WO2024013932A1 - 保持器、転がり軸受、及び保持器の成形方法 - Google Patents

保持器、転がり軸受、及び保持器の成形方法 Download PDF

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Publication number
WO2024013932A1
WO2024013932A1 PCT/JP2022/027704 JP2022027704W WO2024013932A1 WO 2024013932 A1 WO2024013932 A1 WO 2024013932A1 JP 2022027704 W JP2022027704 W JP 2022027704W WO 2024013932 A1 WO2024013932 A1 WO 2024013932A1
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WO
WIPO (PCT)
Prior art keywords
gate
circumferential direction
weld
pocket
annular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2022/027704
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
寛規 平岡
孝 岩田
祐也 山本
博樹 松山
一蔵 清水
太郎 坂賀
勇希 國井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fukui Seiki Industry Co Ltd
JTEKT Corp
Original Assignee
Fukui Seiki Industry Co Ltd
JTEKT Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fukui Seiki Industry Co Ltd, JTEKT Corp filed Critical Fukui Seiki Industry Co Ltd
Priority to CN202280097089.0A priority Critical patent/CN119404018A/zh
Priority to US18/872,989 priority patent/US20250354582A1/en
Priority to DE112022007536.8T priority patent/DE112022007536T5/de
Priority to PCT/JP2022/027704 priority patent/WO2024013932A1/ja
Priority to JP2024533440A priority patent/JP7849845B2/ja
Priority to PCT/JP2023/005105 priority patent/WO2024014018A1/ja
Priority to PCT/JP2023/014664 priority patent/WO2024014076A1/ja
Priority to PCT/JP2023/014656 priority patent/WO2024014074A1/ja
Priority to PCT/JP2023/014661 priority patent/WO2024014075A1/ja
Priority to PCT/JP2023/016376 priority patent/WO2024014090A1/ja
Publication of WO2024013932A1 publication Critical patent/WO2024013932A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30—Parts of ball or roller bearings
    • F16C33/38—Ball cages
    • F16C33/44—Selection of substances
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30—Parts of ball or roller bearings
    • F16C33/38—Ball cages
    • F16C33/3837—Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages
    • F16C33/3862—Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages comprising two annular parts joined together
    • F16C33/3875—Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages comprising two annular parts joined together made from plastic, e.g. two injection moulded parts joined by a snap fit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • B29C2045/0027—Gate or gate mark locations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/26—Moulds
    • B29C45/2616—Moulds having annular mould cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/04—Bearings
    • B29L2031/045—Bushes therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00—Shaping
    • F16C2220/02—Shaping by casting
    • F16C2220/04—Shaping by casting by injection-moulding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00—Apparatus or articles in engineering in general
    • F16C2361/61—Toothed gear systems, e.g. support of pinion shafts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30—Parts of ball or roller bearings
    • F16C33/66—Special parts or details in view of lubrication
    • F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
    • F16C33/6681—Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements

