WO2024111041A1 - Système d'affichage, procédé d'affichage, et programme - Google Patents

Système d'affichage, procédé d'affichage, et programme Download PDF

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Publication number
WO2024111041A1
WO2024111041A1 PCT/JP2022/043109 JP2022043109W WO2024111041A1 WO 2024111041 A1 WO2024111041 A1 WO 2024111041A1 JP 2022043109 W JP2022043109 W JP 2022043109W WO 2024111041 A1 WO2024111041 A1 WO 2024111041A1
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WO
WIPO (PCT)
Prior art keywords
work
display
display element
sorting
luggage
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PCT/JP2022/043109
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English (en)
Japanese (ja)
Inventor
充仁 ▲高▼橋
琴美 白川
梶山　亮
維人 鈴木
Original Assignee
ロジスティード株式会社
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Publication date
Application filed by ロジスティード株式会社 filed Critical ロジスティード株式会社
Priority to PCT/JP2022/043109 priority Critical patent/WO2024111041A1/fr
Publication of WO2024111041A1 publication Critical patent/WO2024111041A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed

Definitions

  • the present invention relates to technology that is effective for sorting packages in commercial warehouses.
  • Patent Document 1 discloses a method for managing product insertion work in which an operator inserts products into a sorting device following instructions shown on a display, and if a product is detected as having been omitted from insertion, a method for issuing a warning by changing the color of the display, etc.
  • the present invention aims to provide a display system, display method, and program that allows workers sorting packages to check the overall progress or their own progress rate during input work.
  • the present invention is a display system that allows a worker sorting luggage to visually check the work status, a display unit that displays to the worker on one screen a first display element related to at least one of a progress amount or a progress rate of the sorting work and a second display element related to productivity of the sorting work;
  • a display system comprising:
  • multiple elements including at least one element related to the progress amount or progress rate of the sorting work and an element related to the productivity of the sorting work, are displayed on a single screen.
  • This allows, for example, a worker sorting packages to check the overall progress amount or progress rate or his/her own progress amount or progress rate by viewing this screen during input work.
  • This invention is in the category of a system, but the same effects and advantages can be achieved with methods and programs.
  • workers sorting packages can check the overall or their own progress and progress rate when sorting packages.
  • FIG. 1 is a diagram illustrating an overview of a display system 1.
  • FIG. 2 is a diagram showing a functional configuration of the display system 1.
  • FIG. 11 is a flowchart showing a work status information acquisition process executed by the computer 10.
  • FIG. 13 is a flowchart showing an induction input screen display process executed by the computer 10.
  • FIG. 13 is a diagram illustrating an example of an induction turn-on screen.
  • FIG. 11 is a flowchart showing an induction information display process executed by the computer 10.
  • FIG. 13 is a diagram illustrating an example of an induction input screen that displays induction information.
  • FIG. 13 is a diagram illustrating another example of the induction input screen displaying induction information.
  • the sorting work is intended to mean the work of a worker at a luggage input work location inputting luggage into an induction (luggage input opening).
  • FIG. 1 is a schematic diagram for explaining an overview of a display system 1. As shown in FIG. The components of a display system 1 will be described with reference to FIG.
  • the display system 1 is a system that includes at least a WMS (warehouse management system) 2 and a WCS (warehouse control system) 3 .
  • the WMS 2 is a system having functions such as general warehouse incoming/outgoing management and inventory management.
  • the WMS 2 includes a computer 6 having a server function, and this computer 6 may be realized, for example, by a single computer, or may be realized by multiple computers such as a cloud computer. This computer 6 executes each process executed by the WMS 2.
  • a cloud computer may refer to either a scalable use of any computer to perform a specific function, or a computer that includes multiple functional modules to realize a system, the functions of which can be freely combined.
  • the WCS3 is a system for controlling material handling equipment and IoT devices in a warehouse. Examples of the material handling equipment include loading equipment such as a forklift and a vanning/devanning system, transport equipment such as an automatic guided vehicle (AGV), an overhead traveling vehicle, and an artificial intelligence (AI)-mounted automatic transport robot, sorting equipment such as a conveyor and a sorter, storage equipment such as an automated warehouse, a digital picking system, and shipping equipment such as an automatic box-making machine.
