WO2023223670A1 - Polymère et composition de résine pour lentille optique - Google Patents
Polymère et composition de résine pour lentille optique Download PDFInfo
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- WO2023223670A1 WO2023223670A1 PCT/JP2023/011733 JP2023011733W WO2023223670A1 WO 2023223670 A1 WO2023223670 A1 WO 2023223670A1 JP 2023011733 W JP2023011733 W JP 2023011733W WO 2023223670 A1 WO2023223670 A1 WO 2023223670A1
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- 229920000642 polymer Polymers 0.000 title claims abstract description 77
- 239000011342 resin composition Substances 0.000 title claims description 41
- 230000003287 optical effect Effects 0.000 title claims description 22
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims abstract description 33
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 30
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 18
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims abstract description 16
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims abstract description 14
- 239000000178 monomer Substances 0.000 claims description 50
- 238000004519 manufacturing process Methods 0.000 claims description 18
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 claims description 13
- 150000003573 thiols Chemical class 0.000 claims description 12
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims description 10
- 239000003960 organic solvent Substances 0.000 claims description 10
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 8
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 8
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 claims description 8
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 claims description 8
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 claims description 8
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 claims description 4
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 claims description 4
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 4
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 claims description 4
- LDMRLRNXHLPZJN-UHFFFAOYSA-N 3-propoxypropan-1-ol Chemical compound CCCOCCCO LDMRLRNXHLPZJN-UHFFFAOYSA-N 0.000 claims description 4
- MRABAEUHTLLEML-UHFFFAOYSA-N Butyl lactate Chemical compound CCCCOC(=O)C(C)O MRABAEUHTLLEML-UHFFFAOYSA-N 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 4
- XXRCUYVCPSWGCC-UHFFFAOYSA-N Ethyl pyruvate Chemical compound CCOC(=O)C(C)=O XXRCUYVCPSWGCC-UHFFFAOYSA-N 0.000 claims description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 4
- BHXIWUJLHYHGSJ-UHFFFAOYSA-N ethyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OCC BHXIWUJLHYHGSJ-UHFFFAOYSA-N 0.000 claims description 4
- 229940116333 ethyl lactate Drugs 0.000 claims description 4
- 229940117360 ethyl pyruvate Drugs 0.000 claims description 4
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 claims description 4
- CWKLZLBVOJRSOM-UHFFFAOYSA-N methyl pyruvate Chemical compound COC(=O)C(C)=O CWKLZLBVOJRSOM-UHFFFAOYSA-N 0.000 claims description 4
- 229940017144 n-butyl lactate Drugs 0.000 claims description 4
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 claims description 4
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 claims description 3
- KVXNKFYSHAUJIA-UHFFFAOYSA-N acetic acid;ethoxyethane Chemical compound CC(O)=O.CCOCC KVXNKFYSHAUJIA-UHFFFAOYSA-N 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 60
- -1 aromatic halogen compound Chemical class 0.000 description 35
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 34
- 229920005989 resin Polymers 0.000 description 32
- 239000011347 resin Substances 0.000 description 32
- 230000015572 biosynthetic process Effects 0.000 description 30
- 238000003786 synthesis reaction Methods 0.000 description 30
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 28
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 24
- 238000000034 method Methods 0.000 description 21
- 239000000243 solution Substances 0.000 description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 19
- 239000002244 precipitate Substances 0.000 description 19
- 238000006116 polymerization reaction Methods 0.000 description 17
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 16
- 238000001312 dry etching Methods 0.000 description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 14
- 239000002253 acid Substances 0.000 description 14
- 229920001577 copolymer Polymers 0.000 description 14
- 239000007787 solid Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 230000001590 oxidative effect Effects 0.000 description 13
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- 238000003756 stirring Methods 0.000 description 12