Definitions

  • the present invention relates to a cage, a rolling bearing, and a method for molding a cage.
  • rolling bearings used in drive units such as automobile transmissions are required to have smaller axial width dimensions as drive units become smaller. If the cage that holds the rolling elements protrudes axially beyond the sides of the outer ring and inner ring due to the narrowing of the rolling bearing, the cage may be damaged during the manufacturing process, packaging, or transportation of the rolling bearing. may interfere with other components other than the rolling bearing, causing damage to the cage. For this reason, when reducing the width dimension of the rolling bearing, it is necessary to prevent the cage from protruding in the axial direction from each side surface of the outer ring and the inner ring. Therefore, it is conceivable to reduce the width of the rolling bearing by using a crown-shaped retainer made of synthetic resin (for example, see Patent Document 1).
  • FIG. 10 is a perspective view showing a part of a conventional crown-shaped retainer 90 made of synthetic resin.
  • FIG. 11 is a cross-sectional view of a rolling bearing 80 with a crown cage 90.
  • the crown-shaped retainer 90 has an annular body 91 and a plurality of rings 92.
  • the annular body 91 is circular.
  • the annular body 91 is arranged on one side in the axial direction between the outer ring 81 and the inner ring 82 .
  • the plurality of pieces 92 protrude from the annular body 91 to the other side in the axial direction.
  • the pocket 93 is a space surrounded by two adjacent pieces 92 and an annular body 91 between the two pieces 92.
  • the rolling element 83 is accommodated in the pocket 93.
  • This crown-shaped retainer 90 has a thin axial thickness t11 at the bottom 91a of the pocket 93 of the annular body 91. Since the thickness t11 is small, the axial width dimension W11 of the rolling bearing 80 is smaller than that of a rolling bearing of a standard dimensional system.
  • the thickness t11 of the bottom portion 91a of the annular body 91 of the crown-shaped retainer 90 is reduced.
  • the strength of the crown-shaped retainer 90 is lower than that of a standard dimensional rolling bearing. For this reason, there is a limit to reducing the thickness of the bottom portion 91a of the annular body 91.
  • the present invention enables the axial width dimension of the rolling bearing to be made as small as possible while ensuring the strength of the cage.
  • the cage of the present invention includes an annular body and a plurality of cages projecting from the annular body to one side in the axial direction at intervals in the circumferential direction of the annular body, and the cage rolls a plurality of rolling elements of a rolling bearing.
  • a synthetic resin cage in which a plurality of movably held pockets are formed between circumferentially adjacent pockets, and a plurality of gate marks are formed at intervals in the circumferential direction. , a weld formed between the gate marks adjacent to each other in the circumferential direction, and a plurality of pocket forming portions each disposed between the gate marks and in which each of the pockets is formed, each of the pockets.
  • the forming portion has a through hole formed to penetrate in the axial direction at the bottom of the pocket, and the weld is formed only in a region on one side in the circumferential direction of the through hole between the gate marks, or It is formed only in the area on the other side in the circumferential direction.
  • the rolling bearing of the present invention includes an inner ring, an outer ring, a plurality of rolling elements arranged between the inner ring and the outer ring, and the retainer.
  • the method for molding a cage of the present invention includes a metal mold comprising a plurality of runners, a plurality of gates connected to each of the runners, and an annular cavity to which the plurality of gates are connected at intervals in the circumferential direction.
  • one gate is connected to each of the three molding spaces, and when pouring molten resin from each runner into the cavity via the gate, Of the two gates adjacent to each other, the volume of the molten resin poured from one of the gates is made larger than the volume of the molten resin poured from the other gate.
  • the axial width dimension of the rolling bearing can be made as small as possible while ensuring the strength of the cage.
  • FIG. 1 is a sectional view of a rolling bearing according to an embodiment of the present invention. It is a perspective view showing a cage of a rolling bearing.
  • FIG. 3 is a perspective view showing an annular component of the cage. 3 is a sectional view taken along the line II in FIG. 2.
  • FIG. 3 is a front view of the annular component viewed from the inside in the axial direction. It is a perspective view which shows a part of annular component.
  • FIG. 3 is a view of a portion of the pair of disassembled annular parts viewed from the inside in the radial direction.
  • FIG. 2 is a perspective view showing a mold for molding an annular part by injection molding.
  • FIG. 3 is a plan view of the mold.
  • FIG. 2 is a perspective view showing a part of a conventional crown-shaped retainer made of synthetic resin.
  • 1 is a cross-sectional view of a rolling bearing with a conventional crown cage; FIG.
  • the retainer of the embodiment includes an annular body and a plurality of cages protruding from the annular body to one side in the axial direction at intervals in the circumferential direction of the annular body, and includes a plurality of rollers of a rolling bearing.
