WO2024066002A1 - 一种竹制车厢底板加工用竹片拼接装置 - Google Patents

一种竹制车厢底板加工用竹片拼接装置 Download PDF

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Publication number
WO2024066002A1
WO2024066002A1 PCT/CN2022/134958 CN2022134958W WO2024066002A1 WO 2024066002 A1 WO2024066002 A1 WO 2024066002A1 CN 2022134958 W CN2022134958 W CN 2022134958W WO 2024066002 A1 WO2024066002 A1 WO 2024066002A1
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WIPO (PCT)
Prior art keywords
plate
bamboo
support
splicing
lifting
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PCT/CN2022/134958
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English (en)
French (fr)
Inventor
陶祖起
唐明宇
王书研
吴旭平
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湖南阳明竹咏科技有限公司
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Publication of WO2024066002A1 publication Critical patent/WO2024066002A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00—Mechanical working of cane or the like
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Definitions

  • the invention relates to the technical field of production and processing of bamboo carriage bottom plates, in particular to a bamboo slice splicing device for processing bamboo carriage bottom plates.
  • bamboo plywood and bamboo strip plywood have great advantages over existing high-quality hardwood and plywood due to their high strength, good wear resistance, and short growth cycle of bamboo. Therefore, the demand for bamboo carriage floors is also increasing.
  • the purpose of the present invention is to provide a bamboo splicing device for processing bamboo carriage floors in order to solve the problems of gluing bamboo strips before splicing, moving bamboo strips during splicing, and stacking bamboo strips without glue on the upper surface of the top bamboo strip and without glue on the lower surface of the bottom bamboo strip after splicing, most of which are manually operated, with high labor intensity and low production and processing efficiency. At the same time, the products produced are prone to uneven quality.
  • a bamboo splicing device for processing a bamboo car floor comprising a fixed bottom plate, a control device, a loading rack, a glue pool and a splicing table are sequentially arranged along the horizontal direction on the upper part of the fixed bottom plate, a conveyor belt is arranged on the upper part of the loading rack, a U-shaped support frame is obliquely installed on the outer surface of the glue pool, the U-shaped support frame is slidably connected with a first gluing component, and the outer surface of the splicing table is slidably connected with a second gluing component, a support column is slidably connected with a support column at one longitudinal end of the upper part of the fixed bottom plate along the horizontal direction, a first negative pressure pump is arranged on the top of the support column, a rotating shaft is arranged on the upper end of the support column, a rotating motor is arranged on the surface of the support column on the side away from
  • the splicing table includes a splicing table body, a groove is provided on the top of the splicing table body, a second negative pressure pump is arranged on the surface of one lateral side of the splicing table body, support platforms are arranged on both longitudinal sides of the second negative pressure pump and are connected to the splicing table body, a recovery box is arranged between the splicing tables, a carrying plate is arranged in the splicing groove, a first lifting device is arranged below the splicing table body, the first lifting device passes through the splicing table body and is connected to the carrying plate, a plurality of suction ports are equidistantly arranged on the top of the carrying plate, an air duct is arranged inside the carrying plate, the second negative pressure pump and the suction port are both connected to the air duct, limit plates are arranged on both lateral and longitudinal sides of the carrying plate, the limit plates are plug-connected with the splicing table body, a supporting connecting plate is arranged between
  • the first gluing component includes a sliding support plate, which is slidably connected to the upper surface of the U-shaped support frame, a third lifting device is arranged on the top of the sliding support plate, a fixed buffer plate is installed through the sliding support plate at the bottom of the third lifting device, a support mounting plate is arranged on the side of the fixed buffer plate away from the sliding support plate, support screws are arranged at both ends of the fixed buffer plate, one end of the support screw passes through the support mounting plate and a fixed adjusting nut is installed, a spring is arranged between the support screw and the support mounting plate, a pressure sensor is arranged between the spring and the fixed buffer plate, a first gluing roller is arranged on the side of the support mounting plate away from the fixed buffer plate, first support bearing seats are arranged at both ends of the first gluing roller, and one side of the first support bearing seat is connected to the support mounting plate for realizing gluing the lower surface of the bamboo piece.
  • the second gluing component includes a movable crossbeam, the inner surfaces on both sides of the movable crossbeam are respectively slidably connected with the outer surfaces on both sides of the longitudinal direction of the splicing platform, a fourth lifting device is arranged on the top of the movable support beam, and a lifting mounting frame is installed on the bottom of the fourth lifting device through the movable crossbeam, a second gluing roller is arranged below the lifting mounting frame, second support bearing seats are arranged at both ends of the second gluing roller, the top of the second support bearing seat is connected to the lifting mounting frame, a glue storage box is arranged on a lateral side of the lifting mounting frame, a glue outlet is arranged at the bottom of the glue storage box corresponding to the position of the second glue roller, a sealing plate is arranged at the glue outlet, a first telescopic device is arranged on the outer surface of one side of the glue storage box, one end of the first telescopic device extends into the interior of the glue storage box and
  • a plurality of guide rods are provided at the bottom of the bearing plate corresponding to the position of the supporting connecting plate, the top of the fixed buffer plate and the top of the lifting mounting frame, which are respectively plugged and connected with the supporting connecting plate, the sliding support plate and the movable crossbeam, so as to facilitate smooth lifting and lowering of the bearing plate, the fixed buffer plate and the lifting mounting frame and avoid displacement during the lifting process.
  • the support column includes a sliding seat that is slidably connected to the fixed base plate, a lifting support column is arranged above the sliding seat, a fifth lifting device is arranged between the sliding seat and the lifting support column, a plug-in seat is arranged on both sides of the fifth lifting device at the top of the sliding seat, and plug-in plates are arranged at both ends of the bottom of the lifting support column, the plug-in plates are plug-connected to the plug-in seats, and the rotating shaft is arranged at the upper end of the lifting support column to realize the lateral movement and lifting movement of the grabbing component.
  • the sliding seat and the socket seat as well as the lifting support column and the socket plate are connected by welding, so as to improve the firmness of the connection between the mutual structures, and improve the safety of use and service life.
  • the grabbing assembly includes a support beam, a rotating connecting plate is provided at one end of the support beam, and a telescopic supporting plate is inserted at the other end, the rotating connecting plate is fixedly connected to the rotating shaft, a second telescopic device is provided inside the support beam, one end of the second telescopic device is connected to the telescopic supporting plate, a sixth lifting device is provided at the top of the telescopic supporting plate away from one end of the rotating connecting plate, a grabbing plate is installed at one end of the sixth lifting device through the telescopic supporting plate, silicone suction cups are provided on both sides of the bottom of the grabbing plate, the silicone suction cups are connected to the first negative pressure pump, the grabbing plate is located between the sixth lifting device and the silicone suction cup and a push rod is inserted, a seventh lifting device is provided on the top of the grabbing plate, the seventh lifting device is connected to the push rod, and the bamboo pieces on the conveyor belt are grabbed and moved to the carrying plate for splicing by cooperating
  • a guide plate is provided at one end of the top of the grabbing plate, and one end of the guide plate is plugged and connected to the telescopic support plate, so that the grabbing plate can be lifted and lowered smoothly, avoiding displacement during the lifting and rotation process and affecting the gluing and splicing effect of the bamboo pieces.