  • the WCS 3 includes a computer 10 having a server function, and the computer 10 may be realized, for example, as a single computer, or may be realized as a plurality of computers such as a cloud computer.
  • the computer 10 executes each process executed by the WCS 3.
  • This section provides an overview of the processing steps that the display system 1 takes to allow workers sorting packages to visually check the work status.
  • the computer 10 acquires product information of the package that the worker inserts into the induction (step S0).
  • the product information is information about the baggage put into the induction, such as the shipping date, sales floor (delivery destination) name, sales floor (delivery destination) code, JAN (Japan Article Number) code, and product name.
  • the computer 10 acquires the product information of the package from the scanner that reads the product information of the package.
  • the computer 10 displays to the worker on one screen a first display element relating to at least one of the progress amount or progress rate of the sorting work and a second display element relating to the productivity of the sorting work (step S1).
  • the computer 10 displays an induction input screen based on the acquired product information and the shipping instruction data acquired in advance from the WMS 2 on a display unit (e.g., a monitor).
  • the induction input screen includes a first operation mode for inputting one piece of luggage, and a second operation mode for inputting multiple pieces of luggage together.
  • the induction input screen includes two elements: a first display element related to at least one of the progress amount or progress rate of the sorting work, and a second display element related to the productivity of the sorting work (the number of tasks performed per unit time).
  • the computer 10 displays the respective induction input screens in each mode, thereby displaying the first display element and the second display element to the operator on a single screen.
  • a worker sorting packages can check the overall or his/her own progress amount or progress rate during the input work.
  • [Device configuration] 2 is a block diagram showing the configuration of the display system 1.
  • the display system 1 is a system that allows a worker sorting packages to visually recognize the work status, and is composed of at least a WMS 2 and a WCS 3.
  • the WMS 2 and the WCS 3 are each connected to each other so as to be able to perform data communications via a network 7 such as a public line network or an intranet.
  • the components of the display system 1 are merely examples, and the number, types, and functions of terminals and devices not shown in the figures can be changed as appropriate.
  • the WMS 2 is a system having functions such as general warehouse incoming/outgoing management and inventory management.
  • the computer 6 having a server function included in the system executes various processes.
  • the computer 6 includes a control unit such as a CPU (Central Processing Unit), a GPU (Graphics Processing Unit), a RAM (Random Access Memory), and a ROM (Read Only Memory), and includes a communication unit such as a device for enabling communication with other terminals and devices.
  • the computer 6 includes a recording unit, such as a hard disk, a semiconductor memory, a recording medium, a data storage unit such as a memory card, and the like.
  • the computer 6 includes, as a processing unit, various devices for executing various processes.
  • the WCS 3 is a system for controlling material handling equipment and IoT devices in a warehouse.
  • the computer 10 having a server function included in the system executes various processes.
  • the computer 10 is equipped with a control unit such as a CPU, GPU, RAM, ROM, etc., and with a communication unit such as a device for enabling communication with other terminals, devices, etc., and a display unit 11 that displays to the worker on a single screen a first display element related to at least one of the progress amount or progress rate of the sorting work, and a second display element related to the productivity of the sorting work.
  • the computer 10 includes a recording unit, such as a hard disk, a semiconductor memory, a recording medium, a data storage unit such as a memory card, and the like.
  • the computer 10 includes various devices and the like that execute various processes as a processing unit.
  • the control unit loads a specified program and cooperates with the communication unit to realize a work status information acquisition module, a start-up reception module, a display module, a product information acquisition module, a transport control module, a mode reception module, and a loading completion reception module.
  • the control unit reads a predetermined program and cooperates with the recording unit to realize a work status recording module.
  • the control unit reads a predetermined program and cooperates with the processing unit to realize a judgment module.
  • each process executed by the display system 1 will be described together with the process executed by each of the modules described above.
