WO2024009724A1 - Film à base de polypropylène pour emballage stérilisable, et stratifié - Google Patents
Film à base de polypropylène pour emballage stérilisable, et stratifié Download PDFInfo
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- WO2024009724A1 WO2024009724A1 PCT/JP2023/022266 JP2023022266W WO2024009724A1 WO 2024009724 A1 WO2024009724 A1 WO 2024009724A1 JP 2023022266 W JP2023022266 W JP 2023022266W WO 2024009724 A1 WO2024009724 A1 WO 2024009724A1
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- WO
- WIPO (PCT)
- Prior art keywords
- film
- polypropylene
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- cxs
- Prior art date
Links
- -1 Polypropylene Polymers 0.000 title claims abstract description 194
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 187
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 185
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 98
- 238000007789 sealing Methods 0.000 claims abstract description 69
- 239000012298 atmosphere Substances 0.000 claims abstract description 52
- 230000000903 blocking effect Effects 0.000 claims abstract description 24
- 239000002131 composite material Substances 0.000 claims description 58
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 39
- 239000008096 xylene Substances 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 19
- 239000011888 foil Substances 0.000 claims description 13
- 229920006233 biaxially oriented polyamide Polymers 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 229920006267 polyester film Polymers 0.000 claims description 8
- 230000003746 surface roughness Effects 0.000 claims description 8
- 229920006378 biaxially oriented polypropylene Polymers 0.000 claims description 6
- 239000011127 biaxially oriented polypropylene Substances 0.000 claims description 6
- 238000007639 printing Methods 0.000 claims description 3
- 239000000565 sealant Substances 0.000 abstract description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 description 44
- 239000005020 polyethylene terephthalate Substances 0.000 description 44
- 241000951471 Citrus junos Species 0.000 description 42
- 229920005989 resin Polymers 0.000 description 40
- 239000011347 resin Substances 0.000 description 40
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 37
- 239000005977 Ethylene Substances 0.000 description 37
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 31
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 31
- 239000004711 α-olefin Substances 0.000 description 26
- 230000002087 whitening effect Effects 0.000 description 22
- 229920001971 elastomer Polymers 0.000 description 20
- 238000011156 evaluation Methods 0.000 description 20
- 238000010438 heat treatment Methods 0.000 description 20
- 229920000573 polyethylene Polymers 0.000 description 20
- 229920005604 random copolymer Polymers 0.000 description 20
- 238000000034 method Methods 0.000 description 18
- 229920000642 polymer Polymers 0.000 description 18
- 230000035699 permeability Effects 0.000 description 17
- 230000007423 decrease Effects 0.000 description 15
- 239000003963 antioxidant agent Substances 0.000 description 14
- 239000000806 elastomer Substances 0.000 description 14
- 229920001400 block copolymer Polymers 0.000 description 13
- 238000010025 steaming Methods 0.000 description 13
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 12
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 235000013305 food Nutrition 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 239000005026 oriented polypropylene Substances 0.000 description 8
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 229920005629 polypropylene homopolymer Polymers 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 238000005452 bending Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 238000003851 corona treatment Methods 0.000 description 5
- 229920001707 polybutylene terephthalate Polymers 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 235000021438 curry Nutrition 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- 238000000691 measurement method Methods 0.000 description 4
- 229920005606 polypropylene copolymer Polymers 0.000 description 4
- SKBXVAOMEVOTGJ-UHFFFAOYSA-N xi-Pinol Chemical compound CC1=CCC2C(C)(C)OC1C2 SKBXVAOMEVOTGJ-UHFFFAOYSA-N 0.000 description 4
- 240000004307 Citrus medica Species 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009820 dry lamination Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012968 metallocene catalyst Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- RGASRBUYZODJTG-UHFFFAOYSA-N 1,1-bis(2,4-ditert-butylphenyl)-2,2-bis(hydroxymethyl)propane-1,3-diol dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O.C(C)(C)(C)C1=C(C=CC(=C1)C(C)(C)C)C(O)(C(CO)(CO)CO)C1=C(C=C(C=C1)C(C)(C)C)C(C)(C)C RGASRBUYZODJTG-UHFFFAOYSA-N 0.000 description 1
- GXURZKWLMYOCDX-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O.OCC(CO)(CO)CO GXURZKWLMYOCDX-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- ROHFBIREHKPELA-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]prop-2-enoic acid;methane Chemical compound C.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O ROHFBIREHKPELA-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- MGOMHHOMXJRTBZ-UHFFFAOYSA-N C(C)(C)(C)C1=CC=CC=2OPOC3=C(C21)C=CC=C3 Chemical compound C(C)(C)(C)C1=CC=CC=2OPOC3=C(C21)C=CC=C3 MGOMHHOMXJRTBZ-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 102100040160 Rabankyrin-5 Human genes 0.000 description 1
- 101710086049 Rabankyrin-5 Proteins 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical class [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- HEAMQYHBJQWOSS-UHFFFAOYSA-N ethene;oct-1-ene Chemical compound C=C.CCCCCCC=C HEAMQYHBJQWOSS-UHFFFAOYSA-N 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229920005674 ethylene-propylene random copolymer Polymers 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 150000002899 organoaluminium compounds Chemical class 0.000 description 1
- 150000002901 organomagnesium compounds Chemical class 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000004289 sodium hydrogen sulphite Substances 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
Definitions
- the present invention relates to a polypropylene film for retort packaging and a laminate.
- an unstretched polypropylene film (hereinafter sometimes referred to as PET), biaxially stretched polyamide film (hereinafter sometimes referred to as ON), and aluminum foil (hereinafter sometimes referred to as Al foil).
- PET polyethylene terephthalate stretched film
- ON biaxially stretched polyamide film
- Al foil aluminum foil
- PET/ON/Al foil/CPP PET/Al foil/ON/CPP
- PET/Al foil/CPP PET/metal-deposited PET/CPP
- physical properties such as low-temperature impact resistance, heat sealability, and blocking resistance have been required for the CPP constituting the innermost surface.
- the level of requirements for the appearance of packaging bags has become higher, and it is desirable to minimize the appearance of minute irregularities that occur on the surface of the laminate after retort sterilization, so-called yuzu skin.
- yuzu skin For convenience in use, there is a demand for a function that prevents the packaging bag from tearing and the contents from scattering or leaking by passing steam through the sealed portion during heating in a microwave oven.
- Patent Document 1 the intrinsic viscosity and rubber content of a propylene-ethylene block copolymer are regulated, and linear low-density polyethylene with defined density and melt flow rate is used.
- a sealant film suitable for retort packaging which has extremely high levels of low-temperature impact resistance and resistance to yuzu peeling, as well as excellent sealing strength, blocking resistance, and flex whitening resistance.A film for retort packaging.
