WO2023210213A1 - 熱収縮性多層フィルム、及びその製造方法 - Google Patents

熱収縮性多層フィルム、及びその製造方法 Download PDF

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Publication number
WO2023210213A1
WO2023210213A1 PCT/JP2023/011242 JP2023011242W WO2023210213A1 WO 2023210213 A1 WO2023210213 A1 WO 2023210213A1 JP 2023011242 W JP2023011242 W JP 2023011242W WO 2023210213 A1 WO2023210213 A1 WO 2023210213A1
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Prior art keywords
resin
multilayer film
mass
heat
adhesive resin
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Ceased
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PCT/JP2023/011242
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English (en)
French (fr)
Japanese (ja)
Inventor
諒 猶原
忠良 伊藤
智英 持丸
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Kureha Corp
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Kureha Corp
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Priority to EP23795960.6A priority Critical patent/EP4516503A4/en
Priority to JP2024517901A priority patent/JP7696061B2/ja
Priority to CN202380030796.2A priority patent/CN118946461A/zh
Priority to US18/859,446 priority patent/US20250282119A1/en
Publication of WO2023210213A1 publication Critical patent/WO2023210213A1/ja
Anticipated expiration legal-status Critical
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/027—Thermal properties
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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Definitions

  • the present invention relates to a heat-shrinkable multilayer film containing a polyolefin resin and a method for producing the same.
  • Heat-shrinkable films for packaging hams, sausages, and other foods have sealing properties to package the contents, mechanical properties to protect the contents, gas barrier properties to maintain freshness, and good appearance. There are multiple required properties such as shrinkage properties, and laminated films of multiple resins are widely used to meet these requirements (see, for example, Patent Documents 1 to 3).
  • such heat-shrinkable multilayer films are often made of polyolefin resins (hereinafter sometimes abbreviated as "PO") that have excellent sealing properties and extrusion properties.
  • the main layer includes a polyamide resin (hereinafter sometimes abbreviated as "PA”) which has excellent mechanical properties and stretchability.
  • the European consortium CEFLEX is promoting packaging that contains 90% by mass or more of PO and 5% by mass or less of each resin other than PO, such as PA. It presents guidelines for making materials recyclable.
  • material recycling refers to the act of reusing plastic waste after processing such as crushing and dissolving it.
  • Heat-shrinkable multilayer films made by laminating PO and PA as described above often do not meet the CEFLEX guidelines, and because the resins in each layer are incompatible, they must be melted, mixed, and reused after use. Even if molding is performed, the mechanical properties and appearance will be significantly impaired due to layer separation, making it impossible to obtain practical performance as a recycled material product.
  • mechanical properties mainly refer to strength against puncture with a needle, and are required to suppress pinholes that occur when packaging contents with protrusions such as bone-in meat.
  • stretchability refers to stable film forming properties of inflation bubbles (second bubbles) in the inflation (triple bubble process) method described in Patent Document 2, for example.
  • Heat-shrinkable multilayer films for meat packaging are often required to shrink at temperatures below 100°C. The film is formed using the process) method.
  • Patent Document 2 discloses a heat-shrinkable multilayer film using a cyclic olefin copolymer (hereinafter sometimes abbreviated as COC), but the film of this document has a spherical ball with a ⁇ 2.5 tip.
  • COC cyclic olefin copolymer
  • a puncture test is performed using a rod at a speed of 1 mm/min, and it has a fracture resistance of 2 to 10 J/mm ( ⁇ 1 to 150 N/mm), but it is difficult to package contents with protrusions such as bone-in meat. It cannot be said that it has sufficient strength to do so.
  • the film of this document is implemented in a form containing PA, and it is difficult to say that it is a film suitable for reuse.
  • this document does not mention the material recyclability, stretchability, elastic modulus, use in a sealant layer, or performance (seal strength/blocking property) of a film containing COC.
  • the present invention was made in view of the above problems, and an object thereof is to provide a multilayer film that is composed of 80% by mass or more of a polyolefin resin and has excellent mechanical properties and heat shrinkability.
  • the present inventors have solved the above problem by providing a heat-shrinkable multilayer film in which at least one layer of the multilayer film contains a cyclic olefin copolymer, and the mass proportion of the cyclic olefin copolymer in the multilayer film is 15% by mass or more.
  • the present inventors have discovered that it is possible to do this, and have completed the present invention.
  • the heat-shrinkable multilayer film according to the present invention has at least three layers: an outer surface layer (a) containing a polyolefin resin, an intermediate layer (b) containing a gas barrier resin, and an inner surface layer (c) containing a polyolefin resin.
  • a multilayer film comprising a cyclic olefin copolymer in at least one layer of the multilayer film, and when the total mass of the multilayer film is 100% by mass, the proportion of the mass of the polyolefin resin in the multilayer film is 80% by mass or more, and the proportion of the mass of the cyclic olefin copolymer in the multilayer film is 15% by mass or more.
  • the polyolefin resin in the outer surface layer (a) and/or the inner surface layer (c) includes at least one selected from the group consisting of ultra-low density polyethylene and linear low-density polyethylene, and a cyclic olefin copolymer. It is preferable to include.
  • the cyclic olefin copolymer preferably contains either or both of a cyclic olefin copolymer having a glass transition temperature of 50 to 68°C and a cyclic olefin copolymer having a glass transition temperature of -10 to 20°C.
  • the gas barrier resin of the intermediate layer (b) contains at least one selected from the group consisting of a partially saponified ethylene-vinyl acetate copolymer and a glycolic acid (co)polymer resin.
  • the heat-shrinkable multilayer film preferably has a tensile modulus in the transverse direction (TD) of 200 to 600 MPa.
  • the surface temperature of the resin immediately before stretching in the TD direction (position ⁇ in FIG. 1) is 75 to 90°C, and the lower shoulder forming part of the inflation bubble ( The surface temperature of the resin at the position ⁇ in FIG. 1 is lower by 5 to 30° C. than the surface temperature of the resin immediately before stretching in the TD direction.
  • the heat-shrinkable multilayer film of the present invention is composed of 80% by mass or more of polyolefin resin, and has excellent mechanical properties and heat-shrinkability. Therefore, it is possible to obtain a heat-shrinkable multilayer film that can be used as a packaging material that is pinhole resistant even for contents having protrusions, even though it is an environmentally friendly packaging film.