  • a synthetic resin cage in which a plurality of pockets for holding a moving body in a freely rolling manner are formed between circumferentially adjacent pockets, and the plurality of pockets are formed at intervals in the circumferential direction.
  • each of the pocket forming portions has a through hole formed in the bottom of the pocket in the axial direction, and the weld is formed between the gate marks on one side in the circumferential direction of the through hole. It is formed only in the region or only in the region on the other side in the circumferential direction.
  • the through hole is formed at the bottom of the pocket in the pocket forming portion, the thickness in the axial direction at the bottom of the pocket forming portion can be made as thin as possible. Thereby, the width dimension of the rolling bearing in the axial direction can be reduced. Further, between the circumferentially adjacent gate marks, a weld is formed only in a region on one circumferential side or the other circumferential side of the through hole. Thereby, it is possible to suppress the formation of a weld with the weakest strength in the regions (stress concentration regions) radially outward and radially inward of the through-hole in the pocket forming portion during use of the rolling bearing. Therefore, even if a through hole is formed in the pocket forming portion, the strength of the retainer can be ensured.
  • the weld includes a first weld portion extending in the entire radial direction when viewed in the axial direction, and a first weld portion extending from a midway position in the radial direction of the first weld portion when viewed in the axial direction. It is preferable to have a second weld portion extending in the circumferential direction to the through hole. In this case, the strength of the retainer can be further increased compared to a case where only the second weld portion is formed extending in the entire circumferential direction in a region on one circumferential side or the other circumferential side of the through hole. .
  • the cage according to (2) above further includes a plurality of groove forming portions in which each of the grooves is formed, and one gate mark is formed in each of all the groove forming portions. is preferred.
  • molten resin flows into the mold from gates corresponding to all the forming portions. Therefore, by controlling the volume of molten resin poured from each gate, it is possible to easily form the first weld part and the second weld part in a region on one circumferential side or the other circumferential side of the through hole. .
  • the cage according to any one of (1) to (3) above is configured such that a pair of annular parts including the annular body and the plurality of horns are connected in the axial direction.
  • the cage is composed of a pair of annular parts, so if it is composed of only a single annular part and has a pillar configured by connecting each of the two annular parts, The strength of the cage can be further increased compared to
  • the rolling bearing of the embodiment includes an inner ring, an outer ring, a plurality of rolling elements arranged between the inner ring and the outer ring, and the cage according to any one of (1) to (3) above. and. According to the rolling bearing, the same effects as those of the cage can be achieved.
  • the rolling bearing of the embodiment includes an inner ring, an outer ring, a plurality of rolling elements arranged between the inner ring and the outer ring, and the retainer according to (4) above. According to the rolling bearing, the same effects as those of the cage can be achieved.
  • a method for molding a retainer includes: a plurality of runners, a plurality of gates connected to each of the runners, an annular cavity to which the plurality of gates are connected at intervals in a circumferential direction;
  • a method for molding the retainer according to (3) above using a mold comprising: a plurality of pocket molding spaces in which the pocket forming portions are molded; and a plurality of pocket molding spaces in which the pocket forming portions are molded.
  • a plurality of molding spaces are alternately formed in the circumferential direction, and one gate is connected to each of the molding spaces, and each runner is connected to the cavity through the gate.
  • the molten resin flowing from one molding space and the molten resin flowing from the other molding space are more likely to merge on one side in the circumferential direction or on the other side in the circumferential direction than the through hole of the pocket forming portion.
  • the first weld part and the second weld part can be more easily formed in a region on one side in the circumferential direction or on the other side in the circumferential direction with respect to the through hole.
  • FIG. 1 is a sectional view of a rolling bearing 10 according to an embodiment of the invention.
  • the rolling bearing 10 includes an inner ring 11, an outer ring 12, a plurality of rolling elements 13, and a cage 14.
  • the side closer to the axial center C1 of the rolling bearing 10 may be referred to as the axial inner side, and the side farther from the axial center C1 may be referred to as the axial outer side.
  • the inner ring 11 is annular.
  • the outer ring 12 is annular.
  • the outer ring 12 is arranged on the radially outer side of the inner ring 11.
  • the plurality of rolling elements 13 are arranged between the inner ring 11 and the outer ring 12.
  • the rolling elements 13 of this embodiment are balls.
  • the rolling bearing 10 of this embodiment is a deep groove ball bearing.