- the seal strength at high temperatures is very weak, there was a concern that when heated in a microwave oven, the pouch would peel off at the bag-forming seal area rather than at the steam passage area, causing the pouch to break. .
- the vapor-deposited PET/retort packaging film structure has poor low-temperature impact resistance.
- the present invention can be used as a sealant for packaging bags, and has excellent heat-sealability and low-temperature impact resistance.Furthermore, when a packaging bag filled with retort food is heated in a microwave oven, the sealing force decreases and the packaging bag breaks.
- the present invention provides a polypropylene film for retort packaging and a laminate that can prevent contents from scattering or leaking.
- the present inventors conducted extensive studies on the amount of the olefin resin added to the polypropylene film and the rubber component of the polypropylene film and its viscosity, and as a result, they were able to solve the above problem.
- the intrinsic viscosity [ ⁇ ]CXS of the 20°C xylene soluble portion CXS of the film is 2.5 dl/g or more and 3.0 dl/g or less, and the amount of the 20° C. xylene soluble portion CXS is 15.0 dl/g or more and 3.0 dl/g or less.
- the intrinsic viscosity [ ⁇ ] of the 20°C xylene insoluble part CXIS is 1.6 dl/g or more and 2.2 dl/g or less
- the limiting viscosity of the 20°C xylene soluble part CXS and the 20°C xylene insoluble part CXIS The difference ⁇ [ ⁇ ] ([ ⁇ ]CXS - [ ⁇ ]CXIS) is 0.7 or more and less than 1.2
- the average Young's modulus of the film in the machine direction (MD) and transverse direction (TD) in a -10°C atmosphere This is a polypropylene film for retort packaging having a value of less than 1000 MPa.
- the present invention is a polypropylene composite film for retort packaging comprising a base layer (A) and the polypropylene film for retort packaging (hereinafter sometimes referred to as a sealing layer (B)).
- the present invention has excellent heat-sealability and low-temperature impact resistance, so in order to reduce the number of layers (volume reduction) of multilayer dry laminated laminated film, only a base material with barrier properties can be used. It is also possible to consider creating a two-layer structure with a sealant film laminated using it.It has excellent blocking resistance and yuzu skin resistance, making it suitable for retort applications.In addition, packaging bags filled with retort food can be electronically When heating in a microwave or the like, the sealing force is reduced and steam is passed through, thereby preventing the packaging bag from tearing and the contents from scattering or leaking.
- the intrinsic viscosity [ ⁇ ]CXS of the 20° C. xylene soluble portion CXS of the film is 2.5 dl/g or more and 3.0 dl/g or less, and the amount of the 20° C.
- the xylene soluble portion CXS is 15 .0% by mass or less
- the intrinsic viscosity [ ⁇ ]CXIS of the 20°C xylene insoluble part CXIS is 1.6 dl/g or more and 2.2 dl/g or less
- the 20°C xylene soluble part CXS and the 20°C xylene insoluble part CXIS The intrinsic viscosity difference ⁇ [ ⁇ ] ([ ⁇ ]CXS ⁇ [ ⁇ ]CXIS) is 0.7 or more and less than 1.2.
- the 20°C xylene-insoluble part CXIS and the soluble part CXS refer to the above-mentioned propylene-based film completely dissolved in boiling xylene, cooled to 20°C, left to stand for 4 hours or more, and then precipitated.
- the precipitate was called the 20°C xylene insoluble part CXIS (sometimes referred to as the xylene insoluble part CXIS), and the solution part (filtrate) was dried at 70°C under reduced pressure.
- the obtained portion is referred to as the 20° C. xylene soluble portion CXS (sometimes referred to as xylene soluble portion CXS).
- the 20° C. xylene insoluble portion CXIS corresponds to polypropylene or polyethylene
- the xylene soluble portion CXS corresponds to a rubber component.
- the polypropylene composite film of the present invention is a composite film consisting of a base material layer (A) and the polypropylene film for retort packaging (hereinafter sometimes referred to as a sealing layer (B)), and the sealing layer (B) is , the intrinsic viscosity [ ⁇ ]CXS of the 20°C xylene soluble part CXS is 2.5 dl/g or more and 3.0 dl/g or less, the amount of the 20°C xylene soluble part CXS is 15.0% by mass or less, 20°C xylene
- the intrinsic viscosity [ ⁇ ] of the insoluble part CXIS is 1.6 dl/g or more and 2.2 dl/g or less, the intrinsic viscosity difference ⁇ [ ⁇ ] ([ ⁇ ]CXS-[ ⁇ ]CXIS) is 0.7 or more and less than 1.2.
- the amount of xylene soluble portion CXS in the polypropylene film for retort packaging of the present invention is preferably 15.0% by mass or less. If it is more than 15.0% by mass, the sealing force at 100° C. will be significantly reduced, and the packaging bag may burst when heated in a microwave oven or the like.
- the amount of CXS is preferably in the range of 5.0% by mass or more and 15.0% by mass.
- the intrinsic viscosity ([ ⁇ ]CXIS) of the xylene-insoluble portion CXIS is in the range of 1.6 dl/g or more and 2.2 dl/g. If the limiting viscosity ([ ⁇ ]CXIS) is less than 1.6 dl/g, the low-temperature impact resistance will be insufficient, and if it is more than 2.2 dl/g, the flex whitening resistance will decrease.
- the intrinsic viscosity ([ ⁇ ]CXS) of the xylene-soluble part CXS is less than 2.5 dl/g, the blocking resistance will deteriorate, and if it is more than 3.0 dl/g, the resistance to flexing and whitening will occur when packaging oil-based foods. In addition, the skin resistance to citron also decreases.
- the range of the intrinsic viscosity difference ⁇ [ ⁇ ] ([ ⁇ ]CXS - [ ⁇ ]CXIS) between the xylene soluble part CXS and the insoluble part CXIS at 20°C of the polypropylene film for retort packaging of the present invention is 0.7 or more 1 It is less than .2. If ⁇ [ ⁇ ] is less than 0.7, the surface roughness will be low and the blocking resistance will be poor. When ⁇ [ ⁇ ] exceeds 1.2, the citron skin resistance and the bending resistance to whitening deteriorate.
- the average Young's modulus in the machine direction (MD) and transverse direction (TD) of the polypropylene film for retort packaging of the present invention in a -10°C atmosphere is less than 1000 MPa. If it exceeds 1000 MPa, low-temperature impact resistance will deteriorate.
- the two polypropylene films are sealed together and retorted at 130°C for 30 minutes, followed by a 100°C atmosphere.
- the seal strength is preferably 8 N/15 mm or more and less than 15 N/15 mm. If the sealing strength is less than 8N/15mm, the sealing force will decrease due to expansion of the packaging bag during microwave heating, and the bag may break. If the sealing strength is 15N/15mm or more, the sealing strength will be strong during microwave heating, so Steaming may occur from a place other than the steam opening, and the packaging bag may tear.