  • FIG. 1 is a diagram schematically showing a manufacturing apparatus for a heat-shrinkable multilayer film according to the present invention.
  • the heat-shrinkable multilayer film according to the present invention has at least three layers: an outer surface layer (a) containing a polyolefin resin, an intermediate layer (b) containing a gas barrier resin, and an inner surface layer (c) containing a polyolefin resin.
  • a multilayer film comprising a cyclic olefin copolymer in at least one layer of the multilayer film, and when the total mass of the multilayer film is 100% by mass, the proportion of the mass of the polyolefin resin in the multilayer film is 80% by mass or more, and the proportion of the mass of the cyclic olefin copolymer in the multilayer film is 15% by mass or more.
  • the olefin as used in the present invention refers to a hydrocarbon having a double bond represented by the formula C n H 2n .
  • a cyclic olefin refers to a hydrocarbon that has a cyclic structure formed of carbon atoms and has a carbon-carbon double bond in the ring structure, and the number of carbon-carbon double bonds is 1. It may be one or more than one (however, aromatic rings are not included).
  • a homopolymer or copolymer containing 50 mol% or more of structural units derived from an olefin and/or a cyclic olefin is defined as a polyolefin resin.
  • the heat-shrinkable multilayer film according to the present invention contains a cyclic olefin copolymer in at least one layer of the multilayer film.
  • the outer surface layer (a) and/or the inner surface layer (c) contain a cyclic olefin copolymer, and it is more preferable that the inner surface layer (c) contains a cyclic olefin copolymer.
  • the proportion of the mass of the polyolefin resin in the multilayer film is 80% by mass or more from the viewpoint of material recyclability,
  • the content is preferably 90% by mass or more, more preferably 95% by mass or more. If the mass ratio of the polyolefin resin is less than the above range, material recyclability will be impaired due to incompatibility with components other than the polyolefin resin.
  • the mass ratio of PO polyolefin resin
  • Mass ratio of polyolefin resin 100 ⁇ (total of “density ⁇ thickness” of layers containing polyolefin resin) / (total of “density ⁇ thickness” of all layers)
  • mass ratio (mass%) of PO is described as "PO mass ratio (wt%)".
  • density the density of a layer in which two or more types of resins are blended is the sum of the densities obtained by multiplying the density of the resin by the mixing ratio of the resin.
  • the proportion of the mass of the cyclic olefin copolymer in the multilayer film is 15% by mass or more, preferably 15 to 80% by mass, when the total mass of the multilayer film is 100% by mass. , more preferably 15 to 50% by weight, most preferably 16 to 29% by weight. If the mass proportion of the cyclic olefin copolymer is less than 15% by mass, the tensile strength during stretching is poor and it is difficult to form a film stably, and if it is greater than 80% by mass, the flexibility of the film tends to be impaired. .
  • the mass ratio of COC (cyclic olefin copolymer) can be calculated from the following formula.
  • Mass ratio (%) of cyclic olefin copolymer 100 x (sum of "density x thickness x COC mixing ratio" of layers containing COC) / (sum of "density x thickness” of all layers)
  • the mass ratio (mass%) of COC is described as “COC mass ratio (wt%)".
  • the "density" of a layer in which two or more types of resins are blended is the sum of the densities obtained by multiplying the density of the resin by the mixing ratio of the resin.
  • “stretching” in the present invention refers to a biaxial stretching step in forming a heat-shrinkable film.
  • Typical biaxial stretching methods include the tenter method and the inflation method.
  • the process of forming a heat-shrinkable film is not limited to either of these methods, but from a cost perspective, the inflation method is particularly preferred. is preferred.
  • the inflation method includes a direct method (direct inflation) in which fluid is directly poured into a molten resin extruded into a tubular shape, and a method in which the molten resin extruded into a tubular shape is once cooled and solidified as described in Patent Document 2.
  • the tubular drawing method involves the steps of heating this tubular body to an appropriate temperature and stretching it in the machine direction (MD) and transverse direction (TD) while introducing a fluid inside the tubular body.
  • the tubular stretching method is particularly preferred as the method for forming the heat-shrinkable film.
  • the tubular stretching method is sometimes divided into double bubble inflation (double bubble process) and triple bubble inflation (triple bubble process) depending on the number of bubbles formed during the film forming process. The difference between the two is the heat treatment process after biaxial stretching, and either film forming method can be used, but triple bubble inflation tends to have better dimensional stability of the heat-shrinkable film. is more preferable.
  • the outer surface layer (a) contains a polyolefin resin as a thermoplastic resin in order to provide excellent shrinkage properties, barrier properties against water vapor, and suitability for material recycling.
  • the PO polyolefin resin
  • ethylene homopolymer for example, ethylene homopolymer; propylene homopolymer; carbon number of VLDPE (very low density polyethylene), LLDPE (linear low density polyethylene), etc.
  • Copolymers of 2 to 8 ⁇ -olefins propylene-ethylene copolymers, propylene-ethylene-butene-1 copolymers, EVA (ethylene-vinyl acetate copolymers), EAA (ethylene-acrylic acid copolymers) ), EMAA (ethylene-methacrylic acid copolymer), EMA (ethylene-methyl acrylate copolymer), EEA (ethylene-ethyl acrylate copolymer), EBA (ethylene-butyl acrylate copolymer), etc.
  • Examples include polyolefin copolymers, including cyclic olefin copolymers. These polyolefin resins may be used alone or in combination of two or more. Of these, LLDPE or VLDPE are particularly preferred, including resins produced by Ziegler-Natta type reaction catalysts and resins produced by metallocene or single-site reaction catalysts.
  • a mixture of COC and at least one selected from VLDPE and LLDPE can be used.
  • the density of LLDPE or VLDPE is preferably 0.880 to 0.920 g/cm 3 , more preferably 0.890 to 0.915 g/cm 3 .
  • the melt flow index (MI) of LLDPE or VLDPE is preferably 0.5 to 7.0 g/10 min, more preferably 1.0 to 5.0 g/10 min, and even more preferably 3.2 to 4.0 g/10 min. preferable.
