CN102438922B - 移动电子设备的与弹性衬垫共同成形的一件式外部硬质外壳 - Google Patents

移动电子设备的与弹性衬垫共同成形的一件式外部硬质外壳 Download PDF

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CN102438922B
CN102438922B CN201080006846.6A CN201080006846A CN102438922B CN 102438922 B CN102438922 B CN 102438922B CN 201080006846 A CN201080006846 A CN 201080006846A CN 102438922 B CN102438922 B CN 102438922B
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赖安·蒙根
戴维·劳
雅雷·韦斯
布赖恩·李·海尼塞克
斯蒂芬·赖格尔·迈尔斯
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Abstract

一种用于移动电子设备的与形成在外部硬质外壳的内部上的弹性衬垫共同成形的一件式外部硬质外壳。这种硬质保护外壳允许最大限度的保护设备免受尖锐物体的碰撞，同时内部弹性部分提供防震保护，使设备免受碰撞。外部硬质外壳部件被形成为以距离设备表面较小偏移量的方式紧密配合设备。外部硬质外壳包围设备的边缘。为了使外壳能够安装在设备上，硬质外壳的角部被切开。这使每个侧壁在设备插入时弯曲张开，并且一旦设备放置在位就恢复原状。弹性材料填充在外部硬质外壳角部处形成的间隙中，以使硬质外壳为了安装而弯曲。