- the sealing layers (B) of the two polypropylene composite films are sealed together and retorted for 30 minutes at 130°C.
- the sealing strength under a 100° C. atmosphere after treatment is preferably 8 N/15 mm or more and less than 15 N/15 mm. If the sealing strength is less than 8N/15mm, the sealing force will decrease due to expansion of the packaging bag during microwave heating, and the bag may break. If the sealing strength is 15N/15mm or more, the sealing strength will be strong during microwave heating, so Steaming may occur from a place other than the steam opening, and the packaging bag may tear.
- the heat-resistant base material layer is preferably a base material made of a resin having a melting point of 160° C. or higher, such as biaxially stretched polyamide film, biaxially stretched polyester film (especially PET), biaxially stretched polybutylene terephthalate film, biaxially stretched polybutylene terephthalate film, etc.
- Axial oriented polypropylene film OPP
- metal foil metal evaporated biaxially oriented polyamide film
- metal evaporated biaxially oriented polyester film among them evaporated PET
- metal evaporated biaxially oriented polybutylene terephthalate film metal evaporated biaxially oriented polyamide film (vapor deposited ON) It is preferable that it is a laminate in which at least one layer selected from an axially oriented polypropylene film (deposited OPP) and a printing paper are laminated.
- the polypropylene film for retort packaging of the present invention preferably contains a polypropylene resin as a main component.
- the polypropylene resin include homopolypropylene polymers, propylene/ethylene block copolymers, and copolymers of propylene and ⁇ -olefins such as ethylene and 1-butene.
- the main component thereof is a propylene/ethylene block copolymer having a melting point of 145 to 165°C. is preferable, and it is preferable to contain a homopolypropylene polymer in order to adjust the amount of CXS in the xylene soluble portion of the film.
- the above-mentioned main component refers to 50% by mass or more of the total mass of the film.
- the base layer (A) of the polypropylene composite film for retort packaging of the present invention is provided with low-temperature impact resistance and yuzu skin resistance, and the sealing layer (B) is provided with adjustment of seal strength and blocking resistance. It is preferable to let
- the base layer (A) of the polypropylene composite film for retort packaging of the present invention preferably contains a polypropylene resin as a main component. It is preferable to include an ethylene polymer or a propylene ⁇ -olefin random copolymer as a subcomponent, and the content of the ethylene polymer is preferably 10% by mass to 45% by mass, and 30% by mass to 45% by mass. It is more preferable that the content is % by mass. If the ethylene polymer content is less than 10% by mass, it is difficult to obtain the effects of yuzu skin resistance and low-temperature impact resistance, and if it exceeds 45% by mass, the sealing force may decrease. Further, the content of the propylene-based random copolymer is preferably added in the range of 1% by mass to 20% by mass; if the content exceeds the content of the seal layer (B), the low-temperature impact resistance deteriorates.
- the main component refers to 50% by mass or more of the total mass of the base layer (A).
- the sealing layer (B) of the polypropylene composite film for retort packaging of the present invention has a polypropylene resin as a main component, like the base layer (A). It is preferable to include an ethylene polymer or a propylene ⁇ -olefin random copolymer as a subcomponent, and the content of the ethylene polymer may be added within a range that does not exceed the content of the base layer (A). Preferably, the content is from 10% by mass to 30% by mass to obtain the effects of sealing strength and blocking resistance. Further, the content of the propylene random copolymer is preferably in the range of 20% by mass to 30% by mass.
- the seal layer (B) contains a propylene random copolymer, it is added to the base layer (A) in a range of 1% by mass to 20% by mass to increase the sealing strength with the sealing layer (B). If the content exceeds the content of the sealing layer (B), low-temperature impact resistance will deteriorate.
- the main component refers to 50% by mass or more of the total mass of the seal layer (B).
- polypropylene resin examples include homopolypropylene polymers, propylene/ethylene block copolymers, and copolymers of propylene and ⁇ -olefins such as ethylene and 1-butene.
- the main component is a propylene/ethylene block copolymer having a melting point of 145 to 165°C. It is preferable that the film contains a homopolypropylene polymer in order to adjust the amount of CXS in the xylene soluble portion of the film.
- propylene/ethylene block copolymer examples include those produced by polymerizing raw materials such as propylene and ethylene using a catalyst.
- a catalyst a Ziegler-Natta type catalyst, a metallocene catalyst, or the like can be used, and for example, those listed in JP-A-07-216017 can be suitably used.
- a polymer portion mainly composed of propylene is polymerized in the presence of an inert hydrocarbon solvent, and then It is preferable to use a method in which an ethylene-propylene copolymer is polymerized in a gas phase in the second step.
- the propylene-based polymer portion is preferably a propylene homopolymer with a melting point of 160°C or higher from the viewpoint of heat resistance, rigidity, etc.
- the melting point is in the range of 160°C or higher, It may also be a copolymer with a small amount of ⁇ -olefin such as ethylene or 1-butene.
- examples include high-density polyethylene, linear low-density polyethylene, and low-density polyethylene, and by including the above-mentioned ethylene polymer, the low-temperature impact resistance is improved by increasing the component with a glass transition point lower than that of polypropylene. By finely dispersing the polyethylene component more uniformly in the polypropylene, the yuzu skin resistance can be improved.
- the content of the above ethylene polymer can be adjusted within the range of the xylene soluble CXS amount of the polypropylene film for retort packaging of the present invention, but if the above ethylene polymer is contained, the film becomes xylene soluble.
- the intrinsic viscosity ([ ⁇ ]CXS) of CXS tends to decrease, and when ⁇ [ ⁇ ] is less than 0.7, the surface roughness [Ra] decreases, blocking property deteriorates, and bag making becomes difficult. When doing so, the sealants may block each other, resulting in poor opening of the bag.
- the content of the ethylene polymer is preferably 10% by mass to 40% by mass, more preferably 30% by mass to 40% by mass. If the ethylene polymer content is less than 10% by mass, it is difficult to obtain the effects of yuzu skin resistance and low-temperature impact resistance, and if it exceeds 40% by mass, the sealing force may decrease.
- the ethylene polymer preferably has a density in the range of 0.92 to 0.97 g/cm 3 . If the density of the ethylene polymer is less than 0.92 g/cm 3 , blocking resistance and sealing strength may deteriorate, and if it exceeds 0.97 g/cm 3 , low-temperature impact resistance may deteriorate. There are cases.
- yuzu skin is a phenomenon in which unevenness occurs on the film surface after encapsulating oily foods such as curry and retort sterilization, which is considered a problem in terms of appearance.