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 10
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 10
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 9
- 239000000706 filtrate Substances 0.000 description 9
- 239000010410 layer Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 9
- HZNVUJQVZSTENZ-UHFFFAOYSA-N 2,3-dichloro-5,6-dicyano-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(C#N)=C(C#N)C1=O HZNVUJQVZSTENZ-UHFFFAOYSA-N 0.000 description 8
- ILAHWRKJUDSMFH-UHFFFAOYSA-N boron tribromide Chemical compound BrB(Br)Br ILAHWRKJUDSMFH-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000007800 oxidant agent Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 239000004094 surface-active agent Substances 0.000 description 8
- 239000004793 Polystyrene Substances 0.000 description 7
- 239000012044 organic layer Substances 0.000 description 7
- 229920002223 polystyrene Polymers 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 125000006239 protecting group Chemical group 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005530 etching Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 229910052938 sodium sulfate Inorganic materials 0.000 description 5
- 235000011152 sodium sulphate Nutrition 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000010511 deprotection reaction Methods 0.000 description 4
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052740 iodine Inorganic materials 0.000 description 4
- 239000011630 iodine Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Chemical group 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229920000412 polyarylene Polymers 0.000 description 4
- 230000019086 sulfide ion homeostasis Effects 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- 239000012267 brine Substances 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- JSLCOZYBKYHZNL-UHFFFAOYSA-N isobutyric acid butyl ester Natural products CCCCOC(=O)C(C)C JSLCOZYBKYHZNL-UHFFFAOYSA-N 0.000 description 3
- WDAXFOBOLVPGLV-UHFFFAOYSA-N isobutyric acid ethyl ester Natural products CCOC(=O)C(C)C WDAXFOBOLVPGLV-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- HIGGFWFRAWSMBR-UHFFFAOYSA-N 2-Methyl-3-hexanone Chemical compound CCCC(=O)C(C)C HIGGFWFRAWSMBR-UHFFFAOYSA-N 0.000 description 2
- RXGUIWHIADMCFC-UHFFFAOYSA-N 2-Methylpropyl 2-methylpropionate Chemical compound CC(C)COC(=O)C(C)C RXGUIWHIADMCFC-UHFFFAOYSA-N 0.000 description 2
- FZXRXKLUIMKDEL-UHFFFAOYSA-N 2-Methylpropyl propanoate Chemical compound CCC(=O)OCC(C)C FZXRXKLUIMKDEL-UHFFFAOYSA-N 0.000 description 2
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 2
- JLAMBQUZKINLLL-UHFFFAOYSA-N 2-methoxynaphthalene-1-thiol Chemical compound C1=CC=CC2=C(S)C(OC)=CC=C21 JLAMBQUZKINLLL-UHFFFAOYSA-N 0.000 description 2
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 description 2
- SPHFCVIKFFAFLR-UHFFFAOYSA-N 2-methylnaphthalene-1-thiol Chemical compound C1=CC=CC2=C(S)C(C)=CC=C21 SPHFCVIKFFAFLR-UHFFFAOYSA-N 0.000 description 2
- UJBOOUHRTQVGRU-UHFFFAOYSA-N 3-methylcyclohexan-1-one Chemical compound CC1CCCC(=O)C1 UJBOOUHRTQVGRU-UHFFFAOYSA-N 0.000 description 2
- GYWYASONLSQZBB-UHFFFAOYSA-N 3-methylhexan-2-one Chemical compound CCCC(C)C(C)=O GYWYASONLSQZBB-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 2
- FFWSICBKRCICMR-UHFFFAOYSA-N 5-methyl-2-hexanone Chemical compound CC(C)CCC(C)=O FFWSICBKRCICMR-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000007848 Bronsted acid Substances 0.000 description 2
- DXVYLFHTJZWTRF-UHFFFAOYSA-N Ethyl isobutyl ketone Chemical compound CCC(=O)CC(C)C DXVYLFHTJZWTRF-UHFFFAOYSA-N 0.000 description 2
- 229920000028 Gradient copolymer Polymers 0.000 description 2
- ZCZSIDMEHXZRLG-UHFFFAOYSA-N Heptyl acetate Chemical compound CCCCCCCOC(C)=O ZCZSIDMEHXZRLG-UHFFFAOYSA-N 0.000 description 2
- FFOPEPMHKILNIT-UHFFFAOYSA-N Isopropyl butyrate Chemical compound CCCC(=O)OC(C)C FFOPEPMHKILNIT-UHFFFAOYSA-N 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 229920001214 Polysorbate 60 Polymers 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229920005603 alternating copolymer Polymers 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 150000001639 boron compounds Chemical class 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- XUPYJHCZDLZNFP-UHFFFAOYSA-N butyl butanoate Chemical compound CCCCOC(=O)CCC XUPYJHCZDLZNFP-UHFFFAOYSA-N 0.000 description 2
- NMJJFJNHVMGPGM-UHFFFAOYSA-N butyl formate Chemical compound CCCCOC=O NMJJFJNHVMGPGM-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- JBFHTYHTHYHCDJ-UHFFFAOYSA-N gamma-caprolactone Chemical compound CCC1CCC(=O)O1 JBFHTYHTHYHCDJ-UHFFFAOYSA-N 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- NGAZZOYFWWSOGK-UHFFFAOYSA-N heptan-3-one Chemical compound CCCCC(=O)CC NGAZZOYFWWSOGK-UHFFFAOYSA-N 0.000 description 2