  • the outer peripheral surface of the inner ring 11 has a raceway 11a on which the balls 13 roll.
  • the track 11a has a substantially concave arc shape in cross section.
  • the inner peripheral surface of the outer ring 12 has a track 12a on which the balls 13 roll.
  • the track 12a has a substantially concave arc shape in cross section.
  • FIG. 2 is a perspective view showing the cage 14 of the rolling bearing 10.
  • the retainer 14 has a plurality of pockets 15.
  • the plurality of pockets 15 each hold a plurality of balls 13 in a rollable manner.
  • the plurality of pockets 15 are arranged in the retainer 14 at intervals in the circumferential direction. When viewed in the radial direction, each pocket 15 has a circular shape.
  • the inner surface of the pocket 15 has a concave curved shape that is a part of a spherical surface.
  • the radius of the concave curved surface shape is slightly larger than the radius of the outer peripheral surface of the ball 13 (see also FIG. 4).
  • the cage 14 of this embodiment is a mating cage that holds the balls 13 from both sides in the axial direction.
  • the retainer 14 is composed of a pair of annular parts 16 that are joined together in the axial direction.
  • the pair of annular parts 16 have the same shape.
  • the pair of annular parts 16 are connected to each other in an inverted state.
  • Each annular component 16 is made of synthetic resin.
  • Each annular part 16 is integrally molded by injection molding.
  • FIG. 3 is a perspective view showing the annular component 16.
  • each annular component 16 includes an annular body 17 and a plurality of pieces 19.
  • the annular body 17 is circular.
  • the annular body 17 has a first imaginary circle K1 connecting the axially outermost position of the radially outer opening of each pocket 15 and the axially outermost position of the radially inner opening of each pocket 15.
  • a second imaginary circle K2 connecting the positions is defined as a portion outside in the axial direction of the cylindrical surface or conical surface connecting the positions.
  • the plurality of backing portions 17a are provided at intervals in the circumferential direction.
  • the plurality of backing portions 17a are opened on the axially outer end surface of the annular body 17, and are recessed into the grooves 19 on the axially inner side (see also FIG. 1).
  • the plurality of pieces 19 are integrally formed with the annular body 17 at intervals in the circumferential direction of the annular body 17.
  • the plurality of pieces 19 protrude from the annular body 17 toward one side in the axial direction toward the mating annular component 16 .
  • Each number 19 is a portion (excluding the annular body 17) between adjacent pocket forming portions 21 (described later) in the annular component 16.
  • the annular component 16 is configured by alternately forming a plurality of pocket forming portions 21 and a plurality of single forming portions 22 in the circumferential direction.
  • the pocket forming portion 21 is a portion of the annular component 16 where each pocket 15 is formed.
  • the two forming portions 22 are portions where each of the two forming portions 19 are formed in the annular component 16 .
  • the two forming portions 22 are a portion of the annular body 17 to which each of the two 19 is coupled, and the corresponding one 19.
  • the two 19 have two main bodies 20 and two protrusions 18 .
  • the two protrusions 18 extend inward in the axial direction from the distal end surface 22a of the two main bodies 20.
  • FIG. 4 is a perspective view showing a part of the annular component 16.
  • FIG. 5 is a view of a portion of the pair of disassembled annular parts 16 viewed from the inside in the radial direction. As shown in FIGS. 4 and 5, the axially inner end surface 22a of each main body 20 is formed into a flat shape when viewed in the radial direction. The distal end surface 22a of each main body 20 abuts the distal end surface 22a of each main body 20 on the mating annular component 16 (see FIG. 2).
  • the two protrusions 18 are coupled to the distal end surface 22a of each main body 20.
  • the two protrusions 18 extend in the axial direction toward the mating annular component 16 .
  • the two protrusions 18 are coupled to the radially inner portions of the distal end surfaces 22a of the two main bodies 20, and are coupled to positions offset from the circumferential center C2 of the distal end surfaces 22a of the two main bodies 20 to one side in the circumferential direction.
  • the two protrusions 18 are formed into a substantially quadrangular prism shape.
  • the radially inner surfaces 18a of the two protrusions 18 constitute a part of the inner circumferential surface of the annular component 16 (see FIG. 2).
  • the two protrusions 18 include two protrusion bodies 18c that extend in the axial direction, and locking protrusions 18b that protrude outward in the radial direction at the distal ends of the two protrusion bodies 18c.
  • Each inner peripheral surface of 19 has a locking groove 22b extending in the axial direction.
  • the locking groove 22b is open at the position of the distal end surface 22a of the main body 20.
  • the locking groove 22b is provided at a position that is biased toward the opposite side of the two protrusion 18 with respect to the circumferential center C2 of the distal end surface 22a of the main body 20.
  • the protrusion 18 of the mating annular component 16 is inserted into the locking groove 22b from the distal end surface 22a side of the main body 20.
  • the two protrusions 18 of the mating annular component 16 are inserted into the locking groove 22b through the locking projections 18b.
