WO2023201850A1 - 一种橡胶带硫化用自动拆装带产线 - Google Patents

一种橡胶带硫化用自动拆装带产线 Download PDF

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Publication number
WO2023201850A1
WO2023201850A1 PCT/CN2022/096135 CN2022096135W WO2023201850A1 WO 2023201850 A1 WO2023201850 A1 WO 2023201850A1 CN 2022096135 W CN2022096135 W CN 2022096135W WO 2023201850 A1 WO2023201850 A1 WO 2023201850A1
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Prior art keywords
rubber belt
belt
station
original
finished
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PCT/CN2022/096135
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English (en)
French (fr)
Inventor
贾文平
王立标
林树森
郑士省
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台州天君科技有限公司
台州学院温岭研究院
台州学院
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Publication of WO2023201850A1 publication Critical patent/WO2023201850A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/002—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2029/00—Belts or bands
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to vulcanized belt production equipment, and in particular, to an automatic disassembly and assembly belt production line for rubber belt vulcanization.
  • belts have extremely high market demand.
  • the belt production process requires a vulcanization and heating process after the wrapping process.
  • multiple cloth-wrapped belts need to be put into a circular vulcanization mold one by one, and then the circular mold with the belts covered needs to be Stack them up and down and send them to the vulcanization container for the vulcanization heating process.
  • most of the above operations are manual operations, and there is a problem of low automation. Coupled with the low efficiency of manual operation, for production lines that have automated front and rear processes, the production efficiency of the belt production line will be significantly reduced.
  • the object of the present invention is to provide an automatic disassembly and assembly belt production line for rubber belt vulcanization, which has the advantages of higher degree of automation and higher production efficiency.
  • an automatic disassembly and assembly belt production line for vulcanization of rubber belts including a working platform.
  • the front side of the working platform is provided with a disassembly and assembly station, and the rear side of the working platform is There is a round mold placement station on the side;
  • Both sides of the working platform are respectively provided with an original rubber belt placing platform and a finished rubber belt placing platform; the front side of the original rubber belt placing platform is provided with an original rubber belt feeding station, and the original rubber belt placing platform is An original rubber belt unloading station is provided on the rear side; a finished rubber belt unloading station is provided on the front side of the finished rubber belt placing platform, and a finished rubber belt unloading station is provided on the rear side of the finished rubber belt placing platform. position; the original rubber belt unloading station, the disassembly and assembly station and the finished rubber belt loading station are located on the same straight line;
  • the truss also includes a truss, which spans over the original rubber belt workbench, the work platform and the finished rubber belt placement platform.
  • the truss is sequentially provided with a rubber belt clamping device and a round mold clamping device. and a transfer device.
  • the rubber belt clamping device can move the original rubber belt from the original rubber belt unloading station to the disassembly and assembly station, and the rubber belt clamping device can move the finished rubber belt from the disassembly and assembly station.
  • the circular mold clamping device can control the circular mold to move between the circular mold placement station and the disassembly and assembly station, and the transfer device can move the stacked The original rubber belt and the round mold are moved into the vulcanization device, and the transfer device can move the vulcanized finished rubber belt and the round mold to the disassembly and assembly station.
  • the original rubber belts are neatly stacked at the original rubber belt feeding station, and after the original rubber belts are stacked, the original rubber belts are transferred to the original rubber belts through the transfer mechanism.
  • the original rubber belts stacked at the material station are pushed to the original rubber belt unloading station. Place the round molds neatly at the round mold placement station. Place the mold base to the disassembly and assembly station.
  • the first step is to clamp the original rubber belt at the top of the original rubber belt unloading station through the rubber belt clamping device, and put the original rubber belt on the mold base; in the second step, clamp it through the round mold clamping device Take the round mold and place it on the top of the work station, and put the round mold on the mold base; the third step, repeat the first and second steps to stack the original rubber tape on top of the round mold; the fourth step , clamp the mold cover with bolts connected to the top through the transfer device, and cover the mold cover on the upper end of the mold frame; in the fifth step, control the rotation of the bolts through the transfer device to press the mold cover to the mold frame Fixing; the sixth step is to move the stacked original rubber belt and round mold to the vulcanization device through the transfer device.
  • the first step is to move the stacked finished rubber belt and the round mold to the disassembly and assembly station through the transfer device;
  • the second step is to control the rotation of the bolts through the transfer device, and use to remove the mold cover from the mold base; in the third step, clamp the circular mold on the top of the disassembly and assembly station through the circular mold clamping device, and move the circular mold from the disassembly and assembly station to the circular mold placement station ;
  • the fourth step repeat the second and third steps, neatly stack the finished rubber belt at the finished rubber belt feeding station, and neatly stack the round mold at the round mold placement station.
  • the automatic disassembly and assembly production line is used to complete the stacking and disassembly of rubber belts and round molds. It has the advantages of high automation and high production efficiency.
  • an original rubber belt conveyor is provided on the original rubber belt placing platform, and a number of original rubber belt fixing frames are provided on the surface of the original rubber belt conveyor belt, and a number of original rubber belt fixing frames are arranged along the original rubber belt.
  • the transport direction of the conveyor belt is evenly distributed.
  • the original rubber belt at the original rubber belt loading station can be transported to the original rubber belt unloading station through the original rubber belt conveyor belt, further improving the automation level and production of the automatic disassembly and assembly belt production line. efficiency.
  • a supporting plate is slidably connected to the side wall of the original rubber belt holder, and a lifting drive mechanism is provided on the original rubber belt holder, and the lifting driving mechanism is used to drive the supporting plate to slide up and down.
  • the lifting drive mechanism can be used to drive the pallet upward to lift the original rubber belt upward, so that the rubber belt
  • the belt clamping device makes it easier to clamp the original rubber belt on top of the rubber belt holder.