  • MI melt flow index
  • the film maintains its puncture strength, has excellent fluidity during melting, and tends to be able to reduce variations in film thickness.
  • An example of this is a product sold under the name "Evolue" by Prime Polymer Co., Ltd. In this product, the ⁇ -olefin other than ethylene is 1-hexene. Note that MI was measured at 190°C in accordance with JIS K 7210.
  • the COC in the outer surface layer (a) is a resin having structural units derived from a cyclic olefin and structural units derived from an olefin other than the cyclic olefin, such as ethylene.
  • cyclic olefins include norbornene and its derivatives (e.g., 2-norbornene, 5-methyl-2-norbornene); cyclopentadiene and its derivatives (e.g., dicyclopentadiene, 2,3-dihydrocyclopentadiene), and the like. However, it is not limited to these.
  • olefins other than cyclic olefins include, but are not limited to, ⁇ -olefins such as ethylene, propylene, and butylene.
  • the COC in the outer surface layer (a) contains, for example, 60 to 90 mol%, preferably 65 to 85 mol%, of structural units derived from ethylene, and 5 to 5 mol% of structural units derived from cyclic olefin. Those containing up to 45 mol%, preferably 10 to 40 mol% can be used.
  • the glass transition point (Tg) of COC was obtained by dynamic mechanical analysis (DMA) in tensile mode at a heating rate of 5°C/min, a frequency of 62.8 rad/sec, and a strain of 0.1%. It is measured from the peak temperature of the loss modulus E" of the data obtained, and the value is preferably 50 to 68°C. If the glass transition point is within the above range, in the film stretching process, the part just before stretching in the TD direction (inflation The surface temperature of the resin at the part immediately before the formation of the lower shoulder of the bubble (position ⁇ in Figure 1) is 75 to 90°C, and the surface temperature of the resin at the part where the lower shoulder of the inflation bubble is formed (position ⁇ in Figure 1) is 75 to 90°C.
  • DMA dynamic mechanical analysis
  • the internal pressure of the fluid blown into the inside of the tubular body during stretching can be sufficiently suppressed.
  • Tensile stress tensile strength
  • films tend to be able to be stably formed by the triple bubble inflation method.
  • the glass transition point is lower than 50°C, the tensile strength during stretching is poor, and films can be stably formed.
  • the elastic modulus of the film tends to be small and the mechanical suitability during filling tends to be poor.
  • the glass transition point is higher than 68°C, the resin temperature during stretching may be lowered. As the orientation becomes smaller, the hot water shrinkage rate tends to decrease.In addition, the elongation at break during the puncture test tends to decrease.
  • the melt flow index (MI) of COC is preferably 0.5 to 5.0 g/10 min, more preferably 0.8 to 4.0 g/10 min, and even more preferably 1.0 to 3.0 g/10 min.
  • MI melt flow index
  • the MI is lower than 0.5 g/10 min, the fluidity when melted tends to deteriorate, resulting in uneven film thickness and poor productivity.
  • the MI is higher than 5.0 g/10 min, the film is There is a possibility that the elongation at break will deteriorate when the material is pierced with a protrusion like this.
  • COC is sold under the name "TOPAS" by Polyplastics, for example. Note that MI was measured at 190°C in accordance with JIS K 7210.
  • the polyolefin resin in the outer surface layer (a) has a melting point of 80 to 170°C as measured by DSC (differential scanning calorimetry) at a temperature increase rate of 10°C/min in accordance with JIS K 7121.
  • the temperature is preferably 95 to 160°C. If the melting point is lower than 80° C., the multilayer film will lack heat resistance, and problems such as melting during shrinkage in hot water and sticking to the sealing base during heat sealing will likely occur. On the other hand, if the temperature is higher than 170°C, the temperature during melting and kneading tends to be high when recycling used heat-shrinkable multilayer films, resulting in recycled products becoming yellowish due to thermal deterioration. It tends to become easier.
  • the gas barrier property in the present invention refers to the difficulty of permeation of oxygen gas
  • the gas barrier resin in the present invention has an oxygen permeability per 25 ⁇ m of resin film at 23° C. and 0% RH of 0. 01 to 300 cm 3 /m 2 ⁇ day ⁇ atm, preferably 0.05 to 200 cm 3 /m 2 ⁇ day ⁇ atm, most preferably 0.1 to 100 cm 3 /m 2 ⁇ day ⁇ atm.
  • the gas barrier resin in the intermediate layer (b) is a partially saponified ethylene-vinyl acetate copolymer called ethylene-vinyl alcohol copolymer (hereinafter sometimes abbreviated as EVOH), or a glycolic acid (co)polymer.
  • Polymer resin hereinafter sometimes abbreviated as PGA
  • PVDC vinylidene chloride copolymer
  • PVA polyvinyl alcohol
  • metaxylene diamine and adipic acid obtained from the polycondensation reaction.
  • crystalline polyamide (MXD6) aliphatic polyamide (PA) resin (for example, nylon 6, etc.), amorphous aromatic polyamide resin (for example, nylon 6I-6T, etc.), polyacrylonitrile copolymer (PAN) , polyethylene terephthalate (PET), etc.
  • the intermediate layer (b) is preferably made of a resin that provides excellent barrier properties against oxygen in order to prevent oxidative deterioration of the packaged object.
  • the preferred gas barrier resin for the intermediate layer (b) is EVOH, particularly EVOH having an ethylene content of 20 to 60 mol%, preferably 30 to 50 mol%, and a saponification degree of 95% or more.
  • EVOH is sold by Kuraray Co., Ltd. under the name "EVAL", for example.
  • a preferred gas barrier resin for the intermediate layer (b) is a glycolic acid (co)polymer resin.
  • the glycolic acid (co)polymer resin include polyglycolic acid homopolymers and polyglycolic acid copolymers.
  • the glycolic acid (co)polymer resin is formed from polyglycolic acid containing repeating units represented by the following general formula in a proportion of 60% by mass or more, and It is more preferably formed from polyglycolic acid containing units in a proportion of 70% by mass or more, and preferably formed from polyglycolic acid containing the above repeating units in a proportion of 80% by mass or more. is particularly preferred.