  • the locking groove 22b communicates with a backing part 17a that is recessed inward in the axial direction from the axially outer end surface of the annular body 17.
  • the radial stepped surface 22c is formed in the middle of the locking groove 22b in the axial direction.
  • the locking protrusion 18b is locked in the axial direction by the stepped surface 22c of the locking groove 22b.
  • the two protrusion main bodies 18c are accommodated in the locking grooves 22b. Since the locking protrusion 18b is locked to the stepped surface 22c, the pair of annular parts 16 are not separated from each other in the axial direction. The pair of annular parts 16 are connected.
  • each annular component 16 each have one gate mark 28 (see also FIG. 5).
  • the gate mark 28 is a shear mark that is formed when the annular component 16 is molded by the mold 40 (described later) and then the gate 46 (described later) of the mold 40 is cut off.
  • the gate mark 28 is located at a position biased toward one side in the circumferential direction (the side of the protruding portion 18) of the inner surface 22d on the radially inner side of each forming portion 22.
  • the gate mark 28 is circular.
  • the plurality of gate marks 28 are present on the inner peripheral surface of the annular component 16 at intervals in the circumferential direction.
  • the pocket forming portion 21 is present between gate marks 28 adjacent to each other in the circumferential direction. Note that, in FIG. 2, illustration of the gate mark 28 is omitted.
  • each pocket forming portion 21 is formed in a semicircular shape when viewed in the radial direction.
  • the axially inner end surface 21a of each pocket forming portion 21 is a part of a spherical surface having a radius slightly larger than the radius of the ball 13.
  • One pocket 15 is configured by pocket forming portions 21 of a pair of annular components 16 being arranged to face each other in the axial direction.
  • One pocket 15 is a part of a spherical surface formed by two end surfaces 21a.
  • the retainer 14 includes a plurality of columns 25 in the circumferential direction.
  • One pillar 25 is constructed by connecting two 19 of a pair of annular parts 16 in the axial direction.
  • Each pocket 15 is formed between columns 25 adjacent to each other in the circumferential direction of the retainer 14.
  • FIG. 6 is a sectional view taken along the line II in FIG. 2.
  • a circular through hole 23 is opened at the bottom of each pocket forming portion 21 located at the outermost axial side of the pocket 15.
  • the through hole 23 passes through the annular body 17 in the axial direction.
  • the through hole 23 opens at the outer end surface of the annular body 17 in the axial direction.
  • FIG. 7 is a front view of the annular component 16 viewed from the inside in the axial direction.
  • the annular component 16 has a weld (weld line) 24 between gate marks 28 adjacent to each other in the circumferential direction.
  • the weld 24 occurs when the annular component 16 is molded using a mold 40 (described later).
  • the weld 24 is a thin line generated at a portion where flows of molten resin merge and fuse together within a mold 40, which will be described later.
  • the weld 24 is formed between adjacent gate marks 28 only in a region R1 on one circumferential side of the through hole 23 or only in a region R2 on the other circumferential side of the through hole 23.
  • the region R1 and the region R2 are regions including the pocket forming portion 22 and the pocket forming portion 21 excluding the region R3.
  • the region R3 is a region on the radially outer side and the radially inner side of the through hole 23 in the range where the through hole 23 is located in the circumferential direction of the single forming portion 22.
  • the weld 24 is not formed in the region R3 of each pocket forming portion 21, which is a stress concentration portion.
  • the weld 24 of this embodiment is formed in the pocket forming part 21 and/or the groove forming part 22 in the region R1 or the region R2.
  • the weld 24 is formed over the entire thickness of the pocket forming portion 21 in the axial direction (direction perpendicular to the plane of the paper in FIG. 7).
  • the weld 24 has a first weld part 24a and a second weld part 24b.
  • the first weld portion 24a extends throughout the radial direction and the entire axial direction of the region R1 or the region R2 when viewed in the axial direction (front view in FIG. 7).
  • the second weld portion 24b extends in the entire circumferential and axial direction from a radially intermediate position (here, the center position) in the first weld portion 24a to the through hole 23 when viewed in the axial direction. Note that the weld 24 is not shown in FIGS. 2 and 3.
  • FIG. 8 is a perspective view showing a mold 40 for molding the annular component 16 by injection molding.
  • FIG. 9 is a plan view of the mold 40.
  • the mold 40 includes a first mold part 41 and a second mold part 42, which are divided into two parts in the axial direction of the annular component 16.
  • the first mold part 41 is a fixed mold.
  • the second mold section 42 is a movable mold that is movable in the axial direction relative to the first mold section 41 .
  • the first mold part 41 and the second mold part 42 are drawn with imaginary lines (two-dot chain lines).
  • the mold 40 further includes a cavity 43, a sprue 44, multiple runners 45, and multiple gates 46.
  • the cavity 43 is formed between the first mold part 41 and the second mold part 42.
  • Cavity 43 is a space filled with molten resin.