- AOGQPLXWSUTHQB-UHFFFAOYSA-N hexyl acetate Chemical compound CCCCCCOC(C)=O AOGQPLXWSUTHQB-UHFFFAOYSA-N 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000001257 hydrogen Chemical group 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 2
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- RGFNRWTWDWVHDD-UHFFFAOYSA-N isobutyl butyrate Chemical compound CCCC(=O)OCC(C)C RGFNRWTWDWVHDD-UHFFFAOYSA-N 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 2
- BHIWKHZACMWKOJ-UHFFFAOYSA-N methyl isobutyrate Chemical compound COC(=O)C(C)C BHIWKHZACMWKOJ-UHFFFAOYSA-N 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 150000002790 naphthalenes Chemical class 0.000 description 2
- 150000004780 naphthols Chemical class 0.000 description 2
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- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- GXMIHVHJTLPVKL-UHFFFAOYSA-N n,n,2-trimethylpropanamide Chemical compound CC(C)C(=O)N(C)C GXMIHVHJTLPVKL-UHFFFAOYSA-N 0.000 description 1
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 description 1
- UUIQMZJEGPQKFD-UHFFFAOYSA-N n-butyric acid methyl ester Natural products CCCC(=O)OC UUIQMZJEGPQKFD-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- GSGDTSDELPUTKU-UHFFFAOYSA-N nonoxybenzene Chemical compound CCCCCCCCCOC1=CC=CC=C1 GSGDTSDELPUTKU-UHFFFAOYSA-N 0.000 description 1
- 229940078552 o-xylene Drugs 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 229920002114 octoxynol-9 Polymers 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 125000000466 oxiranyl group Chemical group 0.000 description 1
- DLRJIFUOBPOJNS-UHFFFAOYSA-N phenetole Chemical compound CCOC1=CC=CC=C1 DLRJIFUOBPOJNS-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 239000000249 polyoxyethylene sorbitan monopalmitate Substances 0.000 description 1
- 235000010483 polyoxyethylene sorbitan monopalmitate Nutrition 0.000 description 1
- 239000001818 polyoxyethylene sorbitan monostearate Substances 0.000 description 1
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 description 1
- 239000001816 polyoxyethylene sorbitan tristearate Substances 0.000 description 1
- 235000010988 polyoxyethylene sorbitan tristearate Nutrition 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- KIWATKANDHUUOB-UHFFFAOYSA-N propan-2-yl 2-hydroxypropanoate Chemical compound CC(C)OC(=O)C(C)O KIWATKANDHUUOB-UHFFFAOYSA-N 0.000 description 1
- GVIIRWAJDFKJMJ-UHFFFAOYSA-N propan-2-yl 3-oxobutanoate Chemical compound CC(C)OC(=O)CC(C)=O GVIIRWAJDFKJMJ-UHFFFAOYSA-N 0.000 description 1
- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
- DHGFMVMDBNLMKT-UHFFFAOYSA-N propyl 3-oxobutanoate Chemical compound CCCOC(=O)CC(C)=O DHGFMVMDBNLMKT-UHFFFAOYSA-N 0.000 description 1
- HUAZGNHGCJGYNP-UHFFFAOYSA-N propyl butyrate Chemical compound CCCOC(=O)CCC HUAZGNHGCJGYNP-UHFFFAOYSA-N 0.000 description 1
- MCSINKKTEDDPNK-UHFFFAOYSA-N propyl propionate Chemical compound CCCOC(=O)CC MCSINKKTEDDPNK-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 229940116423 propylene glycol diacetate Drugs 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 229940100515 sorbitan Drugs 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 239000010421 standard material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- IXXMVXXFAJGOQO-UHFFFAOYSA-N tert-butyl 2-hydroxypropanoate Chemical compound CC(O)C(=O)OC(C)(C)C IXXMVXXFAJGOQO-UHFFFAOYSA-N 0.000 description 1
- KVWOTUDBCFBGFJ-UHFFFAOYSA-N tert-butyl 2-methylpropanoate Chemical compound CC(C)C(=O)OC(C)(C)C KVWOTUDBCFBGFJ-UHFFFAOYSA-N 0.000 description 1
- JKUYRAMKJLMYLO-UHFFFAOYSA-N tert-butyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OC(C)(C)C JKUYRAMKJLMYLO-UHFFFAOYSA-N 0.000 description 1
- WMOVHXAZOJBABW-UHFFFAOYSA-N tert-butyl acetate Chemical compound CC(=O)OC(C)(C)C WMOVHXAZOJBABW-UHFFFAOYSA-N 0.000 description 1
- TWBUVVYSQBFVGZ-UHFFFAOYSA-N tert-butyl butanoate Chemical compound CCCC(=O)OC(C)(C)C TWBUVVYSQBFVGZ-UHFFFAOYSA-N 0.000 description 1
- JAELLLITIZHOGQ-UHFFFAOYSA-N tert-butyl propanoate Chemical compound CCC(=O)OC(C)(C)C JAELLLITIZHOGQ-UHFFFAOYSA-N 0.000 description 1
- HTSABYAWKQAHBT-UHFFFAOYSA-N trans 3-methylcyclohexanol Natural products CC1CCCC(O)C1 HTSABYAWKQAHBT-UHFFFAOYSA-N 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/02—Polythioethers
- C08G75/0204—Polyarylenethioethers
- C08G75/0227—Polyarylenethioethers derived from monomers containing two or more aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/02—Polythioethers; Polythioether-ethers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
Definitions
- the present invention relates to a polymer, a resin composition for an optical lens, and a microlens obtained from the resin composition.