  • the glycolic acid (co)polymer resin has a lower oxygen gas permeability per unit thickness than other gas barrier resins such as EVOH and PVDC, so even if the thickness of the intermediate layer (b) is made thinner, It can exhibit gas barrier properties that are suitable for practical use. As a result, the volume ratio of the polyolefin layer can be increased, which can be expected to improve recyclability.
  • glycolic acid (co)polymer resin is a hydrolyzable resin, and its molecular chains are randomly cut by hydrolysis and the molecular weight decreases, and when the molecular weight becomes so low that it cannot maintain its strength, it collapses. It is known that when the molecular weight decreases further, it dissolves in water.
  • the inner surface layer (c) contains a polyolefin resin as a sealable thermoplastic resin.
  • the inner surface layer (c) is preferably made of a resin that has excellent heat-sealing properties among the properties required for a heat-shrinkable multilayer film, but in addition, it also has mechanical properties, shrinkage properties, and barrier properties against water vapor. It is more preferable that the material has material recycling suitability.
  • the resin used for the inner surface layer (c) can be selected from the same polyolefin resins as those listed for the outer surface layer (a), but in particular, DSC differential scanning calorimetry according to JIS K 7121 A resin having a melting point of 80 to 150°C, preferably 95 to 130°C, obtained by measuring a temperature increase rate of 10°C/min, is preferable in consideration of heat sealability. If the melting point of the film is lower than 80°C, the inner surface layer (c) tends to stick together (blocking), and if it is higher than 150°C, the temperature at which sealing is possible becomes high, and the stretchability in triple bubble inflation is reduced. tends to inhibit Additionally, additives such as lubricants can be added within a range that does not impede the transparency of the film.
  • a mixture of at least one selected from VLDPE and LLDPE and COC can be used in order to suppress adhesion (blocking) between the inner surface layers (c).
  • the mass ratio (mixing ratio) of COC in the mixture is preferably 1 to 70% by mass, more preferably 20 to 60% by mass, and even more preferably 40 to 50% by mass.
  • the mass of COC is less than 1% by mass, the adhesion suppressing effect tends to be poor, and when it is more than 70% by mass, the heat sealability tends to decrease.
  • the COC used for the inner surface layer (c) can be selected from the same COCs as mentioned for the outer surface layer (a), for example, a COC with a glass transition temperature of 50 to 68° C. can be used. . Further, in order to improve the heat sealability of the inner surface layer (c) at low temperatures, COC having a glass transition point of 0 to 10° C. may be further blended. That is, either or both of COC having a glass transition temperature of 50 to 68°C and COC having a glass transition temperature of -10 to 20°C can be used.
  • the mass ratio (mixing ratio) of COC with a glass transition point of 0 to 10°C is preferably 5 to 30 mass%, and 10 to 20 mass%, when the resin constituting the inner surface layer (c) is 100 mass%. is more preferable. If the amount of COC with a glass transition point of 0 to 10° C. is less than 5% by mass, the effect of improving low-temperature heat sealability tends to be poor, and if it is more than 30% by mass, the effect of suppressing blocking tends to decrease.
  • the heat-shrinkable multilayer film of the present invention essentially includes the above-mentioned outer surface layer (a) containing a polyolefin resin, an intermediate layer (b) containing a gas barrier resin, and an inner surface layer (c) containing a polyolefin resin.
  • other layers (z) may be added to the intermediate layer other than the intermediate layer (b) containing gas barrier resin as necessary. can be included.
  • a layer containing the polyolefin resin is preferable.
  • an adhesive resin layer can be provided.
  • Adhesive resins include EVA, EEA, acid-modified polyolefins (sole or copolymers of olefins, and reaction products with unsaturated carboxylic acids such as maleic acid and fumaric acid, acid anhydrides, esters, or metal salts), etc.
  • EVA EVA
  • EEA acid-modified polyolefins
  • reaction products with unsaturated carboxylic acids such as maleic acid and fumaric acid, acid anhydrides, esters, or metal salts
  • acid-modified VLDPE, acid-modified LLDPE, acid-modified EVA), etc. can be used.
  • Suitable examples include olefin resins modified with acids such as maleic acid, or anhydrides thereof.
  • the melting point of the thermoplastic resin selected for the other layer (z) is preferably 40 to 170°C, more preferably 50 to 160°C. If the melting point is lower than 40°C, the heat resistance of the multilayer film tends to deteriorate, and if it is higher than 170°C, the temperature during melting and kneading becomes high when recycling the used heat-shrinkable multilayer film. As a result, recycled products tend to take on a yellowish tinge due to thermal deterioration.
  • an organic lubricant an inorganic lubricant (anti-blocking agent), and/or an antistatic agent can be added to any layer.
  • Organic and/or inorganic lubricants are used in the inner surface layer (c ) or preferably included in the outer surface layer (a). Furthermore, if necessary, the inner and outer surfaces of the film can be powdered with corn starch or the like.
  • organic lubricants examples include hydrocarbon lubricants, fatty acid lubricants, fatty acid amide lubricants, ester lubricants, and metal soaps.
  • the organic lubricant may be liquid or solid.
  • fatty acid amide lubricants and metal soaps are preferably used because they have excellent compatibility with polyolefin resins.
  • the organic lubricant is preferably used in a desired layer in an amount of 0.1 to 0.2% by mass.
  • the inorganic lubricant anti-blocking agent
  • a known inorganic filler added to the resin for the purpose of suppressing adhesion between films such as talc, diatomaceous earth, silica, zeolite, calcium carbonate, aluminosilicate, etc.
  • talc diatomaceous earth
  • silica silica
  • zeolite calcium carbonate
  • aluminosilicate etc.
  • silica, aluminosilicate, zeolite, etc. are preferably used from the viewpoint of refractive index and dispersibility.
  • the median volume average particle diameter D50 of the inorganic lubricant as measured by the Coulter Counter method is preferably 0.5 to 10 ⁇ m, more preferably 1 to 7 ⁇ m. It is more preferable to use an inorganic lubricant having the above-mentioned average particle size, with the part having a particle size exceeding 10 ⁇ m cut off.
  • the amount of the inorganic lubricant added in the desired layer is, for example, 0.05 to 2% by weight, particularly preferably 0.1 to 1% by weight.