  • the cavity 43 is formed into an annular shape corresponding to the shape of the annular component 16.
  • a plurality of pocket molding spaces 43a in which each pocket forming part 21 is molded and a plurality of molding spaces 43b in which each pocket forming part 22 is molded are alternately formed in the circumferential direction.
  • a cylindrical molding column for molding the through holes 23 is attached to the first mold part 41 or the second mold part 42 at a position corresponding to each through hole 23 in the pocket molding space 43a. It is provided.
  • the sprue 44, the plurality of runners 45, and the plurality of gates 46 are passages for supplying molten resin to the cavity 43.
  • the sprue 44 is a passage formed in the second mold part 42.
  • the sprue 44 extends axially in the center of the annular cavity 43 .
  • the sprue 44 of this embodiment is formed to have a circular cross section.
  • the runner 45 is a passage formed between the first mold part 41 and the second mold part 42. There is one runner 45 for each formation part 22. The plurality of runners 45 extend radially outward from the tip of the sprue 44 in the radial direction. Each runner 45 of this embodiment is formed to have a rectangular cross section.
  • the plurality of gates 46 are connected to the radially outer ends of each runner 45, respectively.
  • Each gate 46 extends from the radially outer end of each runner 45 toward the radially outer side and one axial side (upper side in FIG. 8).
  • Each gate 46 of this embodiment is formed to have a circular cross section, and the diameter gradually decreases toward the tip.
  • the tips of the plurality of gates 46 are connected to each other at intervals in the circumferential direction of the cavity 43. Specifically, the tip of each gate 46 is connected to a position biased toward one side in the circumferential direction (toward the protrusion 18 side) at a location corresponding to the inner surface 22d of the protrusion 22 in each molding space 43b. ing. Thereby, each gate 46 is connected to all the molding spaces 43b.
  • the method for molding the annular component 16 is as follows.
  • the molten resin supplied to the sprue 44 of the mold 40 passes through each runner 45 and each gate 46 in order, and flows into each molding space 43b of the cavity 43.
  • the molten resin that has flowed into each molding space 43b flows into the adjacent pocket molding space 43a.
  • the entire cavity 43 is filled with the molten resin.
  • the molten resin hardens, and the hardened resin is taken out from the mold 40 as the annular part 16.
  • the plurality of gates 46 in this embodiment include a plurality of first gates 46A, a plurality of second gates 46B, and one third gate 46C.
  • the diameter at the position where the tip of the first gate 46A opens into the cavity 43, the diameter at the position where the tip of the second gate 46B opens into the cavity 43, and the diameter at the position where the tip of the third gate 46C opens into the cavity 43. , are different from each other.
  • Four first gates 46A and four second gates 46B are provided.
  • One third gate 46C is provided.
  • the diameter of the tip of the first gate 46A is larger than the diameter of the tip of the second gate 46B.
  • the diameter of the tip of the second gate 46B is larger than the diameter of the tip of the third gate 46C.
  • the first gate 46A and the second gate 46B are arranged adjacent to each other in the circumferential direction.
  • the third gate 46C is disposed between the first gate 46A and the second gate 46B at a predetermined location in the circumferential direction (approximately the 10 o'clock position in FIG. 9).
  • the diameters of the tips of two circumferentially adjacent gates 46 are different from each other. Therefore, among the adjacent gates 46, the volumetric flow rate of the molten resin flowing into the two molding spaces 43b from one of the gates 46 having a larger tip diameter is the same as the volume flow rate of the molten resin flowing into the two molding spaces 43b from the other gate 46 having a smaller tip diameter. More than the volumetric flow rate of the resin.
  • the volumetric flow rate of the molten resin flowing through the first gate 46A is greater than the volumetric flow rate of the molten resin flowing through the second gate 46B.
  • the volumetric flow rate of the molten resin flowing through the first gate 46A is greater than the volumetric flow rate of the molten resin flowing through the third gate 46C.
  • the volumetric flow rate of the molten resin flowing through the second gate 46B is greater than the volumetric flow rate of the molten resin flowing through the third gate 46C.
  • the molten resin flowing through the first gate 46A flows from the first gate 46A to one circumferential side of the cavity 43 and the other circumferential side of the cavity 43, respectively.
  • the molten resin flowing through the second gate 46B flows from the second gate 46B to one circumferential side of the cavity 43 and the other circumferential side of the cavity 43, respectively.
  • the molten resin flowing through the third gate 46C flows from the third gate 46C to one circumferential side of the cavity 43 and the other circumferential side of the cavity 43, respectively.
  • the volume of can be made different.
  • the volume of can be made different.
  • the volume of can be made different.
  • the adjacent second gate 46B and third gate 46C the volume of the molten resin flowing from the second gate 46B to the other side in the circumferential direction of the cavity 43 and the volume of the molten resin flowing from the third gate 46C to one side in the circumferential direction of the cavity 43.