- An etchback method is known as one of the methods for manufacturing microlenses for CCD/CMOS image sensors (Patent Document 1 and Patent Document 2). That is, a resist pattern is formed on the microlens resin layer formed on the color filter layer, and this resist pattern is reflowed by heat treatment to form a lens pattern. Using a lens pattern formed by reflowing this resist pattern as an etching mask, the underlying microlens resin layer is etched back, and the lens pattern shape is transferred to the microlens resin layer to produce a microlens.
- lens moldability by dry etching is important.
- Such lens moldability largely depends on the material of the microlens resin layer.
- polyphenylene sulfide having a phenolic hydroxyl group certainly has a high refractive index, it is not necessarily a suitable material from the viewpoint of lens moldability. It has been desired to develop a material that exhibits a high refractive index and has excellent lens moldability.
- the present invention was made based on the above circumstances, and an object of the present invention is to provide a polymer and a resin composition that have both a high refractive index and excellent lens moldability.
- the present invention provides the following [1] to [11].
- [1] A polymer containing a structural unit represented by the following formula (1) (excluding the structural unit represented by the following formula (1a)).
- X independently represents a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group, and n represents an integer of 1 to 6.
- [2] The polymer of [1], in which n represents 1 in the structural unit represented by formula (1).
- X represents a methyl or ethyl group.
- a resin composition for an optical lens comprising (A) the polymer of [1] or [2] and/or a polymer containing a structural unit represented by the following formula (4), and (B) an organic solvent.
- Component (B) is ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, ethylene glycol monomethyl ether acetate, Ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, ethyl lactate, n-butyl lactate, methyl pyruvate, ethyl pyruvate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, 2-heptanone , cyclopentanone, cyclohexanone, ⁇ -butyrolactone, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, and N-ethyl-2-pyrrolidone [7] ] Resin composition for optical lenses
- a resin film containing a polynaphthylene sulfide resin exhibits a high refractive index of 1.75 or more at a wavelength of 550 nm, and forms microlenses with a narrow gap between adjacent lenses by an etch-back method. Is possible.
- the resin composition for an optical lens of the present invention is characterized by containing a component (A) and a component (B), which will be described later.
- solid content means components other than the solvent that constitute the resin composition.
- the polymer of the present invention is not particularly limited as long as it contains a structural unit represented by the following formula (1) (excluding the structural unit represented by the following formula (1a)).
- X independently represents a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group, and n represents an integer of 1 to 6.
- Examples of the structural units of the polymer include the following formulas (1ba) to (1bn), formulas (1ca) to (1cn), formulas (1da) to (1dn), and formulas (1ea) to (1en). ), and structural units represented by formulas (1fn) to (1fn).
- Et represents an ethyl group.
- the proportion of the structural unit represented by the formula (1) (excluding the structural unit represented by the formula (1a)) in the polymer is preferably 10 mol% or more, more preferably 30 mol%. % or more, even more preferably 50 mol% or more, still more preferably 80 mol% or more.
- X in the formula (1) represents a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group, and among them, a methyl group, a methoxy group, and a hydroxy group are preferable, and X represents a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group. From this point of view, a hydroxy group is particularly preferred. Further, from the viewpoint of ease of synthesis, n in the formula (1) is preferably 1.
- the molecular weight of the polymer is preferably 500 to 100,000, more preferably 1,000 to 30,000, even more preferably 1,000 as a polystyrene equivalent weight average molecular weight calculated by gel permeation chromatography (GPC). ⁇ 10,000.
- the polymer can be produced, for example, by applying various known polyarylene sulfide production methods (polycondensation with an aromatic halogen compound and sodium sulfide, oxidative polymerization of an aromatic thiol compound or an aromatic disulfide compound, etc.) to naphthalene derivatives. It can be synthesized by Polymers having hydroxy groups can be synthesized by applying various known polyarylene sulfide production methods to naphthol derivatives with protected hydroxy groups, and then deprotecting some or all of the protecting groups. good.
- an oxidative polymerization method is preferable, and in particular, from the viewpoint that it can be produced at room temperature and normal pressure without using a metal catalyst, the quinone-based polymer described in Patent Document 5 and Patent Document 6
- An oxidative polymerization method using an oxidizing agent and an acid is preferably used.
- a specific method for producing the polymer includes an aromatic thiol compound containing a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group;
- An example of a method is to perform oxidative polymerization using a quinone oxidizing agent and an acid as a monomer, and then deprotect some or all of the protecting groups.
- the protected hydroxy group is not particularly limited as long as polymerization proceeds, but from the viewpoint of stability that does not interfere with quinone oxidizing agents or acids, an alkoxy group is preferable, a methoxy group or an ethoxy group is more preferable, and in the case of a methoxy group is particularly preferable since the deprotection reaction can proceed more easily.