Description

移动电子设备的与弹性衬垫共同成形的一件式外部硬质外壳
技术领域
本发明总体上涉及手持式移动电子设备，如个人数码助理、移动电话、膝上型电脑或便携式数字媒体播放器。更确切地说，本发明涉及一种用于移动电子设备的多组件保护壳。
背景技术
存在多种用于手持式电子设备的壳体。它们分为四个主要类别：弹性/橡胶外壳、硬质塑料外壳、裁切缝制材料以及它们的组合。通常，弹性壳体是单一外壳，由于材料的易变形性，该单一外壳可以容易地拉伸覆盖在设备上，然后一旦安装后就与设备的形状紧密地相吻合。橡胶类材料可以提供非常好的抗摔抗震性。这些类型的壳体的底侧是具有高表面摩擦系数的弹性材料。这使得这种类型的壳体难以放入口袋和其它紧凑位置并从其中取出。所需要的是提供弹性壳体的非常好的抗摔抗震性而不具有高表面摩擦系数、使它更方便使用的设备。
硬质塑料外壳通常制造成多于一件，以使设备在用第二件封闭在壳体中之前滑入壳体中。此外，它们经常具有弹性材料制成的衬垫，弹性材料制成的衬垫有助于缓冲设备。这可以与组件共同模制、永久附接于组件或相对于组件活动。裁切缝制壳体通常由平的原料制成，平的原料被裁切成样式，然后缝成设备可以滑动进入的形状。然后设备通过摩擦或某种形式的带子保持在位。这些设备的底侧可能难以使设备附接到刚性壳体，或在壳体具有用于固定设备的第二件的情况下，它可能增加设备和壳体组合的体积，使它不实用。此外，需要裁切和缝制到一起的壳体的制造极大地增加成本。所需要的是结合了硬质外壳和弹性材料的壳体，这种壳体容易生产并且在其生产中需要最少材料。
发明内容
本发明是现有壳体的改进，因为它结合了硬质壳体和弹性壳体的最好特征，同时它仅是单一部件，从消费者观点来看这是特别有用的。本发明提供一种硬质保护外壳。这种硬质保护外壳允许最大限度保护设备免受尖锐物体的碰撞。硬质保护外壳模拟现有电话、MP3/4播放器、以及其它移动电子设备的精处理表面。许多使用者喜欢原用电话的感觉，并且喜欢保持那种感觉，但仍然想要保护他们的设备。本发明的硬质保护外壳具有低摩擦系数。这就允许设备容易地滑进口袋并容易地从口袋取出，而不附着衣料或受衣料的很大阻力。这是当前弹性壳体使用者的主要抱怨所在。
本发明所教示的壳体具有内部弹性部分，所述内部弹性部分为设备提供对掉落、坠落、或其它碰撞的防震保护。在壳体是一件式部件时，内部弹性部分还确保设备和壳体无间隙地配合在一起。壳体非常牢固地连接到电话，并且感觉上具有非常高的质量并且轻质。
使这种壳体不同的是壳体的几何形状和制造。外部硬质外壳部件被形成为以距离设备表面较小偏移量的方式紧密配合设备。外部硬质外壳包围使用所形成的外部硬质外壳的设备的边缘。为了使外壳能够安装在设备上，所述硬质外壳的角部被切开。这使每个侧壁在设备插入时弯曲张开，并且一旦设备放置在位就恢复原状。这种壳体的独特方面是除了外部硬质外壳之外，还有在外部硬质外壳的内部上形成的弹性材料。弹性材料填充在外部硬质外壳的角部处形成的间隙中，以使硬质外壳为了安装而弯曲。弹性材料设置在这个位置，是因为弹性材料具有比外部硬质外壳的塑料或金属高得多的固有易变形性，并且弹性材料能够充分地伸展，以使外部硬质外壳的侧壁在安装时仍旧弯曲展开。这形成一件式壳体，一件式壳体包绕着电话或其它移动电子设备，甚至在角部处也包绕着电话或其它移动电子设备，并且无论什么情况下都防止灰尘和流体进入设备。弹性衬垫还可以形成在电话的按钮上，其中，使用者仅需要按下与移动电子设备输入部分的期望部分相对应的弹性衬垫。
附图说明
包含于此并形成说明书一部分的附图图示本发明，并与说明书一起进一步用来解释本发明的原理，并且能够使本领域的普通技术人员制造和使用本发明。
图1是手持式设备保护壳的立体图，示出保护性容纳壳体的带有切角的外部硬质外壳层以及内部弹性层，在此，内部弹性层填充在外部硬质外壳层的切角中；
图2a和图2b是本发明保护壳的剖视图，示出由内部弹性层形成的用于将设备固定在壳体中的止动部；
图3是手持式设备保护壳的俯视正交视图，示出保护性容纳壳体的带有切角的外部硬质外壳层以及内部弹性层、以及用于固定设备的附加的大弹性突出部，其中，内部弹性层填充在外部硬质外壳层的切角中；
图4是本发明保护壳的剖视图，示出用于固定设备的大弹性突出部；
图5是在设备固定在其中之前的本发明保护壳的立体图；
图6是附接到样品设备的保护壳的立体图，示出由内部弹性层形成的用于将设备固定在壳体中的止动部；以及
图7a和图7b是本发明的立体图，示出位于备用、固定位置的和位于扩展、设备插入位置的保护性容纳壳体的带有切角的外部硬质外壳层以及内部弹性层。
具体实施方式
在下列本发明示例性实施方式的本发明详细描述中，参考形成本说明书一部分的附图(在附图中相同数字代表相同元件)，并且在附图中举例示出本发明可实施于其中的特定示例性实施方式。充分详细地描述这些实施方式，以能够使本领域的普通技术人员能够实施本发明，但是可利用其它实施方式，并且可以不脱离本发明的范围进行合乎逻辑的、机械的、电的、以及其它改变。因此，下列详细描述不理解为限制意义，并且本发明的范围仅由所附权利要求限定。