- the main cause of yuzu skin is when the oil contained in retort food penetrates and diffuses into the innermost CPP film, especially when the dispersed particle size of the rubber component in the film's constituent resin is large. It is thought that uneven swelling of the rubber component tends to cause uneven swelling, and as a result of the fine unevenness of the film caused by the uneven swelling of the rubber component, the appearance looks like citron skin.
- the polypropylene film for retort packaging of the present invention may contain a propylene random copolymer having an MFR of 2 to 10 g/10 minutes at 230°C and a melting point of 130 to 150°C.
- a propylene-based random copolymer is a copolymer of propylene and at least one ⁇ -olefin. ⁇ -olefins include ethylene, butene, octene, etc., but ethylene and A propylene/ethylene random copolymer of the copolymer is preferred.
- the content of the propylene random copolymer is preferably in the range of 20% by mass to 30% by mass. If the content is less than 20% by mass, it is difficult to obtain the effect of increasing seal strength. If it exceeds 30% by mass, low-temperature impact resistance may deteriorate.
- the polypropylene film for retort packaging of the present invention may contain 1 to 10% by mass of an ethylene/ ⁇ -olefin copolymer elastomer.
- the content of the ethylene/ ⁇ -olefin copolymer elastomer is less than 1% by mass, it is difficult to obtain low-temperature impact resistance effects, and if it exceeds 10% by mass, the sealing strength may decrease and The packaging bag may break when the sealing force decreases during heating.
- the base layer (A) and sealing layer (B) of the polypropylene composite film for retort packaging of the present invention include propylene random copolymer having an MFR of 2 to 10 g/10 minutes at 230°C and a melting point of 130 to 150°C. It may also contain a polymer.
- the above-mentioned propylene-based random copolymer is a copolymer of propylene and at least one ⁇ -olefin.
- the ⁇ -olefin include ethylene, butene, and octene.
- a propylene/ethylene random copolymer copolymer is preferred.
- the polypropylene composite film for retort packaging of the present invention includes an ethylene/ ⁇ -olefin copolymer elastomer in the base layer (A) and sealing layer (B). may be contained in an amount of 1 to 10% by mass.
- the content of the ethylene/ ⁇ -olefin copolymer elastomer is less than 1% by mass, it is difficult to obtain low-temperature impact resistance effects, and if it exceeds 10% by mass, the sealing strength may decrease and The packaging bag may break when the sealing force decreases during heating.
- the Vicat softening point of the ethylene/ ⁇ -olefin copolymer elastomer is preferably 50°C or more and 90°C or less. If the Vicat softening point is less than 50°C, the sealing strength at high temperatures will decrease and the packaging bag may break.If it exceeds 90°C, the sealing strength at high temperatures will become stronger, and in areas that are not ventilation ports. This may result in steaming.
- the above ethylene/ ⁇ -olefin elastomer is preferably a low-crystalline or amorphous copolymer elastomer, which is a random copolymer of 50 to 90% by mass of ethylene as the main component and ⁇ -olefin as a comonomer. Specifically, those produced using metallocene catalysts are preferred.
- the ⁇ -olefin those having 3 to 10 carbon atoms such as propylene, 1-butene, 1-hexene, 1-octene, etc. can be used, and specific ⁇ -olefin elastomers include ethylene-propylene random copolymer. , ethylene/butene random copolymer, ethylene/octene random copolymer, etc. Among them, ethylene/propylene random copolymer or ethylene/butene random copolymer can be preferably used.
- the MFR of the above ethylene/ ⁇ -olefin elastomer is 0.3 to 6 g/10 at 190°C and under a load of 21.18N from the viewpoint of miscibility with the propylene/ethylene block copolymer and blocking resistance. A range of minutes is preferred.
- the polypropylene film for retort packaging of the present invention preferably has a thickness of 20 to 150 ⁇ m, more preferably 40 to 100 ⁇ m. If the film thickness is less than 20 ⁇ m, the heat sealing force may be insufficient, and if it exceeds 150 ⁇ m, lamination processability may deteriorate and costs may increase.
- the polypropylene film for retort packaging of the present disclosure is also determined according to the present disclosure. Improvements can be made by using polypropylene compositions.
- the elongation at break is preferably 400% or more and 900% or less.
- the yield point stress is preferably 10 MPa or more and 30 MPa or less
- the breaking point stress is preferably 10 MPa or more.
- Young's modulus is preferably 300 MPa or more.
- the thickness ratio of the base layer (A) and the sealing layer (B) of the polypropylene composite film for retort packaging of the present invention is preferably 9:1 to 3:1, which allows for both sealing performance and low-temperature impact resistance. becomes.
- Other mechanical properties of the polypropylene composite film for retort packaging of the present invention such as elongation at 23°C, yield stress, stress at break, and Young's modulus based on JIS K 7127:1999, are also disclosed in the present disclosure. can be improved by the use of polypropylene compositions.
- the elongation at break is preferably 400% or more and 900% or less.
- the yield point stress is preferably 10 MPa or more and 30 MPa or less
- the breaking point stress is preferably 10 MPa or more.
- Young's modulus is preferably 300 MPa or more.
- the center line average surface roughness (Ra) of the polypropylene film for retort packaging of the present invention is such that the center line average surface roughness (Ra) of the film surface in the direction perpendicular to the film flow direction (TD direction) is 0.15 ⁇ m or more.
- the thickness is preferably 0.35 ⁇ m or less. When Ra is less than 0.15 ⁇ m, blocking resistance may deteriorate, and when Ra exceeds 0.35 ⁇ m, sealing force may decrease.
- the polypropylene film for retort packaging of the present invention may contain an antioxidant, a heat stabilizer, a neutralizing agent, an antistatic agent, a hydrochloric acid absorbent, an anti-blocking agent, a lubricant, etc., to the extent that the purpose of the present invention is not impaired. Can be done. These additives may be used alone or in combination of two or more.
- antioxidants include 2,6-di-t-butylphenol (BHT), n-octadecyl-3-(3',5'-di-t-butyl-4 '-Hydroxyphenyl) propionate (“Irganox” 1076, “Sumilizer” BP-76), tetrakis[methylene-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane (“Irganox” "1010,” “Sumilizer” BP-101), tris(3,5-di-t-butyl-4-hydroxybenzyl) isocyanurate (“Irganox” 3114, Mark AO-20), and the like.
- BHT 2,6-di-t-butylphenol
- BP-76 n-octadecyl-3-(3',5'-di-t-butyl-4 '-Hydroxyphenyl) propionate
- phosphite-based antioxidants tris(2,4-di-t-butylphenyl) phosphite (“Irgafos” 168, Mark 2112), tetrakis(2,4-di-t-butylphenyl) -4-4'-biphenylene-diphosphonite (“Sandstab” P-EPQ), bis(2,4-di-t-butylphenyl)pentaerythritol diphosphite ("Ultranox" 626, Mark PEP-24G), distearyl Examples include pentaerythritol diphosphite (Mark PEP-8).