  • each module may execute its processing contents as its own function, or may execute its processing contents via a predetermined application.
  • Fig. 3 is a flowchart showing the work status information acquisition process executed by the computer 10.
  • the work status information acquisition module acquires work status information (step S10).
  • the work status information is, for example, information about the work status in the entire warehouse, such as the current work volume, work progress, and productivity (the amount of work performed per unit time).
  • the work status information acquisition module acquires work status information from the WMS 2 at a predetermined timing (for example, when the transport of the luggage starts, or when the transport of the luggage is completed).
  • the WMS 2 transmits the work status information to the computer 10 at a predetermined timing.
  • the work status information acquisition module receives the work status information to acquire the work status information.
  • the work status information recording module records the acquired work status information (step S11).
  • the above is the work status information acquisition process.
  • the computer 10 executes the process described below based on the work status information acquired by the above-mentioned work status information acquisition process.
  • FIG. 4 The figure shows a flowchart of the induction input screen display process executed by the computer 10.
  • This induction input screen display process is a process that uses the work status information acquired by the above-mentioned work status information acquisition process.
  • the start-up reception module receives an input for starting up the induction input screen from the operator (step S20).
  • a monitor installed at the induction (baggage insertion port) accepts input from the worker to start the induction insertion screen (for example, input to a specific icon or button, voice input, gesture input, etc.).
  • the monitor transmits the input content to the computer 10.
  • the start reception module receives this input content and receives input from the operator to start the induction input screen.
  • the display module displays an induction input screen based on the received input (step S21).
  • the induction input screen here includes, for example, work status information (e.g., the amount of work at the time of work (the amount of remaining work, etc.), progress rate, and productivity) of the specified amount of work at the time of work (the time when the start input is received).
  • the display module transmits to the monitor, based on the received input, the work status information at the time of the work being performed, which is included in the recorded work status information.
  • the monitor receives this work status information and displays an induction input screen based on this work status information on its display unit (see FIG. 5).
  • the display module displays the induction input screen on the monitor, based on the received input contents.
  • the induction input screen will be described with reference to Fig. 5.
  • This figure is a diagram showing an example of the induction input screen displayed on the monitor.
  • an induction input screen 20 is shown.
  • the induction input screen 20 is a screen consisting of a first display element field 21, a second display element field 22, an input quantity field 23, and a product information field 24.
  • the first display element field 21 includes information related to at least one of the progress amount or progress rate of the sorting work, and the remaining number of tasks for each baggage input work location.
  • system A and system B there are two locations for loading cargo.
  • the second display element column 22 includes information related to the productivity of the sorting work. In the second display element field 22, the work time, the number of actual work operations, and the productivity are shown. In this process, the input quantity column 23 and the product information column 24 are blank. The contents of the input quantity column 23 and the product information column 24 will be described in detail later.
  • the above is the induction input screen display process.
  • the computer 10 executes the process described below using the induction input screen displayed by the induction input screen display process described above.
  • FIG. 6 is a diagram showing a flowchart of the induction information display process executed by the computer 10.
  • This induction information display process is a detailed description of the product information acquisition process (step S0) in which the worker acquires product information of the baggage inserted into the induction, and the display process (step S1) in which a first display element related to at least one of the progress amount or progress rate of the sorting work and a second display element related to the productivity of the sorting work are displayed to the worker on one screen.
  • This induction information display process is a process that uses the induction input screen displayed by the induction input screen display process described above.
  • the product information acquisition module acquires product information of the baggage that the worker inserts into the induction (step S30).
  • the product information is information about the baggage put into the induction, such as the shipping date, sales floor (delivery destination) name, sales floor (delivery destination) code, JAN (Japan Article Number) code, and product name.
  • the operator reads the product information of the item using a scanner.
  • the scanner transmits the read product information of the item to the computer 10.
  • the product information acquisition module receives this product information and thereby acquires the product information of the package that the worker inserts into the induction.
  • the display module displays induction information based on the acquired product information (step S31).
  • the display module reflects content based on the acquired product information on the induction input screen.