  • the organic or inorganic lubricant can be added to the desired resin layer as a masterbatch containing the lubricant in the resin constituting the desired layer or a resin having an affinity thereto at a concentration of, for example, about 1 to 10% by mass. It is preferable to add it to
  • surfactants are preferably used.
  • surfactants it is possible to use anionic surfactants, cationic surfactants, nonionic surfactants, amphoteric surfactants and mixtures thereof.
  • the antistatic agent can be added in an amount of 0.05 to 2% by mass based on the resin of the layer to be added, if necessary.
  • the heat-shrinkable multilayer film of the present invention is desirably formed into a film having a final thickness of 10 to 150 ⁇ m, particularly 30 to 120 ⁇ m, by laminating each layer and stretching.
  • the outer surface layer (a) has a thickness of, for example, 0.5 to 50 ⁇ m, preferably 0.5 to 30 ⁇ m, and more preferably 0.5 to 20 ⁇ m.
  • the intermediate layer (b) preferably has a thickness of 0.5 to 30 ⁇ m, particularly 1 to 10 ⁇ m. If the thickness of the intermediate layer (b) made of gas barrier resin is thinner than 0.5 ⁇ m, the effect of improving the oxygen barrier tends to be poor, and if it is thicker than 30 ⁇ m, it becomes difficult to stretch the multilayer film, and the material recyclability is reduced.
  • the inner surface layer (c) preferably has a thickness of 0.5 to 50 ⁇ m, more preferably 1 to 30 ⁇ m, in order to impart necessary and sufficient sealing strength to the multilayer film.
  • a plurality of adhesive resin layers can be provided, but the thickness of each layer is preferably 0.5 to 15 ⁇ m.
  • the intermediate layer (b) when using a glycolic acid (co)polymer resin for the intermediate layer (b), the intermediate layer (b) has a thickness of 0.1 to 30 ⁇ m, preferably 0.2 to 10 ⁇ m, since it has excellent oxygen gas barrier properties. It may be as thick as .
  • the oxygen gas permeability (O 2 TR) of the heat-shrinkable multilayer film used in the present invention is measured at a temperature of 23% using an oxygen permeability tester ("OX-TRAN 2/20" manufactured by MOCON) in accordance with JIS K 7126. The measurement was carried out under the conditions of 80% relative humidity on both sides.
  • the oxygen gas permeability of the heat-shrinkable multilayer film is preferably 1 to 100 cm 3 /m 2 ⁇ day ⁇ atm, and 1 to 80 cm 3 /m 2 ⁇ day ⁇ atm. More preferably, it is 1 to 60 cm 3 /m 2 ⁇ day ⁇ atm.
  • the oxygen gas permeability exceeds 100 cm 3 /m 2 ⁇ day ⁇ atm, storage stability decreases due to oxidative deterioration, and raw meat tends to be unable to be stored for 40 days at 5° C. or lower when packaged.
  • the heat-shrinkable multilayer film of the present invention is a sample fixed at a speed of 50 mm/min using a piercing pin having a hemispherical tip with a radius of curvature of 0.5 mm in an atmosphere of 23° C. and 50% RH.
  • the value obtained by puncturing from the inner surface layer of the material and dividing the measured value (N) at the maximum point up to breakage by the thickness ( ⁇ m) (piercing strength per unit thickness) is 0.20 to 0.50N. / ⁇ m, more preferably 0.22 to 0.45N/ ⁇ m, and most preferably 0.30 to 0.40N/ ⁇ m.
  • the puncture strength is less than 0.20 N/ ⁇ m, especially when distributing packages containing protrusions such as bone-in meat or hard foods, it will prevent the occurrence of bag breakage and pinholes due to impact such as dropping. Therefore, a larger thickness tends to be required, which is undesirable from the viewpoint of cost and film formability.
  • the puncture strength is greater than 0.50 N/ ⁇ m, the rigidity of the film becomes high, which improves the bag-making properties during secondary processing using the film and the unsealability of the package when filling the contents. This is not preferable from the viewpoint of workability.
  • the heat-shrinkable multilayer film of the present invention has a hot water shrinkage rate of 40 to 60% in either MD (longitudinal direction)/TD (transverse direction) after being immersed in hot water at a temperature of 80°C for 10 seconds; It is preferably 43 to 55%. If the hot water shrinkage rate is lower than 40%, depending on the size and shape of the unwrapped object, it may not be possible to tightly fit the contents, and it may not be possible to package it beautifully. Moreover, if it is larger than 60%, the contents will be excessively tightened, and drips (blood) will tend to occur when packaging meat, for example.
  • the heat-shrinkable multilayer film of the present invention preferably has a tensile modulus in the TD direction of 200 to 600 MPa, more preferably 300 to 550 MPa.
  • the elastic modulus is lower than 200 MPa, the mechanical suitability during filling with contents tends to be poor, and when it is higher than 600 MPa, it tends to be hard and have poor followability to the contents.
  • the tensile modulus in the TD direction is a value measured by the method described in Examples below.
  • the heat-shrinkable multilayer film of the present invention contains a polyamide resin
  • material recyclability becomes poor due to incompatibility with the polyolefin resin.
  • the ratio of the thickness of the layer containing polyamide to the total layer is preferably less than 10%, more preferably less than 5%. Preferably, less than 2% is more preferable.
  • Polyamide inhibits hot water shrinkage, so if it is 10% or more, the MD (longitudinal direction) or TD (transverse direction) hot water shrinkage rate of the film after immersing it in hot water at a temperature of 80°C for 10 seconds is 40%. % or more tends to be difficult.
  • polyamide resin aliphatic polyamide resins and amorphous aromatic polyamide resins are preferably used.
  • aliphatic polyamide resins include polyamide 6 (nylon 6) polymer, polyamide 6-66 (nylon 6-66) copolymer, polyamide 6-69 (nylon 6-69) copolymer, polyamide 6-12 ( Nylon 6-12) copolymer and polyamide 6-66-12 (nylon 6-66-12) copolymer are preferably used.
  • amorphous aromatic polyamide resin for example, a polycondensate of isophthalic acid and terephthalic acid with an aliphatic diamine as a main acid component is used.
  • an isophthalic acid component of 40 mol% or more and 98 mol% or less and a terephthalic acid component of 2 mol% or more and 60 mol% or less is preferably used.