- the alkoxy group can be converted into a hydroxy group by removing the alkyl group by applying an acid or the like.
- the acid include trisubstituted boron compounds (boron tribromide, etc.) and Lewis acids such as aluminum chloride, and thiol compounds (dodecanethiol, etc.) and Bronsted acids such as hydrogen bromide. It is not particularly limited as long as it is an acid that can be converted into. All of the protecting groups may be removed or some may remain. Optical properties and solubility can be controlled by appropriately adjusting the deprotection rate.
- the disulfide monomer represented by the above formula (2) (excluding the disulfide monomer represented by the above formula (2a)) and/or the thiol monomer represented by the above formula (3) (However, the thiol monomer represented by the above formula (3a) is excluded.) can be suitably used.
- the monomers used in the synthesis of the polymer may be used alone or in combination of two or more. From the viewpoint of adjusting optical properties and solubility in organic solvents, a disulfide monomer not represented by the above formula (2) or a thiol monomer not represented by the above formula (3) may be used as necessary. That is, the polymer only needs to contain at least one kind of structural unit represented by the above formula (1), and may be a homopolymer or a copolymer. When the polymer is a copolymer, its repeating structure is not particularly limited, and it may be any of an alternating copolymer, a block copolymer, a gradient copolymer, and a random copolymer. Moreover, the polymer can be branched depending on the polymerization conditions.
- Component (A) is a polymer containing a structural unit represented by the above formula (1) (excluding the structural unit represented by the above formula (1a)) and/or a polymer containing a structural unit represented by the above formula (4). It is not particularly limited as long as it is a polymer containing a structural unit. Moreover, other structural units other than the structural unit represented by the formula (1) and the structural unit represented by the formula (4) may be included within a range that does not impair the effects of the present invention. Examples of other structural units include structural units represented by the following formulas (5) to (17).
- the structural unit represented by the above formula (1) (excluding the structural unit represented by the above formula (1a)) and/or the structural unit represented by the above formula (4) in the component (A)
- the proportion is preferably 10 mol% or more, more preferably 30 mol% or more, even more preferably 50 mol% or more, even more preferably 80 mol% or more.
- the structural unit represented by the formula (1) has reduced crystallinity due to the presence of the substituent, and therefore is superior to the structural unit represented by the formula (4) from the viewpoint of solubility in organic solvents.
- X in the formula (1) represents a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group, and among them, a methyl group, a methoxy group, and a hydroxy group are preferable, and X represents a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group. From this point of view, a hydroxy group is particularly preferred. Further, from the viewpoint of ease of synthesis, n in the formula (1) is preferably 1.
- the molecular weight of component (A) is preferably 500 to 100,000, more preferably 1,000 to 30,000, even more preferably 1. 000 to 10,000.
- component (A) for example, various known polyarylene sulfide production methods (polycondensation with aromatic halogen compounds and sodium sulfide, oxidative polymerization of aromatic thiol compounds or aromatic disulfide compounds, etc.) are applied to naphthalene derivatives. It can be synthesized by Polymers having hydroxy groups can be synthesized by applying various known polyarylene sulfide production methods to naphthol derivatives with protected hydroxy groups, and then deprotecting some or all of the protecting groups. good.
- an oxidative polymerization method is preferable, and in particular, from the viewpoint that it can be produced at room temperature and normal pressure without using a metal catalyst, the quinone described in Patent Document 5 and Patent Document 6
- An oxidative polymerization method using an oxidizing agent and an acid is preferably used.
- an aromatic thiol compound that may contain a methyl group, an ethyl group, a methoxy group, an ethoxy group, or a hydroxy group, or an aromatic thiol compound that may contain a methyl group, an ethyl group, a methoxy group, or an ethoxy group.
- a method of oxidative polymerization using an aromatic disulfide compound that may contain a hydroxy group as a monomer using a quinone oxidizing agent and an acid, or an aromatic thiol compound containing a protected hydroxy group or a protected hydroxy group.
- An example of a method is to perform oxidative polymerization using an aromatic disulfide compound containing as a monomer using a quinone oxidizing agent and an acid, and then deprotect some or all of the protecting groups.
- the protected hydroxy group is not particularly limited as long as polymerization proceeds, but from the viewpoint of stability that does not interfere with quinone oxidizing agents or acids, an alkoxy group is preferable, a methoxy group or an ethoxy group is more preferable, and in the case of a methoxy group is particularly preferable since the deprotection reaction can proceed more easily.
- the alkoxy group can be converted into a hydroxy group by removing the alkyl group by applying an acid or the like.
- the acid include trisubstituted boron compounds (boron tribromide, etc.) and Lewis acids such as aluminum chloride, and thiol compounds (dodecanethiol, etc.) and Bronsted acids such as hydrogen bromide. It is not particularly limited as long as it is an acid that can be converted into. All of the protecting groups may be removed or some may remain. Optical properties and solubility can be controlled by appropriately adjusting the deprotection rate.