  • the present invention has the following beneficial effects:
  • the splicing table structure can limit the bamboo pieces through its grooves and limit plates, so as to prevent the spliced bamboo pieces from being separated from the load-bearing plate and affecting the splicing effect of the bamboo pieces.
  • the height of the limit plate can be adjusted with the cooperation of the supporting connecting plate and the second lifting device, and the height of the limit plate can be changed with the change of the splicing height of the bamboo pieces to limit the stacked bamboo pieces after splicing.
  • the bottom bamboo piece can be adsorbed and fixed, so as to prevent the bottom bamboo piece from being displaced when the second gluing component is gluing the upper surface of the bottom bamboo piece, thereby further improving the splicing effect of the bamboo pieces and ensuring the gluing effect of the bottom bamboo piece;
  • the first gluing component, the glue pool, the U-shaped support frame and the grabbing component can be provided to glue the lower surface of the bamboo piece.
  • the U-shaped support frame is tilted on the glue pool, which can facilitate the first gluing roller to enter the glue pool, take out the glue, and apply it on the lower surface of the bamboo piece.
  • the excess glue dripping can be returned to the glue pool for continued use, thereby reducing the waste of glue.
  • the first gluing roller applies too much pressure when gluing the lower surface of the bamboo piece and crushes the bamboo piece, and that the pressure applied is too small and affects the gluing effect, thereby ensuring the gluing effect of the lower surface of the bamboo piece and the integrity of the quality of the bamboo piece after gluing.
  • the second gluing component can be used to apply glue to the upper surface of the bottom bamboo piece.
  • the first telescopic device cooperates with the sealing plate to control the outflow of glue at the glue outlet, so as to avoid that too little glue flows out to affect the gluing effect and too much glue flows out to cause waste or even overflow the outside of the bamboo piece.
  • the grabbing assembly can, with the cooperation of the supporting column, grab the bamboo pieces on the conveyor belt and move them to the carrying plate for splicing, and grab the bamboo pieces on the conveyor belt and move them to the first gluing assembly to gluing the lower surface of the bamboo pieces and drive them to move and stack them to the upper part of the carrying plate; wherein, the rotating connecting plate is connected to the rotating shaft, so as to drive the bamboo pieces to rotate, so as to facilitate the first gluing assembly to gluing the lower surface of the bamboo pieces; the silicone suction cup is used to absorb the bamboo pieces, so as to ensure that the bamboo pieces are driven to move without being damaged.
  • the top rod and the seventh lifting device cooperate to facilitate the bamboo pieces to detach from the silicone suction cup.
  • FIG1 is a schematic diagram of a three-dimensional structure of the present invention.
  • FIG2 is an enlarged view of portion A in FIG1 ;
  • FIG3 is a schematic diagram of the three-dimensional structure of the splicing table in the present invention.
  • FIG4 is a schematic diagram of the three-dimensional structure of the splicing table in another viewing angle of the present invention.
  • FIG5 is a schematic diagram of the cross-sectional structure of the load-bearing plate in the present invention.
  • FIG6 is a schematic structural diagram of the first gluing assembly in the present invention.
  • FIG7 is an enlarged view of portion B in FIG6 ;
  • FIG8 is a schematic structural diagram of the second gluing assembly in the present invention.
  • FIG9 is a schematic diagram of the cross-sectional structure of the glue storage box of the present invention.
  • FIG10 is a schematic diagram of the structure of the support column in the present invention.
  • FIG11 is a schematic diagram of the structure of the grabbing assembly in the present invention.
  • Fig. 12 is a schematic diagram of the cross-sectional structure taken along C-C in Fig. 11;
  • FIG. 13 is a schematic diagram of the structure of the supporting beam and the telescopic supporting plate in cooperation with each other.
  • 501-splicing table body 502-groove, 503-second negative pressure pump, 504-support table, 505-recovery box, 506-carrying plate, 507-first lifting device, 508-air suction port, 509-air duct, 510-limiting plate, 511-support connecting plate, 512-second lifting device; 801-sliding support plate, 802-third lifting device, 803-fixed buffer plate, 804-support mounting plate, 805-support screw, 806-fixed adjustment nut, 807-spring, 808-pressure sensor, 809-first glue roller, 810-first support bearing seat; 901-moving crossbeam, 902-fourth lifting device, 903-lifting mounting frame, 904-second glue roller, 905-second support bearing seat, 906-glue storage box, 907-glue outlet, 908-sealing plate, 909-first telescopic device;
  • 1401-support beam 1402-rotating connecting plate, 1403-telescopic support plate, 1404-second telescopic device, 1405-sixth lifting device, 1406-grabbing plate, 1407-silicone suction cup, 1408-top rod, 1409-seventh lifting device, 1410-guide plate.
  • a bamboo splicing device for processing a bamboo carriage floor as shown in Figures 1 and 2 comprises a fixed bottom plate 1, on the upper part of the fixed bottom plate 1, a control device 2, a loading rack 3, a glue pool 4 and a splicing table 5 are sequentially arranged in the horizontal direction, a conveyor belt 6 is arranged on the upper part of the loading rack 3, a U-shaped support frame 7 is obliquely installed on the outer surface of the glue pool 4, a first gluing component 8 is slidably connected to the U-shaped support frame 7, a second gluing component 9 is slidably connected to the outer surface of the splicing table 5, a support column 10 is slidably connected to one end of the upper longitudinal part of the fixed bottom plate 1 along the horizontal direction, a first negative pressure pump 11 is arranged on the top of the support column 10, a rotating shaft 12 is arranged on the upper end of the support column 10, a rotating motor 13 is arranged on the surface of the side of the support column 10 away from the loading rack 3 in the
  • the splicing platform 5 includes a splicing platform body 501, and the top of the splicing platform body 501 has a groove. 502, a second negative pressure pump 503 is arranged on the surface of one lateral side of the splicing table body 501, and support platforms 504 are arranged on both longitudinal sides of the second negative pressure pump 503 and connected to the splicing table body 501, a recovery box 505 is arranged between the splicing tables 501, a bearing plate 506 is arranged in the splicing groove 502, a first lifting device 507 is arranged below the splicing table body 501, the first lifting device 507 passes through the splicing table body 501 and is connected to the bearing plate 506, a plurality of suction ports 508 are equidistantly arranged on the top of the bearing plate 506, an air duct 509 is arranged inside the bearing plate 506, the second negative pressure pump 503 and the suction port 50
  • the bamboo pieces are limited by the grooves 502 and the limiting plates 510 thereof to prevent the bamboo pieces from being displaced and separated from the carrying plate 506 during the splicing process.
  • the height of the limiting plates 510 can be adjusted according to the stacking height of the bamboo pieces after splicing, with the cooperation of the supporting connecting plate 511 and the second lifting device 512.
  • the height of the limiting plates 510 changes with the change of the splicing height of the bamboo pieces, and the stacked bamboo pieces after splicing and gluing are limited.
  • the bottom bamboo piece can be adsorbed and fixed to prevent the bottom bamboo piece from being displaced when the second gluing component 9 is gluing the upper surface of the bottom bamboo piece, thereby further improving the splicing effect of the bamboo pieces and ensuring the gluing effect of the bottom bamboo piece.