  • an amorphous nylon copolymer in which the aliphatic diamine consists of hexamethylene alone and is commonly referred to as nylon 6I-6T (Ny6I-6T) is preferably used.
  • the heat-shrinkable multilayer film of the present invention contains a polyester resin, material recyclability becomes poor due to incompatibility with the polyolefin resin.
  • the ratio of the thickness of the layer containing polyester to all layers is preferably less than 10%, and more preferably less than 5%, when the total thickness of all layers is 100%. Preferably, less than 2% is more preferable. If the polyester resin content is 10% or more, when a heat-shrinkable multilayer film is melt-kneaded for material recycling, the haze value and internal haze value of the recycled sheet tend to increase due to incompatibility with polyolefin. It is in.
  • the polyester resin for example, an aliphatic polyester resin and an aromatic polyester resin are used, and the dicarboxylic acid component used in this polyester resin may be any one that can be obtained by a normal manufacturing method.
  • Examples include naphthalene dicarboxylic acid, diphenyl ether dicarboxylic acid, and cyclohexane dicarboxylic acid, and two or more types may be used.
  • the diol component used in the polyester resin may be any diol component as long as polyester can be obtained by a normal manufacturing method, such as ethylene glycol, propylene glycol, tetramethylene glycol, neopentyl glycol, hexamethylene glycol, diethylene glycol, Examples include polyalkylene glycol, 1,4-cyclohexanedimethanol, 2-alkyl-1,3-propanediol, 1,4-butanediol, and two or more types may be used.
  • the heat-shrinkable multilayer film of the present invention preferably does not contain an ionomer and an electron beam crosslinked layer.
  • Ionomers are unfavorable from a cost standpoint, and tend to have low puncture strength and elastic modulus per thickness, and electron beam crosslinked layers tend to gel when melted, which tends to impede material recyclability.
  • the heat-shrinkable multilayer film of the present invention contains an ionomer resin
  • the ionomer resin accounts for The thickness ratio of the included layer is preferably less than 20%, more preferably less than 10%, and most preferably less than 5%.
  • the puncture strength per unit thickness decreases, so when distributing packages containing protrusions or hard foods, bags may break or pinholes may occur due to impacts such as drops. In order to suppress this, a larger thickness tends to be required, which is undesirable from the viewpoint of cost and film formability.
  • the base polymer of the ionomer resin is an ethylene-unsaturated carboxylic acid copolymer or an ethylene-ethylenically unsaturated carboxylic acid-ethylenically unsaturated carboxylic acid ester terpolymer (preferably an ethylene-ethylenically unsaturated carboxylic acid ester copolymer).
  • Examples include resins in which the carboxyl groups in these copolymers are neutralized with cations using a carboxylic acid-ethylenically unsaturated carboxylic acid ester terpolymer.
  • the unsaturated carboxylic acid is preferably methacrylic acid or acrylic acid
  • the unsaturated carboxylic acid ester is preferably an alkyl ester of methacrylic acid or acrylic acid having 1 to 6 carbon atoms.
  • the terpolymer is preferably ethylene-methacrylic acid (or acrylic acid)-methacrylic acid alkyl ester (or acrylic acid alkyl ester) such as ethylene-methacrylic acid-acrylic acid isobutyl ester.
  • the cations include Na + , K + , Li + , Cs + , Ag + , Hg + , Cu + , Mg 2+ , Zn 2+ , Be 2+ , Ca 2+ , Ba 2+ , Cu 2+ , Cd 2+ , Hg 2+ , Sn 2+ , Pb 2+ , Fe 2+ , Co 2+ , Ni 2+ , Al 3+ , Sc 3+ , Fe 3+ , Y 3+ and other metal ions, organic amines, and the like.
  • Na + , K + , Ca 2+ , and Zn 2+ are preferred.
  • the heat-shrinkable multilayer film of the present invention suppresses deterioration of appearance due to resin deterioration (decomposition/gelation) and layer separation when the collected material is melt-molded for reuse, and has excellent material recyclability. It is characterized by
  • the heat-shrinkable multilayer film of the present invention is obtained by kneading the film as it is in a melt-kneading machine, and then molding the film into a sheet with a thickness of 70 to 120 ⁇ m using a press machine at a pressure of 150 kgf/ cm2 .
  • ) is preferably 1 to 85%, more preferably 1 to 80%, as a value (HA) per 100 ⁇ m sheet thickness.
  • the haze value (HA) in the present invention is preferably smaller, and if it is larger than 85%, the appearance of the recycled material product will be impaired.
  • the heat-shrinkable multilayer film of the present invention has an internal haze value of a sheet formed by kneading the film as it is in a melt-kneading machine and then forming it into a sheet with a thickness of 70 to 120 ⁇ m using a press machine at a pressure of 150 kgf/cm 2 .
  • the internal haze value (HI) in the present invention is greater than 80%, the compatibility of the resin contained in the sheet may be extremely poor, and the mechanical properties tend to be poor.
  • the heat-shrinkable multilayer film of the present invention is obtained by kneading the film as it is in a melt-kneading machine, and then forming it into a sheet with a thickness of 70 to 120 ⁇ m using a press machine at a pressure of 150 kgf/cm 2 .
  • the b * ) value is 1 to 10, more preferably 1 to 8, and most preferably 1 to 6 as a value per 100 ⁇ m sheet thickness (BY).
  • BY sheet thickness
  • haze value haze value
  • HI internal haze value
  • BY b * value
  • COC2 means a different type of COC from COC.
  • LLDPE+COC/adhesive resin/EVOH/adhesive resin/LLDPE (2) LLDPE/adhesive resin/EVOH/adhesive resin/LLDPE+COC (3) LLDPE/adhesive resin/EVOH/adhesive resin/LLDPE+COC+COC2 (4) LLDPE+COC/adhesive resin/LLDPE/adhesive resin/EVOH/adhesive resin/LLDPE (5) LLDPE/adhesive resin/LLDPE+COC/adhesive resin/EVOH/adhesive resin/LLDPE (6) LLDPE/adhesive resin/LLDPE/adhesive resin/LLDPE/adhesive resin/LLDPE (6) LLDPE/adhesive resin/LLDPE/adhesive resin/LLDPE/adhes
  • the heat-shrinkable multilayer film according to the present invention includes, for example, The molten resin is coextruded into a tubular shape, and from at least three layers: an outer surface layer (a) containing a polyolefin resin, an intermediate layer (b) containing a gas barrier resin, and an inner surface layer (c) containing a polyolefin resin.