- 6-[3-(3-t-butyl-4-hydroxy-5-methyl)propoxy]-2,4,8,10-tetra- has both hindered phenol and phosphite functions.
- t-Butyldibenz[d,f][1,3,2]-dioxaphosphepine (“Sumilizer” GP) and 2[1-2-hydroxy-3,5-di-t-pentylphenyl acrylate ] Ethyl]-4,6-di-t-pentylphenyl (“Sumilizer” GS) is preferred, and in particular, the combination of the two is particularly effective in suppressing the decomposition of CXS, which is soluble in xylene at 20°C, during film formation. It is preferable because it greatly contributes to achieving both low-temperature impact resistance and blocking resistance. If the decomposition of such xylene soluble portion CXS is promoted, blocking resistance may deteriorate.
- the amount of antioxidant added may be set as appropriate in the range of 100 to 10,000 ppm, although it depends on the type of antioxidant used.
- hydrotalcite compounds As the neutralizing agent, hydrotalcite compounds, calcium hydroxide, etc. are preferable for reducing smoke generation during film formation.
- the polypropylene film for retort packaging of the present invention is produced by using a single-screw or twin-screw melt extruder.
- the kneaded product obtained by mixing the combined elastomer and the ethylene polymer is filtered through a filter and extruded, compounded by a feed block method, pinol method, multi-manifold method, etc., and then processed into a film from a T-shaped die or an annular die. It can be preferably manufactured by extrusion.
- the temperature of the molten polymer extruded from a melt extruder is usually 200 to 300°C, but to prevent the decomposition of the polymer, the intrinsic viscosity [ ⁇ ]CXS of the xylene-soluble part CXS of the polypropylene film at 20°C is 2.5 dl/ g to 3.0 dl/g, the intrinsic viscosity [ ⁇ ]CXIS of the xylene-insoluble part is 1.6 dl/g to 2.2 dl/g, and the difference in the intrinsic viscosity ⁇ [ between the xylene-soluble part CXS and the xylene-insoluble part CXIS] ⁇ ] ([ ⁇ ]CXS - [ ⁇ ]CXIS)
- the temperature is preferably 220 to 270°C.
- the polypropylene composite film for retort packaging of the present invention is produced by using a single-screw or twin-screw melt extruder to produce a raw material containing polypropylene resin as the main component from two extruders, and adding ethylene and ethylene as a subcomponent.
- a kneaded product obtained by mixing an ⁇ -olefin copolymer elastomer, an ethylene polymer, and a propylene ⁇ -olefin random copolymer is filtered and extruded as a base layer (A) and a sealing layer (B), and then fed.
- It can be preferably manufactured by compounding by a block method, pinol method, multi-manifold method, etc., and extruding it into a film form from a T-shaped die or an annular die.
- the temperature of the molten polymer extruded from a melt extruder is usually 200 to 300°C, but to prevent polymer decomposition, the intrinsic viscosity [ ⁇ ]CXS of the xylene-soluble part CXS at 20°C of the polypropylene composite film is 2.5 dl.
- the intrinsic viscosity [ ⁇ ]CXIS of the xylene-insoluble part is 1.6 dl/g or more and 2.2 dl/g or less
- the intrinsic viscosity difference ⁇ between the xylene-soluble part CXS and the xylene-insoluble part CXIS In order to obtain a film in which the range of [ ⁇ ] ([ ⁇ ]CXS - [ ⁇ ]CXIS) is 0.7 or more and less than 1.2, the temperature is preferably 220 to 270°C.
- a film extruded from a T-die by a method generally called the T-die method is brought into contact with a cooling roll set at a constant temperature of 20 to 65°C, cooled and solidified, and then wound up.
- a cooling roll set at a constant temperature of 20 to 65°C
- bubbles are generally formed by a method called an inflation method, the bubbles are cooled and solidified, and then wound up in the form of a non-stretched film.
- one side is subjected to corona discharge treatment, which is usually carried out industrially, or corona discharge treatment under a nitrogen or carbon dioxide atmosphere. It is preferable to perform a surface treatment such as , plasma treatment, or ozone treatment to make the wettability index 37 mN/m or more.
- the base layer (A) side is subjected to corona discharge treatment, nitrogen or carbon dioxide gas, which is usually carried out industrially. It is preferable to perform a surface treatment such as corona discharge treatment, plasma treatment, or ozone treatment in an atmosphere so that the wettability index is 37 mN/m or more.
- the retort packaging material of the present invention includes a biaxially oriented polyamide film, a biaxially oriented polyester film (especially PET) as a heat-resistant base material layer on the corona-treated side of the polypropylene film for retort packaging of the present invention.
- biaxially oriented polybutylene terephthalate film biaxially oriented polypropylene film (OPP), metal foil (aluminum foil), metallized biaxially oriented polyamide film, metallized biaxially oriented polyester film (among them evaporated PET), metallized It is preferable that it is a laminate in which at least one layer selected from the group consisting of an axially oriented polybutylene terephthalate film, a metallized biaxially oriented polypropylene film (evaporated OPP), and a printing paper is laminated.
- Typical laminate configurations of these are PET/aluminum foil/polypropylene film, PET/ON/aluminum foil/polypropylene film, PET/aluminum foil/ON/polypropylene film, and laminates used for microwave ventilation.
- Examples include ON/polypropylene film, PET/vapor-deposited ON/polypropylene film, ON/vapor-deposited PET/polypropylene-based film, vapor-deposited PET/PET/polypropylene-based film, PET/vapor-deposited PET/polypropylene-based film, vapor-deposited PET/polypropylene-based film.
- the film is a vapor-deposited OPP/polypropylene film.
- the usual dry lamination method in which the films constituting the laminate are laminated with an adhesive or the extrusion lamination method using an adhesive resin can be suitably employed, but if necessary, the polypropylene resin composition may be directly added to the polypropylene resin composition.
- a method of extruding and laminating can also be adopted.
- These laminates are used by being made into flat bags, standing pouches, etc., using the non-corona-treated surface of the polypropylene film as the inner surface of the bag.
- the laminated structure of these laminates has the characteristics required for packaging bags (e.g., barrier performance to meet the shelf life of the food to be packaged, size and low-temperature impact resistance that can accommodate the mass of the contents, visibility of the contents, etc.) be selected accordingly.
- characteristics required for packaging bags e.g., barrier performance to meet the shelf life of the food to be packaged, size and low-temperature impact resistance that can accommodate the mass of the contents, visibility of the contents, etc.