  • the display module reflects shipping instruction data previously acquired from the WMS 2 (e.g., number of items remaining in the sales area, number of items in a case, number of items in a ball, chute number, number of items remaining, information on sorting equipment (e.g., number of the transport vehicle that sorts the packages, departure time)) on the induction input screen.
  • the display module transmits the product information and shipping instruction data to the monitor.
  • the monitor receives these, reflects them on the induction input screen that it displays, and displays the induction input screen after reflecting them (see Figures 7 and 8).
  • the display module displays induction information based on the acquired product information by displaying an induction input screen that reflects the acquired product information and shipping instruction data on the monitor.
  • FIG. 7 is a schematic diagram showing an example of the induction input screen displaying the induction information displayed by the monitor.
  • an induction input screen 30 is shown.
  • the induction input screen 30 is in a first work mode in which one piece of luggage is input.
  • the induction input screen 30 is a screen including a first display element field 31, a second display element field 32, an input quantity field 33, and a product information field 34.
  • the first display element field 31 is similar to the first display element field 21 described above.
  • the second display element field 32 is similar to the above-mentioned second display element field 22.
  • the second display element field 32 indicates that the input mode is the first work mode for inputting one piece of luggage, and indicates the identifier of the induction.
  • "Input mode scan input” indicates the first work mode
  • "Induction A-5-2” indicates the identifier of the induction.
  • the number of packages to be put into the induction system by the worker is shown in the number of packages to be put into the induction system by the worker in the number of packages to be put into the induction system.
  • Fig. 7 The number of packages to be put into the induction system by the worker is shown in the number of packages to be put into the induction system by the worker in the number of packages to be put into the induction system.
  • the product information field 34 shows the shipping date, batch number, sales floor name, remaining quantity in sales floor, JAN code, product name, number in case, number of balls, chute number, previous WES (warehouse execution system) number, remaining quantity of products, departure seconds, and robot number.
  • Each item in the product information field 34 is based on the above-mentioned product information and shipping instruction data.
  • departure seconds 341 relates to the speed of equipment used in sorting work (e.g., a transport vehicle that sorts packages), and this departure time is used as the third display element.
  • a display frame 35 of the screen is hatched to indicate that it has a predetermined form (e.g., color).
  • the display frame 35 is formed by filling in the areas of the induction input screen 30 other than the respective columns.
  • FIG. 8 This figure is a schematic diagram showing another example of the induction input screen displaying the induction information displayed by the monitor, different from Fig. 7.
  • an induction input screen 40 is shown.
  • the induction input screen 40 is in a second operation mode in which multiple packages are input together as one package.
  • the induction input screen 40 is a screen including a first display element field 41, a second display element field 42, an input quantity field 43, and a product information field 44.
  • the first display element field 41 is similar to the first display element field 21 described above.
  • the second display element field 42 is similar to the above-mentioned second display element field 22.
  • the second display element field 42 indicates that the input mode is the second work mode in which multiple packages are input together as one package, and indicates an induction identifier.
  • "Input mode: Bulk input” indicates the second work mode
  • "Induction A-5-2" indicates the induction identifier.
  • the input number column 43 is similar to the input number column 33.
  • "1/2" is shown, which indicates "current input number/planned input number”.
  • the product information field 44 is similar to the above-mentioned product information field 34.
  • the departure time in seconds 441 like the departure time in seconds 341 described above, relates to the speed of equipment used in the sorting work (for example, a transport vehicle that sorts packages), and this departure time is used as the third display element.
  • the display frame 45 of the screen has a different appearance (e.g., color) from the display frame 35, which is indicated by hatching different from that of the display frame 35.
  • This display frame 45 is obtained by filling in the areas of the induction input screen 40 other than the respective columns.
  • the display module displays to the worker on a single screen a first display element relating to at least one of the progress amount or progress rate at the time of the work of a specified amount of sorting work, a second display element relating to the productivity of the sorting work, and a third display element relating to the speed (departure time of the transport vehicle) of the equipment used in the sorting work (the transport vehicle that sorts the luggage).