  • a step of forming a tubular body The tubular body is cooled to a temperature below the melting point of the resin, and then the tubular body is reheated to a temperature below the melting point of the resin, and the tubular body is drawn out in the longitudinal direction (MD) while a fluid is introduced into the tubular body.
  • the biaxially stretched film is folded, and then heat treatment is performed from the outer surface side of the biaxially stretched film while introducing a fluid into the inside of the biaxially stretched film, and at the same time as the heat treatment, a relaxation (shrinkage) treatment is performed in the longitudinal and transverse directions.
  • TD transverse direction
  • a relaxation (shrinkage) treatment is performed in the longitudinal and transverse directions.
  • It can be manufactured by a method including steps.
  • the surface temperature of the resin of the tubular body immediately before stretching in the TD direction is 75 to 90°C
  • the lower shoulder forming part of the inflation bubble The surface temperature of the resin at the position ⁇ in FIG. 1 is preferably lower than the surface temperature of the resin immediately before stretching in the TD direction by 5 to 30°C.
  • the heat-shrinkable multilayer film of the present invention can be manufactured using, for example, the apparatus shown in FIG.
  • the apparatus shown in FIG. 1 for example, soybean oil, fatty acid ester of glycerin, A tubular body (parison) 3 having an outer surface layer, an intermediate layer, and an inner surface layer is coextruded while enclosing an opening agent such as propylene glycol, and the molten tubular body 3 immediately after coextrusion is bathed in a water bath 4. While cooling the resin to below the melting point of the main resin in each layer, preferably below 20°C, more preferably below 15°C, it is flattened by pinch rollers 5 and taken off.
  • the flat body 3a (multilayer film) taken over is sealed with an opening agent such as soybean oil, fatty acid ester of glycerin, propylene glycol, etc. as necessary, and the flat body 3a is filled with the main resin that occupies each layer.
  • the heated flat body 3b is then drawn upward.
  • the fluid air introduced between the pair of pinch rollers 7 and 8 forms a bubble-shaped tubular body 3c from the flat body 3b, and the cooling medium blows out from the air ring device at 10 to 30°C at 5 to 20 m/s.
  • simultaneous biaxial stretching is carried out in the machine direction (machine direction, MD) and the direction perpendicular to the machine direction (transverse direction, TD).
  • the surface temperature of the tubular body 3c immediately before stretching in the TD direction was measured using an infrared thermography (Teledyne FLIR LLC "FLIR E4") with emissivity set to 0.83.
  • the temperature is preferably ⁇ 90°C, more preferably 80 ⁇ 88°C. If the surface temperature immediately before stretching in the TD direction is lower than 75°C, the yield point stress of the tubular body 3c is large, and the internal pressure of the enclosed fluid air increases, which tends to make stretching difficult. If it is higher, it tends to be difficult to stop stretching in the TD direction.
  • the surface temperature of the lower shoulder forming portion position ⁇ in FIG.
  • the tubular body 3c may be cooled within a range of 5 to 30° C. from the portion immediately before stretching in the TD direction (position ⁇ in FIG. 1). Preferably, it is more preferably cooled to a temperature in the range of 10 to 20°C. When the temperature is lower than 5°C, the tubular body 3c tends to burst easily, and when it is higher than 30°C, the width of the tubular body 3c tends to become smaller.
  • the stretching ratio is calculated based on the following formula, and is preferably 2.0 to 4.0 times in both directions, more preferably 2.5 to 3.5 times, particularly preferably 2.8 to 3.5 times. .
  • Formula 1: Longitudinal direction (MD) stretch ratio Pick-up speed of pinch roller 8 / Pick-up speed of pinch roller 7
  • Formula 2: Transverse direction (TD) stretch ratio Width of flat body 3d / Width of flat body 3b
  • the stretched flat body 3d is pulled out downward, and fluid air introduced between the pair of pinch rollers 10 and 11 causes the flat body 3d to form a bubble-shaped tubular body 3e again, and is held in the heat treatment cylinder 12. .
  • steam is blown alone or together with air from the outlet 13 of the heat treatment cylinder 12, and the tubular body 3e under heat treatment is heated preferably at a temperature of 50°C or more and 100°C or less, more preferably 60°C or more and 95°C or less.
  • the heat treatment is performed for 1 second or more and 20 seconds or less, more preferably 1.5 seconds or more and 10 seconds or less.
  • the tubular body 3e undergoing heat treatment is relaxed (shrinked) so that the relaxation rate in the longitudinal direction (MD) and transverse direction (TD) is preferably 2% or more and 40% or less, more preferably 5% or more and 30% or less.
  • the bidirectional relaxation rate is calculated based on the following formula.
  • Formula 4: Transverse direction (TD) relaxation rate (1-(width of flat body 3f/width of flat body 3d)) x 100 (%)
  • the flat body 3f after such relaxation heat treatment corresponds to the heat-shrinkable multilayer film of the present invention, and is wound up on the winding roll 14.
  • the layer structure is LLDPE1/MA-g-PE/EVA1/MA-g-PE/EVOH/MA-g-PE/LLDPE1+COC1 (50% by mass + 50% by mass) from the outside to the inside.
  • Each resin was extruded using a plurality of extruders, and the molten resins were introduced into an annular die, where they were melted and bonded to form the above layered structure, and coextruded.
  • the molten tubular body flowing out from the die outlet was rapidly cooled to 10 to 25°C in a water bath to form a flat body with a flat width of 157 mm and a thickness of 270 ⁇ m.
  • the flat body was passed through a hot water bath controlled at 90°C ⁇ 5°C, and then formed into a bubble-shaped tubular film, which was then blown into a bubble while being cooled with a cooling medium blowing out from an air ring at 20°C and 15 m/s.
  • the film was simultaneously biaxially stretched at a stretching ratio of 2.4 times in the machine direction (MD) and 2.8 times in the transverse direction (TD).