- Blocking resistance Prepare a film sample with a width of 30 mm and a length of 100 mm, overlap the sealing layers in an area of 30 mm x 40 mm, apply a load of 500 g/12 cm 2 , and store in an oven at 80°C for 24 hours. After the heat treatment, the film was left in an atmosphere of 23°C and 65% humidity for 30 minutes or more, and then the shear peeling force was measured at a tensile rate of 300 mm/min using Tensilon manufactured by Orientech. In this measurement method, if the shear peeling force was 20 N/12 cm 2 or less, it was evaluated as good blocking resistance, and if it exceeded 20 N/12 cm 2 , it was evaluated as poor blocking resistance.
- each layer of the composite film can be determined by embedding the composite film in epoxy resin, cutting out a cross section of the film with a microtome, and observing the cross section with a scanning electron microscope at 3,000x magnification. Calculated.
- the bag was sealed at a heating temperature of 180° C., a heating time of 1.0 seconds, and a cooling drop temperature of 180° C., and a packaging bag having a bag size of MD: 140 mm x TD: 205 mm was prepared.
- a packaging bag having a bag size of MD: 140 mm x TD: 205 mm was prepared.
- the average value of n number of 20 samples is 5 times or more, the low-temperature impact resistance is considered to be good.
- the heat seal strength at 23°C is 40N/15mm or more, it can be used well in normal retort applications, and if it is in the range of 8N/15mm or more and 15N/15mm or less in a 100°C oven, When heating a retort food packaging pouch in a microwave oven, it is possible to both protect the contents and allow vapor to pass through, and it can be used satisfactorily when heated in a microwave oven.
- the polymerization conditions were changed to change the content of xylene insoluble part CXIS and xylene soluble part CXS at 20°C, its intrinsic viscosity [ ⁇ ]CXIS, [ ⁇ ]CXS, and melt flow rate.
- the following resin was used.
- Homopolypropylene polymer (a4) “Wintec TM (registered trademark)” “WFX6” manufactured by Nippon Polypro Co., Ltd. MFR: 2.0g/10min.
- PE Linear low-density polyethylene “Sumikasen (registered trademark)” E “FV205” manufactured by Sumitomo Chemical Co., Ltd. MFR: 2.2g/min Density: 0.921g/cm 3 .
- Example 1 50% by mass of polypropylene resin, 20% by mass of (b1), 30% by mass of (c1), and 300ppm of "Sumilizer” GP and 750ppm of "Sumilizer” GS as antioxidants were mixed, and the temperature of one unit was 260%. It is melt-kneaded by feeding into a twin-screw extruder temperature-controlled at °C, then extruded from a T-die at 60 m/min at 250°C, cooled and solidified by contacting with a cooling roll at 45°C, and one side is coated with corona. A polypropylene film with a thickness of 70 ⁇ m was obtained by discharge treatment.
- Table 1 shows the properties of the obtained polypropylene film and the properties of the laminate in which the polypropylene film was laminated with a heat-resistant base layer of transparent vapor-deposited PET having a thickness of 12 ⁇ m.
- the polypropylene film of Example 1 satisfies all the required properties of the present invention, and the Young's modulus in a -10°C atmosphere, the heat seal strength in a 23°C atmosphere, and the seal strength in a 100°C atmosphere meet the present invention. It met all the required properties, had excellent yuzu skin resistance, whitening resistance, and low-temperature impact resistance, and had sufficient performance for retort use. Furthermore, when we heated the sample used in the evaluation of yuzu skin resistance in (9) above in a microwave oven to check its vapor permeability, we found that the packaging bag broke due to the steaming and the contents were scattered and leaked. None happened.
- Example 2 A polypropylene film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that the polypropylene resin was changed to 60% by mass for (a1), 10% by mass for (b1), and 30% by mass for (c1).
- Table 1 shows the properties of the obtained polypropylene film and the properties of a laminate in which the polypropylene film was laminated with a heat-resistant base layer of transparent vapor-deposited PET having a thickness of 12 ⁇ m.
- the polypropylene film of Example 2 satisfies all the properties required by the present invention in terms of Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and is resistant to yuzu skin. It had excellent hardness, whitening resistance, and impact resistance, and had sufficient performance for retort use. Furthermore, when we heated the sample used in the evaluation of yuzu skin resistance in (9) above in a microwave oven to check its vapor permeability, we found that the packaging bag broke due to the steaming and the contents were scattered and leaked. None happened.
- Example 3 Polypropylene with a thickness of 70 ⁇ m was prepared in the same manner as in Example 1, except that the polypropylene resin was changed to (a3) 40% by mass, (b1) 20% by mass, (c1) 30% by mass, and (a4) 10% by mass. A series film was obtained.
- Table 1 shows the properties of the obtained polypropylene film and the properties of a laminate in which the polypropylene film was laminated with a heat-resistant base layer of transparent vapor-deposited PET having a thickness of 12 ⁇ m.
- the polypropylene film of Example 3 satisfies all the properties required by the present invention in Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and has yuzu skin resistance. It had excellent hardness, whitening resistance, and impact resistance, and had sufficient performance for retort use. Furthermore, when we heated the sample used in the evaluation of yuzu skin resistance in (9) above in a microwave oven to check its vapor permeability, we found that the packaging bag broke due to the steaming and the contents were scattered and leaked. None happened.
- Example 4 Polypropylene with a thickness of 70 ⁇ m was prepared in the same manner as in Example 1, except that the polypropylene resin was changed to (a1) 45% by mass, (b1) 20% by mass, (c1) 30% by mass, and (d1) 5% by mass. A series film was obtained.
- Table 1 shows the properties of the obtained polypropylene film and the properties of a laminate in which the polypropylene film was laminated with a heat-resistant base layer of transparent vapor-deposited PET having a thickness of 12 ⁇ m.
- the polypropylene film of Example 4 satisfies all the properties required by the present invention in Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and has yuzu skin resistance. It had excellent hardness, whitening resistance, and impact resistance, and had sufficient performance for retort use. Furthermore, when we heated the sample used in the evaluation of yuzu skin resistance in (9) above in a microwave oven to check its vapor permeability, we found that the packaging bag broke due to the steaming and the contents were scattered and leaked. None happened.
- Example 5 A polypropylene film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that the polypropylene resin was changed to 45% by mass of (a1), 20% by mass of (b1), and 35% by mass of (c1).
- Table 1 shows the properties of the obtained polypropylene film and the properties of a laminate in which the polypropylene film was laminated with a heat-resistant base layer of transparent vapor-deposited PET having a thickness of 12 ⁇ m.
- the polypropylene film of Example 5 satisfies all the properties required by the present invention in Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and has yuzu skin resistance. It had excellent hardness, whitening resistance, and impact resistance, and had sufficient performance for retort use. Furthermore, when we heated the sample used in the evaluation of yuzu skin resistance in (9) above in a microwave oven to check its vapor permeability, we found that the packaging bag broke due to the steaming and the contents were scattered and leaked. None happened.