  • the first gluing component 8 includes a sliding support plate 801, which is slidably connected to the upper surface of the U-shaped support frame 7, a third lifting device 802 is arranged on the top of the sliding support plate 801, a fixed buffer plate 803 is installed at the bottom of the third lifting device 802 through the sliding support plate 801, a support mounting plate 804 is arranged on the side of the fixed buffer plate 803 away from the sliding support plate 801, support screws 805 are arranged at both ends of the fixed buffer plate 803, one end of the support screw 805 passes through the support mounting plate 804 and is installed with a fixed adjusting nut 806, a spring 807 is arranged between the support screw 805 and the support mounting plate 804, a pressure sensor 808 is arranged between the spring 807 and the fixed buffer plate 803, a first gluing roller 809 is arranged on the side of the support mounting plate 804 away from the fixed buffer plate 803, and the first gluing roller 809 A first support bearing seat 810 is arranged at both
  • the U-shaped support frame 7 and the grabbing assembly 14 By cooperating with the glue pool 4, the U-shaped support frame 7 and the grabbing assembly 14, the lower surface of the bamboo piece is glued.
  • the U-shaped support frame 7 is tilted on the glue pool, which can facilitate the first glue roller 809 to enter the glue pool 4, bring out the glue, and brush it on the lower surface of the bamboo piece, and the excess dripping glue can be returned to the glue pool for continued use, thereby reducing the waste of glue.
  • the first glue roller 809 applies too much pressure when gluing the lower surface of the bamboo piece and crushes the bamboo piece, and applies too little pressure to affect the gluing effect, thereby ensuring the gluing effect of the lower surface of the bamboo piece and the integrity of the quality of the bamboo piece after gluing.
  • the second gluing component 9 includes a moving crossbeam 901, and the inner surfaces on both sides of the moving crossbeam 901 are respectively slidably connected to the outer surfaces on both sides of the longitudinal direction of the splicing table 5.
  • a fourth lifting device 902 is arranged on the top of the moving support beam 901, and a lifting mounting frame 903 is installed at the bottom of the fourth lifting device 902 through the moving crossbeam 901.
  • a second gluing roller 904 is arranged below the lifting mounting frame 903, and second support bearing seats 905 are arranged at both ends of the second gluing roller 904.
  • the top of the second support bearing seat 905 is connected to the lifting mounting frame 903, and a glue storage box 906 is arranged on one lateral side of the lifting mounting frame 903.
  • a glue outlet 907 is arranged at the bottom of the glue storage box 906 corresponding to the position of the second glue roller 904, and a sealing plate 908 is arranged at the glue outlet 907.
  • a first telescopic device 909 is provided on the outer surface of one side of 906, and one end of the first telescopic device 909 extends into the interior of the glue storage box 906 and is connected to the sealing plate 908.
  • the first telescopic device 909 is located between the sealing plate 908 and the inner surface of the glue storage box 906 and is provided with a corrugated protective cover to achieve gluing the upper surface of the lowest bamboo piece.
  • the first telescopic device 909 and the sealing plate 908 are coordinated to control the outflow of glue at the glue outlet to avoid too little glue outflow affecting the gluing effect and too much glue outflow causing waste or even overflowing from the outside of the bamboo piece.
  • the corrugated protective cover is made of rubber material to prevent the glue from contacting the first telescopic device 909 and affecting its normal operation.
  • the support column 10 includes a slide 1001 that is slidably connected to the fixed base plate 1, a lifting support column 1002 is arranged above the slide 1001, a fifth lifting device 1003 is arranged between the slide 1001 and the lifting support column 1002, a plug-in seat 1004 is arranged on both sides of the fifth lifting device 1003 at the top of the slide 1001, and plug-in plates 1005 are arranged at both ends of the bottom of the lifting support column 1002, and the plug-in plates 1005 are plug-connected to the plug-in seats 1004, and the rotating shaft 12 is arranged at the upper end of the lifting support column 1002 to drive the grabbing component 14 to move horizontally and lift and lower.
  • the grabbing assembly 14 includes a support beam 1401, a rotating connecting plate 1402 is provided at one end of the support beam 1401, and a telescopic support plate 1403 is inserted at the other end.
  • the rotating connecting plate 1402 is fixedly connected to the rotating shaft 12, and a second telescopic device 1404 is provided inside the support beam 1401.
  • One end of the second telescopic device 1404 is connected to the telescopic support plate 1403, and a sixth lifting device 1405 is provided at the top of the telescopic support plate 1403 away from the end of the rotating connecting plate 1402.
  • a grabbing plate 1406 is installed at one end of the sixth lifting device 1405 through the telescopic support plate 1403.
  • the bottom of the grabbing plate 1406 is located on both sides of the sixth lifting device 1405. Silicone suction cups 1407 are provided, and the silicone suction cups 1407 are connected to the first negative pressure pump 11.
  • the grabbing plate 1406 is located between the sixth lifting device 1405 and the silicone suction cups 1407. A push rod 1408 is inserted between them, and a seventh lifting device 1409 is arranged on the top of the grabbing plate 1406.
  • the seventh lifting device 1409 is connected to the push rod 1408, and cooperates with the support column 10 to realize the grabbing and moving of the bamboo pieces on the conveyor belt 6 to the carrying plate 506 for splicing, and the grabbing and moving of the bamboo pieces on the conveyor belt 6 to the first gluing component 8 to glue the lower surface of the bamboo pieces and drive them to move and stack them on the upper part of the carrying plate 506.
  • the rotating connecting plate 1402 is connected to the rotating shaft 12 to drive the bamboo pieces to rotate, so that the first gluing component 8 can glue the lower surface of the bamboo pieces.
  • the silicone suction cup 1407 is arranged to absorb the bamboo pieces, which ensures that the bamboo pieces are driven to move without damaging the bamboo pieces. In combination with the push rod 1408 and the seventh lifting device 1409, the bamboo pieces can be easily separated from the silicone suction cup 1407.
  • a number of guide rods are arranged at the bottom of the carrying plate 506 corresponding to the position of the supporting connecting plate 511, the top of the fixed buffer plate 803 and the top of the lifting and lowering mounting frame 903, which are respectively plugged and connected with the supporting connecting plate 511, the sliding support plate 801 and the moving beam 901, to ensure that the carrying plate 511, the fixed buffer plate 803 and the lifting and lowering mounting frame 903 can be lifted and lowered smoothly to avoid displacement during the lifting and lowering process;
  • the sliding seat 1001 and the plug-in seat 1004 as well as the lifting and lowering support column 1002 and the plug-in plate 1005 are connected by welding to improve the firmness of the connection between the mutual structures, improve the safety of use and service life;
  • a guide plate 1410 is arranged at one end of the top of the grabbing plate 1406, and one end of the guide plate 1410 is plugged and connected with the telescopic support plate 1403, so that the grabbing plate 1406 can be lifted and lowered smoothly to avoid displacement during the lifting and
  • the first negative pressure pump 11, the rotating motor 13, the second negative pressure pump 503, the first lifting device 507, the second lifting device 512, the third lifting device 802, the pressure sensor 808, the fourth lifting device 902, the first telescopic device 909, the fifth lifting device 1003, the second telescopic device 1404, the sixth lifting device 1405 and the seventh lifting device 1409 are all electrically connected to the control device 2, so as to realize the control of the first negative pressure pump 11, the rotating motor 13, the second negative pressure pump 503, the first lifting device 507, the second lifting device 512, the third lifting device 802, the pressure sensor 808, the fourth lifting device 902, the first telescopic device 909, the fifth lifting device 1003, the second telescopic device 1404, the sixth lifting device 1405 and the seventh lifting device 1409.