  • MD machine direction
  • TD transverse direction
  • the surface temperature of the tubular body immediately before stretching in the TD direction is 80°C
  • the temperature at the lower shoulder of the tubular body is 65°C
  • the surface temperature was 15° C. lower than the surface temperature immediately before stretching in the TD direction.
  • the biaxially stretched film was heat treated with an IR heat treatment heater at 360° C. while relaxing (shrinking) it by 3% in the machine direction and 6% in the transverse direction to produce a biaxially stretched film (heat-shrinkable multilayer film).
  • the layer structure of the obtained biaxially stretched film, the thickness ( ⁇ m) of the whole and each layer, the proportion of the mass of the polyolefin resin and the cyclic olefin copolymer in the whole, and whether or not it can be stretched by the inflation method were determined using other examples and comparative examples. They are summarized in Table 2 along with those of .
  • Examples 2 to 5 Comparative Example 1
  • Various biaxially stretched films were obtained in the same manner as in Example 1, except that the layer structure was changed as shown in Table 2. Note that in Comparative Example 1, biaxial stretching could not be performed by the inflation method, and a biaxially stretched film (heat-shrinkable multilayer film) could not be obtained.
  • the flat body was passed through a hot water bath at 87°C, and then made into a bubble-shaped tubular film, and while cooling in an air ring at 22°C, it was expanded by 3.0 times in the machine direction (MD) and horizontally. Simultaneous biaxial stretching was carried out in the direction (TD) at a stretching ratio of 3.1 times.
  • the biaxially stretched film was guided into a heat treatment tower having a cylinder length of about 2 m to form a bubble-shaped tubular film, heated to 70°C by steam jetted from the wiping outlet, and heated to 6% in the longitudinal direction. The film was heat-treated while being relaxed (shrinked) by 6% in the transverse direction to produce a biaxially stretched film (heat-shrinkable multilayer film).
  • each resin is extruded through multiple extruders so that the layer structure is VLDPE/EVA2/EMA/PVDC/EMA/EVA2/EVA3 from the outside to the inside, and the molten resin is passed through an annular die. They were then melted and bonded so as to have the above layered structure, and coextruded.
  • the molten tubular body flowing out from the die outlet was rapidly cooled to 12° C. in a water bath to form a flat body.
  • the flat body was irradiated with an electron beam from the outside of the flat body in an electron beam irradiation device with an accelerating voltage of 300 KeV to give an irradiation dose of 80 kgy.
  • Puncture strength In accordance with JIS Z 1707, in an atmosphere of 23°C and 50% RH, a Tensilon universal material testing machine ( Using the "RTC-1210 model” manufactured by Orientech Co., Ltd., the stabbing pin is pierced from the inner surface layer of the fixed sample at a speed of 50 mm/min, and the measured value (N ) divided by the thickness ( ⁇ m) was defined as the puncture strength from the inner surface layer side.
  • Hot water shrinkage rate A film sample marked at a distance of 10 cm in the machine direction (longitudinal direction, MD) and the direction perpendicular to the machine direction (transverse direction, TD) was heated in hot water adjusted to 80°C. After immersing it in water for 10 seconds, it was taken out and immediately cooled with water at room temperature (25 ⁇ 5°C). Thereafter, the marked distance was measured, and the ratio of the reduction value from 10 cm to the original length of 10 cm was expressed as a percentage in both the vertical and horizontal directions. One sample was tested five times, and the average value in each of the machine direction (MD) and transverse direction (TD) was determined and used as the hot water shrinkage rate.
  • MD machine direction
  • TD transverse direction
  • This sample was press-molded using a compression molding machine ("AYSR.5" manufactured by Kindo Metal Industry Co., Ltd.) at a pressure of 150 kgf/cm 2 for a preheating time of 1 minute and a pressurization time of 1 minute to form a sheet.
  • the thickness of each sheet was measured: 97 ⁇ m for Example 1, 110 ⁇ m for Example 2, 104 ⁇ m for Example 3, 100 ⁇ m for Example 4, 83 ⁇ m for Example 5, 84 ⁇ m for Comparative Example 2, and 115 ⁇ m for Comparative Example 3. It became.
  • the temperature during Laboplastomill and compression molding was 190°C for Examples 1 to 4 and Comparative Example 3, and 240°C for Example 5 and Comparative Example 2.
  • the setting of this temperature is based on the melting point of the resin with the highest melting point contained in the multilayer film, and is preferably a reference temperature of +10°C or more and 60°C or less, more preferably +15°C or more and 50°C or less, and +20°C or more and 35°C or less. The following are most preferred. If the set temperature is lower than the standard temperature +10°C, unmelted resin tends to remain as foreign matter in the sheet, and if it is higher than the standard temperature +60°C, the molded sheet is likely to be colored due to resin decomposition.
  • the resin with the highest melting point in Examples 1 to 4 was EVOH (157°C), PGA in Example 5 (220°C), Co-PET (220°C) in Comparative Example 2, and PVDC (160°C) in Comparative Example 3. ).
  • the melting point was measured according to JIS K 7121 using a DSC (differential scanning calorimeter) at a temperature increase rate of 10° C./min.
  • the degree of haze (haze value) of the obtained sheet was measured according to JIS K 7136 using a HazeMeter (NDH7000 manufactured by Nippon Denshoku Industries Co., Ltd.) using a light source D65. Further, using the same HazeMeter, silicon was applied to the surface of the film and the internal haze value was measured.
  • the b * value of the obtained sheet was measured using a spectrophotometer ("SE7700" manufactured by Nippon Denshoku Kogyo Co., Ltd.) using a light source D65 and a white plate placed on the sheet in accordance with JIS K 7373 by the reflection method. did.
  • the b * value was used as an index of yellowness of the sheet.

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PCT/JP2023/011242 2022-04-28 2023-03-22 熱収縮性多層フィルム、及びその製造方法 Ceased WO2023210213A1 (ja)

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EP23795960.6A EP4516503A4 (en) 2022-04-28 2023-03-22 Thermally shrinkable multilayer film and method for producing same
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CN202380030796.2A CN118946461A (zh) 2022-04-28 2023-03-22 热收缩性多层膜及其制造方法
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