- the above formula (2) (However, the disulfide monomer represented by the above formula (2a) is excluded.) and/or the thiol monomer represented by the above formula (3) (However, the thiol represented by the above formula (3a) is (excluding monomers) can be suitably used.
- a disulfide monomer represented by the following formula (18) and/or a disulfide monomer represented by the following formula (19) is synthesized.
- Thiol monomers can be suitably used.
- the monomers used in the synthesis of component (A) may be used alone or in combination of two or more. From the viewpoint of adjusting optical properties and solubility in organic solvents, disulfide monomers not represented by the above formula (2) and the above formula (18) (for example, the following formulas (20) to (38)) may be used as necessary. ) or thiol monomers not represented by the formula (3) or formula (19) (for example, thiol monomers represented by the following formulas (39) to (57)). ) may be used. That is, the polymer only needs to contain at least one structural unit represented by the above formula (1) or the above formula (4), and may be a homopolymer or a copolymer. .
- the polymer is a copolymer
- its repeating structure is not particularly limited, and it may be any of an alternating copolymer, a block copolymer, a gradient copolymer, and a random copolymer. Further, the polymer may be branched depending on the polymerization conditions.
- Component (B) is not particularly limited as long as it is an organic solvent that dissolves component (A), but an organic solvent having a melting point of 15° C. or lower and a boiling point of 85° C. or higher is particularly desirable.
- the melting point and boiling point refer to those under 1 atmosphere. Since the melting point is 15° C. or lower, the resin composition has excellent handling properties at room temperature.
- the melting point is preferably 10°C or lower, more preferably 5°C or lower, from the viewpoint of storage stability in a cool place. Further, the lower limit of the melting point is not particularly limited, but is preferably -150°C or higher, for example.
- the boiling point is 85° C.
- the boiling point is preferably 100°C or higher, more preferably 115°C or higher, particularly from the viewpoint of easily forming a homogeneous coating film. Further, from the viewpoint of organic solvent removability, the upper limit of the boiling point is preferably 300°C or less, more preferably 250°C or less, and even more preferably 220°C or less.
- component (B) examples include methylcyclohexane, ethylcyclohexane, n-heptane, toluene, o-xylene, m-xylene, mesitylene, chlorobenzene, o-dichlorobenzene, m-dichlorobenzene, anisole, phenetol, di- n-propyl ether, di-n-butyl ether, diisobutyl ether, di-n-pentyl ether, diisopentyl ether, di-n-hexyl ether, n-butyl ethyl ether, methyl-n-pentyl ether, cyclopentyl methyl ether, Tetrahydropyran, 1,3-dioxane, 1,4-dioxane, 1-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol, 1-pentan
- Component (B) may include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene, from the viewpoint of improving the leveling properties of the coating film formed by applying the resin composition onto a substrate.
- the component (B) may be used alone or in combination of two or more. In addition, it may be mixed with a solvent other than component (B) as appropriate. In that case, the content of component (B) is 50% to 100% by mass of the entire solvent including component (B) and other solvents. It is preferably 60% to 100% by weight, even more preferably 70% to 100% by weight.
- the other solvents include methanol, ethanol, 2-propanol, dichloromethane, 1,2-dichloroethane, chloroform, acetone, 2-butanone, dimethyl sulfoxide (DMSO), tetrahydrofuran (THF), ethyl acetate, and Examples include acetonitrile.
- the resin composition of the present invention may further contain (C) a polyfunctional epoxy compound for the purpose of improving chemical resistance.
- the component (C) is not particularly limited as long as it is a compound having at least two oxirane rings in the molecule, and for example, the following products and compounds can be used.
- TEPIC (registered trademark)-G, TEPIC-L, TEPIC-VL, TEPIC-S, TEPIC-SP, TEPIC-SS, TEPIC-HP (manufactured by Nissan Chemical Co., Ltd.), Marproof (registered trademark) G- 01100, G-0105SA, G-0130SF, G-0130SP, G-0150M, G-0250SF, G-0250SP, G-05100, G-2050M, G-017581.
- OGSOL registered trademark
- PG-100 CG-500, EG-200, EG-280 (manufactured by Osaka Gas Chemical Co., Ltd.)
- GTR-1800 registered trademark
- EPICLON registered trademark 830, 830-S, 835, 840, 840-S, 850, 850-S, 850-LC, HP-820 (manufactured by Yakuhin Co., Ltd.)
- DENACOL registered trademark
- EX-201 EX-211, EX-212, EX-252, EX-810, EX-811, EX-821, EX-830 , EX-832, EX-841, EX-850, EX-851, EX-861, EX-920, EX-931, EX-991L, EX-313, EX-314 , EX-321, EX-321L, EX-411, EX-421, EX-512, EX-521, EX-612, E
- the component (C) may be used alone or in combination of two or more.
- the content of component (C) is preferably 5 parts by mass to 50 parts by mass, more preferably 10 parts by mass, based on 100 parts by mass of component (A). parts to 30 parts by mass.