  • the moving component is a gear rack matching transmission method, a belt pulley matching transmission method, or a chain matching sprocket transmission method.
  • the gear rack matching transmission method is preferred.
  • the installation structure of the moving component between the first gluing component 8 and the U-shaped support frame 7 is: a motor with a gear is installed on the sliding support plate 801.
  • the U-shaped support frame 7 is equipped with a transmission rack, and then the gear is meshed with the rack, thereby realizing the movement of the first gluing component 8 on the U-shaped support frame 7, and the moving components between the second gluing component 9 and the splicing table 5 and between the support column 10 and the fixed base plate 1 are arranged in the same way, wherein the rotating motor in the moving components between the first gluing component 8 and the U-shaped support frame 7, between the second gluing component 9 and the splicing table 5, and between the support column 10 and the fixed base plate 1 is also electrically connected to the control device 2; the transmission belt 6 is composed of a conveyor belt, a transmission roller and a transmission motor, and is used to transmit and feed bamboo chips.
  • the bamboo pieces are transmitted at equal distances on the conveyor belt. With the cooperation of the support column and the moving component, the grabbing component can be driven to move to the top of the bamboo pieces.
  • the sixth lifting device drives the grabbing plate down, so that the silicone wire contacts the bamboo pieces, and the first negative pressure pump is controlled to work to adsorb the bamboo pieces. Then, with the cooperation of the support column and the moving component, the bamboo pieces are moved to the upper part of the carrying plate.
  • the first negative pressure pump stops working, so that the silicone suction cup no longer provides adsorption force to the bamboo pieces, and then the seventh lifting device is controlled.
  • the push rod is driven down to make the bamboo piece detach from the silicone suction cup and placed on the upper part of the carrying plate.
  • the above operations are performed in sequence to splice the bamboo pieces until the upper surface of the carrying plate is filled with bamboo pieces in sequence.
  • the second negative pressure pump is controlled to start working to generate adsorption force on the bamboo piece through the suction port on the carrying plate.
  • the limit plate is lowered, and the upper surface of the bamboo piece can be glued by the second gluing assembly to complete the gluing work on the upper surface of the bottom bamboo piece.
  • the grabbing assembly is continued to be driven to grab the bamboo piece on the conveyor belt, and then the bamboo piece is driven to move to the first gluing assembly.
  • the inclination angle of the bamboo piece is rotated so that the lower surface of the bamboo piece and the U-shaped support frame are in mutual contact.
  • the bamboo pieces are in a parallel state, and then the first gluing component can be controlled to glue the lower surface of the bamboo pieces.
  • the bamboo pieces with glue on the lower surface are stacked on the upper part of the bamboo pieces with glue on the upper surface on the supporting plate again with the cooperation of the supporting column, the grabbing component and the moving component.