  • a finished rubber belt conveyor belt is provided on the finished rubber belt placing platform, and a number of finished rubber belt fixing frames are provided on the surface of the finished rubber belt conveyor belt, and several finished rubber belt fixing frames are arranged along the finished rubber belt.
  • the transport direction of the conveyor belt is evenly distributed.
  • the finished rubber belt from the finished rubber belt loading station can be transported to the finished rubber belt unloading station through the finished rubber belt conveyor belt, further improving the automation level and production of the automatic disassembly and assembly belt production line. efficiency.
  • the rubber band clamping device includes a rubber band manipulator, a rubber band clamping disc provided on the rubber band manipulator, and pneumatic clamping jaws evenly distributed along the circumferential direction of the rubber band clamping disc. .
  • the rubber belt manipulator can be used to control the rubber belt clamping plate and the pneumatic clamping claw to move, so that the pneumatic clamping claw is opposite to the original rubber belt or the finished rubber belt, and then the original rubber belt can be moved through the pneumatic clamping claw. Rubber belt or finished rubber belt clamping.
  • a drive motor is provided between the rubber belt manipulator and the rubber belt clamping disk, and the drive motor is used to drive the rubber belt clamping disk to rotate circumferentially, and the pneumatic clamping claw
  • a driving cylinder is provided on the side wall.
  • the piston rod of the driving cylinder extends vertically downward.
  • the end of the piston rod of the driving cylinder is connected to a movable frame.
  • the bottom of the movable frame is connected to a pressure roller for rotation.
  • the pressure roller is arranged along the radial direction of the rubber belt clamping disc.
  • the movable frame is controlled to move downward by driving the cylinder, so that the pressure roller conflicts with the original rubber belt, and then the clamping disc for the rubber belt is controlled by the drive motor to rotate circumferentially. , to flatten the original rubber band.
  • the circular mold clamping device includes a circular mold manipulator, a circular mold clamping plate provided on the circular mold manipulator, and a number of clamps evenly distributed along the circumferential direction of the circular mold clamping plate. block, and a sliding drive mechanism used to drive the clamping block to slide along the radial direction of the circular mold clamping plate.
  • the circular mold clamping plate can be driven by a robot to move so that the clamping blocks are opposite to the circular mold, and then several clamping blocks can be controlled to approach each other through the sliding drive mechanism to move the circular mold. Mold clamping.
  • the transfer device includes a transfer manipulator, a transfer installation disk provided on the transfer manipulator, an execution motor provided at the bottom of the transfer installation disk, and an execution motor provided on the output shaft of the execution motor. Pneumatic clamping fingers.
  • the transfer manipulator can be used to drive the transfer installation plate to move, so that the pneumatic clamp fingers are opposite to the bolts, and then the pneumatic clamp fingers are used to clamp the head of the bolt, and then the pneumatic clamp fingers are driven by the execution motor to rotate , used to threadly connect the bolts to the formwork.
  • a connecting column is provided between the execution motor and the pneumatic clamping finger, and the connecting column includes a driving section fixedly connected to the execution motor and a driven section fixedly connected to the pneumatic clamping finger, so
  • the lower end of the driving section is integrally formed with a rotating shaft, and the side walls of the rotating shaft are provided with a number of convex ribs along the circumferential direction.
  • the side walls of the convex ribs are arc-shaped, and the upper end of the driven section is provided with a
  • the rotation groove is inserted into the rotation shaft, and the inner groove wall of the rotation groove is provided with a groove for the insertion of the convex rib;
  • the pneumatic clamping device includes a pneumatic telescopic rod provided at the outer wall of the driven section, and a locking device provided on the pneumatic telescopic rod. block, an air source arranged inside the active section, a control switch connected to the pneumatic telescopic rod and the air source, an arc-shaped groove is provided at the bottom of the rotation groove, and the arc-shaped groove is arranged along the The rotation groove is arranged circumferentially, and a connection hole is provided at the bottom of the arc-shaped groove. The connection hole is connected with the inner cavity of the pneumatic telescopic rod.
  • the control switch includes a component integrally formed on the bottom of the rotation shaft.
  • the sliding block is slidably connected inside the arc-shaped groove.
  • the bottom of the sliding block is provided with an air inlet hole and an air outlet hole.
  • the air inlet hole is connected with the air outlet of the air source.
  • the air outlet hole penetrates through the outer wall of the active section.
  • the execution motor can drive the pneumatic clamping fingers to rotate circumferentially through the connecting column.
  • the sliding block collides with the front end of the groove, the air inlet hole is connected with the connecting hole, and the pneumatic telescopic rod gradually extends, making it difficult for the locking block to contact the mold frame.
  • the execution motor will drive the active section to rotate circumferentially, and the convex ribs and the inner groove wall will undergo elastic deformation.
  • the sliding block Will slide in the arc groove.
  • the pneumatic telescopic rod retracts and the locking block clamps the mold cover.
  • the motor is turned off.
  • a chute is provided on the side wall of the rotation shaft opposite to the raised rib, an actuating cylinder is provided in the chute, and the piston rod of the actuating cylinder is connected to the raised rib.
  • the first step is to control the convex ribs to retract into the chute by executing the cylinder
  • the second step is to control the active section to reverse by executing the motor.
  • the third step when the sliding block collides with the front end of the groove, the pneumatic telescopic rod extends and the locking block is separated from the mold cover.
  • the execution motor passes through the connecting column. Control the reverse rotation of the pneumatic clamping fingers to unscrew the bolt.