- Base layer (A) polypropylene resin (a1) 60% by mass, (b1) 5% by mass, (c1) 35% by mass, and antioxidants "Sumilizer” GP 300ppm and “Sumilizer” GS 750ppm. , 55% by mass of (a1), 25% by mass of (b1), 20% by mass of (c1) as the polypropylene resin of the sealing layer (B), and 300 ppm of "Sumilizer” GP and 750 ppm of "Sumilizer” GS as antioxidants were mixed.
- a twin-screw extruder controlled at a temperature of 260°C
- one side was subjected to corona discharge treatment to form a base material layer (A) with a thickness of 56 ⁇ m and a sealing layer (B) with a thickness of 56 ⁇ m.
- a polypropylene composite film having a total thickness of 14 ⁇ m and 70 ⁇ m was obtained.
- Table 1 shows the properties of the obtained polypropylene composite film and the properties of the laminate in which the polypropylene composite film was laminated with a heat-resistant base layer of transparent vapor-deposited PET having a thickness of 12 ⁇ m.
- the polypropylene composite film of Example 1 satisfies all the required properties of the present invention, and the Young's modulus in a -10°C atmosphere, the heat seal strength in a 23°C atmosphere, and the seal strength in a 100°C atmosphere are in accordance with the present invention. It met all of the required properties, had excellent yuzu skin resistance, whitening resistance, and low-temperature impact resistance, and had sufficient performance for retort use.
- Example 7 (a1) 60% by mass, (b1) 5% by mass, (c1) 35% by mass as the polypropylene resin of the base layer (A), (a1) 60% by mass as the polypropylene resin of the sealing layer (B), ( A polypropylene composite film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that b1) was changed to 15% by mass and (c1) was changed to 25% by mass.
- Table 1 shows the properties of the obtained polypropylene composite film and the properties of the laminate in which the polypropylene composite film was laminated with a 12 ⁇ m thick transparent vapor-deposited PET heat-resistant base layer.
- the polypropylene composite film of Example 2 satisfies all the properties required by the present invention in terms of Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and is resistant to yuzu. It had excellent skin properties, whitening resistance, and low-temperature impact resistance, and had sufficient performance for retort use.
- Example 8 (a1) 45% by mass, (a4) 10% by mass, (b1) 5% by mass, (c1) 40% by mass as the polypropylene resin of the base layer (A), as the polypropylene resin of the sealing layer (B) ( A polypropylene composite film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that a1) 45% by mass, (a4) 10% by mass, (b1) 20% by mass, and (c1) 25% by mass. Ta.
- Table 1 shows the properties of the obtained polypropylene composite film and the properties of the laminate in which the polypropylene composite film was laminated with a 12 ⁇ m thick transparent vapor-deposited PET heat-resistant base layer.
- the polypropylene composite film of Example 3 satisfies all the properties required by the present invention in terms of Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and is resistant to yuzu. It had excellent skin properties, whitening resistance, and low-temperature impact resistance, and had sufficient performance for retort use. Furthermore, when we heated the sample used in the evaluation of yuzu skin resistance in (9) above in a microwave oven to check its vapor permeability, we found that the packaging bag broke due to the steaming and the contents were scattered and leaked. None happened.
- Example 9 As the polypropylene resin of the base layer (A), (a1) 50% by mass, (b1) 5% by mass, (c1) 40% by mass, (d1) 5% by mass, as the polypropylene resin of the sealing layer (B) ( A polypropylene composite film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that a1) 55% by mass, (b1) 20% by mass, (c1) 20% by mass, and (d1) 5% by mass. Ta.
- Table 1 shows the properties of the obtained polypropylene composite film and the properties of the laminate in which the polypropylene composite film was laminated with a 12 ⁇ m thick transparent vapor-deposited PET heat-resistant base layer.
- the polypropylene composite film of Example 4 satisfies all the properties required by the present invention in terms of Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and is resistant to yuzu. It had excellent skin properties, whitening resistance, and low-temperature impact resistance, and had sufficient performance for retort use.
- Example 10 (a1) 50% by mass, (b1) 10% by mass, (c1) 40% by mass as the polypropylene resin of the base layer (A), (a1) 50% by mass as the polypropylene resin of the sealing layer (B), ( A polypropylene composite film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1 except that b1) was changed to 25% by mass and (c1) was changed to 25% by mass.
- Table 1 shows the properties of the obtained polypropylene composite film and the properties of the laminate in which the polypropylene composite film was laminated with a 12 ⁇ m thick transparent vapor-deposited PET heat-resistant base layer.
- the polypropylene composite film of Example 5 satisfies all the properties required by the present invention in terms of Young's modulus in a -10°C atmosphere, heat seal strength in a 23°C atmosphere, and seal strength in a 100°C atmosphere, and is resistant to yuzu. It had excellent skin properties, whitening resistance, and low-temperature impact resistance, and had sufficient performance for retort use.
- Example 1 Polypropylene with a thickness of 70 ⁇ m was prepared in the same manner as in Example 1, except that the polypropylene resin was changed to (a1) 50% by mass, (b1) 20% by mass, (c1) 25% by mass, and (d1) 5% by mass. A series film was obtained.
- Table 2 shows the properties of the obtained polypropylene film and the properties of the laminate in which the polypropylene film was laminated with transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- the heat sealability in an atmosphere of 23°C and 100°C is low, and the sample used in the evaluation of yuzu skin resistance in (9) above is When we checked the vapor permeability by heating it in a microwave oven, we found that the packaging bag would tear and the contents would scatter or leak.
- Example 2 Same as Example 1 except that the polypropylene resin was changed to (a2) 60% by mass, (b1) 20% by mass, (c1) 20% by mass, and the antioxidants were changed to 750ppm of Irganox1010 and 300ppm of RIANOX168. A polypropylene film with a thickness of 70 ⁇ m was obtained.
- Table 2 shows the properties of the obtained polypropylene film and the properties of the laminate in which the polypropylene film was laminated with transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- [ ⁇ ]CXIS was less than the lower limit of the present invention, so the blocking shear force was high.
- Example 3 A polypropylene film having a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that the polypropylene resin was changed to 50% by mass of (a1), 20% by mass of (b1), and 30% by mass of (c1).
- Table 2 shows the properties of the obtained polypropylene film and the properties of the laminate in which the polypropylene film was laminated with transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- [ ⁇ ]CXS exceeded the upper limit of the present invention, so the yuzu skin resistance and whitening resistance were very poor.
- Example 4 Same as Example 1 except that the polypropylene resin was changed to (a2) 50% by mass, (b1) 20% by mass, (c1) 30% by mass, and the antioxidants were changed to 750ppm of Irganox1010 and 300ppm of RIANOX168. A polypropylene film with a thickness of 70 ⁇ m was obtained.