  • the volume of can be made different.
  • the diameter and arrangement of the tip of the first gate 46A, the diameter and arrangement of the tip of the second gate 46B, and the diameter and arrangement of the tip of the third gate 46C it is possible to avoid the center in the circumferential direction between adjacent gates 46.
  • the molten resins can be joined together at the position.
  • a weld 24 is formed in the pocket forming portion 21 in the region R1 on one circumferential side of each through hole 23 or in the region R2 on the other side in the circumferential direction.
  • the second weld portion 24b of the weld 24 is a thin line generated at a portion where flows of molten resin that have passed through the radially outer side and the radially inner side of the through hole 23 from the one molding space 43b merge and fuse together. It is.
  • the first weld portion 24a of the weld 24 is formed by fusion of the molten resin that has passed through the radially outer side and the radially inner side of the through hole 23, and the flow of the molten resin from the other molding space 43b. It is a thin line that occurs in the area.
  • the rolling bearing 10 using the retainer 14 of this embodiment can reduce the axial width dimension W1 of the rolling bearing 10.
  • the weld 24 is formed only in a region R1 on one circumferential side of the through hole 23 or only in a region R2 on the other circumferential side of the through hole 23, between the circumferentially adjacent gate marks 28.
  • the retainer 14 of the present embodiment can suppress the formation of a weld with the weakest strength in the region R3 of the pocket forming portion 21 that becomes a stress concentration portion during use of the rolling bearing 10. Therefore, the retainer 14 of this embodiment has the strength of the retainer 14 even though the pocket forming portion 21 has the through hole 23.
  • the weld 24 also includes a first weld portion 24a that extends in the entire radial direction when viewed in the axial direction, and a second weld portion that extends in the circumferential direction from an intermediate position in the radial direction of the first weld portion 24a to the through hole 23 when viewed in the axial direction. 24b. Therefore, in the retainer 14 of this embodiment, the strength of the retainer 14 can be further increased compared to a case where only the second weld portion 24b is formed extending over the entire circumferential direction of the region R1.
  • all the formation parts 22 of the cage 14 of this embodiment each have a gate mark 28. That is, when the retainer 14 of this embodiment is molded using the mold 40, the molten resin flows into the mold 40 from the gates 46 corresponding to all the forming portions 22, respectively. Therefore, by controlling the volume of the molten resin poured from each gate 46, the first weld portion 24a and the second weld portion 24b can be easily formed not in the region R3 but in the region R1 or the region R2.
  • the cage 14 of this embodiment is configured by a pair of annular parts 16 connected in the axial direction. For this reason, the cage 14 of this embodiment can further increase the strength of the cage 14 compared to a crown-shaped cage composed of only a single annular component.
  • the two gates 46 adjacent to each other in the circumferential direction of the mold 40 have different tip diameters. Therefore, of the two gates 46 adjacent in the circumferential direction, the volume of molten resin flowing from one gate 46 into the cavity 43 on one side in the circumferential direction is reduced from the other gate 46 to the cavity 43 on the other side in the circumferential direction. It becomes larger than the volume of molten resin flowing into it. As a result, by controlling the volume of the molten resin poured from each gate 46, the first weld portion 24a and the second weld portion 24b can be more easily formed not in the region R3 but in the region R1 or the region R2. .
  • the rolling bearing 10 may be an angular ball bearing or the like in addition to a deep groove ball bearing.
  • the retainer 14 may be a crown-shaped retainer or a crown-shaped retainer in addition to a laminated retainer.
  • the weld 24 may be formed in the pocket forming part 21 or in the two forming parts 22 in the region R1 or the region R2.
  • the gate 46 of the mold 40 is connected to a location corresponding to the inner surface 22d of the two forming portions 22 in each molding space 43b, the present invention is not limited thereto.
  • the gates 46 may be connected to locations corresponding to the two protrusions 18 in each molding space 43b. In this case, it goes without saying that gate marks 28 are formed on the two protrusions 18 in the cage 14 after molding.
  • the number of gates 46 is not limited to this embodiment. When there is an even number of gates 46, these gates 46 may be composed of two types of gates having different tip diameters. The two gates 46 adjacent to each other in the circumferential direction of the mold 40 have different tip diameters in order to vary the volumetric flow rate of the molten resin, but the present invention is not limited to this. For example, two circumferentially adjacent gates 46 may be connected to independent flow paths, and the pressures at which the molten resin flows into each gate 46 may be made different from each other.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Rolling Contact Bearings (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
PCT/JP2022/027704 2022-07-14 2022-07-14 保持器、転がり軸受、及び保持器の成形方法 Ceased WO2024013932A1 (ja)