  • Figure 1 is a schematic structural diagram of the embodiment
  • Figure 2 is a schematic structural diagram of the original rubber belt holder
  • Figure 3 is a schematic structural diagram of the rubber belt clamping device
  • Figure 4 is a schematic structural diagram of the circular mold clamping device
  • Figure 5 is a schematic structural diagram of the transfer device
  • Figure 6 is an enlarged view of part A of Figure 5;
  • Figure 7 is a schematic cross-sectional view of the connecting column.
  • Pneumatic clamping finger 14. Original rubber belt conveyor belt; 15. Original rubber belt holder; 16. Pallet; 17. Lifting drive mechanism; 18. Finished rubber belt conveyor belt; 19. Finished rubber belt holder; 20. Driving motor; 21. Driving cylinder; 22. Movable frame; 23. Pressure roller; 23. Connecting column; 231. Active section ; 232. Driven section; 24. Rotating shaft; 25. Raised ribs; 26. Rotating groove; 27. Groove; 28. Pneumatic clamping device; 281. Pneumatic telescopic rod; 282. Locking block; 283. Air source ; 284. Control switch; 29. Arc groove; 30. Connection hole; 31. Air inlet; 32. Air outlet; 33. Slide; 34. Execution cylinder.
  • An automatic disassembly and assembly belt production line for rubber belt vulcanization includes a working platform 1.
  • the front side of the working platform 1 is provided with a disassembly and assembly station 2, and the rear side of the working platform 1 is provided with a circular Mold placement station 3.
  • An original rubber belt placement platform 4 and a finished rubber belt placement platform 5 are respectively provided on both sides of the working platform 1 .
  • An original rubber belt loading station 6 is provided on the front side of the original rubber belt placing platform 4
  • an original rubber belt unloading station 7 is provided on the rear side of the original rubber belt placing platform 4
  • An original rubber belt conveyor 14 is provided on the original rubber belt placing platform 4.
  • a number of original rubber belt holders 15 are provided on the surface of the original rubber belt conveyor 14, and the plurality of original rubber belt holders 15 are evenly spaced along the transmission direction of the original rubber belt conveyor 14. distributed.
  • a supporting plate 16 is connected to the side wall of the original rubber belt holder 15 , and the supporting plate 16 can slide up and down on the surface of the original rubber belt holder 15 .
  • the original rubber belt fixing frame 15 is provided with a lifting driving mechanism 17, and the output end of the lifting driving mechanism 17 is connected to the supporting plate 16 to drive the supporting plate 16 to slide.
  • the lifting drive mechanism 17 can use a motor to cooperate with the screw nut.
  • the finished rubber belt placing platform 5 is provided with a finished rubber belt unloading station 8 on the front side, and a finished rubber belt loading station 9 is provided on the rear side of the finished rubber belt placing platform 5 .
  • the finished rubber belt placing platform 5 is provided with a finished rubber belt conveyor belt 18.
  • the surface of the finished rubber belt conveyor belt 18 is provided with a number of finished rubber belt fixing frames 19, and the plurality of finished rubber belt fixing frames 19 are evenly spaced along the transmission direction of the finished rubber belt conveying belt 18. distributed.
  • the original rubber belt unloading station 7, the disassembly and assembly station 2 and the finished rubber belt loading station 9 are located on the same straight line.
  • the truss 10 also includes a truss 10 erected above the original rubber belt placement platform 4, the working platform 1 and the finished rubber belt placement platform 5.
  • the truss 10 is provided with a rubber belt clamping device 11, a round mold clamping device 12 and a transfer device 13 in sequence.
  • the rubber belt clamping device 11 can move the original rubber belt from the original rubber belt unloading station 7 to the disassembly and assembly station 2, and the rubber belt clamping device 11 can move the finished rubber belt from the disassembly and assembly station 2 to the finished rubber.
  • the round mold clamping device 12 can control the movement of the round mold between the round mold placement station 3 and the disassembly and assembly station 2, and the transfer device 13 can move the stacked original rubber belt and round mold in vulcanization device, and the transfer device 13 can move the vulcanized finished rubber belt and round mold to the disassembly and assembly station 2.
  • the rubber band clamping device 11 includes a rubber band manipulator 111, a rubber band clamping disc 112 provided on the rubber band manipulator 111, and pneumatic clamping jaws 113 evenly distributed along the circumferential direction of the rubber band clamping disc 112.
  • the rubber belt manipulator 111 can drive the pneumatic clamping jaw 113 to move through the rubber belt clamping plate 112 .
  • a driving motor 20 is provided between the rubber belt manipulator 111 and the rubber belt clamping disk 112.
  • the driving motor 20 is used to drive the rubber belt clamping disk 112 to rotate circumferentially.
  • a driving cylinder 21 is provided on the side wall of the pneumatic clamping jaw 113, and the piston rod of the driving cylinder 21 extends vertically downward.
  • the end of the piston rod of the driving cylinder 21 is connected to a movable frame 22, and the bottom of the movable frame 22 is rotatably connected to a pressure roller 23.
  • the pressure roller 23 is arranged along the radial direction of the rubber belt clamping disc 112.
  • the circular mold clamping device 12 includes a circular mold manipulator 121, a circular mold clamping plate 122 provided on the circular mold manipulator 121, a plurality of clamping blocks 123 evenly distributed along the circumferential direction of the circular mold clamping plate 122.
  • the sliding drive mechanism 124 drives the clamping block 123 to slide along the radial direction of the circular mold clamping plate 122.
  • the circular mold manipulator 121 can drive several clamping blocks 123 to move through the circular mold clamping disc 122.
  • the sliding drive mechanism 124 can drive the plurality of clamping blocks 123 to move with each other. Close to clamp the round mold.
  • the sliding drive mechanism 124 may use a motor to cooperate with the screw nut.
  • the transfer device 13 includes a transfer manipulator 131, a transfer installation plate 132 provided on the transfer manipulator 131, an execution motor 133 provided at the bottom of the transfer installation disk 132, and a pneumatic clamping finger 134 provided on the output shaft of the execution motor 133. .