- Table 2 shows the properties of the obtained polypropylene film and the properties of the laminate in which the polypropylene film was laminated with transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- [ ⁇ ]CXS is less than the lower limit of the present invention and ⁇ [ ⁇ ] is less than the lower limit, so the heat sealability at 23°C and 100°C atmosphere is too low.
- Example 5 A polypropylene film with a thickness of 70 ⁇ m was obtained in the same manner as in Example 1, except that the polypropylene resins were changed to 70% by mass for (a1), 20% by mass for (b1), and 10% by mass for (c1).
- Table 2 shows the properties of the obtained polypropylene film and the properties of the laminate in which the polypropylene film was laminated with transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- [ ⁇ ]CXS exceeded the upper limit of the present invention, so the yuzu skin resistance and whitening resistance were very poor.
- ⁇ [ ⁇ ] exceeded the upper limit, the heat sealability in 23°C and 100°C atmospheres became too high, so the sample used in the evaluation of yuzu skin resistance in (9) above was When we checked the vapor permeability by heating the bag, we found that it did not pass and the packaging bag tore, causing the contents to scatter or leak.
- Table 2 shows the properties of the obtained polypropylene-based composite film and the properties of the laminate in which the polypropylene-based composite film was laminated with a transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- the heat sealability in an atmosphere of 23°C and 100°C is low, and the sample used in the evaluation of yuzu skin resistance in (9) above is When we checked the vapor permeability by heating it in a microwave oven, we found that the packaging bag would tear and the contents would scatter or leak.
- Table 2 shows the properties of the obtained polypropylene-based composite film and the properties of the laminate in which the polypropylene-based composite film was laminated with a transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- film properties [ ⁇ ]CXIS was less than the lower limit of the present invention, so the blocking shear force was high and the low-temperature impact resistance was poor.
- Table 2 shows the properties of the obtained polypropylene-based composite film and the properties of the laminate in which the polypropylene-based composite film was laminated with a transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- [ ⁇ ]CXS exceeds the upper limit of the present invention, so the yuzu skin resistance and whitening resistance are very poor, and the sealing strength at 100°C is high, so it cannot be heated in a microwave oven.
- the vapor permeability we found that the contents usually scattered or leaked in areas other than the vapor vents.
- Table 2 shows the properties of the obtained polypropylene-based composite film and the properties of the laminate in which the polypropylene-based composite film was laminated with a transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- the film properties since [ ⁇ ]CXS is less than the lower limit of the present invention and ⁇ [ ⁇ ] is less than the lower limit, the average surface roughness Ra of the sealing layer (B) is small and the blocking resistance is poor. °C and 100°C atmosphere became too low, so the sample used in the evaluation of yuzu skin resistance in (9) above was heated in a microwave oven to check its vapor permeability. There were cases where the packaging bag broke and the contents were scattered or leaked.
- Table 2 shows the properties of the obtained polypropylene-based composite film and the properties of the laminate in which the polypropylene-based composite film was laminated with a transparent vapor-deposited PET having a thickness of 12 ⁇ m as a heat-resistant base layer.
- [ ⁇ ]CXS exceeded the upper limit of the present invention, so the yuzu skin resistance and whitening resistance were very poor.
- ⁇ [ ⁇ ] exceeded the upper limit, the heat sealability in 23°C and 100°C atmospheres became too high, so the sample used in the evaluation of yuzu skin resistance in (9) above was When we checked the vapor permeability by heating the bag, we found that it did not pass and the packaging bag tore, causing the contents to scatter or leak.
- the present invention has excellent heat sealability and low-temperature impact resistance as a sealant for packaging bags, and can be used in a non-powder form due to its excellent blocking resistance.It can also be suitably used for retort applications due to its excellent resistance to yuzu skin. Furthermore, when a packaging bag filled with retort food is heated in a microwave oven or the like, the sealing force is reduced and steam is passed, thereby preventing the packaging bag from tearing and the contents from scattering or leaking. This makes it suitable for use in laminates for retort foods for heating in microwave ovens.
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Abstract
L'invention fournit un film à base de polypropylène qui se révèle tout à fait excellent en termes de propriétés de thermoscellage et de résistance aux chocs thermiques froids en tant que produit d'étanchéité d'un sac d'emballage, et qui peut être mis en œuvre de manière adéquate y compris en vue d'une stérilisation en raison d'excellentes propriétés de résistance à l'adhérence accidentelle et de résistance à la surface en peau-d'orange. Plus précisément, l'invention concerne un film à base de polypropylène pour emballage stérilisable qui présente un indice limite de viscosité ([η]CXS) d'une partie (CXS) soluble dans un xylène à 20°C d supérieure ou égale à 2,5dl/g et inférieure ou égale à 3,0dl/g, une quantité de ladite partie (CXS) soluble dans un xylène à 20°C inférieure ou égale à 15,0% en masse, un indice limite de viscosité ([η]CXIS) d'une partie (CXIS) insoluble dans un xylène à 20°C d supérieure ou égale à 1,6dl/g et inférieure ou égale à 2,2dl/g, une différence d'indice limite de viscosité (Δ[η]) ([η]CXS-[η]CXIS) de ladite partie (CXS) soluble dans un xylène à 20°C et de ladite partie (CXIS) insoluble dans un xylène à 20°C supérieure ou égale à 0,7 et inférieure à 1,2, et une valeur moyenne du module de Young dans une direction longitudinale (MD) et dans une direction latérale (TD) sous une atmosphère à -10°C inférieure à 1000MPa.
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JP2012172124A (ja) * | 2011-02-24 | 2012-09-10 | Toray Advanced Film Co Ltd | ポリプロピレン系フィルムおよびその積層体 |
JP2015168151A (ja) * | 2014-03-07 | 2015-09-28 | 東レフィルム加工株式会社 | ポリプロピレン系複合フィルムおよびそれを用いた積層体 |
JP2015171778A (ja) * | 2014-03-12 | 2015-10-01 | 東レフィルム加工株式会社 | ポリプロピレン系複合フィルムおよびそれを用いた積層体 |
JP2020175652A (ja) * | 2019-04-16 | 2020-10-29 | 東レフィルム加工株式会社 | ポリプロピレン系複合フィルムおよびそれを用いた積層体 |
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JPH09221521A (ja) * | 1996-02-19 | 1997-08-26 | Idemitsu Petrochem Co Ltd | プロピレン系共重合体フィルム |
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JP2020175652A (ja) * | 2019-04-16 | 2020-10-29 | 東レフィルム加工株式会社 | ポリプロピレン系複合フィルムおよびそれを用いた積層体 |
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