CN101495568A - 具有改进的抗冲击性的聚乳酸组合物 - Google Patents
具有改进的抗冲击性的聚乳酸组合物 Download PDFInfo
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Abstract
本发明涉及具有改进的抗冲击性的聚(乳酸)组合物,其按重量计包含:60%-97%的聚(乳酸)(PLA)、以及3%-40%的化合物A和B的混合物,其中,A是乙烯与含有至少一个环氧基或羧酸或羧酸酐官能团的不饱和单体、以及任选的(甲基)丙烯酸烷基酯的共聚物,B是乙烯与(甲基)丙烯酸烷基酯的共聚物,其中所述混合物的(A)重量%/(A+B)重量%之比为0.10-0.49。本发明还涉及使用这些组合物进行的部件或物品的制造。
Description
技术领域
本发明涉及具有改进的冲击强度的聚乳酸组合物。
背景技术
聚乳酸(PLA)是由来源于植物的单体合成的聚酯。其由于其可生物降解性和可再生性质而受到较多关注。然而,其是需要增强抗冲击性的特别脆性的单体。
在本领域的当前情况中,JP H09-316310描述了含有用聚苯乙烯或聚二甲基丙烯酸酯接枝的乙烯-甲基丙烯酸缩水甘油酯共聚物、或者用马来酸酐接枝的聚烯烃的PLA组合物。
最近,WO 2005/059031描述了已经用含有至少50%的乙烯-(甲基)丙烯酸烷基酯-(甲基)丙烯酸缩水甘油酯共聚物和乙烯-(甲基)丙烯酸烷基酯共聚物的混合物进行了抗冲改性的PLA树脂。
这些组合物的确具有改进的冲击强度,然而,该强度不是完全令人满意的,特别是在低温下。
而且,这些组合物的流动性显著地低于PLA的流动性。这种流动性的显著降低不利于其实施,尤其是大尺寸的、薄的注射成型部件的实施。
本发明的目的是提出一种既具有良好的冲击强度(特别是在低温下)又具有良好的流动性的PLA组合物。
发明内容
本发明涉及一种聚乳酸组合物,其按重量计包含:
-60%-97%的聚乳酸(PLA),和
-3%-40%的化合物A和B的混合物,其中:
○A是乙烯与含有至少一个环氧基或羧酸或羧酸酐官能团的不饱和单体、以及任选的(甲基)丙烯酸烷基酯的共聚物,
○B是乙烯与(甲基)丙烯酸烷基酯的共聚物,
所述混合物的(A)重量%/(A+B)重量%之比为0.10-0.49。
本发明人惊讶地发现,在混合物A+B中主要含有乙烯-(甲基)丙烯酸烷基酯共聚物的PLA组合物赋予从这些组合物获得的部件在室温下尤其是在低温下的改进的冲击强度。该冲击强度高于富含乙烯-(甲基)丙烯酸烷基酯-(甲基)丙烯酸缩水甘油酯共聚物的组合物的冲击强度。
另外,这些组合物显示出在冲击强度和粘度之间的良好的平衡(compromise)。
根据本发明的一个变型,化合物A是可通过乙烯与不饱和环氧化物的共聚或者通过将不饱和环氧化物接枝到聚乙烯上而获得的乙烯与不饱和环氧化物的共聚物。该接枝可在溶剂相中进行或者在过氧化物的存在下在聚乙烯熔体上进行。这些接枝技术本身是已知的。对于乙烯和不饱和环氧化物的共聚,可使用通常在200-2500巴的压力下进行的自由基聚合工艺。
可提及的不饱和环氧化物的实例包括:
-脂肪族缩水甘油酯和醚,例如烯丙基缩水甘油醚、乙烯基缩水甘油醚、马来酸缩水甘油酯和衣康酸缩水甘油酯、或(甲基)丙烯酸缩水甘油酯,和
-脂环族缩水甘油酯和醚,例如2-环己烯1-缩水甘油醚、环己烯-4,5-二缩水甘油基羧酸酯、环己烯-4-缩水甘油基羧酸酯、5-降冰片烯-2-甲基-2-缩水甘油基羧酸酯和内顺式(endo-cis)-双环(2,2,1)-5-己烯-2,3-二缩水甘油基二羧酸酯。
乙烯与不饱和环氧化物的共聚物还可包含其它单体,这些单体可选自例如:
-α-烯烃,例如丙烯、1-丁烯、己烯等,
-饱和羧酸的乙烯基酯,例如乙酸乙烯酯或丙酸乙烯酯,
-饱和羧酸酯,例如可能含有最高达24个碳的(甲基)丙烯酸烷基酯。
例如,该不饱和环氧化物可接枝到下列聚合物上:
-聚乙烯,乙烯与α-烯烃的共聚物,聚乙烯类例如VLDPE(极低密度聚乙烯)、ULDPE(超低密度聚乙烯)或茂金属催化聚乙烯;
-乙烯与至少一种饱和羧酸的乙烯基酯(如乙酸乙烯酯或丙酸乙烯酯)的共聚物;
-乙烯与至少一种不饱和羧酸酯的共聚物,例如可能含有最高达24个碳的(甲基)丙烯酸烷基酯;
-EPR弹性体(二元乙丙橡胶)或EPDM弹性体(乙烯/丙烯/二烯);
-选自上述的聚合物的混合物。
本发明的化合物A有利地为乙烯/(甲基)丙烯酸烷基酯/不饱和环氧化物共聚物。
有利地,本发明的化合物A可含有最高达40重量%的(甲基)丙烯酸烷基酯。
该环氧化物有利地为(甲基)丙烯酸缩水甘油酯。
有利地,该(甲基)丙烯酸烷基酯选自(甲基)丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、丙烯酸正辛酯和丙烯酸2-乙基己酯。
(甲基)丙烯酸烷基酯的量有利地为20-35%。
A的熔体流动指数(MFI)有利地为2-40且优选为5-20(190℃,2.16kg)。