  • the transfer manipulator 131 can drive the pneumatic clamping fingers 134 to move through the transfer installation plate 132 .
  • the execution motor 133 can drive the pneumatic clamping fingers 134 to rotate circumferentially.
  • a connecting column 23 is provided between the execution motor 133 and the pneumatic clamping fingers 134 .
  • the connecting column 23 includes an active section 231 fixedly connected to the execution motor 133 and a driven section 232 fixedly connected to the pneumatic clamping finger 134.
  • the lower end of the active section 231 is integrally formed with a rotating shaft 24, and the side wall of the rotating shaft 24 is provided along the circumferential direction.
  • a chute 33 is provided on the side wall of the rotating shaft 24 opposite to the raised rib 25 .
  • An actuating cylinder 34 is provided in the chute 33 .
  • the piston rod of the actuating cylinder 34 is connected to the raised rib 25 .
  • the upper end of the driven section 232 is provided with a rotation groove 26 for the rotation shaft 24 to be inserted, and the inner groove wall of the rotation groove 26 is provided with a groove 27 for the convex rib 25 to be inserted.
  • the convex rib 25 is inserted into the groove 27 to limit the relative rotation of the driving section 231 and the driven section 232 .
  • the rib 25 and the inner groove wall of the groove 27 are elastically deformed, relative rotation can occur between the driving section 231 and the driven section 232 .
  • the pneumatic clamping device 28 includes a pneumatic telescopic rod 281 provided on the outer wall of the driven section 232, a locking block 282 provided on the pneumatic telescopic rod 281, an air source 283 provided inside the active section 231, connecting the pneumatic telescopic rod 281 and Control switch 284 of air source 283.
  • the pneumatic telescopic rod 281 includes a sleeve fixedly connected to the side wall of the active section 231, an inner core slidably connected in the sleeve, a piston disposed on the inner core, and a spring disposed between the sleeve and the piston.
  • the air entering the inside of the casing can drive the inner core to move toward the outside of the casing through the piston.
  • the spring can pull the inner core into the casing through the piston.
  • An arc-shaped groove 29 is provided at the bottom of the rotating groove 26 , and the arc-shaped groove 29 is arranged along the circumferential direction of the rotating groove 26 .
  • a connecting hole 30 is provided at the bottom of the arc-shaped groove 29, and the connecting hole 30 is connected with the inner cavity of the pneumatic telescopic rod 281.