Priority Applications (10)

Application Number Priority Date Filing Date Title
CN202280097089.0A CN119404018A (zh) 2022-07-14 2022-07-14 保持架、滚动轴承以及保持架的成型方法
US18/872,989 US20250354582A1 (en) 2022-07-14 2022-07-14 Cage, rolling bearing, and method for molding cage
DE112022007536.8T DE112022007536T5 (de) 2022-07-14 2022-07-14 Käfig, wälzlager und verfahren zum formen eines käfigs
PCT/JP2022/027704 WO2024013932A1 (ja) 2022-07-14 2022-07-14 保持器、転がり軸受、及び保持器の成形方法
JP2024533440A JP7849845B2 (ja) 2022-07-14 2022-07-14 保持器、転がり軸受、及び保持器の成形方法
PCT/JP2023/005105 WO2024014018A1 (ja) 2022-07-14 2023-02-15 転がり軸受
PCT/JP2023/014664 WO2024014076A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/014656 WO2024014074A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/014661 WO2024014075A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/016376 WO2024014090A1 (ja) 2022-07-14 2023-04-26 転がり軸受

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2022/027704 WO2024013932A1 (ja) 2022-07-14 2022-07-14 保持器、転がり軸受、及び保持器の成形方法

Publications (1)

Publication Number Publication Date
WO2024013932A1 true WO2024013932A1 (ja) 2024-01-18

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Application Number Title Priority Date Filing Date
PCT/JP2022/027704 Ceased WO2024013932A1 (ja) 2022-07-14 2022-07-14 保持器、転がり軸受、及び保持器の成形方法
PCT/JP2023/005105 Ceased WO2024014018A1 (ja) 2022-07-14 2023-02-15 転がり軸受
PCT/JP2023/014661 Ceased WO2024014075A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/014656 Ceased WO2024014074A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/014664 Ceased WO2024014076A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/016376 Ceased WO2024014090A1 (ja) 2022-07-14 2023-04-26 転がり軸受

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PCT/JP2023/005105 Ceased WO2024014018A1 (ja) 2022-07-14 2023-02-15 転がり軸受
PCT/JP2023/014661 Ceased WO2024014075A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/014656 Ceased WO2024014074A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/014664 Ceased WO2024014076A1 (ja) 2022-07-14 2023-04-11 転がり軸受
PCT/JP2023/016376 Ceased WO2024014090A1 (ja) 2022-07-14 2023-04-26 転がり軸受

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US (1) US20250354582A1 (https=)
JP (1) JP7849845B2 (https=)
CN (1) CN119404018A (https=)
DE (1) DE112022007536T5 (https=)
WO (6) WO2024013932A1 (https=)

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JP2003004048A (ja) * 2001-06-22 2003-01-08 Nsk Ltd 玉軸受用保持器
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JP2007078029A (ja) * 2005-09-12 2007-03-29 Ntn Corp 樹脂製波形保持器およびこの保持器を用いた玉軸受、ならびに樹脂製波形保持器の製造方法
JP2018003997A (ja) * 2016-07-05 2018-01-11 株式会社ジェイテクト 転がり軸受

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WO2024014090A1 (ja) 2024-01-18
WO2024014075A1 (ja) 2024-01-18
US20250354582A1 (en) 2025-11-20
DE112022007536T5 (de) 2025-06-18
WO2024014076A1 (ja) 2024-01-18
WO2024014018A1 (ja) 2024-01-18
JP7849845B2 (ja) 2026-04-22
WO2024014074A1 (ja) 2024-01-18
CN119404018A (zh) 2025-02-07
JPWO2024013932A1 (https=) 2024-01-18

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