  • the bamboo pieces with glue on the lower surface are covered with the upper part of the bamboo pieces with glue on the upper surface, and a layer is covered.
  • the set limit plates are raised to different heights according to the actual number of stacked bamboo pieces with the cooperation of the second lifting device and the supporting connecting plate.
  • the second lifting device and the supporting connecting plate cooperate to drive the limit plates to descend, and the bamboo pieces after splicing and stacking are driven by the first lifting device and the supporting connecting plate to rise above the splicing table body.

Abstract

一种竹制车厢底板加工用竹片拼接装置，包括固定底板（1），固定底板上部沿横向依次设置有控制装置（2）、上料架（3）、胶水池（4）和拼接台（5），上料架上部设置有传送带（6），胶水池外表面倾斜安装有U 型支撑架（7），U 型支撑架滑动连接有第一上胶组件（8），拼接台外表面滑动连接有第二上胶组件（9），固定底板上部纵向一端沿横向滑动连接有支撑柱（10）。竹片拼接装置能够实现最下面竹片拼接、最下面竹片拼接后涂胶、上层竹片拼接前涂胶、上层竹片涂胶后拼接以及竹片拼接时移动的自动化操作，使得堆叠在一起的竹片形成最上面的竹片上表面不带胶，最下面的竹片下表面不带胶的结构，降低人工劳动强度，提高生产加工效率，保证成品质量一致性。

Description

一种竹制车厢底板加工用竹片拼接装置 技术领域
本发明涉及竹制车厢底板生产加工技术领域，具体为一种竹制车厢底板加工用竹片拼接装置。
背景技术
传统的车厢底板主要是利用优质硬木木材和胶合板来制造，但是因为优质硬木木材资源有限及自身的自然缺陷，其优势越来越不明显；随着社会科技的发展以及生态环保理念的贯彻，竹材胶合板和竹篾胶合板由于自身强度高、耐磨性好，且竹材生长周期短，相对现有的优质硬木木材和胶合板具有较大的优势，因此竹制车厢底板的需求量也在日益增加。
现有的竹制车厢底板多数使用较短的板材拼接而成，拼接前需要对竹片的表面进行涂胶处理，然后将表面带胶的竹片进行首尾、左右拼接，拼接后并进行上下叠放，形成最上面的竹片上表面不带胶，最下面的竹片下表面不带胶的结构，拼接前的涂胶、拼接时竹片的移动以及拼接后呈上下叠放最上面的竹片上表面不带胶，最下面的竹片下表面不带胶的结构，大多都是人工手动操作，人工劳动强度较大，生产加工的效率较低，同时生产出的产品容易出现质量不一的情况，有待进一步开发改进。
发明内容
本发明的目的就在于为了解决现有竹制车厢底板加工用的竹片拼接前的涂胶、拼接时竹片的移动以及拼接后呈上下叠放最上面的竹片上表面不带胶，最下面的竹片下表面不带胶的结构，大多都是人工手动操作，人工劳动强度较大，生产加工的效率较低，同时生产出的产品容易出现质量不一的情况的问题而提供一种竹制车厢底板加工用竹片拼接装置。
本发明通过以下技术方案来实现上述目的：一种竹制车厢底板加工用竹片拼接装置，包括固定底板，所述固定底板上部沿横向依次设置有控制装置、上料架、胶水池和拼接台，所述上料架上部设置有传送带，所述胶水池外表面倾斜安装有U型支撑架，所述U型支撑架滑动连接有第一上胶组件，所述拼接台外表面滑动连接有第二上胶组件，所述固定底板上部纵向一端沿横向滑动连接有支撑柱，所述支撑柱顶部设置有第一负压泵，所述支撑柱上端设置有旋转轴，所述支撑柱纵向远离所述上料架一侧表面设置有旋转电机与所述旋转轴相连接，所述旋转轴远离所述旋转电机一端安装有抓取组件，所述第一上胶组件与所述U型支撑架之间、所述第二上胶组件与所述拼接台之间以及所述支撑柱与所述固定底板之间都设置有移动组件。
进一步的，所述拼接台包括拼接台本体，所述拼接台本体顶部具有凹槽，所述拼接台本体横向一侧表面设置有第二负压泵，所述第二负压泵纵向两侧都设置有支撑台与所述拼接台本体相连接，所述拼接台之间设置有回收盒，所述所述拼接槽内设置有承载板，所述拼接台本体下方设置有第一升降装置，所述第一升降装置穿过所述拼接台本体与所述承载板相连接，所述承载板顶部等距设置有若干吸风口，所述承载板内部具有风道，所述第二负压泵和所述吸风口都与所述风道相连通，所述承载板横向两侧和纵向两侧都设置有限位板，所述限位板与所述拼接台本体插接连接，所述拼接台本体下方的所述限位板之间设置有支撑连接板，所述支撑连接板与所述固定底板之间设置有第二升降装置，便于实现竹片的拼接、竹片拼接后上表面上胶以及竹片上胶后的堆叠。
进一步的，所述第一上胶组件包括滑动支撑板，所述滑动支撑板与所述U型支撑架上表面滑动连接，所述滑动支撑板顶部设置有第三升降装置，所述第三升降装置底部穿过所述滑动支撑板安装有固定缓冲板，所述固定缓冲板远离所述滑动支撑板一侧设置有支撑安装板，所述固定缓冲板两端都设置有支撑螺杆，所述支撑螺杆一端穿过所述支撑安装板安装有固定调节螺母，所述支撑螺杆位于所述固定缓冲板和所述支撑安装板之间设置有弹簧，所述弹簧与所述固定缓冲板之间设置有压力传感器，所述支撑安装板远离所述固定缓冲板一侧设置有第一上胶辊，所述第一上胶辊两端都设置有第一支撑轴承座，所述第一支撑轴承座一侧与所述支撑安装板相连接，用于实现对竹片下表面进行上胶。
进一步的，所述第二上胶组件包括移动横梁，所述移动横梁纵向两侧内表面分别与所述拼接台纵向两侧外表面滑动连接，所述移动支撑梁顶部设置有第四升降装置，所述第四升降装置底部穿过所述移动横梁安装有升降安装架，所述升降安装架下方设置有第二上胶辊，所述第二上胶辊两端都设置有第二支撑轴承座，所述第二支撑轴承座顶部与所述升降安装架相连接，所述升降安装架横向一侧设置有胶水储存箱，所述胶水储存箱底部对应所述第二上胶辊位置设置有出胶口，所述出胶口处设置有密封板，所述胶水储存箱一侧外表面设置有第一伸缩装置，所述第一伸缩装置一端伸入胶水储存箱内部与所述密封板相连接，所述第一伸缩装置位于所述密封板和所述胶水储存箱内表面之间设置有波纹防护罩，用于实现竹片上表面进行上胶。
进一步的，所述承载板底部对应所述支撑连接板位置、所述固定缓冲板顶部和所述升降安装架顶部都设置有若干导向杆分别对应的与所述支撑连接板、所述滑动支撑板和所述移动横梁插接连接，便于承载板、固定缓冲板和升降安装架升降顺畅，避免其升降过程中产生位移。
进一步的，所述支撑柱包括与所述固定底板滑动连接的滑座，所述滑座上方设置有升降支撑柱，所述滑座与所述升降支撑柱之间设置有第五升降装置，所述滑座顶部位于所述第五升降装置两侧都设置有插接座，所述升降支撑柱底部两端都设置有插接板，所述插接板与所述插接座插接连接，所述旋转轴设置在所述升降支撑柱上端，用于实现带动抓取组件沿横向移动和升降运动。
进一步的，所述滑座与所述插接座之间以及所述升降支撑柱与所述插接板之间均通过焊接的方式相连接，提高相互结构之间连接的牢固性，提高使用的安全性和使用寿命。