  • the control switch 284 includes a sliding block integrally formed on the bottom of the rotating shaft 24 , and the sliding block is slidably connected inside the arc-shaped groove 29 .
  • the bottom of the sliding block is provided with an air inlet hole 31 and an air outlet hole 32.
  • the air inlet hole 31 is connected with the air outlet of the air source 283, and the air outlet hole 32 penetrates through the outer wall of the active section 231.
  • the air inlet hole 31 is connected with the connecting hole 30, and the air source 283 can inflate air into the inside of the casing.
  • the air outlet 32 can be connected with the connecting hole 30, and the air inside the casing can be discharged to the outside.

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明提供了一种橡胶带硫化用自动拆装带产线，包括工作平台，工作平台的两侧分别设置有原始橡胶带放置平台以及成品橡胶带放置平台，还包括桁架，桁架上依次设置有橡胶带夹持装置、圆模夹持装置以及移转装置，橡胶带夹持装置可将原始橡胶带从原始橡胶带下料工位移动至拆装工位，且橡胶带夹持装置可将成品橡胶带从拆装工位移动至成品橡胶带上料工位，圆模夹持装置可控制圆模于圆模放置工位以及拆装工位之间移动，移转装置可将堆叠完成的原始橡胶带以及圆模移入硫化装置，且移转装置可将硫化完成的成品橡胶带以及圆模移至拆装工位处。通过自动拆装带产线用以完成橡胶带以及圆模的堆叠工作以及分拆工作，具有自动化程度较高，生产效率较高的优势。

Description

一种橡胶带硫化用自动拆装带产线 技术领域
本发明涉及硫化带生产设备，特别地，涉及一种橡胶带硫化用自动拆装带产线。
背景技术
皮带作为工业上的一种标准件，其市场需求量极高。皮带生产过程需要在包布工序后进行硫化加热工序，而在硫化加热工序之前，需将多个包布完成的皮带一一套装入圆环形的硫化模具上，再将套好皮带的圆模上下堆叠并送入硫化容器进行硫化加热工序。不过，上述操作大多为人工操作，存在有自动化程度较低的问题。加之人工操作效率低下，对于前后工序已实现自动化作业的生产线来说，会明显拉低皮带生产线的生产效率。
发明内容
有鉴于此，本发明目的是提供一种橡胶带硫化用自动拆装带产线，其具有自动化程度较高，生产效率较高的优势。
为了解决上述技术问题，本发明的技术方案是：一种橡胶带硫化用自动拆装带产线，包括工作平台，所述工作平台的前侧设置有拆装工位，所述工作平台的后侧设置有圆模放置工位；
所述工作平台的两侧分别设置有原始橡胶带放置平台以及成品橡胶带放置平台；所述原始橡胶带放置平台的前侧设置有原始橡胶带上料工位，所述原始橡胶带放置平台的后侧设置有原始橡胶带下料工位；所述成品橡胶带放置平台的前侧设置有成品橡胶带下料工位，所述成品橡胶带放置平台的后侧设置有成品橡胶带上料工位；所述原始橡胶带下料工位、所述拆装工位以及所述成品橡胶带上料工位位于同一直线上；
还包括有桁架，所述桁架从所述原始橡胶带工作台、所述工作平台以及成品橡胶带放置平台的上方跨过，所述桁架上依次设置有橡胶带夹持装置、圆模夹持装置以及移转装置，所述橡胶带夹持装置可将原始橡胶带从原始橡胶带下料工位移动至拆装工位，且所述橡胶带夹持装置可将成品橡胶带从拆装工位移动至成品橡胶带上料工位，所述圆模夹持装置可控制圆 模于所述圆模放置工位以及所述拆装工位之间移动，所述移转装置可将堆叠完成的原始橡胶带以及圆模移入硫化装置，且所述移转装置可将硫化完成的成品橡胶带以及圆模移至拆装工位处。
通过上述技术方案，在需要使用该自动拆装待产线之前，将原始橡胶带整齐码放在原始橡胶带上料工位处，且在原始橡胶带码放完毕之后，通过移转机构将原始橡胶带上料工位处码放的原始橡胶带推送至原始橡胶带下料工位处。将圆模整齐码放在圆模放置工位处。将模架放置到拆装工位处。
使用时，第一步通过橡胶带夹持装置夹取原始橡胶带下料工位顶部的原始橡胶带，并将该原始橡胶带套装到模架上；第二步，通过圆模夹持装置夹取圆模放置工位顶部的圆模，并将该圆模套装至模架上；第三步，重复第一步以及第二步，用以将原始橡胶带于圆模上下堆叠；第四步，通过移转装置夹取顶部转动连接有螺栓的模盖，并将该模盖盖在模架的上端；第五步，通过移转装置控制螺栓转动，用以将模盖于模架压紧固定；第六步，通过移转装置将堆叠完成的原始橡胶带以及圆模移动至硫化装置中。
待到原始橡胶带硫化成为成品橡胶带时，第一步，通过移转装置将堆叠的成品橡胶带以及圆模移动至拆装工位处；第二步，通过移转装置控制螺栓转动，用以将模盖从模架上取下；第三步，通过圆模夹持装置将拆装工位顶部的圆模夹紧，并将该圆模从拆装工位移动至圆模放置工位；第四步，重复第二步以及第三步，将成品橡胶带整齐码放在成品橡胶带上料工位处，将圆模整齐码放在圆模放置工位处。
通过自动拆装带产线用以完成橡胶带以及圆模的堆叠工作以及分拆工作，具有自动化程度较高，生产效率较高的优势。
优选的，所述原始橡胶带放置平台上设置有原始橡胶带传送带，所述原始橡胶带传送带的表面设置有若干原始橡胶带固定架，且若干所述原始橡胶带固定架沿所述原始橡胶带传送带的传输方向均匀分布。