- the resin composition of the present invention may optionally contain a surfactant for the purpose of improving coating properties.
- surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, and polyoxyethylene oleyl ether; polyoxyethylene octylphenyl ether and polyoxyethylene Polyoxyethylene alkylaryl ethers such as nonylphenyl ether; polyoxyethylene/polyoxypropylene block copolymers; sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan triolate, and sorbitan tri Sorbitan fatty acid esters such as stearate; polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan triolate, polyoxyethylene
- Nonionic surfactants such as polyoxyethylene sorbitan fatty acid esters; EFTOP (registered trademark) EF301, EF303, EF352 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.), Megafac (registered trademark) F-171 , F-173, R-30, R-40, R-40-LM (manufactured by DIC Corporation), Florado FC430, FC431 (manufactured by Sumitomo 3M Ltd.), Asahi Guard (registered trademark) AG710, Surflon (registered trademark) S-382, Surflon (registered trademark) SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by AGC Corporation), FTX-206D, FTX-212D, FTX- 218, FTX-220D, FTX-230D, FTX-240D, FTX-212P, FTX-220P, FTX-228P, FT
- the content of the surfactant is preferably 0.001 parts by mass to 3 parts by mass, more preferably 0.005 parts by mass based on 100 parts by mass of total solids. part to 1 part by weight, even more preferably 0.01 part to 0.5 part by weight.
- the resin composition of the present invention may optionally contain curing aids, antioxidants, light stabilizers (HALS), ultraviolet absorbers, plasticizers, adhesion aids, etc., as long as the effects of the present invention are not impaired.
- the composition may further include an agent.
- the method for preparing the resin composition of the present invention is not particularly limited, but includes, for example, a method of mixing components (A) and (B), and optionally component (C) and other components to form a uniform solution. It will be done. Further, if necessary, the obtained solution may be filtered using a filter with a pore size of 0.1 ⁇ m to 10 ⁇ m.
- the solid content concentration of the resin composition thus obtained is usually 1% by mass to 50% by mass from the viewpoint of applicability to a substrate.
- a suitable method such as a spinner or a coater is applied onto a base material (for example, a PET film, a TAC film, a semiconductor substrate, a glass substrate, a quartz substrate, a silicon wafer, and a substrate on which various metal films or color filters are formed on the surface).
- a resin film is produced by baking using a heating means such as a hot plate or an oven.
- the baking conditions are appropriately selected from baking temperatures of 50° C. to 300° C. and baking times of 0.1 minutes to 360 minutes. Baking when producing the resin film may be performed in two or more steps.
- the thickness of the resin film formed is 0.001 ⁇ m to 1,000 ⁇ m, preferably 0.01 ⁇ m to 100 ⁇ m, and more preferably 0.1 ⁇ m to 10 ⁇ m.
- a resist is applied onto the resin film produced through the above [Resin film production method], the resist is exposed through a predetermined mask, and if necessary, post-exposure heating (PEB) is performed, and further alkaline development, A resist pattern is formed on the resin film by rinsing and drying.
- PEB post-exposure heating
- the resist pattern is reflowed by heat treatment to form a lens pattern.
- the resin film below the lens pattern is etched back, and the shape of the lens pattern is transferred to the resin film, thereby producing a microlens.
- the precipitate generated by the dropping was collected and washed with ethanol, methanol, a 3% by mass aqueous potassium hydroxide solution, and pure water in this order.
- the precipitate generated by the dropping was collected, washed in the order of methanol, a 3% by mass potassium hydroxide aqueous solution, and pure water, and then dried at 80°C under reduced pressure to obtain the precipitate expressed by the formula (1ca) above.
- 5.8 g of the polymer of the present invention [poly(2-methoxynaphthylene sulfide)] containing a structural unit of The weight average molecular weight M W of the obtained polymer was 1,300 in terms of polystyrene.
- ⁇ Polymer synthesis example 3> 4.6 g (20 mmol) of 2,3-dichloro-5,6-dicyano-1,4-benzoquinone, 0.8 g (7 mmol) of trifluoroacetic acid, and 7 mL of chloroform were placed in a flask containing a stirring bar and stirred. Thereafter, 5.6 g (20 mmol) of the monomer obtained in Monomer Synthesis Example 2 was added and stirred for 40 hours. Next, 73 mL of chloroform was added to the reaction solution, and the precipitate was removed by filtration, and then the filtrate was dropped into 800 mL of stirred ethanol/12N hydrochloric acid 95/5 (volume ratio).
- the precipitate generated by the dropping is collected, washed in the order of methanol, a 3% by mass aqueous potassium hydroxide solution, and pure water, and then dried at 80°C under reduced pressure to obtain a structural unit represented by the following formula. 4 g of a polymer containing [poly(2-methoxyphenylene sulfide)] was obtained.
- the weight average molecular weight M W of the obtained polymer was 3,000 in terms of polystyrene.