该共聚物可通过单体的自由基聚合获得。
根据另一变型,化合物A是乙烯与不饱和羧酸酐的共聚物。
A是乙烯与不饱和羧酸酐的共聚物、或者用不饱和羧酸酐接枝的聚烯烃。
该聚烯烃可选自可用上述不饱和环氧化物接枝的聚烯烃。
可用作A的组成的不饱和二羧酸酐的实例特别是马来酸酐、衣康酸酐、柠康酸酐和四氢邻苯二甲酸酐。
可提及的实例包括乙烯、(甲基)丙烯酸烷基酯、不饱和羧酸酐的共聚物和乙烯、饱和羧酸的乙烯基酯和不饱和羧酸酐的共聚物。
不饱和羧酸酐的量可最高达共聚物的15重量%且乙烯的量至少为50重量%。
有利地,A是乙烯、(甲基)丙烯酸烷基酯和不饱和羧酸酐的共聚物。优选地,(甲基)丙烯酸烷基酯的烷基含有2-10个碳原子。
(甲基)丙烯酸烷基酯可选自上述的那些。
A的MFI可为例如0.1-50(克/10分钟,在190℃、2.16kg下)。
根据本发明,化合物B是乙烯与(甲基)丙烯酸烷基酯的共聚物。(甲基)丙烯酸烷基酯可有利地选自(甲基)丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、丙烯酸正辛酯和丙烯酸2-乙基己酯。
(甲基)丙烯酸烷基酯的量优选为20-40%。
根据本发明的第一个方面,该组合物的(A)重量%/(A+B)重量%之比为0.15-0.40,且优选为0.20-0.30。
本发明还涉及通过挤出制备上述组合物的方法。该方法可根据两种具体实施方式进行:
-通过同时混合PLA、A和B,或者
-通过相继进行下列两个步骤:
a)混合A和B,然后
b)将从a)获得的产物与PLA混合。
另外,本发明涉及这些组合物的用途,并且还涉及从这些组合物制造的部件或物品。
可非限制性地提及下列物品的制造:注射成型部件、挤出并任选地热成型的膜和片材、通过挤出吹塑成型形成的空心体、容器(如盘子)等。
由此获得的部件或物品可经历退火步骤以控制结晶度。
该控制还可以通过将成核剂加入根据本发明的组合物或PLA而获得。
本发明还涉及多层结构,其包含对应于本发明的组合物的层和至少一个热塑性塑料层,该热塑性塑料选自聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PS)、聚酰胺(PA)和乙烯/乙烯醇(EVOH)共聚物。
现在将通过下面描述的具体生产实施例说明本发明。应指出这些实施例绝非意图限制本发明的范围。
实施例
所使用的材料:
由Natureworks以标号PLA 2002D出售的聚乳酸或PLA。
使用的化合物A是乙烯(68重量%)、丙烯酸甲酯(MeA)(24重量%)和甲基丙烯酸缩水甘油酯(GMA)(8重量%)的具有等于6的MFI的三元共聚物。该三元共聚物由Arkema France以标号AX8900出售。
所测试的组合物的特征:
○参照组合物:试验1:100%PLA
○对比组合物:试验2和6-8
试验2:80%PLA+20%B
试验6:80%PLA+10%A+10%B,即A%/(A+B)%=0.5
试验7:80%PLA+15%A+5%B,A%/(A+B)%=0.75
试验8:80%PLA+20%A+5%B,A%/(A+B)%=1
○根据本发明的组合物:试验3-5
试验3:80%PLA+2%A+18%B,即A%/(A+B)%=0.1
试验4:80%PLA+4%A+16%B,即A%/(A+B)%=0.2
试验5:80%PLA+6%A+14%B,即A%/(A+B)%=0.3
制备各种组合物的方法:
配混:
通过在产量为15kg且螺杆转速为280rpm的装配有脱气系统和挤出物切割器的L/D 30双螺杆挤出机上配混而获得各组合物。使用的温度分布是从170℃到200℃递增的温度分布。材料温度为220℃。
在配混之后,将PLA在70℃下干燥4小时。
将粒料干燥然后在标准注塑压机上在下列条件下进行成型:
■塑化筒温度:180/200℃
■模塑温度:30℃
■注射压力:1200巴
■保持压力:700巴
将由此获得的标准化试样(80×10×4mm3)在100℃、轻负载下退火30分钟。
组合物的评价:
-根据ISO 179 931Ae在23℃和-40℃下Charpy(简支梁)型预先带有缺口的(prenotched)试样上的冲击强度。
-根据标准ISO 1133-1981-F在190℃的温度和2.16kg的重量下测量的熔体流动指数(MFI)。
试验结果总结于下表1中。
表1
试验 | 1(参照) | 2(对比) | 3(本发明) | 4(本发明) | 5(本发明) | 6(对比) | 7(对比) | 8(对比) |
PLA% | 100 | 80 | 80 | 80 | 80 | 80 | 80 | 80 |
A% | 0 | 0 | 2 | 4 | 6 | 10 | 15 | 20 |
B% | 0 | 20 | 18 | 16 | 14 | 10 | 5 | 0 |
A%/(A+B)% | - | - | 0.1 | 0.2 | 0.3 | 0.5 | 0.75 | 1 |