通过上述技术方案，通过原始橡胶带传送带即可将原始橡胶带上料工位处的原始橡胶带运送向原始橡胶带下料工位处，进一步提升该自动拆装带产线的自动化程度以及生产效率。
优选的，所述原始橡胶带固定架的侧壁处滑移连接有托板，所述原始 橡胶带固定架上设置有升降驱动机构，所述升降驱动机构用以驱动所述托板上下滑动。
通过上述技术方案，在使用橡胶带夹持装置将原始橡胶带固定架顶部的原始橡胶带取走时，可通过升降驱动机构驱使托板上移，用以将原始橡胶带向上抬起，如此橡胶带夹持装置可较为方便夹取橡胶带固定架顶部的原始橡胶带。
优选的，所述成品橡胶带放置平台上设置有成品橡胶带传送带，所述成品橡胶带传送带的表面设置有若干成品橡胶带固定架，且若干所述成品橡胶带固定架沿所述成品橡胶带传送带的传输方向均匀分布。
通过上述技术方案，通过成品橡胶带传送带即可将成品橡胶带上料工位处的成品橡胶带运送向成品橡胶带下料工位处，进一步提升该自动拆装带产线的自动化程度以及生产效率。
优选的，所述橡胶带夹持装置包括橡胶带用机械手、设置在所述橡胶带用机械手上的橡胶带用夹持盘、沿所述橡胶带用夹持盘周向均匀分布的气动夹爪。
通过上述技术方案，使用时，可通过橡胶带用机械手控制橡胶带用夹持盘以及气动夹爪进行移动，使得气动夹爪于原始橡胶带或者成品橡胶带相对，之后可通过气动夹爪将原始橡胶带或者成品橡胶带夹紧。
优选的，所述橡胶带用机械手与所述橡胶带用夹持盘之间设置有驱动电机，所述驱动电机用以驱动所述橡胶带用夹持盘周向转动，所述气动夹爪的侧壁处设置有驱动气缸，所述驱动气缸的活塞杆竖直向下延伸，所述驱动气缸的活塞杆的端部上连接有活动架，所述活动架的底部转动连接有压辊，所述压辊沿所述橡胶带用夹持盘的径向设置。
通过上述技术方案，在将原始橡胶带套在模架上之后，通过驱动气缸控制活动架下移，使得压辊与原始橡胶带相抵触，之后通过驱动电机控制橡胶带用夹持盘周向转动，用以将原始橡胶带压平。
优选的，所述圆模夹持装置包括圆模用机械手、设置在所述圆模用机械手上的圆模用夹持盘、沿所述圆模用夹持盘周向均匀分布的若干夹持块、用以驱动所述夹持块沿所述圆模用夹持盘径向滑动的滑动驱动机构。
通过上述技术方案，使用时，可通过圆模用机械手驱动圆模夹持盘进 行移动，使得夹持块于圆模相对，之后可通过滑动驱动机构控制若干夹持块相互靠近，用以将圆模夹紧。
优选的，所述移转装置包括移转机械手、设置在所述移转机械手上的移转安装盘、设置在所述移转安装盘底部的执行电机、设置在所述执行电机输出轴上的气动夹指。
通过上述技术方案，使用时，可通过移转机械手驱动移转安装盘移动，使得气动夹指于螺栓相对，接着使用气动夹指将螺栓的头部夹紧，之后通过执行电机驱动气动夹指转动，用以将螺栓螺纹连接于模架。
优选的，所述执行电机与所述气动夹指之间设置有连接柱，所述连接柱包括固定连接于所述执行电机的主动段、固定连接于所述气动夹指的从动段，所述主动段的下端一体成型有转动轴，所述转动轴侧壁处沿周向设置有若干凸筋，所述凸筋的侧壁呈圆弧形，所述从动段的上端开设有供所述转动轴插入的转动槽，所述转动槽的内槽壁处开设有供所述凸筋插入的凹槽；
还包括沿所述连接柱周向均匀分布的若干气动夹持装置，所述气动夹持装置包括设置在所述从动段外壁处的气动伸缩杆、设置在所述气动伸缩杆上的锁止块、设置在所述主动段内部的气源、连接所述气动伸缩杆以及所述气源的控制开关，所述转动槽的槽底处开设有弧形槽，所述弧形槽沿所述转动槽的周向设置，所述弧形槽的槽底处开设有连接孔，所述连接孔与所述气动伸缩杆的内腔相连通，所述控制开关包括一体成型于所述转动轴底部的滑动块，所述滑动块滑移连接在所述弧形槽的内部，所述滑动块的底部设置有进气孔以及出气孔，所述进气孔与所述气源的出气口相连通，所述出气孔贯穿于所述主动段的外壁。
通过上述技术方案，在需要将螺栓与模架螺纹连接时，在凸筋以及凹槽的作用下，执行电机可通过连接柱带动气动夹指进行周向转动。这一过程中，滑移块与凹槽的前端抵触，进气孔与连接孔相连通，气动伸缩杆逐渐伸长，使得锁止块不易与模架碰触。当螺栓将模盖压紧固定于模架顶部时，螺栓无法继续转动，此时执行电机将驱动主动段进行周向转动，且凸筋与凹槽内槽壁将发生弹性变形，此时滑动块将在弧形槽中滑动。当滑动块转至出气孔与连接孔连通时，气动伸缩杆缩回，锁止块将模盖夹紧。当 滑动块转动至与弧形槽的后端抵触时，执行电机关闭。
优选的，所述转动轴侧壁与所述凸筋相对处开设有滑槽，所述滑槽中设置有执行气缸，所述执行气缸的活塞杆连接于所述凸筋。
通过上述技术方案，在将成品橡胶带以及圆模放于拆装平台时，第一步，通过执行气缸控制凸筋缩回至滑槽内部，第二步，通过执行电机控制主动段反转，使得滑移块向着凹槽的前端滑动，第三步，当滑移块与凹槽的前端抵触时，气动伸缩杆伸长，锁止块与模盖分离，第四步，执行电机通过连接柱控制气动夹指反转，用以将螺栓旋出。
附图说明
图1为实施例的结构示意图；
图2为原始橡胶带固定架的结构示意图；
图3为橡胶带夹持装置的结构示意图；
图4为圆模夹持装置的结构示意图；
图5为移转装置的结构示意图；
图6为图5的A部放大图；
图7为连接柱的剖视示意图。
附图标记：1、工作平台；2、拆装工位；3、圆模放置工位；4、原始橡胶带放置平台；5、成品橡胶带放置平台；6、原始橡胶带上料工位；7、原始橡胶带下料工位；8、成品橡胶带下料工位；9、成品橡胶带上料工位；10、桁架；11、橡胶带夹持装置；111、橡胶带用机械手；112、橡胶带用夹持盘；113、气动夹爪；12、圆模夹持装置；121、圆模用机械手；122、圆模用夹持盘；123、夹持块；124、滑动驱动机构；13、移转装置；131、移转机械手；132、移转安装盘；133、执行电机；134、气动夹指；14、原始橡胶带传送带；15、原始橡胶带固定架；16、托板；17、升降驱动机构；18、成品橡胶带传送带；19、成品橡胶带固定架；20、驱动电机；21、驱动气缸；22、活动架；23、压辊；23、连接柱；231、主动段；232、从动段；24、转动轴；25、凸筋；26、转动槽；27、凹槽；28、气动夹持装置；281、气动伸缩杆；282、锁止块；283、气源；284、控制开关；29、弧形槽；30、连接孔；31、进气孔；32、出气孔；33、滑槽；34、执行气缸。
具体实施方式
以下结合附图，对本发明的具体实施方式作进一步详述，以使本发明技术方案更易于理解和掌握。