进一步的，所述抓取组件包括支撑梁，所述支撑梁一端设置有旋转连接板，另一端插接有伸缩支撑板，所述旋转连接板与所述旋转轴固定连接，所述支撑梁内部设置有第二伸缩装置，所述第二伸缩装置一端与所述伸缩支撑板相连接，所述伸缩支撑板顶部远离所述旋转连接板一端设置有第六升降装置，所述第六升降装置一端穿过所述伸缩支撑板安装有抓取板，所述抓取板底部位于所述第六升降装置两侧都设置有硅胶吸盘，所述硅胶吸盘与所述第一负压泵相连通，所述抓取板位于所述第六升降装置和所述硅胶吸盘之间插接有顶杆，所述抓取板顶部设置有第七升降装置，所述第七升降装置与所述顶杆相连接，通过与支撑柱相配合实现将传送带上的竹片抓取移动至承载板上进行拼接以及将传送带上的竹片抓取移动至第一上胶组件处对竹片的下表面进行上胶并带动其移动堆叠至承载板上部。
进一步的，所述抓取板顶部一端设置有导向板，所述导向板一端与所述伸缩支撑板插接连接，使得抓取板升降顺畅，避免其升降和旋转的过程中产生位移而影响竹片上胶和拼接的效果。
与现有技术相比，本发明的有益效果是：
1、能够实现最下面竹片拼接、最下面竹片拼接后涂胶、上层竹片拼接前涂胶、上层竹片涂胶后拼接以及竹片拼接时移动的自动化操作，使得堆叠在一起的竹片形成最上面的竹片上表面不带胶，最下面的竹片下表面不带胶的结构，大幅降低人工劳动强度，提高生产加工的效率，同时能够便于保证成品质量的一致性；
2、通过设置的拼接台结构能够通过其凹槽和限位板对竹片进行限位，避免拼接的竹片脱离承载板而影响竹片的拼接效果，同时还能够根据竹片拼接后堆叠的高度，在支撑连接板和第二升降装置的配合下实现调节限位板的高度，跟随竹片拼接高度的变化而变化，对拼接后堆叠的竹片进行限位，此外，在第二负压泵、吸风口和风道的配合下，实现对最下面竹片进行吸附固定，避免在在第二上胶组件对最下面竹片的上表面上胶时最下面的竹片产生位移，进一步提高竹片的拼接效果以及保证最下面竹片的上胶效果；
3、通过设置的第一上胶组件与胶水池、U型支撑架和抓取组件能够实现对竹片的下表面进行上胶，其中U型支撑架倾斜设置在胶水池上，能够便于第一上胶辊进入胶水池中，将胶水带出，涂刷在竹片的下表面，多余滴落的胶水能够再次回到胶水池内继续使用，减少胶水的浪费，此外在固定缓冲板、支撑安装板、支撑螺杆、固定调节螺母、弹簧和压力传感器的配合下，能够避免第一上胶辊在对竹片下表面上胶时施加的压力过大而压坏竹片，以及施加压力过小而影响上胶效果，保证竹片下表面上胶的效果和上胶后竹片质量的完好性；
4、设置的第二上胶组件能够实现对最下面竹片的上表面进行上胶，通过设置的第一伸缩装置和密封板相配合，控制出胶口处胶水的流出量，避免胶水流出过少而影响上胶效果以及流出过多而导致浪费甚至溢出竹片外侧；
5、设置的抓取组件能够在支撑柱的配合下，能够实现将传送带上的竹片抓取移动至承载板上进行拼接以及将传送带上的竹片抓取移动至第一上胶组件处对竹片的下表面进行上胶并带动其移动堆叠至承载板上部；其中，通过设置的旋转连接板与旋转轴相连接，能够实现带动竹片旋转，便于第一上胶组件对竹片的下表面进行上胶；通过设置的硅胶吸盘吸附竹片的方式在保证带动竹片移动的同时并不会损坏到竹片，此外，设置的顶杆和第七升降装置相配合能够便于竹片从硅胶吸盘上脱离。
附图说明
图1为本发明的立体结构示意图；
图2为图1中A部的放大图；
图3为本发明中拼接台的立体结构示意图；
图4为本发明中拼接台另一视角的立体结构示意图；
图5为本发明中承载板的截面结构示意图；
图6为本发明中第一上胶组件的结构示意图；
图7为图6中B部的放大图；
图8为本发明中第二上胶组件的结构示意图；
图9为本发明中胶水储存箱的截面结构示意图；
图10为本发明中支撑柱的结构示意图；
图11为本发明中抓取组件的结构示意图；
图12为图11沿C-C剖开的截面结构示意图；
图13为支撑梁和伸缩支撑板配合连接的结构示意图。
图中：1-固定底板、2-控制装置、3-上料架、4-胶水池、5-拼接台、6-传送带、7-U型 支撑架、8-第一上胶组件、9-第二上胶组件、10-支撑柱、11-第一负压泵、12-旋转轴、13-旋转电机、14-抓取组件；
501-拼接台本体、502-凹槽、503-第二负压泵、504-支撑台、505-回收盒、506-承载板、507-第一升降装置、508-吸风口、509-风道、510-限位板、511-支撑连接板、512-第二升降装置；801-滑动支撑板、802-第三升降装置、803-固定缓冲板、804-支撑安装板、805-支撑螺杆、806-固定调节螺母、807-弹簧、808-压力传感器、809-第一上胶辊、810-第一支撑轴承座；901-移动横梁、902-第四升降装置、903-升降安装架、904-第二上胶辊、905-第二支撑轴承座、906-胶水储存箱、907-出胶口、908-密封板、909-第一伸缩装置；
1001-滑座、1002-升降支撑柱、1003-第五升降装置、1004-插接座、1005-插接板；
1401-支撑梁、1402-旋转连接板、1403-伸缩支撑板、1404-第二伸缩装置、1405-第六升降装置、1406-抓取板、1407-硅胶吸盘、1408-顶杆、1409-第七升降装置、1410-导向板。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要理解的是，术语“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
结合图1至图2所示的一种竹制车厢底板加工用竹片拼接装置，包括固定底板1，固定底板1上部沿横向依次设置有控制装置2、上料架3、胶水池4和拼接台5，上料架3上部设置有传送带6，胶水池4外表面倾斜安装有U型支撑架7，U型支撑架7滑动连接有第一上胶组件8，拼接台5外表面滑动连接有第二上胶组件9，固定底板1上部纵向一端沿横向滑动连接有支撑柱10，支撑柱10顶部设置有第一负压泵11，支撑柱10上端设置有旋转轴12，支撑柱10纵向远离上料架3一侧表面设置有旋转电机13与旋转轴12相连接，旋转轴12远离旋转电机13一端安装有抓取组件14，第一上胶组件8与U型支撑架7之间、第二上胶组件9与拼接台5之间以及支撑柱10与固定底板1之间都设置有移动组件。
结合图3至图5所示，拼接台5包括拼接台本体501，拼接台本体501顶部具有凹槽 502，拼接台本体501横向一侧表面设置有第二负压泵503，第二负压泵503纵向两侧都设置有支撑台504与拼接台本体501相连接，拼接台501之间设置有回收盒505，拼接槽502内设置有承载板506，拼接台本体501下方设置有第一升降装置507，第一升降装置507穿过拼接台本体501与承载板506相连接，承载板506顶部等距设置有若干吸风口508，承载板506内部具有风道509，第二负压泵503和吸风口508都与风道509相连通，承载板506横向两侧和纵向两侧都设置有限位板510，限位板510与拼接台本体501插接连接，拼接台本体501下方的限位板510之间设置有支撑连接板511，支撑连接板511与固定底板1之间设置有第二升降装置512，通过其凹槽502和限位板510对竹片进行限位，避免拼接的竹片拼接过程中产生位移而脱离承载板506，同时还能够根据竹片拼接后堆叠的高度，在支撑连接板511和第二升降装置512的配合下实现调节限位板510的高度，跟随竹片拼接高度的变化而变化，对拼接上胶后后堆叠的竹片进行限位，而且在第二负压泵503、吸风口508和风道509的配合下，实现对最下面竹片进行吸附固定，避免在在第二上胶组件9对最下面竹片的上表面上胶时最下面的竹片产生位移，进一步提高竹片的拼接效果以及保证最下面竹片的上胶效果。