  • the display module changes the display frame of one screen depending on whether it is the first or second work mode by displaying the display frame 35 and the display frame 45 in different ways (e.g., different colors).
  • the transport control module instructs the transport vehicle to move to the induction (step S32).
  • the transport control module transmits to the transport vehicle an instruction to move to the induction from which the product information has been read.
  • the transport vehicle travels according to the induction based on this movement instruction.
  • the transport control module instructs the transport vehicle to move to the induction by transmitting a command to the transport vehicle to move to the induction.
  • the mode reception module receives an input from the operator indicating whether the operation mode is the first operation mode or the second operation mode (step S33).
  • the worker inputs whether the method for inserting the baggage into the induction this time is the first work mode or the second work mode, using a predetermined icon (not shown) displayed on the induction insertion screen or a predetermined input device, etc.
  • the monitor, input device, etc. transmit the input contents to the computer 10.
  • the mode reception module receives this input content, and thereby receives an input from the operator as to whether the operation mode is the first operation mode or the second operation mode.
  • the determination module determines whether or not an input for the first work mode has been received (step S34).
  • the determination module executes this determination process based on whether the received input content is the first working mode or not.
  • the computer 10 may be configured to determine whether the worker inserts the baggage into the induction in the first or second operation mode based on the product information or shipping instruction data reflected on the induction insertion screen. In this case, this determination process may be performed based on the content displayed in the insertion mode.
  • the determination module may also be configured to determine whether or not an input for the second work mode has been received. In this case, the result of the determination by the determination module may be reversed in the process described below.
  • the computer 10 ends this process.
  • the transportation vehicle automatically departs based on the departure seconds displayed in departure seconds 341 on the induction input screen 30 ("1 second" in FIG. 7).
  • the transportation vehicle automatically departs with the inserted luggage loaded on it one second after the luggage is inserted into the induction.
  • the transportation vehicle then travels to the chute position displayed in the chute number and drops the loaded luggage into this chute. After dropping the luggage, the transportation vehicle travels to a specified position.
  • the input completion reception module accepts that input of all luggage has been completed when the worker has completed inputting all luggage (step S35).
  • the worker scans the product information of each of the multiple packages and inserts them into the induction.
  • the worker inputs that the insertion of all the packages has been completed using a predetermined icon (not shown) displayed on the induction insertion screen or a predetermined input device, etc.
  • the monitor, input device, etc. transmits the input contents to the computer 10.
  • the input completion reception module receives this input and thereby accepts that all packages have been placed.
  • the transport control module instructs the transport vehicle to transport the package (step S36).
  • the transport control module transmits an instruction to the transport vehicle to transport the package based on the received completion of loading.
  • the transport vehicle transports the luggage based on this instruction.
  • the transport vehicle does not automatically depart based on the departure seconds displayed on the induction input screen 40 ("0 seconds" in FIG. 8), but departs based on the transport instruction.
  • the transport vehicle travels to the chute position displayed by the chute number with all the inserted luggage loaded on board, and drops all the luggage loaded on the chute. After dropping all the luggage, the transport vehicle travels to the specified position.
  • the transport vehicle may transport luggage without being instructed to do so by the computer 10. For example, when a monitor or input device receives input indicating that all luggage has been loaded, the transport vehicle may travel with all loaded luggage loaded to the position of the chute displayed by the chute number and drop all loaded luggage into the chute.
  • the above is the induction information display process.
  • the computer 10 can be configured to execute a combination of some or all of the above processes. Also, the computer 10 can be configured to execute each process at a timing other than that described.
  • the above-mentioned means and functions are realized by a computer (including a CPU, an information processing device, and various terminals) reading and executing a specified program.
  • the program may be provided, for example, from the computer via a network (SaaS: Software as a Service) or as a cloud service.
  • SaaS Software as a Service
  • the program may also be provided in a form recorded on a computer-readable recording medium.
  • the computer reads the program from the recording medium, transfers it to an internal or external recording device, records it, and executes it.