- the precipitate generated by the dropping is collected, washed in the order of methanol, a 3% by mass potassium hydroxide aqueous solution, and pure water, and then dried at 80°C under reduced pressure to form two types represented by the following formulas. 3.0 g of the copolymer of the present invention [poly(2-naphthylene sulfide/2-methoxyphenylene sulfide)] containing the structural unit was obtained. The weight average molecular weight M W of the obtained copolymer was 1,300 in terms of polystyrene.
- the precipitate generated by the dropping is collected, washed in the order of methanol, a 3% by mass potassium hydroxide aqueous solution, and pure water, and then dried at 80°C under reduced pressure to form two types represented by the following formulas.
- 2.0 g of the copolymer of the present invention [poly(2-methyl-1-naphthylene sulfide/2-methoxyphenylene sulfide)] containing the structural unit was obtained.
- the weight average molecular weight M W of the obtained copolymer was 1,700 in terms of polystyrene.
- Example 2 A resin composition (solid content concentration: 18% by mass) was obtained in the same manner as in Example 1, except that the copolymer obtained in Polymer Synthesis Example 6 was used as the component (A).
- Example 3 A resin composition (solid content concentration: 18% by mass) was obtained in the same manner as in Example 1 except that the copolymer obtained in Polymer Synthesis Example 8 was used as the component (A).
- a resist solution THMR-iP1800 (manufactured by Tokyo Ohka Kogyo Co., Ltd.) was applied onto a silicon wafer using a spin coater, and heated on a hot plate at 90°C for 1.5 minutes, at 110°C for 1.5 minutes, and then at 180°C. C. for 1 minute to form a resist film with a thickness of 1 ⁇ m.
- the resist film was dry etched using a dry etching apparatus RIE-10NR (manufactured by Samco Co., Ltd.) (etching gas: CF 4 ), and the dry etching rate of the resist film was measured.
- each of the resin compositions prepared in Examples 1 to 3 and Comparative Example 1 was applied onto a silicon wafer using a spin coater, and baked on a hot plate at 100° C. for 1 minute. Thereafter, it was baked at 200° C. for 5 minutes to form a resin film with a thickness of 1 ⁇ m, and the dry etching rate was similarly measured. Then, the dry etching rate of the resin films obtained from the resin compositions prepared in Examples 1 to 3 and Comparative Example 1 with respect to the resist film was calculated. The results are shown in Table 1.
- the lens pattern is removed as an etching mask. After dry-etching the resin film until the end, the width of the formed microlens was measured.
- the resin film obtained from the resin composition containing the polynaphthylene sulfide resin of the present invention has a high refractive index of 1.75 or more at a wavelength of 550 nm and exhibits excellent lens moldability by an etch-back method. was confirmed. From the above results, the polymer and the resin composition for optical lenses of the present invention are useful for optical lenses, especially microlenses.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
Abstract
L'invention concerne un polymère qui a à la fois un indice de réfraction élevé et une excellente aptitude au moulage de lentille et contient une unité structurale représentée par la formule (1) (cependant, une unité structurale représentée par la formule (1a) est exclue). (Dans la formule, X représente chacun indépendamment un groupe méthyle, un groupe éthyle, un groupe méthoxy, un groupe éthoxy ou un groupe hydroxy, et n représente un nombre entier de 1 à 6.)
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JP2022081929 | 2022-05-18 | ||
JP2022-081929 | 2022-05-18 | ||
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JP2022-159440 | 2022-10-03 |
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PCT/JP2023/011733 WO2023223670A1 (fr) | 2022-05-18 | 2023-03-24 | Polymère et composition de résine pour lentille optique |
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WO (1) | WO2023223670A1 (fr) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0570593A (ja) * | 1991-03-15 | 1993-03-23 | Otsuka Chem Co Ltd | 芳香族ポリチオエーテルの製造方法 |
JPH0948853A (ja) * | 1995-08-08 | 1997-02-18 | Res Dev Corp Of Japan | ポリ(アリーレンスルホニウム塩)化合物 |
CN114181360A (zh) * | 2021-12-08 | 2022-03-15 | 南京工业大学 | 一种超声波刺激响应聚氨酯及其制备方法 |
-
2023
- 2023-03-24 WO PCT/JP2023/011733 patent/WO2023223670A1/fr unknown
- 2023-04-12 TW TW112113611A patent/TW202411306A/zh unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0570593A (ja) * | 1991-03-15 | 1993-03-23 | Otsuka Chem Co Ltd | 芳香族ポリチオエーテルの製造方法 |
JPH0948853A (ja) * | 1995-08-08 | 1997-02-18 | Res Dev Corp Of Japan | ポリ(アリーレンスルホニウム塩)化合物 |
CN114181360A (zh) * | 2021-12-08 | 2022-03-15 | 南京工业大学 | 一种超声波刺激响应聚氨酯及其制备方法 |
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