinding dish 33, the disk that fully loaded band is twined in replacing one was made the disk of a discharge plate and a no carrier band and is made the rewinding dish.Discharge plate 32, rewinding dish 33, adhesive tape dish 35 are convenient to change all through the clamping of fast folder.
Equidistance is arranged with the groove 351 that matches with screened housing 36 shapes on the carrier band 34, can hold a screened housing 36 in each groove 351.Pick up by second suction nozzle 272 through detecting up-to-standard screened housing; And be urged to the 3rd station of carrier band top by one first cylinder 23; The control setup accessory drive makes the vacant groove 351 of the carrier band that discharges from discharge plate 32 be positioned at the 3rd station 38 belows, and second suction nozzle 272 is released into this screened housing 36 in this vacant groove 351, after this; When control setup is qualified according to the screened housing that detects; Accessory drive drives the same angle of rewinding disc spins at every turn, makes the vacant groove 351 on the carrier band enter into the 3rd station 38 belows successively, by the qualified screened housing 36 that second suction nozzle 272 discharges vacant groove is filled successively.
Adhesive tape dish 35 is a clutch plate also, is twining adhesive tape 351 on it, adopts transparent adhesive tape in the present embodiment.Adhesive tape 351 stops stretching through pin 353, and leads with the more approaching depression bar 354 of carrier band distance through one, so that it can entirely paste on the carrier band 34.Adhesive tape 351 original free ends paste on the carrier band 341 of filling screened housing, are wound on the rewinding dish 33 with carrier band 34.After this, rewinding dish 33 will drive adhesive tape dish 35 when rotating and rotate simultaneously, and the carrier band of filling screened housing 341 is wound on the rewinding dish 33 with adhesive tape 351 continuously, realize the encapsulation packing.For adhesive tape 351 is pasted on the carrier band 34 better; On the platform 31 between depression bar 354 and the rewinding dish 32, fixedly install a pinch roller 355; Pinch roller 355 is arranged on groove 311 limits and can adhesive tape 351 be pressed onto on the carrier band 34; And dodge out the qualified screened housing 36 in the carrier band groove 351 simultaneously, can not produce any influence screened housing 36.
Relative position is provided with a guiding arc plate 39 respectively between two ends, discharge plate 32 and the rewinding dish 33 of platform 31; Preferable; Guiding arc plate 39 can be separately positioned on choosing on the arm 321,331 of discharge plate, rewinding dish; By guiding arc plate 39 the carrier band of not filling screened housing 342 that discharge plate 32 discharges and rewinding travelling expenses around the carrier band of filling screened housing 341 near the position carrier band is led, make carrier band 34 smooth-goingly through the groove 311 on the platform.
Also be provided with the location wheels 310 that transmission plays the role of positioning to carrier band on the platform 31; As shown in Figure 2, location wheels 310 comprise two upper and lower upper rollers 3101 and bottom roller 3102 that are oppositely arranged carrier band 34 clampings, and upper roller 3101 circumferential surfaces are provided with a soft formation; Bottom roller 3102 circumferential surfaces are provided with protruding 31021; When bottom roller 3102 rotates, protruding 31021 with carrier band 34 1 sides on knock hole 343 match, 34 transmission position to carrier band.
The above only is a preferred implementation of the present invention; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from know-why of the present invention; Can also make some improvement and distortion, these improvement and distortion also should be regarded as protection scope of the present invention.