一种橡胶带硫化用自动拆装带产线，如图1至图7所示，包括工作平台1，工作平台1的前侧设置有拆装工位2，工作平台1的后侧设置有圆模放置工位3。
工作平台1的两侧分别设置有原始橡胶带放置平台4以及成品橡胶带放置平台5。
原始橡胶带放置平台4的前侧设置有原始橡胶带上料工位6，原始橡胶带放置平台4的后侧设置有原始橡胶带下料工位7。原始橡胶带放置平台4上设置有原始橡胶带传送带14，原始橡胶带传送带14的表面设置有若干原始橡胶带固定架15，且若干原始橡胶带固定架15沿原始橡胶带传送带14的传输方向均匀分布。原始橡胶带固定架15的侧壁处连接有托板16，且托板16可在原始橡胶带固定架15表面上下滑动。原始橡胶带固定架15上设置有升降驱动机构17，升降驱动机构17的输出端连接托板16，用以驱动托板16进行滑动。在本实施例中，升降驱动机构17可选用电机与丝杠螺母相配合。
成品橡胶带放置平台5的前侧设置有成品橡胶带下料工位8，成品橡胶带放置平台5的后侧设置有成品橡胶带上料工位9。成品橡胶带放置平台5上设置有成品橡胶带传送带18，成品橡胶带传送带18的表面设置有若干成品橡胶带固定架19，且若干成品橡胶带固定架19沿成品橡胶带传送带18的传输方向均匀分布。
原始橡胶带下料工位7、拆装工位2以及成品橡胶带上料工位9位于同一直线上。
还包括架设在原始橡胶带放置平台4、工作平台1以及成品橡胶带放置平台5上方的桁架10。桁架10上依次设置有橡胶带夹持装置11、圆模夹持装置12以及移转装置13。橡胶带夹持装置11可将原始橡胶带从原始橡胶带下料工位7移动至拆装工位2，且橡胶带夹持装置11可将成品橡胶带从拆装工位2移动至成品橡胶带上料工位9，圆模夹持装置12可控制圆模于圆模放置工位3以及拆装工位2之间移动，移转装置13可将 堆叠完成的原始橡胶带以及圆模移入硫化装置，且移转装置13可将硫化完成的成品橡胶带以及圆模移至拆装工位2处。
橡胶带夹持装置11包括橡胶带用机械手111、设置在橡胶带用机械手111上的橡胶带用夹持盘112、沿橡胶带用夹持盘112周向均匀分布的气动夹爪113。橡胶带用机械手111可通过橡胶带用夹持盘112驱动气动夹爪113进行移动。
橡胶带用机械手111与橡胶带用夹持盘112之间设置有驱动电机20，驱动电机20用以驱动橡胶带用夹持盘112周向转动。气动夹爪113的侧壁处设置有驱动气缸21，驱动气缸21的活塞杆竖直向下延伸。驱动气缸21的活塞杆的端部上连接有活动架22，活动架22的底部转动连接有压辊23，压辊23沿橡胶带用夹持盘112的径向设置。
圆模夹持装置12包括圆模用机械手121、设置在圆模用机械手121上的圆模用夹持盘122、沿圆模用夹持盘122周向均匀分布的若干夹持块123、用以驱动夹持块123沿圆模用夹持盘122径向滑动的滑动驱动机构124。使用时，圆模用机械手121可通过圆模用夹持盘122驱动若干夹持块123移动，当圆模位于若干夹持块123之间时，滑动驱动机构124可驱动若干夹持块123相互靠近，用以将圆模夹紧。在本实施例中，滑动驱动机构124可选用电机与丝杠螺母相配合。
移转装置13包括移转机械手131、设置在移转机械手131上的移转安装盘132、设置在移转安装盘132底部的执行电机133、设置在执行电机133输出轴上的气动夹指134。移转机械手131可通过移转安装盘132驱动气动夹指134进行移动。执行电机133可驱动气动夹指134进行周向转动。
执行电机133与气动夹指134之间设置有连接柱23。连接柱23包括固定连接于执行电机133的主动段231、固定连接于气动夹指134的从动段232，主动段231的下端一体成型有转动轴24，转动轴24侧壁处沿周向设置有若干凸筋25，凸筋25的侧壁呈圆弧形。转动轴24侧壁与凸筋25相对处开设有滑槽33，滑槽33中设置有执行气缸34，执行气缸34的活塞杆连接于凸筋25。从动段232的上端开设有供转动轴24插入的转动槽26，转动槽26的内槽壁处开设有供凸筋25插入的凹槽27。凸筋25 卡入到凹槽27内部，可限制主动段231以及从动段232的相对转动。当凸筋25与凹槽27的内槽壁发生弹性变形时，主动段231与从动段232之间可发生相对转动。
还包括沿连接柱23周向均匀分布的若干气动夹持装置28。气动夹持装置28包括设置在从动段232外壁处的气动伸缩杆281、设置在气动伸缩杆281上的锁止块282、设置在主动段231内部的气源283、连接气动伸缩杆281以及气源283的控制开关284。气动伸缩杆281包括固定连接于主动段231侧壁的套管、滑移连接于套管中的内芯、设置在内芯上的活塞、设置在套管与活塞之间的弹簧。在使用气源283向套管内部充气时，进入到套管内部的空气可通过活塞驱动内芯向着套管外部移动。当套管内部的空气向外流动时，弹簧可通过活塞将内芯拉入到套管内部。
转动槽26的槽底处开设有弧形槽29，弧形槽29沿着转动槽26的周向设置。弧形槽29的槽底处开设有连接孔30，连接孔30与气动伸缩杆281的内腔相连通。控制开关284包括一体成型于转动轴24底部的滑动块，滑动块滑移连接在弧形槽29的内部。滑动块的底部设置有进气孔31以及出气孔32，进气孔31与气源283的出气口相连通，出气孔32贯穿于主动段231的外壁。当滑动块于弧形槽29的前端抵触时，进气孔31与连接孔30相连通，气源283可将空气充入到套管内部。当滑移块向弧形槽29的后端滑动时，出气孔32可与连接孔30连通，此时套管内部的空气可排出至外界。
当然，以上只是本发明的典型实例，除此之外，本发明还可以有其它多种具体实施方式，凡采用等同替换或等效变换形成的技术方案，均落在本发明要求保护的范围之内。

Claims (10)

  1. 一种橡胶带硫化用自动拆装带产线，其特征是：包括工作平台(1)，所述工作平台(1)的前侧设置有拆装工位(2)，所述工作平台(1)的后侧设置有圆模放置工位(3)；
    所述工作平台(1)的两侧分别设置有原始橡胶带放置平台(4)以及成品橡胶带放置平台(5)；所述原始橡胶带放置平台(4)的前侧设置有原始橡胶带上料工位(6)，所述原始橡胶带放置平台(4)的后侧设置有原始橡胶带下料工位(7)；所述成品橡胶带放置平台(5)的前侧设置有成品橡胶带下料工位(8)，所述成品橡胶带放置平台(5)的后侧设置有成品橡胶带上料工位(9)；所述原始橡胶带下料工位(7)、所述拆装工位(2)以及所述成品橡胶带上料工位(9)位于同一直线上；