结合图6至图7所示，第一上胶组件8包括滑动支撑板801，滑动支撑板801与U型支撑架7上表面滑动连接，滑动支撑板801顶部设置有第三升降装置802，第三升降装置802底部穿过滑动支撑板801安装有固定缓冲板803，固定缓冲板803远离滑动支撑板801一侧设置有支撑安装板804，固定缓冲板803两端都设置有支撑螺杆805，支撑螺杆805一端穿过支撑安装板804安装有固定调节螺母806，支撑螺杆805位于固定缓冲板803和支撑安装板804之间设置有弹簧807，弹簧807与固定缓冲板803之间设置有压力传感器808，支撑安装板804远离固定缓冲板803一侧设置有第一上胶辊809，第一上胶辊809两端都设置有第一支撑轴承座810，第一支撑轴承座810一侧与支撑安装板804相连接，通过与胶水池4、U型支撑架7和抓取组件14相配合，对竹片的下表面进行上胶，其中U型支撑架7倾斜设置在胶水池上，能够便于第一上胶辊809进入胶水池4中，将胶水带出，涂刷在竹片的下表面，而多余滴落的胶水能够再次回到胶水池内继续使用，减少胶水的浪费，同时在固定缓冲板803、支撑安装板804、支撑螺杆805、固定调节螺母806、弹簧807和压力传感器808的配合下，能够避免第一上胶辊809在对竹片下表面上胶时施加的压力过大而压坏竹片，以及施加压力过小而影响上胶效果，保证竹片下表面上胶的效果和上胶后竹片质量的完好性。
结合图8至图9所示，第二上胶组件9包括移动横梁901，移动横梁901纵向两侧内 表面分别与拼接台5纵向两侧外表面滑动连接，移动支撑梁901顶部设置有第四升降装置902，第四升降装置902底部穿过移动横梁901安装有升降安装架903，升降安装架903下方设置有第二上胶辊904，第二上胶辊904两端都设置有第二支撑轴承座905，第二支撑轴承座905顶部与升降安装架903相连接，升降安装架903横向一侧设置有胶水储存箱906，胶水储存箱906底部对应第二上胶辊904位置设置有出胶口907，出胶口907处设置有密封板908，胶水储存箱906一侧外表面设置有第一伸缩装置909，第一伸缩装置909一端伸入胶水储存箱906内部与密封板908相连接，第一伸缩装置909位于密封板908和胶水储存箱906内表面之间设置有波纹防护罩，实现对最下面竹片的上表面进行上胶，通过设置的第一伸缩装置909和密封板908相配合，控制出胶口处胶水的流出量，避免胶水流出过少而影响上胶效果以及流出过多而导致浪费甚至溢出竹片外侧，此外，波纹防护罩为橡胶材质制成，避免胶水会与第一伸缩装置909接触而影响其正常工作。
结合图10所示，支撑柱10包括与固定底板1滑动连接的滑座1001，滑座1001上方设置有升降支撑柱1002，滑座1001与升降支撑柱1002之间设置有第五升降装置1003，滑座1001顶部位于第五升降装置1003两侧都设置有插接座1004，升降支撑柱1002底部两端都设置有插接板1005，插接板1005与插接座1004插接连接，旋转轴12设置在升降支撑柱1002上端，实现带动抓取组件14沿横向移动和升降运动。
结合图11至图13所示，抓取组件14包括支撑梁1401，支撑梁1401一端设置有旋转连接板1402，另一端插接有伸缩支撑板1403，旋转连接板1402与旋转轴12固定连接，支撑梁1401内部设置有第二伸缩装置1404，第二伸缩装置1404一端与伸缩支撑板1403相连接，伸缩支撑板1403顶部远离旋转连接板1402一端设置有第六升降装置1405，第六升降装置1405一端穿过伸缩支撑板1403安装有抓取板1406，抓取板1406底部位于第六升降装置1405两侧都设置有硅胶吸盘1407，硅胶吸盘1407与第一负压泵11相连通，抓取板1406位于第六升降装置1405和硅胶吸盘1407之间插接有顶杆1408，抓取板1406顶部设置有第七升降装置1409，第七升降装置1409与顶杆1408相连接，通过与支撑柱10的相配合，实现将传送带6上的竹片抓取移动至承载板506上进行拼接以及将传送带6上的竹片抓取移动至第一上胶组件8处对竹片的下表面进行上胶并带动其移动堆叠至承载板506上部，同时通过设置的旋转连接板1402与旋转轴12相连接，实现带动竹片旋转，便于第一上胶组件8对竹片的下表面进行上胶，此外，通过设置的硅胶吸盘1407吸附竹片的方式在保证带动竹片移动的同时并不会损坏到竹片，配合设置的顶杆1408和第七升降装置1409，能够便于竹片从硅胶吸,1407上脱离。
承载板506底部对应支撑连接板511位置、固定缓冲板803顶部和升降安装架903顶部都设置有若干导向杆分别对应的与支撑连接板511、滑动支撑板801和移动横梁901插接连接，保证承载板511、固定缓冲板803和升降安装架903升降顺畅，避免其升降过程中产生位移；滑座1001与插接座1004之间以及升降支撑柱1002与插接板1005之间均通过焊接的方式相连接，提高相互结构之间连接的牢固性，提高使用的安全性和使用寿命；抓取板1406顶部一端设置有导向板1410，导向板1410一端与伸缩支撑板1403插接连接，使得抓取板1406升降顺畅，避免其升降和旋转的过程中产生位移而影响竹片上胶和拼接的效果。
其中，第一负压泵11、旋转电机13、第二负压泵503、第一升降装置507、第二升降装置512、第三升降装置802、压力传感器808、第四升降装置902、第一伸缩装置909、第五升降装置1003、第二伸缩装置1404、第六升降装置1405和第七升降装置1409都与控制装置2电性连接，用于实现控制第一负压泵11、旋转电机13、第二负压泵503、第一升降装置507、第二升降装置512、第三升降装置802、第四升降装置902、第一伸缩装置909、第五升降装置1003、第二伸缩装置1404、第六升降装置1405和第七升降装置1409的工作状态，以及接收压力传感器808传输的信号，其中，第一升降装置507、第二升降装置512、第三升降装置802、第四升降装置902、第一伸缩装置909、第五升降装置1003、第二伸缩装置1404、第六升降装置1405和第七升降装置1409为液压缸或者伺服电缸中的任意一种；进一步的，关于第一上胶组件8与U型支撑架7之间、第二上胶组件9与拼接台5之间以及支撑柱10与固定底板1之间都设置有移动组件，移动组件为齿轮齿条配合传动方式、皮带皮带轮配合传动方式或者链条配合链轮传动方式中的一种，本申请中优选齿轮齿条配合传动方式，第一上胶组件8与U型支撑架7之间的移动组件安装结构为：滑动支撑板801上安装带有齿轮的电机，U型支撑架7安装有传动齿条，然后齿轮与齿条相啮合，进而实现第一上胶组件8在U型支撑架7上移动，第二上胶组件9与拼接台5之间以及支撑柱10与固定底板1之间移动组件同理设置，其中，第一上胶组件8与U型支撑架7之间、第二上胶组件9与拼接台5之间以及支撑柱10与固定底板1之间移动组件中的旋转电机也是与控制装置2电性连接；传动带6为输送带、传动辊和传动电机构成，用于对竹片进行传输送料。
工作原理：竹片在传送带上等距传输，在支撑柱和移动组件的配合下能够带动抓取组件移动至竹片的上方，第六升降装置带动抓取板下降，使得硅胶线与竹片接触，控制第一负压泵工作，对竹片进行吸附，然后在支撑柱和移动组件的配合下，将竹片移动至承载板的上部，第一负压泵停止工作，使得硅胶吸盘不再对竹片提供吸附力，随后控制第七升降装置 带动顶杆下降，使得竹片脱离硅胶吸盘，放置到承载板的上部，随后按上述依次操作，进行拼接竹片，直至承载板上表面依次排列满竹片，接着控制第二负压泵开始工作，通过承载板上的吸风口对竹片产生吸附力，随后在第二升降装置和支撑连接板的带动下使得限位板下降，即可通过第二上胶组件对竹片的上表面进行上胶，完成最下面竹片上表面的上胶工作，然后在支撑柱和移动组件的配合下，继续带动抓取组件抓取传送带上的竹片，然后带动竹片移动至第一上胶组件处，在旋转电机和旋转轴的配合下，旋转竹片的倾斜角度，使得竹片的下表面与U型支撑架处于相互平行状态，接着即可控制第一上胶组件对竹片的下表面进行上胶，上胶完成后，再次通过支撑柱、抓取组件和移动组件的配合下，将下表面上胶完成的竹片堆叠至承载板上完成上表面上胶的竹片上部，下表面上胶完成的竹片铺满上表面上胶完成的竹片上部后为铺满一层，根据实际需求可以铺若干层，而设置的限位板则在第二升降装置和支撑连接板的配合下，根据实际竹片堆叠的层数，跟随上升至不同高度，最后竹片拼接堆叠完成后，第二升降装置和支撑连接板相配合带动限位板下降，拼接堆叠完成后的竹片在第一升降装置和承载板的带动下上升至拼接台本体上方即可。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (9)