  • the program may also be recorded in advance on a recording device (recording medium) and provided from the recording device to the computer via a communication line.
  • the present invention is not limited to the above-described embodiments. Furthermore, the effects described in the embodiments of the present invention are merely a list of the most favorable effects resulting from the present invention, and the effects of the present invention are not limited to those described in the embodiments of the present invention.
  • the first aspect disclosed in this embodiment is a display system that allows a worker sorting luggage to visually check the work status, and includes a display unit 11 that displays to the worker on a single screen a first display element related to at least one of the progress amount or progress rate of the sorting work, and a second display element related to the productivity of the sorting work.
  • the second aspect disclosed in this embodiment is the display system described in the first aspect, in which the display unit 11 also displays a third display element related to the speed of the equipment used in the sorting work on the first screen.
  • the third aspect disclosed in this embodiment is the display system described in the second aspect, in which the equipment used for the sorting work is a transport vehicle that sorts the luggage, and the third display element is the departure time of the transport vehicle.
  • the fourth aspect disclosed in this embodiment is the display system described in the first aspect, in which the first display element relates to at least one of the progress amount or progress rate at the time of the task, of the predetermined task amount.
  • the fifth aspect disclosed in this embodiment is the display system described in the first aspect, in which the first display element includes the remaining number of tasks for each loading location of the luggage.
  • the sixth aspect disclosed in this embodiment is a display system according to the first aspect, in which the sorting work is the work of inserting the luggage at a luggage insertion work location, and the display unit 11 displays the first display element and the second display element on one screen in each of a first work mode in which one luggage is inserted and a second work mode in which multiple luggage are inserted collectively as one luggage.
  • the seventh aspect disclosed in this embodiment is the display system described in the sixth aspect, in which the display unit 11 changes the display frame of one screen depending on whether the first work mode or the second work mode is selected.

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  • Mechanical Engineering (AREA)

Abstract

La présente invention vise a permettre à un travailleur qui effectue un travail de tri en rapport avec des emballages de vérifier le degré de progression ou taux de progression personnel ou global au moment d'un travail d'entrée. À cet effet, l'invention concerne un système d'affichage qui permet à un travailleur qui effectue un travail de tri d'emballages de visualiser l'état d'un travail, qui utilise un écran unique pour afficher audit travailleur un premier élément d'affichage relatif au degré de progression et/ou au taux de progression dudit travail de tri et un deuxième élément d'affichage relatif à la productivité dudit travail de tri. En outre, le système d'affichage affiche un troisième élément d'affichage relatif à la vitesse de l'équipement utilisé pour le travail de tri (par exemple, le véhicule transporteur qui trie les emballages) également sur ledit écran unique.
PCT/JP2022/043109 2022-11-22 2022-11-22 Système d'affichage, procédé d'affichage, et programme WO2024111041A1 (fr)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11236107A (ja) * 1997-12-15 1999-08-31 Sorubekkusu:Kk ピッキング作業又は仕分け作業用の、端末機、台車、記録媒体、及び、装置
JP2004001949A (ja) * 2002-05-31 2004-01-08 Toyota Motor Corp ピッキングシステム
CN113240370A (zh) * 2021-05-17 2021-08-10 北京京东振世信息技术有限公司 拣货方法、装置、电子设备、计算机可读介质
JP2022126309A (ja) * 2021-02-18 2022-08-30 株式会社寺岡精工 ピッキングシステムおよび管理装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11236107A (ja) * 1997-12-15 1999-08-31 Sorubekkusu:Kk ピッキング作業又は仕分け作業用の、端末機、台車、記録媒体、及び、装置
JP2004001949A (ja) * 2002-05-31 2004-01-08 Toyota Motor Corp ピッキングシステム
JP2022126309A (ja) * 2021-02-18 2022-08-30 株式会社寺岡精工 ピッキングシステムおよび管理装置
CN113240370A (zh) * 2021-05-17 2021-08-10 北京京东振世信息技术有限公司 拣货方法、装置、电子设备、计算机可读介质

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