    还包括有桁架(10)，所述桁架(10)从所述原始橡胶带工作台、所述工作平台(1)以及成品橡胶带放置平台(5)的上方跨过，所述桁架(10)上依次设置有橡胶带夹持装置(11)、圆模夹持装置(12)以及移转装置(13)，所述橡胶带夹持装置(11)可将原始橡胶带从原始橡胶带下料工位(7)移动至拆装工位(2)，且所述橡胶带夹持装置(11)可将成品橡胶带从拆装工位(2)移动至成品橡胶带上料工位(9)，所述圆模夹持装置(12)可控制圆模于所述圆模放置工位(3)以及所述拆装工位(2)之间移动，所述移转装置(13)可将堆叠完成的原始橡胶带以及圆模移入硫化装置，且所述移转装置(13)可将硫化完成的成品橡胶带以及圆模移至拆装工位(2)处。
  2. 根据权利要求1所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述原始橡胶带放置平台(4)上设置有原始橡胶带传送带(14)，所述原始橡胶带传送带(14)的表面设置有若干原始橡胶带固定架(15)，且若干所述原始橡胶带固定架(15)沿所述原始橡胶带传送带(14)的传输方向均匀分布。
  3. 根据权利要求2所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述原始橡胶带固定架(15)的侧壁处滑移连接有托板(16)，所述原始橡胶带固定架(15)上设置有升降驱动机构(17)，所述升降驱动机构(17)用以驱动所述托板(16)上下滑动。
  4. 根据权利要求1所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述成品橡胶带放置平台(5)上设置有成品橡胶带传送带(18)，所述成品橡胶带传送带(18)的表面设置有若干成品橡胶带固定架(19)，且若干所述成品橡胶带固定架(19)沿所述成品橡胶带传送带(18)的传输方向均匀分布。
  5. 根据权利要求1所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述橡胶带夹持装置(11)包括橡胶带用机械手(111)、设置在所述橡胶带用机械手(111)上的橡胶带用夹持盘(112)、沿所述橡胶带用夹持盘(112)周向均匀分布的气动夹爪(113)。
  6. 根据权利要求5所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述橡胶带用机械手(111)与所述橡胶带用夹持盘(112)之间设置有驱动电机(20)，所述驱动电机(20)用以驱动所述橡胶带用夹持盘(112)周向转动，所述气动夹爪(113)的侧壁处设置有驱动气缸(21)，所述驱动气缸(21)的活塞杆竖直向下延伸，所述驱动气缸(21)的活塞杆的端部上连接有活动架(22)，所述活动架(22)的底部转动连接有压辊(23)，所述压辊(23)沿所述橡胶带用夹持盘(112)的径向设置。
  7. 根据权利要求1所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述圆模夹持装置(12)包括圆模用机械手(121)、设置在所述圆模用机械手(121)上的圆模用夹持盘(122)、沿所述圆模用夹持盘(122)周向均匀分布的若干夹持块(123)、用以驱动所述夹持块(123)沿所述圆模用夹持盘(122)径向滑动的滑动驱动机构(124)。
  8. 根据权利要求1所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述移转装置(13)包括移转机械手(131)、设置在所述移转机械手(131)上的移转安装盘(132)、设置在所述移转安装盘(132)底部的执行电机(133)、设置在所述执行电机(133)的输出轴上的气动夹指(134)。
  9. 根据权利要求8所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述执行电机(133)与所述气动夹指(134)之间设置有连接柱(23)，所述连接柱(23)包括固定连接于所述执行电机(133)的主动段(231)、固定连接于所述气动夹指(134)的从动段(232)，所述主动段(231) 的下端一体成型有转动轴(24)，所述转动轴(24)侧壁处沿周向设置有若干凸筋(25)，所述凸筋(25)的侧壁呈圆弧形，所述从动段(232)的上端开设有供所述转动轴(24)插入的转动槽(26)，所述转动槽(26)的内槽壁处开设有供所述凸筋(25)插入的凹槽(27)；
    还包括沿所述连接柱(23)周向均匀分布的若干气动夹持装置(28)，所述气动夹持装置(28)包括设置在所述从动段(232)外壁处的气动伸缩杆(281)、设置在所述气动伸缩杆(281)上的锁止块(282)、设置在所述主动段(231)内部的气源(283)、连接所述气动伸缩杆(281)以及所述气源(283)的控制开关(284)，所述转动槽(26)的槽底处开设有弧形槽(29)，所述弧形槽(29)沿所述转动槽(26)的周向设置，所述弧形槽(29)的槽底处开设有连接孔(30)，所述连接孔(30)与所述气动伸缩杆(281)的内腔相连通，所述控制开关(284)包括一体成型于所述转动轴(24)底部的滑动块，所述滑动块滑移连接在所述弧形槽(29)的内部，所述滑动块的底部设置有进气孔(31)以及出气孔(32)，所述进气孔(31)与所述气源(283)的出气口相连通，所述出气孔(32)贯穿于所述主动段(231)的外壁。
  10. 根据权利要求9所述的一种橡胶带硫化用自动拆装带产线，其特征是：所述转动轴(24)侧壁与所述凸筋(25)相对处开设有滑槽(33)，所述滑槽(33)中设置有执行气缸(34)，所述执行气缸(34)的活塞杆连接于所述凸筋(25)。
PCT/CN2022/096135 2022-04-19 2022-05-31 一种橡胶带硫化用自动拆装带产线 WO2023201850A1 (zh)

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