现在，将参考图1描述本发明，图1是保护壳10的立体图，其示出了保护壳的外层11，保护壳的外层包括两个分离层：第一外部硬质外壳层12以及第二内部弹性层13。第一外部硬质外壳层12和第二内部弹性层13相结合以单独附接到手持式设备19，并且结合至少一个视窗14、输入/输出接入端口15、16和17、以及设备按钮上的模制弹性覆盖件、硬质外壳中的可进入通孔18和26。这种硬质保护外壳12允许最大限度地防止受尖锐物体的碰撞。外部硬质外壳层12模拟现有电话、MP3/4播放器、以及其它移动电子设备的精处理表面。许多使用者喜欢原用电话的感觉，并且喜欢保持那种感觉，但仍然想要保护他们的设备19。本发明的外部硬质外壳层12具有低摩擦系数。这允许设备容易地滑进口袋并容易地从口袋取出，而不会附着衣料或受到衣料的很大抗力。
进一步参见图1，外部硬质外壳层12附接到第二内部弹性层13。外部硬质外壳层12和内部弹性层13可以若干种方式附接，例如胶粘、化学结合、加热、经热处理的化学品、或将外部硬质外壳层12永久附接到内部弹性层13的本领域已知的任何其它方式。内部弹性部分13为设备提供对掉落、坠落、或其它碰撞的防震保护。在保护壳10是一件式部件时，内部弹性部分13还确保设备19和保护壳10无间隙地配合在一起。保护壳10非常牢固地连接到设备19，并且感觉上具有非常高的质量并且轻质。
根据制造方法，可用其它材料代替本发明优选实施方式中外部硬质外壳层12所用的硬质塑料。例如，如果希望制造在硬质材料中不带有突出部的用于保护壳10的金属/弹性体组合件，那么在这种示例中，可以考虑将金属的简单弯折过程用于金属制造。嵌件注塑的内部弹性层13将提供底切以固定设备。然后，金属或硬质材料将仅提供用于较软材料内部层的框架，并且还提供弹性刚度，以使设备保持在容纳空间中。底切将形成在弹性材料中，但是允许设备插入到保护壳中的挠曲来自硬质材料，再次，切掉壳体的角部使得侧面容易地弯曲。
图2a和图6是本发明保护壳10的剖视图，示出由内部弹性层13形成的用于将设备19固定在壳体中的止动部20。保护壳10被装配为扣在设备19上，并且结合止动部20，以确保贴合牢固的配合。
在图2b和图4所示的替代实施方式中，在保护壳10中可以包括用于固定设备19的附加的大弹性突出部21。这例示了可行的替代实施方式，在这种实施方式中，内部弹性层13形成将保护壳固定到设备19的结构，而不是在保护壳10的外部硬质外壳层12和对应侧面中设有底切。这些结构可以是如所描述的沿着外部硬质外壳层12的侧面或顶部和底部的止动部20，或者它可以是如在图2b和图4中所例示的大的区域，其中，用于固定设备19的附加的大弹性突出部21可以包括在保护壳10中，这样，设备将滑动到下面，并且由此用一些形成在相对端部上的、无论是模制在外部硬质外壳层12中还是模制在内部弹性层13中的底切固定。
如图3和图5所示，外部硬质外壳层12限定配合扣在设备19上的配合腔22，并且结合止动部20以确保贴合牢固的配合。手持式设备19保护壳示出了保护性容纳壳体的带有切角23的外部硬质外壳层12以及内部弹性层13，其中，内部弹性层13填充在外部硬质外壳层12的切角23中。
使这种壳体不同的是壳体的几何形状和制造。外部硬质外壳层12被形成为以距离设备表面较小偏移量的方式紧密配合设备19。外部硬质外壳层12包围使用所形成的外部硬质外壳层12的设备19的边缘。为了使外部硬质外壳层12能够安装在设备19上，外部硬质外壳层12的角部23被切开。这使外部硬质外壳层12的每个侧壁在设备19插入时弯曲张开，并且一旦设备19放置在位后就恢复原状。保护壳10的独特方面是除了外部硬质外壳层12之外，还有在外部硬质外壳层12的内部上形成的内部弹性层13。如图7a和图7b所示，内部弹性层13填充在外部硬质外壳层12的角部23处形成的间隙中，以使外部硬质外壳层12在安装过程中弯曲。
如图7a和图7b所示，内部弹性层13设置在这个位置，是因为内部弹性层13具有比外部硬质外壳层12的塑料或金属高得多的固有易变形性，并且内部弹性层13能够充分地伸展，以使外部硬质外壳层12的侧壁在安装时弯曲展开。这形成一件式保护壳10，一件式保护壳10包绕着设备，甚至在角部处也包绕着设备，并且无论什么情况下都防止灰尘和流体进入设备。内部弹性层13还可以形成在设备19的按钮上，其中，使用者仅需要按下与移动电子设备输入部分的期望部分相对应的暴露的内部弹性层13，如图1的按钮18和26所例示的。
图7a和图7b是本发明的立体图，示出在备用、固定位置24和在扩展、设备插入位置25的保护性容纳壳体10的带有切角23的外部硬质外壳层12以及内部弹性层13。
可以理解，对于本领域普通技术人员而言，本发明部件的最佳维度关系，包括尺寸、材料、形状、形式、功能、以及操作、组装和使用方式的变化在内，被认为是容易理解和显而易见的，本发明意图包括与附图中所图示的和以上说明中所描述的那些等同的所有关系。
此外，其它领域可以受益于这种方法，也设想到对该设计的调整。因此，本发明的范围应该由所附权利要求和它们的合法等同范围来限定，而不由所给出的示例来限定。