  1. 一种竹制车厢底板加工用竹片拼接装置，包括固定底板(1)，其特征在于：所述固定底板(1)上部沿横向依次设置有控制装置(2)、上料架(3)、胶水池(4)和拼接台(5)，所述上料架(3)上部设置有传送带(6)，所述胶水池(4)外表面倾斜安装有U型支撑架(7)，所述U型支撑架(7)滑动连接有第一上胶组件(8)，所述拼接台(5)外表面滑动连接有第二上胶组件(9)，所述固定底板(1)上部纵向一端沿横向滑动连接有支撑柱(10)，所述支撑柱(10)顶部设置有第一负压泵(11)，所述支撑柱(10)上端设置有旋转轴(12)，所述支撑柱(10)纵向远离所述上料架(3)一侧表面设置有旋转电机(13)与所述旋转轴(12)相连接，所述旋转轴(12)远离所述旋转电机(13)一端安装有抓取组件(14)，所述第一上胶组件(8)与所述U型支撑架(7)之间、所述第二上胶组件(9)与所述拼接台(5)之间以及所述支撑柱(10)与所述固定底板(1)之间都设置有移动组件。
  2. 根据权利要求1所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述拼接台(5)包括拼接台本体(501)，所述拼接台本体(501)顶部具有凹槽(502)，所述拼接台本体(501)横向一侧表面设置有第二负压泵(503)，所述第二负压泵(503)纵向两侧都设置有支撑台(504)与所述拼接台本体(501)相连接，所述拼接台(501)之间设置有回收盒(505)，所述所述拼接槽(502)内设置有承载板(506)，所述拼接台本体(501)下方设置有第一升降装置(507)，所述第一升降装置(507)穿过所述拼接台本体(501)与所述承载板(506)相连接，所述承载板(506)顶部等距设置有若干吸风口(508)，所述承载板(506)内部具有风道(509)，所述第二负压泵(503)和所述吸风口(508)都与所述风道(509)相连通，所述承载板(506)横向两侧和纵向两侧都设置有限位板(510)，所述限位板(510)与所述拼接台本体(501)插接连接，所述拼接台本体(501)下方的所述限位板(510)之间设置有支撑连接板(511)，所述支撑连接板(511)与所述固定底板(1)之间设置有第二升降装置(512)。
  3. 根据权利要求2所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述第一上胶组件(8)包括滑动支撑板(801)，所述滑动支撑板(801)与所述U型支撑架(7)上表面滑动连接，所述滑动支撑板(801)顶部设置有第三升降装置(802)，所述第三升降装置(802)底部穿过所述滑动支撑板(801)安装有固定缓冲板(803)，所述固定缓冲板(803)远离所述滑动支撑板(801)一侧设置有支撑安装板(804)，所述固定缓冲板(803)两端都设置有支撑螺杆(805)，所述支撑螺杆(805)一端穿过所述支撑安装板(804)安装有固定调节螺母(806)，所述支撑螺杆(805)位于所述固定缓冲板(803)和所述支撑安装板(804)之间设置有弹簧(807)，所述弹簧(807)与所述固定缓冲板 (803)之间设置有压力传感器(808)，所述支撑安装板(804)远离所述固定缓冲板(803)一侧设置有第一上胶辊(809)，所述第一上胶辊(809)两端都设置有第一支撑轴承座(810)，所述第一支撑轴承座(810)一侧与所述支撑安装板(804)相连接。
  4. 根据权利要求3所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述第二上胶组件(9)包括移动横梁(901)，所述移动横梁(901)纵向两侧内表面分别与所述拼接台(5)纵向两侧外表面滑动连接，所述移动支撑梁(901)顶部设置有第四升降装置(902)，所述第四升降装置(902)底部穿过所述移动横梁(901)安装有升降安装架(903)，所述升降安装架(903)下方设置有第二上胶辊(904)，所述第二上胶辊(904)两端都设置有第二支撑轴承座(905)，所述第二支撑轴承座(905)顶部与所述升降安装架(903)相连接，所述升降安装架(903)横向一侧设置有胶水储存箱(906)，所述胶水储存箱(906)底部对应所述第二上胶辊(904)位置设置有出胶口(907)，所述出胶口(907)处设置有密封板(908)，所述胶水储存箱(906)一侧外表面设置有第一伸缩装置(909)，所述第一伸缩装置(909)一端伸入胶水储存箱(906)内部与所述密封板(908)相连接，所述第一伸缩装置(909)位于所述密封板(908)和所述胶水储存箱(906)内表面之间设置有波纹防护罩。
  5. 根据权利要求4所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述承载板(506)底部对应所述支撑连接板(511)位置、所述固定缓冲板(803)顶部和所述升降安装架(903)顶部都设置有若干导向杆分别对应的与所述支撑连接板(511)、所述滑动支撑板(801)和所述移动横梁(901)插接连接。
  6. 根据权利要求1所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述支撑柱(10)包括与所述固定底板(1)滑动连接的滑座(1001)，所述滑座(1001)上方设置有升降支撑柱(1002)，所述滑座(1001)与所述升降支撑柱(1002)之间设置有第五升降装置(1003)，所述滑座(1001)顶部位于所述第五升降装置(1003)两侧都设置有插接座(1004)，所述升降支撑柱(1002)底部两端都设置有插接板(1005)，所述插接板(1005)与所述插接座(1004)插接连接，所述旋转轴(12)设置在所述升降支撑柱(1002)上端。
  7. 根据权利要求6所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述滑座(1001)与所述插接座(1004)之间以及所述升降支撑柱(1002)与所述插接板(1005)之间均通过焊接的方式相连接。
  8. 根据权利要求1所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述抓取组件(14)包括支撑梁(1401)，所述支撑梁(1401)一端设置有旋转连接板(1402)，另一端 插接有伸缩支撑板(1403)，所述旋转连接板(1402)与所述旋转轴(12)固定连接，所述支撑梁(1401)内部设置有第二伸缩装置(1404)，所述第二伸缩装置(1404)一端与所述伸缩支撑板(1403)相连接，所述伸缩支撑板(1403)顶部远离所述旋转连接板(1402)一端设置有第六升降装置(1405)，所述第六升降装置(1405)一端穿过所述伸缩支撑板(1403)安装有抓取板(1406)，所述抓取板(1406)底部位于所述第六升降装置(1405)两侧都设置有硅胶吸盘(1407)，所述硅胶吸盘(1407)与所述第一负压泵(11)相连通，所述抓取板(1406)位于所述第六升降装置(1405)和所述硅胶吸盘(1407)之间插接有顶杆(1408)，所述抓取板(1406)顶部设置有第七升降装置(1409)，所述第七升降装置(1409)与所述顶杆(1408)相连接。
  9. 根据权利要求8所述的一种竹制车厢底板加工用竹片拼接装置，其特征在于:所述抓取板(1406)顶部一端设置有导向板(1410)，所述导向板(1410)一端与所述伸缩支撑板(1403)插接连接。
PCT/CN2022/134958 2022-09-29 2022-11-29 一种竹制车厢底板加工用竹片拼接装置 WO2024066002A1 (zh)

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