23℃下的Charpy冲击强度(kJ/m2) | 3.8 | 6.5 | 16.1 | 20.9 | 21.4 | 24.5 | 20.7 | 16.6 |
-40℃下的Charpy冲击强度(kJ/m2) | 3.7 | 5 | 5.1 | 5.6 | 5 | 3.8 | 3.9 | 3.2 |
MFI | 2.9 | 2.4 | 1.9 | 1.9 | 1.7 | 1.05 | 1.4 | 1.0 |
对比试验6-8对应于WO 2005/059031中公开的发明。这样的主要含有化合物A的组合物在23℃下给出令人满意的抗冲击增强。另一方面,在-40℃下没有观察到冲击强度的改善,或者当单独使用化合物A时甚至观察到轻微的脆裂。
Claims (10)
1.一种聚乳酸组合物,其按重量计包含:
-60%-97%的聚乳酸(PLA),和
-3%-40%的化合物A和B的混合物,其中:
○A是乙烯与含有至少一个环氧基或羧酸或羧酸酐官能团的不饱和单体、以及任选的(甲基)丙烯酸烷基酯的共聚物,
○B是乙烯与(甲基)丙烯酸烷基酯的共聚物,
所述混合物的(A)重量%/(A+B)重量%之比为0.10-0.49。
2.权利要求1的组合物,其特征在于A选自乙烯-(甲基)丙烯酸烷基酯-马来酸酐三元共聚物和乙烯-(甲基)丙烯酸烷基酯-甲基丙烯酸缩水甘油酯三元共聚物。
3.权利要求1或2的组合物,其特征在于A是乙烯、丙烯酸甲酯和甲基丙烯酸缩水甘油酯的共聚物。
4.权利要求1-3中任一项的组合物,其特征在于B是乙烯与丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸异丁酯、丙烯酸正辛酯或丙烯酸2-乙基己酯的共聚物。
5.权利要求1-4中任一项的组合物,其特征在于所述混合物的(A)重量%/(A+B)重量%之比为0.15-0.40,且优选为0.20-0.30。
6.制备权利要求1-5中任一项的组合物的方法,其中通过挤出进行PLA、A和B的同时混合。
7.制备权利要求1-5中任一项的组合物的方法,其中通过挤出进行下列步骤:
-在第一步中,通过A和B的挤出进行混合,然后
-在第二步中,通过由所述第一步获得的产物和PLA的挤出进行混合。
8.由权利要求1-5中任一项的组合物获得的部件或物品,其特征在于所述部件或物品通过选自模塑、挤出和热成型的方法制备。
9.权利要求8的部件或物品,其制备还包括退火步骤。
10.一种多层结构,其包含权利要求1-5中任一项的组合物的层和至少一个热塑性塑料层,该热塑性塑料选自聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PS)、聚酰胺(PA)和乙烯/乙烯醇(EVOH)共聚物。
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US60/819,862 | 2006-07-11 | ||
PCT/FR2007/051403 WO2007144529A1 (fr) | 2006-06-16 | 2007-06-11 | Composition de polyacide lactique presentant une resistance aux chocs amelioree |
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CN109825048B (zh) * | 2019-02-20 | 2021-03-30 | 华南理工大学 | 一种pla/pbat复合材料及其制备方法 |
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EP2032649A1 (fr) | 2009-03-11 |
ATE518912T1 (de) | 2011-08-15 |
KR101332990B1 (ko) | 2013-11-25 |
EP2032649B1 (fr) | 2011-08-03 |
FR2902434A1 (fr) | 2007-12-21 |
FR2902434B1 (fr) | 2008-08-01 |
JP5174017B2 (ja) | 2013-04-03 |
US9512311B2 (en) | 2016-12-06 |
US20100112357A1 (en) | 2010-05-06 |
JP2009540088A (ja) | 2009-11-19 |
WO2007144529A1 (fr) | 2007-12-21 |
PL2032649T3 (pl) | 2012-01-31 |
CN101495568B (zh) | 2012-02-29 |
DK2032649T3 (da) | 2011-10-17 |
ES2368093T3 (es) | 2011-11-14 |
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