Claims (19)

1.一种用于手持式移动电子设备的保护壳，包括：
第一部分，所述第一部分形成外部外壳，包括形成在其中的配合腔，所述配合腔用于将所述手持式移动电子设备安装到所述保护壳；
第二部分，所述第二部分永久固定到形成在所述第一部分中的配合腔，以形成共同模制的一件式部件，
其中，所述共同模制的一件式部件具有足够挠性从而变形并由此接收所述手持式移动电子设备的插入，并且具有足够刚性以绕插入的手持式移动电子设备重新成形并牢固地保持插入的手持式移动电子设备；
所述第一部分包括具有内表面的由硬化塑料形成的保护外层；以及
所述第二部分包括与所述第一部分的内表面共同模制并沿着所述第一部分的内表面的大部分永久固定到所述第一部分的内表面上的弹性衬垫。
2.如权利要求1所述的保护壳，其中，所述第二部分进一步包括止动部，所述止动部用于将所述手持式移动电子设备安装到所述保护壳。
3.如权利要求2所述的保护壳，其中，所述第二部分上的所述止动部沿着由所述第一部分形成的配合腔的长度延伸。
4.如权利要求1所述的保护壳，其中，所述第二部分进一步包括位于所述配合腔的一个侧面上的弹性突出部，所述突出部用于将所述手持式移动电子设备固定到所述共同模制的一件式部件。
5.如权利要求1所述的保护壳，其中，所述第二部分进一步包括位于所述配合腔的多个侧面上的弹性突出部，所述突出部用于将所述手持式移动电子设备固定到所述共同模制的一件式部件。
6.如权利要求1所述的保护壳，其中，所述第一部分包括间隙；并且
所述第二部分的共同模制的弹性材料永久填充在所述第一部分中的所述间隙中。
7.如权利要求1所述的保护壳，其中，所述第一部分被形成为以距离所述手持式移动电子设备表面较小偏移量的方式紧密配合所述手持式移动电子设备。
8.如权利要求1所述的保护壳，其中，所述第一部分包围所述手持式移动电子设备的边缘。
9.如权利要求1所述的保护壳，包括窗口，所述窗口用于暴露所述手持式移动电子设备相关区段的一个表面的至少一部分。
10.如权利要求1所述的保护壳，包括至少一个接入端口，以允许使用所述手持式移动电子设备上的功能。
11.一种用于手持式移动电子设备的保护壳，所述保护壳具有两层，包括：
第一硬化模制层，所述层被设计为充分紧密地覆盖和配合所述手持式移动电子设备的外部，以便将所述手持式移动电子设备保持在位，并覆盖所述手持式移动电子设备的部分，其中，所述第一层的角部被切开，从而形成间隙；以及
第二挠性材料层，所述第二挠性材料层与所述第一硬化模制层共同模制并永久固定在一起，从而形成共同模制的一件式部件，以便覆盖所述第一硬化模制层的内表面，并且为所述第一硬化模制层提供内部保护，其中共同模制的所述第二挠性材料层的部分永久填充在所述第一部分的所述间隙中，并且，其中所述第二挠性材料层沿着所述内表面的大部分固定到所述第一硬化模制层。
12.如权利要求11所述的保护壳，其中，所述第二层进一步包括止动部，所述止动部用于将所述手持式移动电子设备安装到所述保护壳。
13.如权利要求11所述的保护壳，其中，所述共同模制的一件式部件包括用于所述手持式移动电子设备的配合腔。
14.如权利要求13所述的保护壳，其中，所述第二层进一步包括在所述配合腔的一个侧面上的弹性突出部，所述突出部用于将所述手持式移动电子设备固定到所述保护壳内。
15.如权利要求11所述的保护壳，其中，所述第二层进一步包括弹性突出部，所述突出部用于固定所述手持式移动电子设备。
16.如权利要求11所述的保护壳，其中，所述第一层被形成为以距离所述手持式移动电子设备表面较小偏移量的方式紧密配合所述手持式移动电子设备。
17.如权利要求11所述的保护壳，其中，所述外部层部分包围所述手持式移动电子设备的边缘。
18.如权利要求11所述的保护壳，进一步包括窗口，所述窗口用于暴露所述手持式移动电子设备的一个表面的至少一部分。
19.如权利要求11所述的保护壳，进一步包括至少一个接入端口，以允许使用所述手持式移动电子设备上的功能。
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US20100203931A1 (en) 2010-08-12
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US9136897B2 (en) 2015-09-15
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CA2751645A1 (en) 2010-08-12
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